Hakko FX-801 User Manual

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Soldering Station

Instruction Manual

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Thank you for purchasing the HAKKO FX-801 Soldering Station. Please read this manual before operating the HAKKO FX-801.

Keep this manual readily accesible for reference.

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TABLE OF CONTENTS
1. PACKING LIST ........................................................	1
2. SPECIFICATIONS ...................................................	1
3. WARNINGS, CAUTIONS AND NOTES ..................	2
4. PART NAMES .........................................................	3
5. INITIAL SETUP........................................................	4
6. OPERATION............................................................	5
7. PARAMETER SETTING ........................................	10
8. MAINTENANCE.....................................................	16
9. CHECKING PROCEDURE ....................................	17
10. ERROR MESSAGES.............................................	18
11. TROUBLE SHOOTING GUIDE .............................	19
12. PARTS LIST ..........................................................	21
13. WIRING DIAGRAM................................................	23

1. PACKING LIST

Please check to make sure that all items listed below are included in the package.

HAKKO FX-801 Station	1	Power cord	1
HAKKO FX-8002 Soldering iron	1	Heat resistant pad	1
Iron holder (with cleaning wire)	1	Instruction manual	1
Connecting cable	1

DOWN

Power		Heat resistant pad
Power	HAKKO FX-801
switch	Receptacle
	Receptacle
	Power cord	Connecting cable

HAKKO FX-8002

Iron holder

*Tip (T33 series) is optionally available.

2. SPECIFICATIONS

● HAKKO FX-801

● HAKKO FX-8002

Power consumption	300W
Temperature range	50 - 500 (120 - 940 )

Temperature stability ± 5 (± 9 ) at idle temperature

Output Voltage	AC 29V
Dimensions	145(W)×107(H)×211(D) mm
	(5.7 × 4.2 × 8.3 in.)
Weight	3.9 kg (8.6 lb.)

*The temperature was measured using the FG-100 thermometer.

*This product is protected against electrostatic discharge.

*Specifications and design are subject to change without notice.

Power Consumption	260W (29V)
Tip to Ground Resistance	< 2 Ω
Tip to Ground Potential	< 2 mV
Cord	1.2 m (4 ft)
Total Length (w/o cord)	228 mm (9.0 in.) with 4BC tip
Weight (w/o cord)	50 g (0.11 lb.) with 4BC tip

CAUTION

This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:

1.The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing, take sufficient care not to expose live electrical parts or damage insulation materials.

2.Be sure to ground the unit during use.

3. WARNINGS, CAUTIONS AND NOTES

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:

WARNING: Failure to comply with a WARNING may result in serious injury or death.

CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the items involved.

WARNING

When power is ON, the tip will be hot.

To avoid injury or damage to personnel and items in the work area, observe the following:

●Do not touch the tip or the metal parts near the tip.

●Do not allow the tip to come close to, or touch, flammable materials.

●Inform others in the area that the unit is hot and should not be touched.

●Turn the power off when not in use, or left unattended.

●Turn the power off when changing parts or storing the HAKKO FX-801.

●This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in safe way and understand the hazards involved.

●Children shall not play with the appliance.

●Cleaning and user maintenance shall not be made by children without supervision.

●The unit is for a counter or workbench use only.

To prevent accidents or damage to the HAKKO FX-801, be sure to observe the following:

CAUTION

●Do not use the HAKKO FX-801 for applications other than soldering.

●Do not strike the iron against hard objects to remove excess solder. This will damage the iron.

●Do not modify the HAKKO FX-801.

●Use only genuine Hakko replacement parts.

●Do not allow the HAKKO FX-801 to become wet, or use it with wet hands.

●Remove power and iron cords by holding onto the plug.

●Be sure the work area is well ventilated. Soldering produces smoke.

●Be sure the cooling fan at the rear of the station is unrestricted.

●While using the HAKKO FX-801, don’t do anything which may cause bodily harm or physical damage.

4. PART NAMES

● HAKKO FX-801

Preset number display

Power switch

Jack (for connecting

cable)

Setting display

Control buttons

Receptacle

Power cord receptacle

Fuse

5. INITIAL SETUP

A. Iron holder	The iron receptacle has two grooves. If the edge
● Loosen the adjusting screws to change the angle
of the iron receptacle as you like, then tighten the	of the iron tip is likely to come into contact with the
screws.	iron holder or the iron holder becomes hot, use the
	alternate groove to attach the iron receptacle.
	Normal conditions	If the iron holder
		becomes hot

CAUTION

Do not set up the iron receptacle too high, the temperature of the soldering iron will become very hot.

1.Assemble as shown:

●Insert the tip cleaner securely into the Iron holder base.

2. Operation:

First, remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, turn the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.

● Use of the sleep function.

When using the sleep function, insert one end of the connecting cable into the jack at the back of the iron holder and the other end into the jack at the back of the soldering station to connect them.

CAUTION

Be sure to turn off the power before connecting or disconnecting the connecting cable.

Connecting cable

B. Handpiece cord assembly

Pass the iron cord through the hole in the heat resistant pad.

C. Soldering station

CAUTION

Be sure the power switch is OFF before connecting or disconnecting the soldering iron cord. Failure to do so may result in damage to the circuit board.

1.Insert the power cord into the receptacle at the back of the station. Insert the soldering iron cord into the receptacle at the front of the station.

2.Set the iron in the iron holder.

3.Plug the power cord into a grounded wall socket.

CAUTION

The HAKKO FX-801 is protected against electrostatic discharge and must be grounded for full efficiency.

Insert the plug into the receptacle until it clicks

To disconnect, pull the plug from the receptacle while pressing down the tab on the plug.

6. OPERATION

The HAKKO FX-801 has the following four control buttons.

Press for less than one second to enter preset number selection screen. Press and hold for at least one second to enter preset temperature changing screen.

Use to increase the value in the appropriate display window.

Use to decrease the value in the appropriate display window.

Press for less than one second to display the current set temperature. Press and hold for at least one second to enter temperature setting mode. Use to end the current operation.

Press for less than one second to display the current offset value.

Press and hold for at least one second to enter offset mode.

CAUTION

An audible buzzer is provided to alert the operator when:

●The station has reached the set temperature, a buzzer will sound once.

●The low temperature threshold has been crossed, a buzzer will sound continuously. This buzzer will shutoff when the sensed temperature returns to the acceptable range.

●There is the possibility that a failure has occured in the sensor or heater, a buzzer will sound continuously.

Operation

1.Turn on the power switch.

2.Once the set temperature is reached, a buzzer sounds once.

By default, the temperature is set to 350 (750 for US model).

Check the temperature setting by pressing thebutton.

The set temperature will be displayed for two seconds.

WARNING

Place soldering iron in iron holder when not in use.

Changing temperature setting

CAUTION

The temperature setting range is from 50 to 500 . (120 to 940 )

●If you enter a value outside the temperature setting range, the display returns to the hundredsdigit, and you have to enter a correct value.

Example Changing set temperature from 350 to 400

1.Press and hold the button for at least one second.The hundreds digit will begin to flash.

2. Entering the value.		to set the value of the digit that is flashing.
Press the	or

Only values from 0 to 5 can be selected when entering the hundreds digit.

(In mode, values from 1 to 9 can be selected.)

Values from 0 to 9 can be selected when entering the tens or ones digit. (The same values can be selected in mode.)

When desired figure is displayed, press the button to accept the value.

The next digit will begin to flash. After entering the ones digit, press the button to save the value to the system memory and begin heater control with new setting temperature.