Groen SSB-10G Installation Manual

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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS SSB-3G/5G/10G & (2)SSB-3G/5G/10G Domestic SMARTSTEAM100™ BOILERLESS STEAMER
· Self Contained
· Gas Heated
· Capacity: SSB-3G=3 Steamer Pans Per Cavity SSB-5G=5 Steamer Pans Per Cavity SSB-10G=10 Steamer Pans Per Cavity
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn off the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and main thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam­age. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 145144, REV. L (10/09)
PART NUMBER 145144, REV. H (12/07)
tenance instructions
.ECNEREFER ERUTUF ROF DENIATER EB TSUM LAUNAM SIHT
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
groen.com
Page 2
IMPORTANT –– READ FIRST –– IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY
AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE REAR VENTS, OR
WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
CAUTION: LEVEL THE UNIT FRONT TO BACK, AND PITCH IT SLIGHTLY TO THE FRONT, TO AVOID
DRAINAGE PROBLEMS.
WARNING: FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A UNIT TO AVOID
DAMAGE OR INJURY. WIRING DIAGRAM IS LOCATED ON THE INSIDE OF THE RIGHT PANEL.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE DRAIN IS HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
IMPORTANT:
DO NOT ALLOW ANY WATER TRAPS IN THE DRAIN LINE. A TRAP CAN CAUSE PRESSURE TO BUILD UP INSIDE THE CAVITY DURING STEAMING, WHICH WILL MAKE THE DOOR GASKET LEAK.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT.
STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC
POWER SUPPLY. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBER TO COOL COMPLETELY BEFORE CLEANING.
WARNING: USE MILD CLEANING AGENTS ONLY. CAREFULLY READ THE WARNINGS AND FOLLOW
THE DIRECTIONS ON THE LABEL OF EACH CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY CLEANING AGENT MANUFACTURER.
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS
STOPPED TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN
RETURNED TO ITS PROPER LOCATION.
NOTICE: DO NOT USE A CLEANING AGENT THAT CONTAINS ANY SULFAMIC ACID, OR ANY
CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER. DO NOT USE A CLEANING OR DELIMING AGENT THAT CONTAINS MORE THAN 30% PHOSPHORIC ACID.
NOTICE: DO NOT USE ANY DEGREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM
HYDROXIDE OR THAT IS ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH
CIRCUIT BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN INJURY OR DEATH.
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OM-SSB-3G/5G/10GF
Table of Contents
OPERATOR WARNINGS......................................................................................................................................... 2
REFERENCES......................................................................................................................................................... 3
EQUIPMENT DESCRIPTION................................................................................................................................... 4
INSPECTION AND UNPACKING ............................................................................................................................ 4
INSTALLATION AND STARTUP ............................................................................................................................. 5
OPERATION ............................................................................................................................................................ 9
CLEANING............................................................................................................................................................. 11
MAINTENANCE..................................................................................................................................................... 13
TROUBLESHOOTING........................................................................................................................................... 13
PARTS LIST........................................................................................................................................................... 15
WIRING DIAGRAM .................................................................................................................................................. 19
References
UNDERWRITERS LABORATORIES, INC. NATIONAL FIRE PROTECTION ASSOCIATION 333 Pfingsten Road 60 Batterymarch Park Northbrook, Illinois 60062 Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code NFPA/ 54 The National Fuel Gas Code
NATIONAL SANITATION FOUNDATION
3475 Plymouth Road
Ann Arbor, Michigan 48106
SERVICE LOG....................................................................................................................................................... 20
WARRANTY PROTECTION .................................................................................................................................. 21
NSF INTERNATIONAL 789 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113-0140
OM-SSB-G 3
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OM-SSB-3G/5G/10GF
Equipment Description
Your Groen SSB-3G/5G/10G or (2)SSB-3G/5G/10G
SmartSteam100 Boilerless Steamer is designed to
give years of service. It has a stainless steel cavity (cooking chamber) which is served by a gas-heated atmospheric steam generating reservoir. A powerful blower circulates the steam in the cavity to increase
heating efficiency.
Each cavity holds up to three, five or ten steam table
pans (12” x 20” x 21/2” deep) as shown below.
An 18-guage stainless steel case encloses the cavity, the steam generating reservoir and the control compartment that houses electrical components.
Door hinges are field-reversible (the door may be set
to open from the left or right). Operating controls are on the front panel.
Your Groen SmartSteam100 Boilerless Steamer will be delivered completely assembled in a heavy shipping carton strapped to a skid. On receipt, inspect carton carefully for exterior damage.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
Carefully cut the straps and detach the sides of the carton from the skid. Pull the carton up off the unit. Be careful to avoid personal injury or equipment damage from staples which might be left in the carton walls.
The SSB- 3G/5G/10G steamers are equipped with
electronic controls. These units are readily identified
by their unique control panels. Steamer function is controlled by touch pad controls and a rotary timer dial.
The drain system on all models includes a spray condenser, which cools drain water.
Write down the model number, serial number and installation date. Keep this information for reference. Space for these entries is provided at the top of the Service Log in the back of this manual.
Inspection and Unpacking
240 109
310 141
475 215
272 123
345 156
555 252
SSB-3G 3 2 0 0
(2)SSB-3G 6 4 0 0
SSB-5G 5 3 0 0
(2)SSB-5G 10 6 0 0
SSB-10G 10 6 20 10
(2)SSB-10G 20 12 40 20
SSB
Steamer
12 x 20 x 2-1/2
(steamer)
12 x 20 x 4
(steamer)
13 x 18
(half size
bake)
18 x 26
(bake)
PANS PER CAPACITY PER TYPE
When starting installation, check packing materials to make sure loose parts such as the condensate drip tray are not discarded with this material.
SSB Steamer
Weight (LBS)
Weight (KGS)
SSB-3G Table Top
SSB-3G W/Stand
(2) SSB-3G W/Stand
SSB-5G Table Top
SSB-5G W/Stand
(2)SSB-5G W/Stand
SSB-10G W/Stand 452 205
(2)SSB-10G W/Stand 764 347
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1. Installation
Minimum Clearances:
SmartSteam100 Boilerless Steamer requires the following minimum clearances to any surface, combustible or non­combustible.
Right Side 2 inches Left Side 2 inches Rear 6 inches
Steam Free Zone
: The SmartSteam100 Boilerless Steamer can be damaged by steam from external sources. Do not install the steamer over a steam venting drain. Ensure that steam is not present in an area bounded by the footprint of the steamer and a circle 18 inches in radius about the right rear corner of the steamer (see
figure below).
Install and operate the gas appliance in a well ventilated area. Adequate air must be supplied to replenish the air used for combustion. Installation must conform with local codes and/or with the Naitonal Fuel Gas Code, ANSI Z223.1/NFPA-54 (latest edition) or the National Gas and Propane Code CSA B149.1 as applicable.
Any item which might obstruct or restrict the flow of air for combustion and ventilation must be removed. Do not obstruct the flue cover or rear vents after
THE AREA DIRECTLY AROUND THE APPLIANCE MUST BE CLEARED OF ALL COMBUSTIBLE MATERIAL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE BODILY INJURY AND/OR PROPERTY DAMAGE.
The steamer must be disconnected from the gas supply system during any pressure testing of that system which has test pressures in excess of1/
2
PSI (3.45 kPa).
2. Electrical Supply Connection
Provide 115 VAC, 60 HZ, 1 PH, 15 AMP service. Bring wire in through hole in the lower left back panel. Each cavity requires a separate cord for connections. Local codes and/or the National Electrical Code should be observed in accordance with ANSI/NFPA 70. AN
ELECTRICAL GROUND IS REQUIRED.
The wiring diagram is located in the service compartment and in this manual. Maximum load is 21/2AMPs. In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA C22.2 Part 1 and/or local codes.
3. Gas Supply Connection
Connection to the gas supply shall be in accordance with the chart below.
OM-SSB-3G/5G/10GF
Installation and Startup
WARNING
THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH GAS,
ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES. THE UNIT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.
CAUTION
DO NOT INSTALL THE UNIT WITH THE REAR VENTS BLOCKED OR WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FAT FRYER, CHARBROILER OR KETTLE.
TO AVOID DRAINAGE PROBLEMS, LEVEL THE UNIT FRONT TO BACK, AND PITCH SLIGHTLY TO
THE FRONT.
NPT Pipe Size Required
1
/
2
1
/
2
1
/
2
1
/
2
SSB-Steamer
SSB-3G
(2)SSB-3G
SSB-5G
(2)SSB-5G
3
/
4
3
/
4
SSB-10G
(2)SSB-10G
18 -inch
radius
SMARTSTEAM
(top view)
457 mm
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After the unit has been connected to the gas supply, all gas joints must be checked for leaks. Do NOT use flame checking for leaks. A thick soap solution or other suitable leak detector should be used.
For a Unit on casters:
A. The installation shall be made with a
connector that complies with the standard for connectors for movable gas appliances; ANSI Z21.69.CSA 6.16, and a quick­disconnect device that complies with the standard for quick-disconnect devices for use with gas fuel, ANSI Z21.41.CSA 6.9.
B. Adequate means must be provided to limit
the movement of the appliance without depending on the connector and the quick­disconnect device or its associated piping to limit the appliance movement.
C. The location where the restraining device
may be attached to the appliance shall be in acordance with Groen specifications for the device.
4. Water Connection(s)
Install a check valve to prevent back flow in the incoming cold water line, as required by local plumbing codes. Water pressure in the line should be between 30 and 60 PSI. If pressure is above 60 PSI, a pressure regulator will be needed. These pressures must provide the 1.5 gallons per
minute required for
proper steamer function.
A3/4inch female NH connector (garden hose type) is used to attach the water supply to the
inlet valve. Minimum inside diameter of the
water feed line is1/2inch. Use a washer in the
hose connection. Do not allow the connection to leak, no matter how slowly. Do not over-tighten hose connections.
This equipment is to be installed to comply
with the basic plumbing code of the Building Officials
and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
NOTE: Local code may also require check valves in the water supply line.
5. Drain Connection
Level the steamer front to back, and pitch it slightly to the rear (maximum1/4inch) by adjusting the optional legs or the bullet feet on the optional stand.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN. BLOCKING THE DRAIN IS HAZARDOUS.
There must be a free air gap between the end of the hose and the building drain. The free air gap should be as close as possible to the unit drain. There must also be no other elbows or restrictions between the unit drain and the free air gap.
CAUTION DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOIILING WATER.
Install the drain line with a constant downward pitch.
IMPORTANT: Do not allow water traps in the line. A trap can cause pressure in the cavity, which
may cause the door gasket to leak.
Proper Drain Line Connection –– Drain Line must have a constant downward pitch of at least
1
/4” per foot. Observe local code regarding air
gap spacing and drain connections.5.
In Canada, the installation must conform to the Canadian Gas Code, CAN 1-B149, Installation Codes for Gas Burning Appliances and Equipment and/or local codes.
Ratings for Gas SmartSteam100
*Measured on top of gas valve
*Operating
BTU Pressure
3G NG
3G LP
5G NG
5G LP
54,000
54,000
62,000
62,000
4.30” WC
10.5” WC
4.25” WC
10.5” WC
5” WC
12” WC
5” WC
12” WC
14” WC
14” WC
14” WC
14” WC
10G NG
10G LP
106,000
106,000
4.30” WC
10.5” WC
5” WC
12” WC
14” WC
14” WC
Drain ID Hose Size
Required (IN)
1.5”
2.5”
1.5”
2.5”
SSB-Steamer
SSB-3G
(2)SSB-3G
SSB-5G
(2
2.0”
2.0”
SSB-10G
(2)SSB-10G
)SSB-5G
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OM-SSB-3G/5G/10GF
6. Factory-Stacked Units
This section is applicable only if you are installing factory-stacked units.
Installing stacked steamers is similar to installing a single unit. The steamers are stacked and assembled at the factory and delivered with the water connections and drain hoses required for a single point connection.
A. Water Connection
The same water supply connection is used for both units. At the water inlet valve a3/4inch female NH connector (gardenhose type) isused for the water supply.
B. Electrical Supply Connection
Separate electrical connections will be required for each steamer to be stacked. Each steamer unit must have it’s own branch circuit protection.
C. Gas Connection
A single gas connection is required for both steamers. Gas supply must be adequate under all conditions as listed on page 6.
D. Drain Connection
Steamers must be leveled front to back, and pitched to the front (maximum 1/4inch) by adjusting the bullet feet on the cabinet or stand base.
For all factory-stacked SSB steamers, a 21/2inch ID hose is attached to the unit drain. It must be rated for boiling water.
7. Counter-Mounted Units
This section is applicable if the steamer will be mounted to a counter. All four edges of the bottom of the steamer must be sealed with RTV to the counter if the 4 inch legs are not used. Counter must be made of a noncombustible material such as metal or tile.
WARNING: DO NOT STACK SSB STEAMERS WHEN LEGS ARE USED.
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OM-SSB-3G/5G/10GF
Initial Startup
After the SmartSteam100 Boilerless Steamer has been installed, test it to ensure that the unit is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Make sure the water supply line is open.
3. Make sure that the gas supply line is open
and that the manual knob on the main gas valve is turned to the ON position. This valve is at the rear on the right side of the unit.
4. Turn on electrical service to the unit. The steamer will not operate without electrical power. Do not attempt to operate the unit during a power failure.
NOTE: The door MUST be closed for the main burner to work.
5. To turn the unit on, press the ON switch on the control panel.
6. When the steam generating reservoir has filled with water, the main burners will ignite automatically. Within 20 minutes or less the R
EADY light will come on, indicating
that the water has reached its standby
temperature. When the READY light is displayed, you may take any one of the following steps;
a. Push TIMED and set the timer knob to the
desired steaming time.
b. Push MANUAL for continuous steaming.
c. Push STOP to let the unit stay at
ready condition.
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
7. To shut down the unit, press the OFF switch.
The steam generating reservoir will then fill with cold water and drain.
8. If the steamer operates as described, the unit is functioning correctly and ready for USE.
NOTE: For operation at high altitudes (2000 feet and above), please consult the Groen Foodservice Engineering Department.
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Operation
OM-VRC-3E/VRC-6E
A. Controls
Operator controls are on the front right of the unit.
The control panels have the following touch pads and indicator lights:
T
The TIME display shows the remaining cooking time. It
displays three dashes in MANUAL mode.
he ON/OFF rocker switch gets the SmartSteam100 ready for
use or shuts it off.
The READY indicator light indicates the unit has
Hour meter records cumulative hours of operation.
The FAULT display shows the current fault.
achieved the ready temperature.
The push button operations:
1. In the STOP mode the steam generator stays at a low boil or ready temperature.
2. When the TIMED button is pushed , the TIMED light will illuminate
and time can be set by turning the TIMER knob (cook time can be increased or decreased at any time by turning the timer knob). The unit steams until
the timer counts down to zero and the temperature drops to ready.
At that time the STOP light illuminates and a beeper sounds.
3. When the MANUAL button is pushed, the unit steams continuously. The MANUAL light will stay illuminated.
4. CANCEL button should be pushed to stop beeping.
TIME display
TIMER knob
MANUAL button and indicator
TIMED button and indicator
STOP button and indicator
CANCEL button and indicator
FAULT display
ON/OFF rocker switch
Hour meter
READY indicator
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B. Operating Procedure
1.
Press the ON/OFF rocker to the ON position, (Fi_) is displayed in the TIME display window. The steam generating reservoir will begin filling, displaying (Fi_) and (Fi_) as it fills. After initial fill the unit will begin draining displaying (Fi_), refilling displaying (Fi_), and then begin heating until the READY light comes on (about 15-20 minutes).
Load food into pans in uniform layers. Pans should be filled to about the same levels, and should not be mounded.
Open the door and slide the pans into the supports. If you will only be steaming one pan, put it in the middle position. Some foods will cause foam. When cooking foods that foam, such as shrimp, put an empty solid 2½” deep pan in the bottom slot of the pan racks.
Close the door. When the READY indicator is lit take one of the following steps:
If you want to steam the food for a certain length of time push the TIMED button and set the desired time with the TIMER knob. The timer will automatically run the steamer for the set time and then STOP. A beeper will sound. Push CANCEL to stop beeping.
If you want to steam continuously push the MANUAL button. The unit will continue steaming until stopped.
Push STOP to stop producing steam.
To remove pans from cavity open the door. Remove the pans from the steamer using hot pads or oven mitts to protect your hands from the hot pans.
2.
3.
4.
5.
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM THE STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS.
6. To shut off the unit press the ON/OFF rocker switch to OFF, (FL_) will appear in the timer display. The steam generating reservoir will begin draining, displaying (Fi_) and (Fi_) as it drains, and refill to the high float twice and finally drain completely and turn off the unit.
NOTE: When filling or draining the steam generating reservoir (_) will be displayed indicating the water level in the reservoir. (_) reservoir is empty, (_) low float is satisfied, (_) high float is satisfied.
NOTE: If a large amount of shrimp is cooked in the SmartSteam100 foaming will occur because the steam lid actually gets so hot that the shrimp will cook on its surface and the shrimp proteins in the dripping will foam on the surface of the steam lid.
* To avoid this use a catch pan to catch shrimp drippings and proteins to prevent foaming when cooking a large amount of shrimp.
High Float
Low Float
Empty
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Cleaning
To keep your SmartSteam100 Boilerless Steamer in proper working condition, use the following procedure to clean the unit. This regular cleaning will reduce the effort required to clean the steam generator and cavity.
A. Suggested Supplies
1. Mild detergent
2. Stainless steel exterior cleaner Groen Spray DeGreaser (Part Number 140830WS)
3. Cloth or sponge
4. Brush with soft bristles
5. Spray bottle
6. Measuring cup
7. Nylon pad
8. Towels
9. Plastic disposable gloves
10. Funnel
B. Procedure
1. Exterior Cleaning
a. Prepare a warm solution of the mild detergent
as instructed by the supplier. Wet a cloth with this solution and wring it out. Use the moist cloth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any electrical part, or any louver on the rear panels.
b. To remove material which may be stuck to
the unit, use a fiber brush or a plastic or
rubber scraper with a detergent solution.
c. Stainless steel surfaces may be polished with
a recognized stainless steel cleaner.
2. Interior Cleaning
Daily cleaning must be done in order to enhance the performance and prolong the life of your SmartSteam Boilerless Steamer.
IMPORTANT DO NOT USE ANY METAL MATERIAL (SUCH AS METAL SPONGES) OR METAL IMPLEMENTS (SUCH AS A SPOON, SCRAPER OR WIRE BRUSH) THAT MIGHT SCRATCH ANY STAINLESS STEEL SURFACE. SCRATCHES MAKE THE SURFACE HARD TO CLEAN AND PROVIDE PLACES FOR BACTERIA TO GROW. DO NOT USE STEEL WOOL, WHICH MAY LEAVE PARTICLES EMBEDDED IN THE SURFACE, WHICH COULD EVENTUALLY CAUSE CORROSION AND PITTING.
WARNING DISCONNECT THE POWER SUPPLY BEFORE CLEANING THE OUTSIDE OF
THE STEAMER.
KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
AVOID CONTACT WITH ANY CLEANERS, DELIMING AGENT OR DEGREASER AS RECOMMENDED BY THE SUPPLIER. MANY ARE HARMFUL. READ THE WARNINGS AND FOLLOW THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF, DON’T PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED TURNING.
DON’T OPERATE THE UNIT UNLESS THE REMOVABLE PARTITION HAS BEEN PUT BACK IN ITS PROPER LOCATION.
DON’T USE ANY CLEANING AGENT THAT CONTAINS ANY SULFAMIC AGENT OR ANY C
HLORIDE,INCLUDING HYDROCHLORIC ACID (HCL). TO CHECK FOR CHLORIDE CONTENT SEE ANY MATERIAL SAFETY DATA SHEETS PROVIDED BY THE CLEANING AGENT MANUFACTURER.
OM-SSB-G 11
Page 12
WARNING! ALLOW THE STEAMER TO COOL COMPLETELY BEFORE CLEANING. HOT SURFACES CAN CAUSE SEVERE BURNS.
CLEANING STEPS:
STEP 1 - Press OFF switch to turn steamer
OFF and open steamer door.
STEP 2 - CAUTION: allow the steamer to cool completely before cleaning.
STEP 3 - Remove steam lid by grasping the two tabs located on the lid front and sliding pan forward.
STEP 4 - Remove left pan rack by lifting rack up and pulling away from cavity wall.
STEP 5 - Remove right fan shroud and rack assembly by lifting rack up and pulling away from cavity wall.
STEP 6 - Clean steam lid, left pan rack and rack/ shroud assembly to remove food soils. These three parts may be cleaned in a dishwasher.
STEP 7 - Use a mild detergent to wipe down the entire steamer cavity to remove food and scale particles. Carefully clean float probes if food residue or loose scale is present. A thin layer of tightly bound scale is normal and will not affect steamer performance. If scale is excessive, then refer to deliming instructions below.
S
STEP 8 - Remove drain strainer and clean thoroughly
to remove any build-up of debris.
TEP 9 - Replace pan racks and steam lid. Steamer
is now cleaned and ready to use.
DELIMING INSTRUCTIONS:
When using Groen Boilerless Water Filtration
System use vinegar as a deliming agent.
Groen approved delimer may be used to
remove excessive scale build-up.
STEP 1 - After following all cleaning steps 1 through 7 listed above, turn steamer on and allow water to enter steamer cavity.
STEP 2 - Pour 1 cup of vinegar or delimer into steamer cavity and shut door.
STEP 3 - Set steamer timer to 30 minutes and allow steam cleaning to occur.
STEP 4 - After 30 minutes cleaning cycle is complete, turn steamer OFF and allow to cool completely.
STEP 5 - Open steamer door and wipe down the entire steamer cavity to remove loosened scale particles. Carefully clean float probes if loose scale is present.
STEP 6 -Replace pan racks and steam lid. Steamer is now cleaned and ready to use.
FAILURE TO CLEAN THE STEAMER AS SPECIFIED COULD NEGATIVELY IMPACT THE PERFORMANCE OF THE STEAMER.
Low Water Float (swings up)
High Water Float
(swings down)
Strainer
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Your Groen SmartSteam Boilerless Steamer is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. If an item on the check list is marked with (*), it means that the work should be done by a Groen Authorized Service Agent.
SYMPTOM WHO WHAT TO CHECK
1. Fault Display 1 or 2 User a. Clean floats in unit / Check float probe orientation b. Be sure water supply is adequate to run steamer(s)
during normal operation.
2. No power. User a. Check wall circuit breaker. b. Disconnect power, then check fuses on inside of steamer. *
c. Call service technician.
c. Call service technician.
3. Unit overfills with User a. Clean floats in unit / Check float probe orientation.
water at start up. b. Clean drain strainer.
4. Steamer does not fill User a. Is the ON switch depressed?
with water. b. Is the water supply connected?
c. Is the water turned on?
d. Is the water supply hose kinked or obstructed? e. Check for low water pressure (less than 30 PSI) or low water
flow (less than 1.5 gpm).
f. Is the screen at the water connection clogged?
5. “Door” Shown in Time
Display Window
User a. Is the steamer door securely closed?
6. No steam. User a. Is the ON switch depressed? b. Is the water supply connected?
c. Is the water turned on?
d. Is steamer door completely closed?
7. Fault Display 7 User a. The component cooling fan may not be operating.
The display may come on for several minutes during
normal operation. If it stays on for more than 30 minutes,
call service technician. Unit may be used for cooking, while waiting for service.
Maintenance
Troubleshooting
The SmartSteam100 Boilerless Steamer
is designed for minimum maintenance and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only Groen Authorized Service Agents
should perform the work.
If steam or condensate is seen leaking from around the door, take the following steps:
1. Check the door gasket. Replace it if it is cracked
or split.
2. Inspect the cooking chamber drain to be sure it
is not blocked.
3. Adjust the door latch pin to allow for changes that might occur as the gasket ages.
a. Loosen the lock nut at the base of the latch
pin, then turn the latch pin1/4turn clockwise,
and tighten the lock nut.
b. After adjustment, run the unit to test for further
steam leakage.
c. If there is still leakage, repeat the adjustment
d. Continue adjusting the pin clockwise until
the door fits tightly enough to prevent leakage. The hinge may also be adjusted.
OM-SSB-G 13
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8. Any unusual User a. Press OFF switch to turn steamer off. Momentarily turn operation. circuit breaker off and then on or unplug from power. Turn
unit back on.
9. Door pops open. User a. Ensure drain and vent are not plugged. No more than two
units should be attached to a single drain line. b. Check door pin adjustment per above. c. Call service technician.
10. Fault Display 6 User a. Wait 30 minutes for unit to cool down. b. Call service technician.
14 OM-SSB-G
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PARTS LIST - SSB - 3G / 5G / 10GF
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PARTS LIST - SSB - 3G / 5G / 10GF
16 OM-SSB-G
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PARTS LIST - SSB - 3G / 5G / 10GF
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PARTS LIST - SSB - 3G / 5G / 10GF
To order parts, contact your Groen Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase.
Key Description Part No.
1 Ignition Module 140184 2 Capacitor, 6MF 096812 3 Transformer 120v Primary/ 121715 24v secondary, 75VA 4 Fluestack, Single (3G) 143957 Fluestack, Single (5G) 141991 Fluestack, Single (10G) 145254 Fluestack, Double (3G) 143965 Fluestack, Double (5G) 143567 Fluestack, Double (10G) 145531 5 Fuseholder 077840 6 Fuse 119823 7 Ground Terminal 106412 8 Terminal Block 003887 9 Main Gas Valve 098443 10 Water Valve 071235
 11 MufnFan 153505
12 Drain Box (3G/5G) 150659 Drain Box (10G) 150661 13 Hi-Limit 144484 14 Thermostat (drain box) 145248 15 Drain Valve 071234 16A Condensate Cup 150628 16B Gasket, condensate cup 142613 17 Ready Thermostat 147285 18 Water Level Probe (Serial 142689 Number MSA and MSB) Float Probe (Serial Number 149880 MSC and Following) 19 Gas Valve 098458 20 Door Switch 096857 21 Power Switch 160920 22 Door Assembly, Complete (3G) 130858 Door Assembly, Complete (5G) 125922 Door Assembly, Complete (10G) 143874 23 Knob 160921 24 Control Board 160648 25 Motor Assembly 146880 26 Relay Board 160649 27 Ignitor (3G/5G) 143559 Ignitor (10G) 149009 28 Flame Sense 143673 29 Burner (3G/5G) 143976 Burner (10G) 145074
Key Description Part No.
30 Top Panel (3G / 5G) 150637 Top Panel (10G) 149444 31 Front Panel Overlay (3G) 153015 Front Panel Overlay (5G/10G) 153472 32 Door Latch Pin 078914 33 Door Pin Lock Nut 003823 34 Steam Lid (3G/5G) 149299 Steam Lid (10G) 149452 35 Cavity Fan 096790 36 Left Pan Rack (3G) 149883 Left Pan Rack (5G) 149872 Left Pan Rack (10G) 145642 37 Door Handle 129723 38 Door Gasket (3G) 124849 Door Gasket (5G) 125907 Door Gasket (10G) 143879 x Motor Shaft Seal 096868 x Blower Cover (3G) 149387 Blower Cover (5G) 149313 Blower Cover (10G) 149451 x Right Pan Rack (3G) 141571 Right Pan Rack (5G) 140157 Right Pan Rack (10G) 145721 x Drip Tray (3G/5G) 094151 Drip Tray (10G) 145520 x Left Side Panel (3G) 149229 Left Side Panel (5G) 149233 Left Side Panel (10G) 149446 x Right Side Panel (3G) 149231 Right Side Panel (5G) 149235 Right Side Panel (10G) 149448 x Flow Reducer, Condensate 147371 x Flow Reducer, Fill 144481 x Harness, Control To Relay 160885 Board SSB x Harness, SSB-G Rear 160883 x Harness, SSB-G Low Voltage 160881 x Harness, SSB-G Ignition 153339 x Harness, SSB-G Forward 153338 x Harness, Steamer High Voltage 160874 x Jumper, Voltage Select 120VAC 123123 x Harness, Jumper 123125
x- Item not depicted/called out in drawing
18 OM-SSB-G
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WIRING DIAGRAM - SSB - 3G / 5G / 10GF
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OM-SSB-3G/5G/10GF
Date Maintenance Performed Performed by
Service Log
Model No. ___________________________ Purchased From ______________________
Serial No. ___________________________ Location _____________________________
Date Purchased_______________________ Date Installed_________________________
Purchase Order No.____________________ For Service Call _______________________
20 OM-SSB-G
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GROEN LIMITED WARRANTY TO COMMERCIAL PURCHASE* (U.S. & Canadian Sales Only)
Groen warrants to original commercial purchaser/users that foodservice equipment manufactured by Groen (“Groen
Equipment”) other than CapKold foodservice equipment, shall be free from defects in material and workmanship for (i)
2000 actual operating hours (provided that such equipment has a device that has recorded actual operating hours since
the installation of such equipment), (ii) twelve (12) months from the date of installation or (iii) fifteen (15) months from the
date of shipment from Groen, whichever firs occurs (the “Warranty Period”), in accordance witht he following terms and
conditions:
I. This warranty is limited to replacement parts and related labor for Groen Equipment located at its original place of
installation in the United States and Canada.
II. Damage to Groen Equipment that occurs during shipment must be reported to the carrier and is not covered under
this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of
such Groen Equipment.
III. For Groen Convection Combo™ Steamer-Ovens, HyPerSteam™ Convection Steamers and HyPlus™ Pressureless
Steamers, Groen further warrants to the original commercial purchaser/usersof such Groen Equipment that the atmospheric
steam generators or boilers contained in such Groen Equipment shall be free from defects in material and workmanship
for (i) 4000 actual operating hours (provided that such equipment has a device that has recorded actual operating hours
since since the installation of such equipment), (ii) twenty-four (24) months from the date of installation or (iii) twenty-seen
(27) months from date of shipment from Groen, whichever first occurs, provided that: (a) the original purchaser/user shall
have also purchased and installed a Groen PureSteem™ Water Treatment System for use in connection with such Groen
Convection Combo Steamer-Oven, HyPerSteam Convection Steamer or HyPlus Pressureless Steamer on or before teh
date such Groen Equipment was installed, (b) the original purchaser/user has continuously used such Water Treatment
System in connection with such Groen Equipment from the date of installation, and (c) the commercial purchaser/user
shall have maintained such Water Treatment System in accordance with the maintenance and filter cartridge replacement
recommendations of Groen, and otherwise maintained such Oven or Steamer in accordance with all other operational and
maintenance recommendations of Groen.
IV.
For Groen SmartSteam100™ Boilerless Steamers and Vortex100™ Connectionless Steamers, Groen further warrants to
the original commercial purchaser/users of SmartSteam™ Boilerless Steamers and Vortex™ Connectionless Steamers
shall be free from defects in material and workmanship for (i) 4000 actual operating hours (provided that such equipment
has a device that has recorded actual operating hours since the installation of such equipment), (ii) twenty-four (24)
months from the date of installation or (iii) twenty-seven (27) months from the date of shipment from Groen, whichever first
occurs. This warrants Groen Vortex100 Connectionless Steamers that were shipped after March 15, 2004, and SmartSteam100
Boilerless Steamers that were shipped after May 1, 2003.
V. Groen further warrants to the original commercial purchaser/users of Groen Convection Combo Steamer-Ovens
that the electronic relay and control board contained in such Groen Convection Combo Steamer-Oven shall be free from
defects in material and workmanship for (i) 4000 actual operating hours (provided that such equipment has a device that
has recorded actual operating hours since the installation of such equipment), (ii) twenty-four (24) months from the date
of installation or (iii) twenty-seven (27) months from the date of shipment from Groen, whichever first occurs.
OM-SSB-G 21
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VI. During the Warranty Period, Groen, directly or through its authorized service representative, will either repair or
replace, at Groen’s sole election, any Groen Equipment determined by Groen to have a defect in material or workmanship.
As to any such warranty service during the Warranty Period, Groen will be responsible for related reasonable labor and
portal to portal transportation expenses (time & mileage) incurred within the United States and Canada.
VII. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in operating
instructions or manuals, consumable parts (such as scraper blades, gaskets, packing, etc.), and labor costs incurred
for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects
caused by improper installation, abuse, careless operation, or improper maintenance of Groen Equipment. This warranty
does not cover damage to Groen Equipment caused by poor water quality or improper boiler maintenance.
VIII. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE, EACH
OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN
NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES FOR THE
BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
IX. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.) manufacturer’s equipment,
or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
Cost of Extended Coverage.
Limited Extended Warranty Coverage is available on all standard Groen Equipment (other than CapKold
foodservice equipment) covered by the above Groen Limited Warranty. Commercial purchasers/users of Groen Equipment
may elect to extend the standard limited warranty to cover parts, labor and portal to portal transportation costs (time and
mileage) for an additional (i) 2000 actual operating hours, or (ii) twelve (12) month period, or for an additional (i) 4000
actual operating hours, or (ii) twenty four (24) month period, whichever first occurs, in addition to the time period of
the standard limited warranty described above. Limited Extended Warranty Coverage is not available to extend the
supplemental limited warranty for: (a) atmospheric
steam generators or boilers contained in Groen Convection Combo
Steamer-Ovens, HyPerSteam Convection Steamers and HyPlus Pressureless Steamers, or (b) electronic relay and
control boards contained in Groen Convection Combo Steamer-Ovens, or (c) Groen SmartSteam100 Boilerless Steamers, or
(d) Vortex100 Connectionless Steamers
Five percent (5.0%) of the LIST PRICE of the Groen Equipment to be covered by the Limited Extended Warranty
for each additional twelve (12) months of limited extended warranty coverage. The five percent (5.0%) of the LIST PRICE
charge will be the net invoice amount for each year of Limited Extended Warranty Coverage purchased.
Conditions of Coverage
(1) Limited Extended Warranty Coverage must be purchased at the time the Groen Equipment to be covered is
purchased.
(2) All conditions and limitations on the Standard Limited Warranty Coverage apply to the Limited Extended Warranty
Coverage. See above for details of conditions and limitations on the Standard Warranty Coverage.
Covers Groen Equipment (other than CapKold foodservice equipment and Vortex Connectionless Steamers) ordered
after September 11, 2001.
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OM-SSB-3G/5G/10GF
NOTES:
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1055 Mendell Davis Drive s Jackson MS 39272
888-994-7636 s 601-372-3903 s Fax 888-864-7636
groen.com
PART NUMBER 145144, REV. L (10/09)
PART NUMBER 145144, REV. H (12/07)
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