Groen TDB-20, TDB-40 User Manual

OPERATOR MANUAL OM-TDB-20 or 40,TA/2
Models: TDB-20 or 40, TA/2
Steam Jacketed Kettle
Self-Contained
Electrically heated Table top mounted Tilting Kettle Tilt out Agitator Drive System Variable Speed Agitator Controls For 20 and 40 quart kettles TDB-20, TA/2 TDB-40, TA/2
CITSEMODA veR 898141 rebmuN traP
Model TDB TA/2
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recom­mends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
OM-TDB TA/2
IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
WARNING: THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND
UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP
LIQUIDS A MINIMUM OF 2-3" (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT
WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE
FRONT OR POURING LIP. THIS COULD RESULT IN OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.
WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO THE KETTLE AS POSSIBLE.
4) STAND TO LEFT OR RIGHT SIDE OF KETTLE (DEPENDING ON TILTING HANDLE PLACEMENT) WHILE POURING. DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR,
CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD
RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE
PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF
THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
SUPPLY.
WARNING: TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION OR SERVICE.
WARNING: THE MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH
ELECTRICITY, IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE GROEN FOOD
SERVICE ENGINEERING DEPARTMENT.
WARNING: TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE
CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
2
OM-TDB TA/2
IMPORTANT — READ FIRST — IMPORTANT
WARNING: THE UNIT IS EQUIPPED WITH AN AUTOMATIC CUTOFF SWITCH. IF POWER IS ON WHEN A
TILTED MIXER IS LOWERED INTO THE OPERATING POSITION, THE MIXER WILL AUTOMATICALLY START.
CAUTION: STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO SPILL OUT
OF THE KETTLE ON TWO SPEED AND VARIABLE SPEED UNITS.
CAUTION: UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER THAN 5% OF
FULL SPEED. SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL.
WARNING: BEFORE CLEANING ANY PART OF THE MIXER, OTHER THAN THE AGITATOR,
DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX TO AVOID POSSIBLE ELECTRICAL SHOCK.
WARNING: KEEP WATER AND SOLUTIONS OUT OF THE CONTROLS, ELECTRICAL WIRING, AND
DRIVE MECHANISM. NEVER SPRAY OR HOSE THE MIXER.
CAUTION: WHEN YOU CONNECT THE SCRAPER WITH THE YOKE, MAKE SURE THE SCRAPER IS
CURVED THE SAME WAY AS THE KETTLE. A REVERSED SCRAPER WILL NOT SCRAPE AND CAN CAUSE SERIOUS DAMAGE.
WARNING: AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE WITH SUPPLIER AND
MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT.
WARNING: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WITH VOID
ALL WARRANTIES.
WARNING: BEFORE REPLACING ANY PARTS, SHUT OFF ALL ELECTRIC POWER SUPPLIES TO THE
COOKER/MIXER.
WARNING: USE ONLY GROEN-SUPPLIED PARTS. SUBSTITUTION OF UNAUTHORIZED OR GENERIC
PARTS CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT.
3
OM-TDB TA/2
TO RUN AGITATOR
TO STOP AGITATOR
TURN THE ON/OFF TOGGLE SWITCH TO OFF.
4
OM-TDB TA/2
Table of Contents
IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION AND START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ELECTRICAL SCHEMATIC (WIRING DIAGRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6
References
DE SALES CENTER
ECOLAB, INC. 370 Wabasha St. Paul, Minnes 800/328-3663 or
NATIONAL FIRE PROTECTION ASSOCIATION
ota 55102
612/293-2233
60 Battery March Park Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
ZEP MANUFACTURING 1310-T Seaboard Industrial Blvd. Atlanta, Georgia 30318
5
OM-TDB TA/2
Equipment Description
The Groen TA/2 assembly is an electrically powered mixer with dual counter rotating agitators, which is incorporated into Groen kettles of 20 or 40 quart capacity.
The agitator frame is constructed of tubular stainless steel and fitted with scrapers. It is easily removed for cleaning.
Installation and Start-Up
WARNING
TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION.
THE MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
The mixer has a variable speed drive with electrical speed control that powers on 1/2 HP
motor.
For a description of the kettle component of your cooker/mixer, see the separate kettle manual.
2. Provide the proper electric power supply as specified on the electrical information plate attached to the mixer. Observe local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 - latest edition. The installation must conform to the code that has the more strict requirements.
3. TA/2 mixer requires a seperate 120V, 60Hz,
15 Amp outlet. Unit is provided with a 6 ft. long cord and grounded plug. WARNING: DO NOT cut off the ground plug.
4. Electrical service for the kettle will require a separate connection. See
specific kettle manual.
the
ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE GROEN FOOD SERVICE ENGINEERING DEPARTMENT.
Your Groen mixer has been test operated at the factory and is furnished with all internal wiring. It is complete and ready for final connection. A wiring diagram is furnished at the rear of this manual.
A. Installation is as follows:
1. Set the cooker/mixer in place and level it. If the mixer is a tilting model, confirm that there is enough rear or side clearance, depending on model, and overhead clearance to tilt the mixer safely through its entire tilting range. Provide enough clearance to permit access for service as well. Fasten the cooker/mixer to the floor or deck to reduce chances that the unit could tip over if unit is provided with flanged feet.
WARNING
TO PREVENT POSSIBLE ELECTRIC SHOCK, GROUND THE UNIT AT THE TERMINAL PROVIDED.
5. Use the following check list to confirm that the installation is correct.
Unit level
6
! Adequate clearance for tilting
OM-TDB TA/2
! Access for service
! Unit fastened down
! Mixer power supply conforms to
information plate and code
! Electrical conduit and connections are
waterproof
! Mixer grounded
For instructions on installing the kettle component of your cooker/mixer, see the separate kettle manual.
B. Initial Start-Up
After the mixer is installed, take the following actions to confirm that the equipment is operating correctly.
1. Tilt the mixer through its complete tilting range to ensure that there is no hazard or interference.
WARNING
TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
2. Make sure the agitator is properly coupled with its drive shaft. If the mixer has a slip-on coupling, the drive pin must be positioned at the end of the J-slot.
3. When the mixer is in operating position, every scraper blade should touch the inside of the kettle during at least part of each revolution of the agitator.
d. At the circuit breaker or fuse box, turn on the
electric power supply to the mixer.
e. Switch on the drive and confirm that the
mixer operates smoothly. For a variable speed model, confirm that the mixer operates correctly throughout its speed range.
f. Make sure the agitator turns in the correct
direction, so it pushes the nylon scraper blades ahead of the agitator bar.
If the unit functions as described above, it is ready for use. If the unit does not function as intended, call your local Groen authorized service agency.
Slip-On Coupling
For instructions on initial start-up of the kettle component of your cooker/mixer, see the separate kettle manual.
7
OM-TDB TA/2
Operation
WARNING
TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING KETTLE CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
1. Before you operate the mixer, make sure that the agitator is firmly connected with the drive shaft and properly positioned in the kettle. The agitator must be positioned so every scraper blade touches the kettle during at least part of each revolution. To connect the agitator:
a. Slip-on Coupling: Slide the coupling up
onto the shaft as far as it will go. Then turn the agitator and pull it down, so that the drive pin on the shaft becomes firmly seated against the end of the J-slot.
2. If the mixer has been tilted up, lower it into operating position.
WARNING
THE UNIT IS EQUIPPED WITH AN AUTOMATIC TILT CUTOFF SWITCH. IF POWER IS ON WHEN A TILTED MIXER IS LOWERED INTO OPERATING POSITION, THE MIXER CAN AUTOMATICALLY START.
a. On a variable speed drive with electrical
speed control, turn the speed adjustment knob.
CAUTION
UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER THAN 5% OF FULL SPEED. SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL.
6. To stop the mixer, switch off the drive. Set the drive to low speed before switching it off. If the cooker/mixer will be cleaned or serviced, or will not be used for a week or longer, cut off all power supplies to the unit at the circuit breaker or fuse box.
7. Switch off the drive, before you tilt the mixer. To tilt the mixer, first unlatch it (See Photograph). For some units, you may need to tilt the kettle forward slightly to let the agitator clear the kettle wall as you tilt the mixer.
3. Turn on electric power to the unit at the circuit breaker or fuse box.
4. Switch on the drive.
5. Set the desired mixing speed.
CAUTION
STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO SPILL OUT OF THE KETTLE ON VARIABLE SPEED UNITS.
8. As you tilt the mixer out of the kettle, clean any clinging product from the agitator, so product will not drip onto the outside of the kettle or surroundings, and so the weight of product will not make the mixer fall down.
To operate the kettle component of your cooker/mixer, see the separate kettle manual.
8
Cleaning
OM-TDB TA/2
A. Suggested Tools & Materials.
1. A good stainless steel cleaner.
2. Stiff brush.
3. Sanitizer Solution.
B. Precautions
BEFORE CLEANING ANY PART OF THE MIXER, OTHER THAN THE AGITATOR, SHUT OFF ALL ELECTRIC POWER TO THE CO O KER / MI X ER AT THE CI R C U IT BREAKER OR FUSE BOX, TO AVOID POSSIBLE ELECTRIC SHOCK.
KEEP WATER AND SOLUTIONS OUT OF THE CONTROLS, ELECTRICAL WIRING, AND DRIVE MECHANISM. NEVER SPRAY OR HOSE THE MIXER.
C. Procedure
1. Wash the agitator as soon as possible after
2. Disassemble the scrapers and clean them
WARNING
use. If the unit is in continuous use, thoroughly clean and sanitize all parts of the mixer at least once every 12 hours
along with the rest of the agitator, then reassemble them.
WARNING
4. To remove materials stuck to the agitator, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the cleaning solution. To make washing easier, let the cleaning solution soak into the residue. When you clean the stainless steel parts, do not use any abrasive material (like metal sponges or scouring powder) or metal implement (like a spoon, scraper, or wire brush) that might scratch the surface. Scratches make the surface hard to clean and provide places for bacteria to grow. Do not use steel wool, which may leave particles imbedded in the surface and cause eventual corrosion and pitting.
5. As part of the daily cleaning program, clean all surfaces that may have been soiled. Remember to check such parts as the back and underside of the drive housing.
6. When the agitator needs to be sanitized, use a sanitizing solution equivalent to one that supplies 100 parts per million available chlorine. Obtain advice on the best sanitizing agent from your supplier of sanitation products. Following the supplier’s directions, apply the sanitizer after the agitator has been washed, then rinse off the sanitizer completely. It is recommended that the agitator be sanitized just before use.
CAUTION
NEVER LEAVE A SANITIZER IN CONTACT WITH THE SURFACE OF STAINLESS STEEL LONGER THAN 20 MINUTES. LO N G E R C O NT ACT C AN C A U S E CORROSION.
7. The exterior of the unit may be polished with a stainless steel cleaner.
good quality
AVOID CONTACT WITH ANY CLEANER, AS RECOMMENDED BY THE SUPPLIER. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES, AND CLOTHING.
3. Prepare a hot solution of the cleaning compound as instructed by the supplier. Wash the agitator parts and rinse them well. Use a cloth moistened with the cleaning solution to clean other parts of the mixer.
Cleaning procedures for the kettle component of your cooker/mixer are described in the separate kettle manual.
9
OM-TDB TA/2
Maintenance
WARNING
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GR O E N O R T HE IR A U T H O R IZ ED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT.
SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
A. Periodic Service
1. The interior of control and drive housings should be kept clean and dry.
2. Electrical wiring should be kept securely connected and in good condition.
3. Regular service of the mixer is recommended
every six months and should include:
(a) cleaning the motor and surrounding area.
(b) check the speed reducer gears for wear.
(c) check the speed reducer belt drive for proper tension and for wear. Replace if worn. Adjust tension if slack.
B. Component Replacement
WARNING
BEFORE REPLACING ANY PARTS, SHUT OFF ALL ELECTRIC POWER SUPPLIES TO THE COOKER/MIXER.
All internal wiring is marked as shown on the schematic drawings in this manual. Be sure that new components are wired in the same manner as the old components.
C. Service Records
A Service Log is provided at the rear of this manual. Each time service is performed on this equipment, enter the date on which the work was done, what was done, and who did it. Keep this log with the equipment.
Service procedures for the kettle component of the cooker/mixer are described in the separate kettle manual.
10
OM-TDB TA/2
Troubleshooting
Your Groen Mixer will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your authorized Groen Service Representative. For the phone number of the nearest agency, check the Groen web site at www.groen.com Department. If an item on the list is followed by X, the work should only be performed by a qualified service representative.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES. SERVICE PERFORMED BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
, ask your area Groen representative or call the Groen Parts and Service
WARNING
SYMPTOM WHO WHAT TO CHECK
Motor will not run. User a. Power supply to the unit.
Auth Service Rep Only
a. Speed adjustment pot or wiring. X
Motor runs at high speed only without control.
Motor runs at low speed only.
Auth Service Rep Only
User
Auth Service Rep Only
X indicates items which must be performed by an authorized technician.
b. Fuse in the control console. c
. For a mechanical overload. d. For a defect in the power module. Check SCRs and diodes. e. Regulator. f. For loss of reference voltage. Check speed adjustment pot and wiring. Check maximum speed pot. X g. Motor brushes for wear or sticking. X
h. That the tilt switch is closed. X i. For a ground or short in the motor. X
b. Power module. X c. Regulator. X
a. For a mechanical overload. b. Speed adjustment pot or wiring. X c. Motor brushes for wear or improper seating. X d. Regulator X e. For open motor field circuit, by checking field current. X
X
Motor speed varies rapidly.
Auth Service Rep Only
a. For an oscillating load, by disconnecting the mixer drive from the agitators and checking motor speed. X b. Motor brushes for wear, improper seating, or sticking in holders. X c. I.R. drop compensation, and adjust if set too high. X d. SCRs. X e. I.R. drop compensation pot. X f. Dirty or defective regulator. X g. Control panel and motor for a ground. X
11
OM-TDB TA/2
Motor overheats and/or sparks excessively.
Fuse blows frequently.
SCRs or diodes have short lives.
Troubleshooting guidance for the kettle component of your cooker/mixer is contained in the separate kettle manual.
User a. For an overload. Auth Service
Rep Only
User
Auth Service Rep Only
Auth Service Rep Only
b. Motor brushes for wear or improper seating. X
c. Grade of brushes used. X
a. For an overload. b. For incorrect jumper horsepower. X c. Power module. X d. Regulator. X e. Whether line voltage is too high. X f. Motor armature and wiring for ground or short. X g. For open motor field circuit, by checking field current. X
a. For constant overload, peak overload, or excessive starting load. X b. Panel for overheating, because ambient temperature is too high or ventilation is obstructed. X c. Line voltage. X d. Motor or wiring for a ground. X
12
OM-TDB TA/2
Parts List - TDB/TA/2
TDB-40, TA/2 TDB-20, TA/2
Description Part No. Description Part No.
Plug 3-Wire 006454 Plug 3-W ire 006454 Cord (3) Conductor 006495 Cord (3) Conductor 006495 Cord Grip 009199 Cord Grip 009199 Knob Red Ball 012691 Knob Red Ball 012691 Ring Tolerance 1/2" Diameter 012692 Ring Tolerance 1/2" Diameter 012692 Pedestal Shaft Assy w/ hole TA/2 013382 Pedestal Shaft Assy w/ hole TA/2 013382 Pedestal Shaft Assy w/o hole TA/2 013584 Handle 013475 Agitator Primary 014491 Pedestal Shaft 013584 Agitator Secondary 018300 Head Sub Assy Mixer 019901 Mixer Head Sub Assy 019881 Ring Basic External Retaining 001538 Pulley V 003639 Drive Belt V 003640 Pin coupling 009253 Bearing Flanged 009442 Gasket 013355 Housing Bearing 013357 Bearing Ball 013358 Gear Involute (48) Teeth 013359 Gear Involute (18) Teeth 013360 Gear involute (72) Teeth 013361 Pulley 013364 Seal Springless 013366 Shaft Primary 013378 Shaft Secondary 013379 Shaft Pulley 013380 Plug 013381 Spacer 1 OD x 16GA Tubing x .062 013383 Spacer 1 OD x 16GA Tubing x .187 013384 Spacer 1 OD x 16GA x 1-1/4 013385 Key 013386 Motor 013491 Handle 013705 Control DC Adjustable Speed, 115 VAC 013972 Label Wiring Diagram 047494 Switch Tilt Assy 048691 Switch Mercury 007517
Ring Basic External Retaining 001538 Pulley V 003639 Drive Belt V 141897 Pin coupling 009253 Bearing Flanged 009442 Gasket 013355 Housing Bearing 013357 Bearing Ball 013358 Gear Involute (48) Teeth 013359 Gear Involute (18) Teeth 013360 Gear involute (72) Teeth 013361 Pulley 013364 Seal Springless 013366 Shaft Primary 013378 Shaft Secondary 013379 Shaft Pulley 013380 Plug 013381 Spacer 1 OD x 16GA Tubing x .062 013383 Spacer 1 OD x 16GA Tubing x .187 013384 Spacer 1 OD x 16GA x 1-1/4 013385 Key 013386 Motor 013491 Control DC Adjustable Speed, 115 VAC 013972 Label Wiring Diagram 047494 Switch Tilt Assy 048691 Switch Mercury 007517 Primary Agitator Assembly 019902 Secondary Agitator Assembly 019903
13
OM-TDB TA/2
R.125
TYP.
MERCURY
SWITCH
NOTE: SWITCH OPEN WHEN AGITATOR IS IN DOWN POSITION.
6 5 4 3 2 1
3 2 1
3/4 H.P.
3 2 1
1/2 H.P.
3 2 1
1/3 H.P.
3 2 1
1/4 H.P.
P/N 047494 REV. D
MOTOR
MIN.
SPEED
MAX.
SPEED
5.0
INTERNAL
R
CONTROLLER
F1A2 A1 F2 L2
A-2
N L1
FUSE
GNDL1
A-1
F-1
115V AC
F-4 F-3
F-2
CONNECT AND TAPE
4.0
14
OM-TDB TA/2
Service Log
Model No. _______________________________ Purchased From _________________________
Serial No. _______________________________ Location ________________________________
Date Purchased __________________________ Date Installed ___________________________
Purchase Order No. ______________________ For Service Call __________________________
Date Service Performed Performed By
15
OM-TDB TA/2
LIMITED WARRANTY TO
COMMERCIAL PURCHASERS*
(U.S. & Canadian Sales Only.)
Groen warrants to original commercial purchaser/users that foodservice equipment manufactured by Groen (“Groen Equipment”) (other than CapKold foodservice equipment) shall be free from defects in material and workmanship for (12) twelve months from the date of installation or fifteen (15) months from date of shipment from Groen, whichever date first occurs (the “Warranty Period”), in accordance with the following terms and conditions:
I. This warranty is limited to replacement parts and related labor for Groen Equipment located at its
original place of installation in the United States and Canada.
II. Damage to Groen Equipment that occurs during shipment must be reported to the carrier, and is
not covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of such Groen Equipment.
III. For Groen Convection Combo
HyPlus
TM
Pressureless Steamers, Groen further warrants to the original commercial
TM
Steamer-Ovens, HyPerSteamTM Convection Steamers and
purchaser/users of such Groen Equipment that the atmospheric steam generators or boilers contained in such Groen Equipment shall be free from defects in material and workmanship for twenty-four (24) months from the date of installation or twenty-seven (27) months from date of shipment from Groen, whichever date first occurs, provided that: (a) the original purchaser/user shall have also purchased and installed a Groen PureSteem Water Treatment SystemTM for use in connection with such Groen Convection Combo Steamer or HyPlus
TM
Pressureless Steamer on or before the date such Groen Equipment was
TM
Steamer-Oven, HyPerSteamTM Convection
installed, (b) the original purchaser/user has continuously used suchWater Treatment System in connection with such Groen Equipment from the date of installation, and (c) the commercial purchaser/user shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement recommendations of Groen, and otherwise maintained such Oven or Steamer in accordance with all other operational and maintenance recommendations of Groen.
IV. Groen further warrants to the original commercial purchaser/users of Groen Convection Combo
Steamer-Ovens that the electronic relay and control board contained in such Groen Convection Combo
TM
Steamer-Oven shall be free from defects in material and workmanship for twenty-four
TM
(24) months from the date of installation or twenty-seven (27) months from date of shipment from Groen, whichever date first occurs.
V. During the Warranty Period, Groen, directly or through its authorized service representative, will
either repair or replace, at Groen’s sole election, any Groen Equipment determined by Groen to have a defect in material or workmanship. As to any such warranty service during the Warranty Period, Groen will be responsible for related reasonable labor and portal to portal transportation expenses (time & mileage) incurred within the United States and Canada.
VI. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in
operating instructions or manuals, consumable parts (such as scraper blades, gaskets, packing, etc.), and labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper installation, abuse, careless operation, or improper maintenance of Groen Equipment. This warranty does not cover damage to Groen Equipment caused by poor water quality or improper boiler maintenance.
16
OM-TDB TA/2
VII. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VIII. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer’s equipment, or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
* (Covers all Groen Equipment (other than CapKold foodservice equipment) ordered after September 11, 2001).
17
1055 Mendell Davis Drive Jackson, MS 39272 Telephone 601 372-3903 Fax 601 373-9587 www.groen.com
OM-TDB TA/2 (Revised 01/04)
Part Number 141898 Rev A
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