Harman Kardon HKTS 220 Service Manual

CONTENTS

PACKAGE DRAWING 2

harman/kardon Service Manual

HKTS 220

200 watt wireless powered 8”subwoofer

Released EU2012 Harman Consumer Group, Inc. Rev 0, 10/2012
8500 Balboa Boulevard
Northridge, California 91329

EXPLODED VIEW AND PARTS 3
SCHEMATIC DIAGRAMS 4

5) Non-woven cloth

HKTS 220 PACKAGE DRAWING

6) PE Bag

1) Instruction Sheets

2) Signal Cable

3) Top styroform

4) Foam Sheet

7) PE Bag for Cable

8) Dessicant

9) Foam Sheet

10) Bottom Styrofoam

11) TX Accessories Box

12) TX Accessories

14) EU Power code

13) Power Adapter

15) Beauty Carton

316-AG-00557-E

Screw

HKTS 220 EXPLODED VIEW AND PARTS

241-080-05531-0BAC

Cabinet

316-AG-00557-E

Logo

Logo

010-0N20-05410-E

Amp Assy

24MR11DZA-DW01-E

8" Driver

8" Driver

8" Driver8" Driver

320-SR-05226-0BAE

Rubber Foot

Rubber Foot

Rubber FootRubber Foot

352-FM04020D605-E

R53

MAIN PCB

309A_VCC

1

JK1

5

L

4

GND

1

GND

A A

LFE

RX _R_OUT

GND

3

R

2

RCA-3P 2

C81

+

22u/16

C82
220P

GND

68K

C34

22u/16

C39

22u/16

C42

22u/16

B

R52
100K

+

C37
220P

+

C41
220P

+

C44
220P

R23 10K

GND

GND

GND

B B

3.3VAD

B5

BEAD-600

+

GND

C54

180P

B8
BEAD-600

GND

B9
BEAD-600

C55

180P

C47
104

C56

1uF/25V

-3.3VA

GND

C46

22uF/16V

R36

4.99K 1%

+

22u/16

R39

49.9K 1%

1
2
3
4

C60
104

C62
104

C48
C53

-3.3V

STB

22u/16

GND

+

C78

100P

GND

GND

C C

CN6

CON2.5-4

D D

1

22uF/16V

Q4

2

2N3904

R21 4K99
C35 100P

R24

10K
R27

10K

R44

2K49

6

­O

5

+

U1B
TS912

GND GND

GND

B4

BEAD-600

C58
104

SDOUT

SCLK
LRCK

MCLK

FILT+

U2

+

10

VA

9

GND

8

AINR

7

VQ

6

AINL

CS5343

+

C57
104

GND GND

C61
104

+3.3VA

B10

C65

104

BEAD-600

GND

GND

2

7

1
2
3
4
5

C59
1uF/25V

C63
104

1

VR1
1KA

D3.3V

R33
10K

RX_VCC

MCU3.3V

R25 5K

3

R34
R35
R37

R38

C84
104

3

4

5

6

7

8

R22 100K

C36 100P

104

C38

B-

B+

U1A

8 4

TS912

C43 104

+

1

22u/16

C45

GND

GND

2
3

100

SD0

SD0

100

BICK

BICK

100

LRCK

LRCK

100

MCLK

MCLK

3

HKTS220 SUB DV

C40

22u/16

R26 10K

+

R31

50K

GND GND

4

ZD1

3.3V

1 2

10uF/16V

GND

309A_PWRDN

JK2

PHONE

AUTO ON

MCU3.3V

C49

R40
10K

MCU3.3V

C69
104

+

MCLK
POWER GOOD
309A_PWRDN
STB
PHASE

B11

BEAD-600

C70
104

1
3
2

GND

EAPD#

R43 0

C71
18P

GND

6
5
4

R55
22K

ONAUTO

G2 G1

GND GND

R28 10K

MCU3.3V

MCU3.3V

GND

U3

1

P2.2

2

P2.3

3

RST

4

RXD/P3.0

5

TXD/P3.1

6

XTAL2

7

XTAL1

8

INT0/P3.2

9

INT1/P3.3

10

ECI/T0/P3.4

11

CEX1/T1/P3.5

12

P2.4/CEX3

13

P2.5

14

VSS

MPC82L54AT

GND

SW1

3

5 641 2

PWR

PWR MODE PHASEBASS

POWER ON MODE PHASEBass Boostor

B14
BEAD

C51

C50

104

104

P2.0/CEX2

P1.7/SPICLK/AIN7

P1.6/MISO/AIN6
P1.5/MOSI/AIN5

P1.4/SS/AIN4

P1.3/AIN3
P1.2/AIN2
P1.1/AIN1
P1.0/AIN0

P3.7/CEX0

R50
100K

1 2

R51

XL1

10R

12.288MHZ

2 4

U6

3 5

NC7SZ04M5X_NL

B12 120R

C67
18P

GND

MCU3.3V

R54
10K

9
8

PLUG_DET

7

D1

1

LL4148

ZD2

3.3V

1 2

GND

5

MCU3.3V

+

C52

10uF/16V

28

VCC

27

P2.1

26
25
24
23
22
21
20
19

PWR MODE

18
17
16

P2.7

15

P2.6

MCLK

C68

OPT

LO HI

NO PLUG PLUG IN

TRIGGER

R56

C76

22K

104

R41
10K

RESET#
LED
AUTO ON
TRIGGER
PLUG_DET

BASS

TXD

MCU3.3V

6

ONOFF

G2 G1

GND GND

3

5 641 2

R30 10K

MCU3.3V

R42
10K

B6

BEAD-600

B7

RESET#EAPD#

BEAD-600TXD

TO LFE SW PCB

CN4

LED

1
2
3
4

ISP

Q2 2N3904

2 1

R48
10K

Hi
Lo

3

LED

ON

OFF

GND

MCU3.3V

Title

A3

Date: 2012/5/2 Sheet of
File: D:\2011\..\HKTS220_INPUT_DV.SchDoc Drawn By:

SW2
BASS

SCL
SDA

SDA

SCL

Number RevisionSize

GND

R47

2.7K

7

CN7

2
1

G S

CON2.5-2

MCU3.3V

G2 G1

GND GND

5 641 2

R29 10K

MCU3.3V

MCU3.3V

10K

R60

GND

R45

3

100

RST

VCC
VSS

1

U4
STM809-2.93V

GND

CN5

1
2

CON2.0-2

3

2

GND

REVERSENORMAL

SW3
PHASE

EAPD#

POWER GOOD

LFE 1
NOR 0

J1

CON2.0-4

8

1
2
3
4

1

MAIN PCB

2

3

4

5

6

7

8

HKTS220 SUB DV

A A

CN1

1

GND

23
19
20
21
22
24
28
25
27
26
29
30
31
32
33
34
35
36

1

2

3.96

IC1

VL
GNDREF
GNDR1
VDD
VDD
CONFIG
TWARN
PWRDN
FAULT
TRI-STATE
IN-LA
IN-LB
IN-RA
IN-RB
VSS
VSS
VCC SIGN
VCC SIGN
GND SUB

STA516B

GND

59

GND

VDD

NC

FILTER_PLL21GNDA

22

58

23

GND

56

LRCKO

SDO_1257SDO_34

STA309A

CKOUT

VDDA

25

24

+3.3V

R1
2K

C2104

54

55

50

49

51

52

NC

GND53VDD

EAPD

BICKO

OUT1_B

OUT1_A

EAPD#

IC2

OUT2_A
OUT2_B

GND

VDD
OUT3_A
OUT3_B
OUT4_A
OUT4_B
OUT5_A
OUT5_B

GND

VDD
OUT6_A
OUT6_B

R3
NC

48
47
46

NC

45
44
43
42
41
40
39
38
37

NC

36
35
34
33

EAPD

3

R4
NC

Q1
NC

1 2

GND

C10

+

10uF
C13
104

+3.3V

CH

5A

CH5B

C18
104

+3.3V

+3.3V

TWARN

EAPD

B15

BEAD-600

GND

R5
10K

R11
10K

GND

C15
104

CH5B

C3
104

C6
104

CH5A

GND

VDD

GND

NC

26

OUT7_A32OUT7_B31OUT8_A30OUT8_B

28

27

29

B2

GND

C33
104

+3.3V

SGND

BEAD-600

C27

C28

104

22uF

B3
BEAD-600

+3.3V

C29
104

GND

GND

C23
104

C24
104

+3.3V

+3.3V

C1104

R2
10K

NC

GND

GND

+3.3V

+3.3V

C20
104

C25

R15

R17

NC

309A_PWRDN

C4
1N2

GND

1

MVO

2

GND

3

VDD

4

GND

5

NC

6

SDI_78

7

SDI_56

8

SDI_34

9

SDI_12

10

LRCKI

11

BICKI

12

VDD

13

GND

14

NC

15

RESET

16

PLLB

0R16

OPT

0

C26NC

C30
1N2

GND

100PF

62

63

61

64

60

NC

PWDN

SDO_56

SDO_78

XTI

SDA18SCL19SA

20

17

R20
3K3

C31

C32
100PF

SGND

309A_PWRDN

B B

R7

+3.3V

R8 0

GND

C11 104

GND

SD0

MCLK
SDA
SCL

LRCK
BICK

GND

RESET#

C19
104

R12 0
R13 0
R14 0

R18
R19

GND

C22
47P

0
0

SD0
LRCK
BICK

+3.3V

C C

RESET#
MCLK

SDA
SCL

+47V

BEAD

B1

OUT 1A
OUT 1A
OUT 1B
OUT 1B
OUT 2A
OUT 2A
OUT 2B
OUT 2B
VCC 1A

VCC 1B

VCC 2B

VCC 2A
PGND 1A
PGND 1B

PGND2A
PGND2B

PVCC_S

NC

18
17
16
11
10
9
8
3
2
15

12

7

4
14
13

6
5

C79

GND

GND

SUB ++

SUB--

1U/100V X7R

1U/100V X7R

C80

GND

1U/100V X7R

L1
22UH

C7
330PF/100V

R9
22R

R32
22R

C77
330PF/100V

L2 22UH

C16

GND

C21

1U/100V X7R

C5 104/100V X7R

GND

C14 104/100V X7R

+

C17
1000U/63V

104/100V X7R
R6

6.2R

R10

6.2R
104/100V X7R

PVCC_S

PVCC_S

SUB +

SUB-

C8

C12

C9

684/100V

CN2

1
2

4 OHM

D D

Title

Number RevisionSize

A3

Date: 2012/5/2 Sheet of
File: D:\2011\..\HKTS220_AMP_DV.SCHDOCDrawn By:

7

8

1

2

3

4

5

6

From 2.4G MODULE PCB

1

CN1

PB

GND

3
2
1

CON2.0-3
CN2

11
10

9
8
7
6
5
4
3
2
1

CON2.0-11
CN4

4
3
2
1

CON2.0-4

G2

C

G1

S1

ID SWITCH

ID4

GND

4
3

2
1

ID1
ID2
ID3

A A

B B

C C

LED2
LED1

DSW_4

I2C_SDA
I2C_SCLK
I2S_DIN
I2S_DOUT
I2S_LRCLK
I2S_BCLK
I2S_MCLK
VIN
GND
UAR_TXD
UAR_RXD

DSW_1
DSW_2
DSW_3

R1

10K GND

0

R5

+

C2 C3

10u/16

100

R2

104

ID4
ID3

ID2
ID1

SD0

RX_LED1

R6

BEAD-600

2

HKTS220 SUB DV

RX_1 LED

Link

No Link

100

LRCK

RX_VCC

C4

B1

104

GNDGNDGND

SD0

MCLK

BICK
LRCK

R7

H (500ms ) L(500ms)

100

→

→

L

BICK

C8

0.1U

LED

H

+

C9
100uF/6.3V

1
2
3
4
5

U1
CS4344

R8

100

MCLK

SDIN
DEM/SCLK
LRCK
MCLK
VQ

10U/16V/0805/X7R

RX_VCC

AOUTR

AOUTL

FB1 600R

VA

GND

FILT+

C10

3

C5 10U/16V/0805/X7R
C6 0.1U

10

R10 560R

9
8
7
6

GNDGNDGND

R11
NC

R9 560R

R12
NC

GND

RX OUT_R

C11
C7
100PRX OUT_L
100P

GND

→
→

→

→

RX_VCC

RX_LED1

RX OUT_L
RX OUT_R

GND

GND

GND

4

CN3

6
5
4
3
2

TO MAIN PCB

1

CON2.0-6

C1
104

C12

J1

NR

1
2
3

GND

D D

Title

4

CON2.0-4

GND

C13

NR

J2

1
2
3
4

CON2.0-4

ID SW PCB

Number RevisionSize

A4

Date: 2012/5/2 Sheet of
File: D:\2011\..\HKTS220_SUB_ID SW_DV.SchDocDrawn By:

1

2

3

4

1

2

3

4

A A

C

R1
0/0805

C10

R14

OPEN/0805

474/0805

R15
43K/0805

B B

R5

2.49K/0805

R6
10K/0805

R7
100/0805

R2
10K/0805

U1

1

IN-

2

IN+

3

SYNC

4

OSC

5

CT

6

RT

7

DIS

8

SS

Vref

OUT B

GND

OUT A

COMP

SG3525AP

C4

C C

102/0805

R11

C5
105/0805

13K/0805/1%

OPEN/0805

+Vi

Vc

SD

10K/0805

C6

103/0805

R13

16
15
14
13

12
11
10
9

R10

FB1

SGND

R3
10/0805

C2

104/0805

C

OPEN/0805

C

D1

12VS

1N4148/1206

R4
10/0805

C1

OB

0/0805

C3
104/0805

CN1

R8
0/0805

C7

C8

103/0805

OA

ZD1

1 2

R9

OPEN/1206

OPEN/0805

R12
2K/0805

SD

C9

OPEN/0805

CON2.0-8

12VS

8
7
6
5
4
3
2
1

FB
SD

OB
OA

SGND

D D

Title

Number RevisionSize

A4

Date: 2005/11/12 Sheet of
File: E:\

1

2

3

󰇞󰆘

\..\SG3525 Control Board(CV).SchDocDrawn By:

4

1

TH1

F1
4A/250V

CN1

1
2
3

CON3.96-3P2C

A A

SCK048

ZNR1

TVR10471

R8
1M/1206

R5
1M/1206

0.33/250V/ X2

YCILF1810PD

42

CX1

2

YCILF1810PD DC320V

31

LF1

42

31

LF2

0.22/250V/ X2

CX2

3

4

5

6

7

8

AC1

CY1
101/Y1

CY2
101/Y1

2

AC

4

V+

V-

AC

3

J2

1 3

AC2

BR1
GBU6G

1

+

C1

220uF/200V

AC2A

+

C4

220uF/200V

R1
1M/1206

R4
1M/1206

SGND1

DC320V

CY3

222/Y1

SGND1

B B

DS

R31

22/0.25W

D11

1 2

1N4148/0805

12

Q6
FTA14N50C

G

3

12

D12
1N4148/0805

12

12

R38
10K/0.125W

R40
10K/0.125W

DS

Q7
FTA14N50C

G

AC2A

R39

22/1206

Q9

MMBT2907

D14

1 2

1N4148/0805

3

Q10

MMBT2907

1N4148/0805

D13

DT1

OA

OB

4

9

2
3

8

1

EEL-16

C C

PGND

2 4

C28

1 2

105/250V

PGND

1 3

CT1
UU-9.8

SGND2

T2

1

6

9

3

11
10

4

7

R32
56/1206

C23
221/1206/200V

C24
221/1206/200V

R37
56/1206

D8

3
1

ER1602CT

L2

2

160uH

+

+

C21

C22

470uF/63V

470uF/63V

J8

12

SGND1 SGND1 SGND

SGND2

+VH1

R33

R34

43K/1206

43K/1206

SGND1

C20

104/1206/100V

J10

12

CN4

1
2

CON3.96-2

1

R23
51/1W

A

C30

102/1KV

11

5

12

ERL-28V

12VS

CE

15VS1

470/1206

R14

B

C12

ZD2

102/0805

15V

1 2

FB

39K/1206/1%

Q4

2N3904

R17

12

10K/0805

3 Q3

21

3

2N3906

104/0805

Q2

MMBT4401

SGND2

C16

474/1206
R41

C25

CN3

8
7
6
5
4
3
2
1

CON2.0-8

R36

39K/1206

R7

4.3K/1206/1%

FB
SD1

OB
OA

J4

1 2

J6

SGND2

12VS

12

+VH1

SGND2

D6

D D

1

2

3

4

A

R28

30/1206

1

SF16

R29

OPEN/1206

5

R25
0/0805

R26

10K/0805

+

R30

C18

104/0805

2.7K/0805
C19

10uF/50V

SGND2

6

Title

Number RevisionSize

A3

Date: 2005/11/12 Sheet of
File: E:\

󰇞󰆘

\..\HKTS220 SUB PSU Main.SchDocDrawn By:

7

8

1

2

3

4

A A

R2
NI

R6

1

DC320V

1

2

B B

7

6

8

NC

VCC

GND
SoftS1FB2CS3D

C C

C13

105/0805

C15

102/0805

PGND

5

4

2.2/0.5W

1

U1

D

ICE3B0365J

R20

J7

1 2

J3

1 2

D5
1N4148

R3
430K/0.25W

22/1206

C9

1 2

104/0805

ZD1

R11

24V/1206

C2

222/1KV

D2
UF4007

BAV103

+

C8
22uF/50V

PGND

TVS
P6SMBJ7.0A

1 2

T1

6

10

D3

8

9

EE-16

U2

4

3

PC817

PGND

NI C3
D1

1 2

5

SB140

220uF/16V

4

D9

3

SB140

220uF/16V

4

D4

2

1 2

MBR1200

100uF/25V

1

R15

200/1206

1

2

IC1

2 3

TL432

C26

R16

1

SGND

C31

2.2K/0805

+

C5

12

+

+

C11

102/0805

R19

6.8K/0805

NI

L1

3uH

-3.3VSB

15VS

SGND3

C14

105/0805

+

C6

100uF/16V

J9

1 2

SGND2

J5

1 2

R21

16.4K/0.125W/1%

R22
10K/0805/1%

3.3VSB/0.1A

R10

10K/1206

C7

104/0805

SGND

CN2

1
2
3
4

CON2.5-4

PS/ON

-3.3VSB/0.1A

-3.3VSB

C29

104/0805

Q8
MMBT4403

R35

100/1206

ZD3

5.6V/1206

12

-3.3VSB/0.1A

C27

+

12

3

100uF/16V

SGND

Q1

3.3VSB/0.1A

MMBT4403

3

R18

5.1K/0805

12

R13

5.1K/0805

SGND2

R12

+

OPEN

15VS15VS1

0/0805

C10

CE

R27

R24
30K/1206

D7
1N4148

PS/ON

Q5

MMBT3904

104/1206

B

510K/1206

C17

SGND

SGND

D D

Title

Number RevisionSize

A4

Date: 2005/11/12 Sheet of
File: E:\

1

2

3

󰇞󰆘

\..\HKTS220 SUB PSU Standby.SchDocDrawn By:

4

1

2

3

4

HKTS220 SUB DV

A A

3

5 641 2

LFENO

SW100
INPUT

GND

J101

1
2
3
4

CON2.0-4

GND

J100

1
2
3
4

CON2.0-4

RMAL

B B

TO MAIN PCB

C C

GND GND

CN100

2
1

G S

CON2.5-2

GND

G2 G1

D D

Title

LFE SW PCB

Number RevisionSize

A4

Date: 2012/5/2 Sheet of
File: D:\2011\..\HKTS220_LFE_SW_DV.SchDocDrawn By:

1

2

3

4