Hakko FP-102 User Manual

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High-output, temperature controlled

soldering station

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Instruction Manual

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Thank you for purchasing the FP-102 soldering station. This high-output, temperature controlled soldering station uses a composite tip, incorporating heater and sensor functions into one element. Several process control features unique to the FP-102 make it applicable to a broad range of soldering applications. Please read this manual before operating the FP-102 . Keep this manual readily accessible for reference.

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TABLE OF CONTENTS

1. P ACKING LIST ...............................................................1

2. SPECIFICA TIONS ..........................................................1

3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES.....2

4. P AR T NAMES.................................................................3

5. INITIAL SETUP ..............................................................3

6. OPERA TION...................................................................5

7. P ARAMETER SETTINGS...............................................6

8. MAINTENANCE .............................................................7

9. ERROR MESSAGES......................................................9

10. TROUBLE SHOOTING GUIDE ....................................10

1 1. PAR TS LIST..................................................................11

12. TIP STYLES .................................................................13

13. WIRING DIAGRAM.......................................................15

1. P ACKING LIST

Please check to make sure that all items listed below are included in the FP-102 package.

FP-102 soldering station.................................1

FM-2021 connector assembly .....................1

Sleeve assembly ............................................ 1

Control card, with chain ..................................1

Control card

Card chain

Tip (not included)

Heat resistant pad...........................................1

Tip tray ............................................................1

Iron holder.......................................................1

Cleaning wire ..................................................1

Instruction manual ..........................................1

E L

FP-102

FP-102 Soldering station

FM-2021 Connector assembly

Iron holder

Tip tray

2. SPECIFICA TIONS

● FP-102 soldering station

Power consumption Temperature range

Temperature stability

● Station

Output Dimensions(W × H × D) Weight (w/o cord)

75 W The four segment lights on the front

panel indicate the heat range selected for the FP-102 (6.5 = ~650°F. [343°C];

7.0 = ~700°F. [371°C]; 7.5 = ~750°F. [399°C]; 8.0 = ~800°F. [427°C]).

±9°F (±5°C) at idle temperature

24 V 120 × 93 × 140 mm (4.7 × 3.7 × 5.5 in.) 1,400 g (3.1 lb.)

Heat resistant pad

● Soldering iron

Power consumption Tip to ground resistance Tip to ground potential Length, less cord Weight, less cord Length of cord

NOTE:

This product is protected against electrostatic discharge. Specifications and design are subject to change without notice.

Sleeve assembly*

*Yellow, orange or blue sleeve

assembly is included.

70 W (24 V) < 2 Ω < 2 mV 188 mm (7.4 in.) with 2.4D tip 30 g (0.067 lb./1.07 oz.) with 2.4D tip

1.2 m (4 ft)

W ARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:

WARNING: Failure to comply with a WARNING may result in serious injury or

death.

CAUTION: Failure to comply with a CAUTION may result in injury to the

operator, or damage to the items involved. (Two examples are given below.)

NOTE: A NOTE indicates a procedure or point that is important to the process being

described.

EXAMPLE: An EXAMPLE is given to demonstrate a particular procedure, point or

process.

CAUTION

When power is ON, the tip will be HOT (between 300-450°C. [~572-840°F.]) To avoid injury or damage to personnel and items in the work area, observe the following:

● Do not touch the tip or the metal parts near the tip.

● Do not allow the tip to come close to, or touch, flammable materials.

● Inform others in the area that the unit is hot and should not be touched.

● Turn the power off when not in use, or left unattended.

● Turn the power off when connecting the FM-2021 or storing the FP-102.

● Do not remove or damage the bar code sticker.

CAUTION

To prevent accidents or damage to the FP-102, be sure to observe the following:

● Do not use the FP-102 for applications other than soldering.

● Do not allow the FP-102 to become wet, or use it with wet hands.

● Do not modify the FP-102.

● Use only genuine Hakko replacement parts.

● Do not bend or damage the control card. If the card does become damaged, do not force the

card into the station slot.

● Do not strike the iron against hard objects to remove excess solder. This may damage the iron.

● Remove power and iron cords by holding the plug, not the wires.

● Be sure the work area is well ventilated. Soldering produces smoke.

4. PART NAMES

blue

7.5

FP-102 Soldering station

Tip cleaner

D EL

FP-102

6.5

Control card

Card chain

Card slot

Receptacle

Tip (not included)

yellow

MODEL

FP-102

7.5

8.07.0

6.5

The heat range selector button

Auto power shutoff switch (on the bottom front of the case)

FM-2021 Connector assembly

6.5

green

red

8.07.0

Sleeve assembly

Iron holder

Tip tray

Heat resistant pad

5. INITIAL SETUP

● Iron holder

Assemble as shown:

● Insert the holder assembly securely into the Iron holder base.

● Connector cord

Pass the connector cord through the hole in the heat resistant pad.

● Soldering station

1. Insert the connector cord into the receptacle at the front of the station.

2. Plug the power cord into a grounded wall socket. The FP-102 is protected against electrostatic discharge and must be grounded for full efficiency.

● Tip tray

Place spare tips in the tip tray.

Receptacle

Push the connector in as far as it will go. When the plug clicks, it is fully inserted.

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