Groen ST-6E User Manual

OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL ST-6E GROEN STEAMER
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the con­signee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 162954 REV A (08/13)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE REAR VENTS, OR WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
CAUTION: LEVEL THE UNIT FRONT TO BACK, AND PITCH IT SLIGHTLY TO THE FRONT, TO AVOID DRAINAGE PROBLEMS.
WARNING: FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A UNIT TO AVOID DAMAGE OR INJURY. WIRING DIAGRAM IS LOCATED ON THE INSIDE OF THE RIGHT PANEL.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE DRAIN IS HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER SUPPLY. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBER TO COOL COMPLETELY BEFORE CLEANING.
WARNING: USE MILD CLEANING AGENTS ONLY. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY CLEANING AGENT MANUFACTURER.
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN RETURNED TO ITS PROPER LOCATION.
NOTICE: DO NOT USE A CLEANING AGENT THAT CONTAINS ANY SULFURIC ACID, OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER. DO NOT USE A CLEANING OR DELIMING AGENT THAT CONTAINS MORE THAN 30% PHOSPHORIC ACID.
NOTICE: DO NOT USE ANY DEGREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR THAT IS ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY UNIFIED BRANDS OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH CIRCUIT BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN INJURY OR DEATH.
2 OM-ST-6E
Table of Contents
Important Operator Warnings ........................................................page 2
References..................................................................................... page 3
Equipment Description.................................................................. page 4
Inspection and Unpacking ............................................................ page 4
Installation .................................................................................. page 5-6
Initial Start-Up............................................................................... page 7
Operation ...................................................................................... page 8
Cleaning................................................................................... page 9-10
Maintenance................................................................................. page 11
Troubleshooting............................................................................ page 12
Wiring Diagram ........................................................................... page 19
Service Log ................................................................................... page 20
References
UNDERWRITERS LABORATORIES, INC. 333 Pngsten Road Northbrook, Illinois 60062
NFPA/70 The National Electrical Code
NATIONAL SANITATION FOUNDATION 789 N. Dixboro Rd. Ann Arbor, Michigan 48113-0140
NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy, Massachusetts 02269
INTERTEK (ETL) 1950 Evergreen Blvd, Suite 100 Duluth, GA 30096
OM-ST-6E 3
Equipment Description
Your ST-6E steamer is designed to give years of service. It has a stainless steel cavity (cooking chamber) which is served by an electric-heated atmospheric steam generating reservoir.
Each cavity holds up to six steam table pans (12” x 20” x 2-1/2” deep) as shown below.
Model Pans Per Capacity Per Type
12 x 20 x 2-1/2” (steamer) 12 x 20 x 4” (steamer)
ST-6E 6 3
A stainless steel case encloses the cavity, the steam generating reservoir and the control compartment that houses electrical components. Operating controls are on the front panel.
The drain system on all models includes a spray condenser, which cools drain water.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT.
Inspection & Unpacking
Your steamer is delivered completely assembled strapped to a skid. On receipt, inspect carefully for exterior damage.
Carefully cut the straps. Be careful to avoid personal injury or equipment damage.
Write down the model number, serial number and installation date. Keep this information for reference. Space for these entries is provided at the top of the Service Log in the back of this manual.
When starting installation, check packing materials to make sure loose parts such as the condensate drip tray are not discarded with this material.
Steamer Weight (LBS) Weight (KGS)
ST-6E 275 125
4 OM-ST-6E
Installation
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES.
CAUTION
DO NOT INSTALL THE UNIT WITH THE REAR
VENTS BLOCKED OR WITHIN 2 INCHES OF
A HEAT SOURCE SUCH AS A BRAISING PAN,
DEEP FAT FRYER, CHARBROILER OR KETTLE.
TO AVOID DRAINAGE PROBLEMS,
LEVEL THE UNIT FRONT TO BACK, AND
PITCH SLIGHTLY TO THE FRONT.
FIGURE A
18 -inch
radius
457 mm
1. Minimum Clearances: The steamer requires the following minimum clear­ances to any surface, combustible or non-combustible.
Right Side 2 inches
Left Side 2 inches Rear 6 inches
Steam Free Zone: The steamer can be damaged by steam from external
sources. Do not install the steamer over a steam venting drain. Ensure that steam is not present in an area bounded by the footprint of the steamer and a circle 18 inches in radius about the right rear corner of the steamer (see Figure A at left).
2. Electrical Supply Connections
(current and power demands for each unit are as shown below)
Model Rated Current Demand Per Cavity
208 3P A/KW 208 1P A/KW 240 1P A/KW 240 3P A/KW
ST-6E 30/10.8 52/10.8 60/14 36.6/14
A. Panel Removal - Right Side
Open the wiring and control panel by removing screws from the right
side panel. Remove and set aside.
B. Supply Voltage The unit must be operated at the rated name plate voltage. The
name plate can be found on the rear of the unit.
CAUTION
EACH UNIT MUST HAVE A SEPARATE
GROUND WIRE FOR SAFE OPERATION.
WARNING
TO AVOID DAMAGE OR PERSONAL INJURY,
FOLLOW THE WIRING DIAGRAM EXACTLY.
C. Phase Selection Refer to steamer wiring diagram and element wiring on pages 20
and 21 for wiring information.
D. Terminal Block The terminal block for incoming power is located at the back of the
control compartment. The ground terminal is located in the wiring compartment near the terminal block.
E. Supply Wire The equipment grounding wire must comply with the National Electrical Code (NEC) requirements. The wiring diagram on the inside
of the unit’s right side cover gives directions for proper connection of the terminal block. The wire must be used or the unit will not meet Underwriters Laboratories and NEC requirements. The electric hole is sized for a one-inch conduit fitting.
F. Branch Circuit Protection Each steamer, including individual units of stacked models,
should have its own branch circuit protection and ground wire.
OM-ST-6E 5
Installation
WARNING
DO NOT CONNECT THE DRAIN DIRECTLY
TO A BUILDING DRAIN.
BLOCKING THE DRAIN IS HAZARDOUS.
CAUTION
DO NOT USE PLASTIC PIPE. DRAIN MUST BE
RATED FOR BOILING WATER.
FIGURE B
3. Water Connection(s)
Install a check valve to prevent back flow in the incoming cold water line, as
required by local plumbing codes. Water pressure in the line should be between 30 and 60 PSI. If pressure is above 60 PSI, a pressure regulator will be needed. These pressures must provide the 1.5 gallons per minute required for proper steamer function.
A 3/4 inch female NH connector (garden hose type) is used to attach the water
supply to the inlet valve. Minimum inside diameter of the water feed line is 1/2 inch. Use a washer in the hose connection. Do not allow the connection to leak, no matter how slowly. Do not over-tighten hose connections.
This equipment is to be installed to comply with the basic plumbing code of the
Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
4. Drain Connection
Model Drain ID Hose Size Required (IN)
ST-6E 1.5”
Level the steamer front to back, and pitch it slightly to the front (maximum 1/4
inch) by adjusting the optional legs or the bullet feet on the optional stand.
There must be a free air gap between the end of the hose and the building
drain. The free air gap should be as close as possible to the unit drain. There must also be no other elbows or other restrictions between the unit drain and the free air gap.
Install the drain line with a constant downward pitch (see Figure B at left). IMPORTANT: Do not allow water traps in the line. A trap can cause pres-
sure build-up in the cavity, which may cause the door gasket to leak.
For proper drain line connection, the drain line must have a constant downward
pitch of at least 1/4” per foot. Observe local code regarding air gap spacing and drain connections.
5. Counter-Mounted Units
This section is applicable when the steamer will be mounted to a counter. All
four edges of the bottom of the steamer must be sealed with RTV to the counter if the 4 inch legs are not used. Counter must be made of a noncombustible material such as metal or tile.
6 OM-ST-6E
Initial Start-Up
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT.
STEAM CAN CAUSE BURNS.
After the steamer has been installed, test it to ensure that the unit is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Make sure the water supply line is open and the drain valve handle is in the closed position.
3. Turn on electrical service to the unit. The steamer will not operate without electrical power. Do not attempt to operate the unit during a power failure.
NOTE: The door MUST be closed for the elements to operate.
4. To turn unit on, toggle the rocker switch to the ON position.
5. Toggle the mode selector switch to full steam mode (top position).
6. When the steam generating reservoir has filled with water, the heaters will begin heating. Within 20 minutes the remote Timer should indicate that the steamer is ready.
7. To shut down the unit, toggle the ON/OFF switch to the OFF position. Wait 30 minutes and rotate the drain valve to open position to drain the water reservoir.
8. If the steamer operates as described, the unit is functioning correctly and ready for use.
OM-ST-6E 7
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