Groen TDA Installation Manual
? IMPORTANT INFORMATION ? KEEP FOR OPERATOR ? IMPORTANT INFORMATION ?
OPERATOR MANUAL OM-TD
Part Number 121006 DOMESTIC
MODELS: TDC/3, TDC/2, TDO/1, TDO,
TDA, TDA/1, TD/2
Steam Jacketed Kettles
Stainless Steel
Direct steam heated
Table top mounted
Tilting
Model TDC/3
Model TD/2Model TDO
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
.
Information contained in this document is
known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated
product information and specifications.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE
OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS
CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING,
COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE
INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD
RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE
EQUIPMENT AND WILL VOID WARRANTY.
WARNING: KETTLES MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK
WITH PLUMBING. IMPROPER INSTALLATION CAN RESULT IN INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: AVOID ANY EXPOSURE TO ESCAPING STEAM. STEAM CAN CAUSE
SEVERE BURNS.
WARNING: TAKE EXTREME CARE TO KEEP HOT CONTENTS FROM SPILLING OR
SPLASHING ON ANYONE. DO NOT STAND DIRECTLY IN FRONT OF
KETTLE BODIES WHEN THEY ARE BEING TILTED.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT
SKIN CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN KETTLES.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR
CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE
KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND
SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR
HOT PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR
TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE
PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO
KETTLE AS POSSIBLE.
4) STAND TO LEFT OR RIGHT SIDE OF KETTLE (DEPENDING ON TILTING
HANDLE PLACEMENT) WHILE POURING . DO NOT STAND DIRECTLY
IN POUR PATH OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE BODY HANDLE AT
ALL TIMES, AND RETURN KETTLE BODY TO UPRIGHT POSITION
AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH
HOT CONTAINER AND ITS CONTENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF
SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD
RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
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IMPORTANT — READ FIRST — IMPORTANT
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT
OF THE SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE
BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON
THE LABEL OF THE WATER TREATMENT COMPOUND.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR
RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE
CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE
DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY
GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR
INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL
WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED
PERSONNEL WILL VOID WARRANTIES.
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Table of Contents
IMPORTANT OPERATOR WARNINGS ..........................................2
REFERENCES .............................................................4
EQUIPMENT DESCRIPTION ..................................................5
INSTALLATION ............................................................7
INITIAL START-UP ..........................................................8
OPERATION ...............................................................8
CLEANING ...............................................................11
MAINTENANCE ...........................................................13
SEQUENCE OF OPERATION ................................................13
TROUBLESHOOTING ......................................................14
PARTS LISTS .............................................................15
MAINTENANCE LOG .......................................................22
WARRANTY ..............................................................23
References
KLENZADE SALES CENTER
ECOLAB. Inc.
370 Wabasha
St. Paul, Minnesota 55102
800/352-5326 or 612/293-2233
NATIONAL SANITATION FOUNDATION
3475 Plymouth Rd.
Ann Arbor, Michigan 48106
ZEP MANUFACTURING CO.
1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318
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Equipment Description
A. All Models
The Groen TDC/3, TDC/2, TDO/1, TDO, TDA/1
and TD/2 are tilting, table-top kettles with direct
steam-heated jackets. The one-piece stainless
steel body on each includes a butterfly shaped
pouring lip. The kettles have a 180 emery grit
interior finish and a bright semi-deluxe exterior
finish.
Every unit requires a remote steam source. The
steam supply is controlled by an inlet valve, and
enters the jacket through one support and rotary
joint. Condensate leaves the jacket through the
other rotary joint and support. Standard units are
ASME shop inspected, stamped, and registered
with the National Board. These kettles operate
efficiently at pressures above five PSI. A safety
valve, strainer, steam trap, and check valve are all
required for installation, and may be ordered from
Groen as optional equipment.
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Model TDC/3
B. Model TDC/3
The TDC/3 kettle has a 2/3 jacket rated for
working pressures up to 55 PSI. The kettle body
incorporates a triple reinforced rim. Two tubular
steel supports support the swivel on which the
kettle tilts. A leg projects from the bottom of the
kettle.
The design of the TDC/3 makes it easy for one
person to tilt the kettle with the tilting handle, even
when the kettle is full.
C. Model TDC/2
The TDC/2 resembles the TDC/3, except that the
kettle rests on a chrome plated base with arms,
and has a maximum operating pressure of 45
PSI.
D. Models TDO and TDO/1
The TDO and TDO/1 Oyster Cookers have a
special purpose kettle body and supports similar
to those of the TDC/2 and TDC/3, with a tilting
handle.
Model TDC/2
Model TDO
Model TDO/1
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E. Model TDA/1
The TDA/1 kettle incorporates a triple reinforced
rim and a 2/3 jacket registered for working
pressures up to 50 PSI. Two chrome-plated
arms support the trunnions on which the kettle
tilts. The arm that also serves as the steam inlet
has an integral steam control valve.
F. Model TD/2
The TD/2 kettle has a 2/3 jacket rated to operate
at pressures up to 50 PSI. Two stainless steel
legs support the trunnion. A crank-operated
gear mechanism is used to tilt the kettle and to
hold it in position.
KETTLE CHARACTERISTICS
Capacity Dimensions, inches (mm)
Model
TDC/3-10
TDC/3-20
TDC/2-10
TDC/2-20
TDO
Quarts (liters) Front to back Left to right Rim height
10 (9.4) 13-1/4 (337) 12-7/8 (327) 16-1/8 (410)
20 (18.9) 15-1/4 (387) 14-7/8 (378) 17-1/8 (435)
10 (9.4) 12-3/8 (314) 12-7/8 (327) 16-1/8 (410)
20 (18.9) 14-3/8 (365) 14-7/8 (378) 17-1/8 (435)
1 (0.94) 9-1/4 (235) 9-1/2 (241) 11-5/8 (295)
TDA/1
TD/2
TDO/1-32
TDO/1-64
TDO/1-72
2-1/4 (2.2) 10-13/16 (275) 13-1/2 (343) 12-7/8 (327)
TDA-10
TDA-20
TDA/1-40
TD/2-40
Higher Maximum Pressure
Lift-off cover
T5C table mounting
Basket inserts
Kettle brush kit
Steam trap assembly
Motor-driven agitator
20 (18.9) 14-1/2 (368) 21-7/8 (556) 20-3/8 (518)
40 (37.8) 19-3/4 (502) 26-3/4 (679) 22-3/8 (568)
40 (37.8) 20-1/2 (521) 28-1/4 (717) 21-7/8 (556)
1 (0.94) 10 (254) 13-1/2 (343) 11-5/8 (295)
2 (1.9) 10-11/16 (271) 13-1/2 (343) 12-3/8 (314)
10 (9.4) 12 (305) 19-7/8 (505) 19-1/4 (489)
Optional Features and Equipment
TDO,
TDC/3 TDC/2
4 4 4 4
4 4 4 4
4 4 4 4 4
4 4 4 4
4 4 4 4
4 4 4 4 4
4 4 4 4
TDO/1
TDA,
TDA/1 TD/2
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Installation
WARNING
THIS UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL
AND/OR DAMAGE TO EQUIPMENT.
1. Installation under a ventilation hood is
recommended. Consult local codes.
2. Install and anchor the kettle on a level
rigid surface.
3. If the steam supply pressure is greater
than the maximum working pressure
stamped on the nameplate, you must
install a pressure reducing valve in the
steam supply line near the kettle.
4. Connect the steam supply line to the
steam inlet fitting. Include a steam
control valve and an appropriate safety
valve. To obtain the full heating
capability of the kettle, the steam
supply line must be as large as the
steam inlet fitting.
STANDARD PIPING FOR TDC/3, TDC/2, TDO/1, TDO and TD/2
5. The safety valve is preset to relieve
jacket pressure that exceeds its rated
limit. Do not try to adjust the valve
setting, and do not allow the valve
outlet or lever to be blocked.
6. Connect the kettle condensate return
line to the boiler return line, or to a
drain. A suitable steam trap, strainer,
and check valve must be installed.
(See piping diagram, below).
7. Any mechanical change must be
approved by the Groen Food Service
Engineering Department.
The inlet valve may be located anywhere on the cabinet top or face but not through the
face casting. The illustrated sleeve is designed to simplify valve installation by
allowing the valve to shift off center by 1/4", if necessary. This should be enough to
allow for thread take-up and misalignment.
*Accessories available from Groen as options. Piping is to be supplied by the
installer.
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Initial Start-Up
IMPORTANT
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS,
CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
Now that the kettle has been installed, you
should test it to ensure that it is operating
correctly.
1. Remove all literature and
packing materials from inside
and outside of the unit.
2. Pour a small amount of water
into the kettle.
3. Open the steam inlet valve.
AVOID ANY EXPOSURE TO ESCAPING
STEAM, WHICH CAN CAUSE SEVERE
BURNS.
WARNING
4. When the water begins to boil,
inspect all of the fittings to
ensure that there are no leaks.
5. Check the safety valve by lifting
its lever far enough to let steam
escape. Then let it snap back
into place to reseat the valve so
that it will not leak.
6. Shut down the unit by closing
the steam inlet valve.
Operation
To heat the kettle, open the steam inlet valve.
Adjusting the valve allows you to control the
heating rate. Opening the valve more allows
steam to flow into the jacket faster, and heats
the product faster.
The kettle operates efficiently at pressures from
five PSI to the maximum working pressure for
which the kettle was designed. The maximum
pressure is stamped on the kettle nameplate.
7. Operate the tilting mechanism to
confirm that this feature
functions through the whole
range of normal operation.
If the unit functions as described above, it is
ready for use. If the unit does not function as
intended, contact your local Groen Certified
Service Agency.
Tilting
To transfer product or empty the kettle: the kettle
is designed and manufactured to be tilted in a
controlled manner. Grasp the insulated plastic
ball firmly. Maintain a firm grip on handle when
tilting, while keeping the kettle body in a tilted
position and then SLOWLY returning the kettle
body to an upright position.
A. TDC/3, TDC/2, TDO. TDO/1 and
TDA/1:
Pull the handle forward to tilt the kettle,
backward to return the kettle to upright
position.
WARNING
AVOID EXPOSURE TO ESCAPING STEAM,
WHICH CAN CAUSE SEVERE BURNS.
B. TDA
The tilting handle on this older model is
spring-loaded to latch the kettle in
position. To tilt the kettle, pull up on
the tilting handle to release the latch,
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