Harman Stove Company XL User Manual
ShadowLight XL
Direct Vent Gas Fireplace Insert
Owners Manual
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
Installation and service must be performed by a qualified
installer, service agency, or the gas supplier.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY:
WHAT TO DO IF YOU SMELL GAS
• Do not touch electrical switches.
• Do not try to light any appliance.
• Open windows.
• Extinguish any open flame.
• Do not use the phone in your building.
• Immediately call your gas supplier from a neighbor's
phone.
• Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
R2
8/06
ADVETISSEMENT: Quinconque ne respect pas à la
lettre les instructions dans le présent manuel risque de
déclencher un incendie ou une explosion entraíant des
dommages matérials, des lésions corporelles ou la perte
de vies humaines.
L’installation et service doit être exécuté par un qualifié
installer, agence de service ou le fourmisseur de gaz.
Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une
odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
trouvez.
• Evacuez la pièce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
Tested by Intertek Testing Services/Warnock Hersey; 8431 Murphy Drive, Middleton, WI 53562
Part #3-90-00395
2
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
ADVETISSEMENT: Quinconque ne respect pas
à la lettre les instructions dans le présent manuel
risque de déclencher un incendie ou une explosion
entraíant des dommages matérials, des lésions
corporelles ou la perte de vies humaines.
L’installation et service doit être exécuté par un
qualifié installer, agence de service ou le fourmisseur de gaz.
Ne pas entreposer ni utiliser d'essence ni d'autres
vapeurs ou liquides inflammables dans le voisinage
de cet appareil ou de tout autre appareil.
Cet appareil peut être installé dans un maison
préfabriquée (mobile) déjà installée à demeure si
les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les
types de gas indiqués sur la plaque signalétique.
Ne pas l’utiliser avec d’autres gas sauf si un kitde
conversion cerifié est installé.
“In the Commonwealth of Massachusetts, this product must be
installed by a licensed Massachusetts Plumber or Gas Fitter”
IMPORTANT
The Shadowlight XL is manufactured and shipped set up for LP
gas (Propane). Conversion kits (page 14) are available to convert
to natural gas or back to LP gas.
It is important to mark the fuel label accordingly so that the value
is easily identified as to which fuel it is set up for.
Manufactured by:
Harman Stove Co.
352 Mountain House Road
Halifax, PA 17032
TABLE OF CONTENTS
INTRODUCTION ...........................................................4
SPECIFICATIONS ......................................................... 5
OPERATION ...................................................................8
How to Light the Fire ................................................ 9
How to Turn Off the Fire ......................................... 10
INSTALLATION ........................................................... 11
Clearances ...............................................................12
Connecting to a Gas Supply .................................... 13
Converting to Natural Gas .......................................15
Converting to High Altitude .................................... 17
Venting .....................................................................18
Installing into a Fireplace ........................................20
Options ....................................................................24
3
MAINTENANCE .......................................................... 25
Removing the Glass .................................................25
Replacing the Gasket ............................................... 25
Cleaning the Glass ................................................... 25
Cleaning the Log Set and Firebox ........................... 25
Convection Blower Service Access.................. .......26
WIRING DIAGRAM .....................................................27
PARTS LIST ....................................... ......................... 28
TROUBLE SHOOTING ................................................30
WARRANTY .................................................................34
4
Introduction
The installation of the ShadowLight XL Fireplace Insert
must conform with local codes, or in the absence of local
codes, with National Fuel Gas Code, ANSI Z233.1 (NFPA
54). Installer l'appareil selon les codes ou règlements
locaux, ou, en l'absence de tels règlements, selon les
Codes d'installation CAN/CGA-B149.
The ShadowLight XL Fireplace Insert may be installed
in mobile homes.
CAUTION: This appliance must be vented to the
outside.
Installation and repair of the ShadowLight XL Fireplace
Insert should be done by a qualified service person.
The appliance should be inspected before use and
at least annually by a qualified service person. More
frequent cleaning may be required due to excessive lint
from carpeting, bedding material, etc. It is imperative
that control compartments, burners, and circulating air
passageways of the appliance be kept clean. Any safety
screen or guard removed for servicing an appliance must
be replaced prior to operating the appliance.
S'ASSURER QUE LE BRÛLEUR ET LE COMPARTIMENT
DES COMMANDES SONT PROPRES. VOIR LES
INSTRUCTIONS D'INSTALLATION ET D'UTILISATION
QUI ACCOMPAGNENT L'APPAREIL.
When operating your Harman ShadowLight XL Fireplace
Insert, respect basic safety standards.
Read these instructions carefully before you attempt
to operate the heater. Failure to do so may result in
damage to property or personal injury and may void the
product warranty.
Consult with your local building code agency and insurance
representative before you begin your installation to
ensure compliance with local codes, including the need
for permits and follow-up inspections.
Observing required clearances to combustible materials,
proper connection to an approved venting system, and
the accessibility of the gas and electrical supply must
all be considered when planning the installation of a
ShadowLight XL Fireplace Insert.
Install the ShadowLight XL Fireplace Insert only in
a listed solid-fuel burning factory-built fireplace or
a masonry solid-fuel burning fireplace. The Fireplace
Insert and vent should be enclosed when installed in,
or when passing through, a living area where children
may come in contact with it.Z21.88-2002-CSA 2.332002,CAN/CGA2.17.
Listed Direct Vent Gas Fireplace Heater
Radiateur Ventile
Model: ShadowLight XL Gas Fireplace Insert
WHI #
• Not for use with solid fuel. Not for use with air filters. Ne doit pas etre
utilise avec un combustible solide.
• Also for use in mobile (manufactured) homes after home is sited.
• Tested to ANSI Z21.88-2002 / CSA2.33-2002 / CAN-CGA-2.17-M91
• For use with natural gas or propane. A conversion kit, as supplied by the
manufacturer, shall be used to convert this room heater to the alternate
fuel. Pour utilisation, avec le gaz naturel et le propane. Une trousse de
conversion fournie par le fabricant doit etre utilisee pour passer d’un
combustible a l’autre.
• Keep burner and control compartment clean. See installation and
operating instructions accompanying appliance. S’assurer que le bruleur
et le compartiment des commandes sont propres. Voir les instructions
d’installation et d’utilisation qui accompagnent l’appareil.
• During repairs or maintenance of this unit, all sealing gaskets or high
temperature silicone seals on the heat exchanger module must be inspected for damage and replaced, if necessary, to prevent any leakage
of exhaust into the living areas.
• Electrical Rating: 115 VAC, 60 Hz, < 1.15 AMP
RATINGS
Input Rating(Btu/hr)(0-2000 ft)(0-610m)
Input Rating(Btu/hr)(2000-4500ft)(610-1375m)
Min. Input Rating(Btu/hr)
Orifices (DMS)(0-2000 ft)(0-610m)
Orifices (DMS)(2000-4500ft)(610-1375m)
Manifold Pressure (in w.c./kPa)
Min. Manifold Pressure (in w.c./kPa)
Min. Inlet Pressure (in w.c./kPa)
MANTEL CLEARANCE: Combustible mantle up to 8” in depth must be
at least 43” above unit base.
CAUTION: Do not operate the appliance with glass removed, cracked
or broken. Replacement of panel(s) should be done by a licensed or
qualified service person.
CAUTIONNER: N’orére l’appareil avec le verre enlevé, craque ou casse.
Le remplacement du panneau(s) devrait être fait par une personne de
service qualifie ou autorise.
CAUTION: Hot while in operation. Do not touch. Severe burns may
result. Keep children, clothing, furniture, gasoline and other liquids
having flammable vapors away.
ATTENTION: Les surfaces sont chaudes en service. Ne touchez pas.
Risque de brulure grave. Tenez les enfants, les vatements, le mobilier,
l’essence et autres liquides produisant des vapeurs inflammables B
distance.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located,
manufactured (mobile) home where not prohibited by local codes. See
owner’s manual for details. This appliance is not convertible for use
with other gases, unless a certified kit is used.
A LABEL (LOCATED NEAR THE BURNER SYSTEM MODULE) STATES THE FUEL FOR WHICH THE HEATER IS
EQUIPPED.
Manufactured by Harman Stove Company
352 Mountain House Road, Halifax, PA 17032
20 Airport Road, West Lebanon, NH 03784
• Homologue Pour Le Canada
• Do not remove this label.
NATURAL
35,000
34,000
21,600
31
33
3.5/.87
1.3/.32
5.0/1.24
PROPANE
35,000
34,500
20,900
50
51
2.5
3.6/.9
11.0/2.75
SAFETY LABEL
30”
40”
Front View
Minimum Opening Size: 29”
Inlet
Outlet
Specifications
5
14”
Top View
13”
Side View
Front View
Specifications
6
On-Off- Thermostat
Switch
Glass Door
Face Bolt
Burner
Lighting
Instructions
Igniter
Blower Speed
Switch
Pilot
Burner Plate
Face Bolt
Leveling Bolt
Hi-Low Knob
Latch Handle
On-Off-Pilot
Knob
Safety Label
Leveling Bolt
Vent
7
Air Intake
Specifications
On-Off
Thermostat
Switch
On-Off
Thermostat
Switch
Connector
Leveling Bolt
RATINGS NATURAL PROPANE
Input Rating (Btu/hr)(0-2,000 ft)(0-610m) 35,000 BTU 35,000 BTU
Input Rating(Btu/hr)(2000-4500ft)(610-1375m) 34,000 BTU 34,500 BTU
Min. Input Rating (Btu/hr) 21,600 BTU 20,900 BTU
Orifices (DMS)(0-2000 ft)(0-610m) 31 50
Orifices (DMS)(2000-4500ft)(610-1375m) 33 51
Manifold Pressure (in w.c./kPa) 3.5 / .87 10.0 / 2.49
Minimum Manifold Pressure (in w.c./kPa) 1.3 / .32 3.6 / 0.9
Minimum Inlet Pressure (in w.c./kPa) 5.0 / 1.25 11.0 / 2.74
Maximum Output (BTU/hr)(0 to 4,500 ft.)(0 to 1,375 m)(Blower off) 27,600 28,600
8
Operation
Warning
Doors Are Hot While In Operation. Wear Gloves
and Only Touch Doors On The Handles.
Door Handles
PILOT
Pilot Location Shown Above
Blower Speed
Switch
Lift bottom grill with index
finger and fold down to
access controls
● Pull lighting instruction
Piezo Igniter
Button
plate out to view text.
● Push back in before
closing grills.
ON-OFF/
THERMOSTAT
Switch
ON
OFF
THERMOSTAT
UP - ON
MIDDLE - OFF
DOWN - THERMOSTAT
Operation
Operation
HOW TO LIGHT THE FIRE
1. STOP! Read the safety information on the front
cover.
9
High-Low
2. If using the optional thermostat, set thermostat to
the lowest setting.
3. Turn off electric power to the appliance.
4. Turn the ON-OFF/THERMOSTAT switch to the OFF
position.
5. Push in the gas control knob slightly and turn it
clockwise to “OFF.” NOTE: THE KNOB CANNOT
BE TURNED FROM “PILOT” TO “OFF” UNLESS IT
IS PUSHED IN SLIGHTLY. DO NOT FORCE IT.
6. Wait five (5) minutes to clear out any gas. If you
then smell gas, STOP! Follow instructions on the front
cover. If you don’t smell gas, go to the next step.
7. Set the High-Low Regulator to High by turning it fully
counterclockwise.
8. Press in the gas control knob slightly and turn counterclockwise to “PILOT.”
9. Find the pilot by looking at the location shown in the
picture on page 8.
10. Push the control knob fully down and hold. Immediately push the red piezo ignitor button to light
the pilot. It is normal to have to push the red button
several times before the pilot ignites. Continue to hold
the control knob in for about one (1) minute after the
pilot is lit. Release the knob and it will pop back up.
Pilot should remain lit. If it goes out, repeat steps 5
through 9.
A LABEL ON THE BURNER SYSTEM MODULE STATES THE FUEL FOR WHICH THE
HEATER IS EQUIPPED. It is not marked at
the factory since it can be converted.
DURING INSTALLATION THIS LABEL MUST
BE MARKED FOR THE TYPE OF FUEL IT
WILL USE. (PROPANE OR NATURAL GAS)
Detailed lighting instructions can be located above the safety label. See picture
on page 16.
• If the knob does not pop up when released, stop
and immediately call your service technician or gas
supplier.
• If the pilot will not stay lit after several tries, turn the
gas control knob to “OFF” and call your service technician or gas supplier.
• Let the pilot burn for 5 to 10 minutes prior to turning
on the main burner.
11. Turn the gas control knob counterclockwise to
“ON.”
12. Place the ON-OFF/THERMOSTAT switch in the
ON position or in the THERMOSTAT position if the
optional thermostat is used.
13. Turn on the electric power to the heater.
14. Set the optional thermostat to the desired room
temperature.
10
Operation
Air Shutter
Adjustment
15. Set the High-Low Regulator to desired setting: Turn
fully counterclockwise for High and fully clockwise
for Low.
NOTE: An odor, resulting from the initial heating of new
materials in your heater, is not unusual during the
first fire, and in most cases will disappear after an
hour or two.
HOW TO TURN OFF THE FIRE
1. If using optional thermostat, set thermostat to the
lowest position.
2. Turn off the electric power to the appliance.
3. Turn the ON-OFF/THERMOSTAT switch to the OFF
position.
4. Push in the gas control knob slightly and turn it
clockwise to “OFF.”
NOTE: The knob cannot be turned from “PILOT” to
“OFF” unless it is pushed in slightly. Do not force it.
Normal Flame pattern. Note: Flames will vary in height and
position depending on the placement and the amount of
ember wool.
AIR SHUTTER ADJUSTMENT
The adjuster can be accessed with a phillips screw
driver just above the valve . Turn the adjuster clockwise
to increase flame height and counterclockwise to decrease. See above left. Adjusting the flames too high
will cause them to have black tips and cause sooting.
Sooting can cause the glass to get dirty.
Warning: The unit and adjuster may be hot. Wear
gloves and arm protection if making adjustments while
in operation.
PILOT FLAMES
If pilot flames are less than shown at left, have your
service technician increase the pilot flame height.
Spark
Pilot
Pilot Flame Size
Ignitor
Electrode
Pressing the ignitor button should produce a spark between
the ignitor electrode and the pilot where shown above.
Only For Qualified Installers
Packing List
Installation
11
Inside the Insert Box
ShadowLight XL Insert
Log set
Bag of rock wool
Owners Manual
Restrictor Plates
Inside Face Box
ShadowLight XL Face
Right Door
Left Door
Hardware Pack
Loading...