Hellwig 7684 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
REAR STABILIZER BAR
Jeep TJ Rear Coil Spring
Thank you for purchasing a quality Hellwig Product.
21
TORQUETABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION,BE SURE TO SET PARKINGBRAKE AND CHOCK TIRES. NOTE: TO EASE INSTALLATION AND TOPROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPEN-
SION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.
NOTE: THIS ANTI SWAY BAR IS DESIGNED TO REPLACE THE FACTORYMOUNTEDSWAYBAR USING THE FACTORY END
LINKS AND MOUNTING HARDWAREFOR THE U-PLATES AND THE FACTORY END LINKS.
1. Remove the factory installed sway bar and all mounting hardware. Do not discard the end link assemblies and the U-plate mounting bolts as they will be used for reinstallation of the new rear sway bar.
2. Lubricate the D-shaped poly bushings and install them on the sway bar in the same location as the factory sway bar. Position the sway bar up on the vehicles frame using the U-plates provided. Fasten with the mounting bolts that were removed in step (1). Leave loose at this time to allow for adjustment later.
3. The sway bar arms have three mounting holes. Mounting the sway bar in the middle hole is the nominal position. For a firmer setting, use the inner hole. For initial installationuse the outermost mounting hole until youare accustomed to
the vehicles new handling characteristics. Select the mounting point that bestfits your driving style.
4. With the sway bar properly aligned and the end links are aligned properly, torque all the mounting hardware to the factory specifications.
5. Test drive your vehicle and recheck your installation re-torque if necessary. Recheck your installation on a regular monthly basis thereafter.
ATTENTION INSTALLER:BESURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION SHEET, ALL
IMORTANT NOTE CARDSAND THE WARRANTY FORM
7684 ( R-7684 ) 04/24/06
559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST FSB # 7684
PART # QTY DESCRIPTION
20217684 1 3/4” SWAY BAR 20907684 1 COMPLETION KIT #-7684 20800822 2 U-PLATE 111000807 2 3/4” POLY D-BUSHING 135007676 1 INSTRUICTION SHEET #-7684
7684 ( R-7684 ) 04/24/06
Loading...