HONDA BC4050 User Manual

BC4050

BAGGER CART

HONDA TRACTOR APPLICATIONS

HT38

1

0

HT3813

~~ ~

H4013

H4514/CD4538 H4518/CD4538C

This operator’s manual bagger cart if resold.

The information and specifications included in this publication were in effect at the time printing. American Honda Motor Co., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.

is

considered a permanent part of the bagger cart and should remain with the

Lower Chute: H/C 2377786 Bolt: H/C 2377836 Washer:

Lower Chute: H/C 3477536 Lower Chute Pin:

1

BK4542 Blower Kit

I

BK4546 Blower Kit

H/C 33361 12

(Qty.

2)

(Qty.

2)

H/C 3477601

of

approval for

LOCATION

Record the frame serial number for your. futurereference. Refer to the model number and frame serial number when ordering parts, and when making technical or warranty inquiries (see page

Model number:

.Frame serial number:

BC4050

BC1

-

21)

Safety Messages

Your safety and the safety of others are very important. We have provided important safety messages in this manual. Please read these messages carefully.

A

safety message alerts you to potential hazards that could hurt you safety message DANGER, WARNING,

These mean:

is

preceded by a safety alert symbol

or

CAUTION.

You WILL be KILLED follow instructions.

or

others. Each

A

and one of three words:

or

SERIOUSLY HURT if you

I

don’t

Each message tells you what the hazard is, what can happen, and what you can avoid

or

reduce injury.

Damage Prevention Messages

You will also see other important messages that are preceded

This word means:

-1

The purpose of these messages

or

property,

the environment.

CAN

be

You follow instructions.

You

CAN

Your bagger don’t follow

is

to help prevent damage to your bagger cart, other

KILLED

be

HURT if you don’t follow

cart

instructions.

or

SERIOUSLY HURT

by

the word NOTICE.

or other property can be damaged

if

instructions.

you don’t

do

to

if

you

BC4050

ASSEMBLY

BC4050

BAGGER CART

ASSEMBLY

1.

Remove all parts from the box. There are three bags containing fasteners for the cart assembly, the

hitch plate installation and the discharge chute assembly. groups for the appropriate assembly stages. Refer to the PARTS LIST on pages identification.

Components

Box Support Tube Support

Swivel Wheel Dump Cloth Rod

(2)

FraffM

Rod

Vinyl Cover Connecting

Sleeve,

9

x

20

"

To

facilitate assembly,

U-Bracket Frame

Rod

Hitch Bracket Flex Hose,

8

1R

x 30"

sort

the fasteners into

18

-

20

for part

Latch Handle Straight Rod Dump Cloth Middle Chute

Hex Bolt, Cotter Circle, Locknut (nylon insert),

Pan

Locknut,

sleeve

Clevis

Hex Bolt.

S-Hook

Slotted

91

Head

6

x

5/16 x 1

112-

Clamp

Pin,

1R

(3)

Truss

34"

1R"

1'

1/8" (4)

Screw,

114 x 1/4"

(2)

lL?

x

1

1/4"

x

1

"

Head Screw,

(2)

(4)

91

(2)

Cart Assembly Hardware Bag (Steps

Spacer, Rubber Strap,

6

"

Pan Head Screw, Lockwasher,

(6)

Hex Bolt,

Locknut (nylon insert),

5/16"

3/8

(2)

6

1/4"

x

1

"

5/16

(8)

x

34" (3)

1/4"

(2)

Flatwasher, Hex Bolt,

Lockwasher, 5/16

Hex nut. Flatwasher,

5/16'

5/16

1/4"

3/8"

Hitch Bracket Assembly Hardware Bag (Steps

1

Safety Clip

I

Lockwasher.

(2)

1R"

Hex Bolt, 8 x

I

Hex

Nut.

20

112"

I

Chute Assembly Hardware Bag (Steps

Rubber Strap Locknut,

31

9

(1

hook),

6'

(3)

Pan Head

6

"

Flatwasher,

Screw,

5/16" (6)

1

(9)

x

314"

"

(3)

(1

0)

mm(4)

19

5/16 x 314"

-

16)

17 - 18)

-

23)

Locknut, 511 Spring Washer, Hex

Nut, Hex Bolt, Locknut,

[

Lockwasher, 8 mm

6 (4)

5/16"

It2 x 1

3/8"

(3)

I

Pan head Screw,

Fender Washer,

511 6

"

114"

(4)

5/16 x 1

5/16

x

(2)

1

"

1/4

(3)

(2)

IV

BC4050

BAGGER

CART

FASTENER MEASUREMENT

I

WASHERS BY

NSIDE

V

ARE

SPECtFlED

DIAM€IER

/

NursAREs

BY

INSIDE

THREAD

D

MPM

AT

ASSEMBLY

NUT

AND

BOLT

8

mm

Bolts

1/4

inch nuts

5/16

nuts and

3/8

inch nuts and bolts

1/2

inch nuts

and

DIAMETER

bolts

I

TORQUE VALUES

.

ft-l

b

15

7

14

25

60

kg

-

2.1

1

.o

1.9

3.5

8.3

m

N.m

21

10

19.

34

81

ASSEMBLY

Cart

2.

Assembly

Install the wheel assemblies on the frame, using eight flat washers, and eight

Tighten Lubricate the wheels with multi-purpose

grease. Grease fittings are located at the axles

and at the swivel pivots. Inflate the tires to

3/8

x

1 inch hex bolts, eight 3/8 inch

3/8 inch

the

nuts and bolts securely.

30 psi

3/8

(207

x

1

inch

lock

kPa).

HEX BOLT

nuts.

(8)

fi/

BC4050 BAGGER CART

4.

Turn the frame on the U-bracket, using inch hex bolts and

Tighten the nuts and bolts securely.

I

NOTICE

Overtightening the nuts and bolts will bend the frame brackets in which the U

5.

cart

bed upside down. Install the

two

1/2 inch

1

-

bracket pivots.

1/2 x 1-1/4

lock

nuts.

'-

318

inch

LOCK

NUT

(8)

3. Install the U-bracket on the cart bed, using

three 5/16

5/16

washers, and three 511 6 inch nuts. Tighten the nuts and Screws securely.

5116

X

314

x

3/4

inch pan-head screws, three

inch flat washers, three 5/16 inch lock

inch

-

5/16 Inch

lnx

1-114

v

Turn the handle, using one 5/16

two

a

washers, and one 5/16 inch lock nut with nylon insert.

When installing the hardware, position the

spring washers toward sides face away from the cart box.

Tighten the nut and bolt to apply enough pressure that the latch handle will stay in any position you move it to.

LATCH

HANDLE

cart

5/16 inch spring washers, two 511

the

cart box, and the convex, serrated

-

Lfi

HEX

bed right side up. Install the latch

so

the

5/16

inch

Inch

BOLT

(2)

x 1 -1/4 inch hex bolt,

6

concave sides face

x

1-114

Inch

HEX

BOLT

I

inch flat

/

&BRACKET

-\OCK

5/16

inch

WASHER

NUT

(3)

511

6

inch

(nylon

LOCK

insert)

SPRING

NUT

WASHERS

BC4050 BAGGER CART

6.

Install the lift handles, using four

1/4

x

1M

inch pan-head screws, four

lock

washers, and four

Tighten the nuts and screws securely.

1/4

inch nuts.

1/4

inch

.

8.

Thread the three rods through the cover:

a.)

Thread the support rod through the support rod sleeve as shown.

ASSEMBL

Y

PAN

7.

Install the support tube, using four

5/16

x

1

-1/2

inch hex bolts,

plastic spacers, and four

Place the plastic spacers only

bolts, as shown. Tighten the nuts and

bolts

LOCK WASHER

LIFT HANDLE

-

HEAD SCREW

two

5/16

511

6

inch lock nuts.

on

the upper

securely.

inch

(4)

b.)

Thread the frame rod through the frame rod sleeve as shown. Be sure to position the

so

frame rod side.

Washer on

side

of

rod

upper

the washer is on the upper

IFRAME

/

-

.,:

j.

Sl6

HEX

SI1

6

Inch

pumc

I,"

x

142

BOLT

SPACER

inch

(4)

(2)

FLAT

p'

WASHER

SUPPORT

(4)

FRAME

ROD

SLEEVE

c.) Thread the straight rod through the straight

rod sleeve as shown.

Page

3

HONDA BC4050 User Manual

CONTENTS

ASSEMBLY