Groen SSB100-10EF Service Manual

SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS SSB-3E/5E/10EF, (2)SSB-3E/5E/10EF, SSB-3G/5G/10GF, (2)SSB-3G/5G/10GF
· Self Contained
· Electric or Gas Heated
· Capacity: 3, 5 or 10 Steamer Pans Per Cavity
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 147423, REV. F (10/07)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
groen.com
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7 8 9
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CHECKOUT/ERROR CODES
23 24 30 31
32 34
35 35 35 35
6.1
6.2
6.3
6.4
6.5
6.6
RELAY BOARD
36 36 37 38
DOOR SWITCH
0
DOOR GASKET FLOAT
38 39 39 39 40
GAS CAVITY ASSEMBLY GAS OVERFLOW & CONDENSATE DRAIN GAS HARNESSES GAS HIGH VOLTAGE ASSEMBLY BURNER ASSEMBLY ELECTRIC CAVITY ASSEMBLY
42 43 44 45 46 47
6.7
6.8
6.9
6.10
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ELECTRIC OVERFLOW & CONDENSATE DRAIN ELECTRIC HARNESSES ELECTRICAL VOLTAGE ASSEMBLY ELEMENT BREAKDOWN
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100
100
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2.1 Controls
Operator controls are on the front right of the unit.
The SmartSteam100 control panels have the following touch pads and indicator lights:
The TIME display shows the remaining cooking time. It displays three dashes in MANUAL mode.
•T
he ON/OFF rocker switch gets the SmartSteam100 ready for
use or shuts it off.
The READY indicator light indicates the unit has achieved the ready temperature.
Hour meter records cumulative hours of operation.
The FAULT display shows the current fault.
TIME display
TIMER knob
MANUAL button and indicator
TIMED button and indicator
STOP button and indicator
CANCEL button and indicator
FAULT display
The push button operations:
1. In the STOP mode the steam generator stays at a low boil or ready temperature.
2. When the TIMED button is pushed , the TIMED light will illuminate
and time can be set by turning the TIMER knob. The unit steams until
the timer counts down to zero and the temperature drops to ready.
At that time the STOP light illuminates and a beeper sounds.
3. When the MANUAL button is pushed, the unit steams continuously. The MANUAL light will stay illuminated.
4. CANCEL button should be pushed to stop beeping.
READY indicator
ON/OFF rocker switch
Hour meter
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1.
Press the ON/OFF rocker to the ON position, “Fi ” is displayed in the TIME display window. The steam generating reservoir will begin filling, displaying “Fi ” and “Fi ” as it fills. After initial fill, the unit will begin draining, displaying “Fi ”, refill displaying “Fi ”, and begin heating until the READY light comes on (about 15-20 minutes).
2. Load food into pans in uniform layers. Pans should be filled to about the same levels, and should not be mounded.
3. Open the door and slide the pans onto the supports. If you will only be steaming one pan, put it in the middle position. Some foods will cause foam. When cooking foods that foam, such as shrimp, put an empty solid 2 ½ “ deep pan in the bottom slot of the pan racks.
4. Clo
se the door. When the READY indicator is lit,
take one of the following steps:
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM THE STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS.
5. To remove pans from cavity, open the door. Remove the pans from the steamer, using hot pads or oven mitts to protect your hands from the hot pans.
6. To shut off the unit, press the ON/OFF rocker switch to OFF, “FL ” will appear in the TIMER display. The steam generating reservoir will begin draining, displaying “FL ” and “FL ” as it drains and refills to the Hi float twice and finally drains completely and turns off the display.
! If you want to steam the food for a
certain length of time, push the TIMED button and set the desired time with the TIMER knob. The timer will automatically run the steamer for the set time and then go into STOP. A beeper will sound. Then push CANCEL to stop beeping.
! If you want to steam continuously, push
MANUAL button. The unit will continue
steaming until stopped.
! Push STOP to stop producing steam.
NOTE: SmartSteam100, foaming will occur because the steam lid actually gets so hot that the shrimp will cook on its surface and the shrimp proteins in the dripping will foam on the surface of the steam lid. * To avoid this, use a catch pan to catch shrimp drippings and proteins to prevent foaming when cooking a large amount of shrimp.
NOTE: When filling or draining the steam generating reservoir, “ ” will be displayed indicating the water level inside the reservoir, “ ” when the cavity is empty, “ ” when the low float is satisfied, and “ ” when the hi float is satisfied.
If a large amount of shrimp is cooked in the
Hi Float Low Float Empty
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2.3 Typical Operations
The following is a sequence of events typical to SmartSteam100 Boilerless Steamers.
1. Cooking Food
To use the steamer, the cavity door is closed, the ON/OFF rocker switch is set to ON. The unit veries the oats and drain using the following sequence. The drain valve is closed and the water enters the steam reservoir to the “ll” point. When the water level reaches the HIGH level oat, the water ll valve closes and the drain valve opens until water drops o the HIGH oat. At this point, the drain valve closes and the water valve opens to rell the HIGH oat and the heater will operate. When the water reaches the HIGH oat, the water ll valve closes – stopping the entry of water into the steam reservoir.
the beeper.
The STOP button may be pushed at any time to stop the MANUAL or TIMED modes.
If the door is opened during the cooking process, the door interlock switch causes power to be removed from the convection motor. The relay or gas valve opens the circuit to the source of heat, instantly reducing the heat from the steam reservoir.
2. Water Entry Into Steam Reservoir
On power up, the boiler goes through a ll/drain diagnos­tic to verify the condition of the water level oat and drain. If either oat is not responding, a service error is generated.
A relay (electric) or gas valve (gas) energizes and provides power to the heating circuit for the steam reservoir. This heats the steam reservoir to boil the water – creating the required steam. When the cavity is heated to about 180F, the READY indicator light comes on – indicating that the cooking can start. When it is desired to cook food in the cavity, the pans are inserted into the cavity and the door is closed.
Heat-up time is about 20 minutes after the ON switch is pressed, if all of the above conditions are met.
When the MANUAL button is pushed, its light turns on, the display shows three dashed, and the heater turns on continuously. This produces full steam.
When the TIMER button is pushed its light turns on, the display shows time in hours and minutes, the heater turns on producing full steam, and the timer counts down to zero. At any time while in timed mode, the timer knob can be turned to increase or decrease the remaining time.
When the door is open the display shows DOR, the timer stops counting down, and the heater stops heating. Close the door to resume timing and heating.
When the timer counts down to zero the display shows three dashes, the beeper sounds, and the heater cycles on and o slowly to keep the water temperature just above the ready temperature. Push the CANCEL button to stop
CAUTION: A scaled reservoir or debris will cause service errors. When a oat has excessive scale it will not function properly.
NOTICE: When powered o, the controls empty the steam reservoir.
The HIGH WATER oat determines if there is a full and proper level of water in the steam reservoir. If the water level goes down, the oat is opened by the water level getting low. This causes the water ll valve for that steam reservoir to turn on to permit water to enter the steam reservoir.
Water will continue to enter the steam reservoir until the level of water is high enough to close the HIGH WATER oat. This determines that the steam reservoir is full and then the water supply solenoid valve is turned o stopping the water ow to the steam reservoir.
When the HIGH WATER oat is open, there is a 3 to 5 second delay before the water ll valve opens. This is to take into account the rising and lowering of the water level due to the bubbling action of the boiling water in the steam reservoir. If the oat is open for more than approximately 5 seconds, then the water ll valve is activated.
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A service error is generated when the electronic controls are blind to the status of the steam reservoir (i.e., oats are not working) or by a blocked drain. The service error may stop the machine from running and the service error number will be displayed in red on the front panel. Service error protects the steam reservoir from irreparable damage.
A solenoid drain valve is connected to each steam reservoir. This valve is normally open permitting water from the steam reservoir to drain out. When the ON switch is pressed, the steam generator drain valve closes and the steam reservoir starts to ll until the water level reaches the HIGH WATER oat.
After the reservoir is initially lled and the diagnostic is complete, the relay (electric) or gas valve (gas) energizes providing power to the heating circuit. Then the control monitors the Ready Thermostat and determines when the cavity is in “ready” condition.
If the Ready Thermostat is at the required temperature and the STOP light is on, the heater control cycles the heating circuit power relay or gas valve and maintains the ready condition by cycling the elements 18 seconds ON, 6 minutes OFF.
If the MANUAL light is on, the heater control continuously turns on heat to produce steam.
When the OFF switch is pressed, the solenoid valve opens and drains the water from the steam reservoir. When water is drained from the steam reservoir, it passes through the drain box and then into the drain line.
When the unit is turned o by the OFF switch, the system will drain for 3 minutes then rell to the high oat, drain, rell, and drain a second time while showing “FL” in the time display. This is to remove the heat from the reservoir for cleaning and reduce any possible cavity warping.
* If hot water is exiting, the drain fan thermal switch could close and energize circuit giving a service error 7.
Below the HIGH WATER FLOAT is the LOW WATER FLOAT. This oat detects a low level of water in the steam reservoir. Because prolonged operation with less than the required amount of water in the steam reservoir could present a dangerous situation, the action is immediate.
When the LOW water level oat is uncovered,the heater is turned o.
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To avoid drainage problems,
level the unit front to back,
and pitch it slightly to the front.
Each SmartSteam100 Boilerless Steamer, including
SSB-10E 208 3-PHASE 59 3.5 SSB-10E 240 3-PHASE 51 4.7 SSB-10E 480 3-PHASE 26 18.5
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To avoid drainage problems,
level the unit front to back,
and pitch it slightly to the front.
10G Natural 100,000 4.30” WC 5” WC 14” WC
10G Propane 100,000 10.5” WC 12” WC 14” WC
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100
100
18” [451]
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Refer to section 3.3 for proper clearances.
in section 3.3.
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in section 3.2.
PART NUMBER 147423, REV. F (10/07)
If unit has a code, turn o at rocker switch. Open the steamer door.
cleaning. Replace steam lid after cleaning.
100
Your SmartSteam100 Boilerless Steamer is now ready to use.
(HCl).
Press OFF to turn the steamer o. Open the door.
WARNING DO NOT DISASSEMBLE FLOAT PROBES DURING CLEAN­ING, BREAKAGE WILL RESULT. USE HOT WATER TO WASH OUT PIVOT JOINTS OF FLOAT.
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SmartSteam100 steamers are designed to require only a daily cleaning of the steamer cavity, pan racks, steam lid and oats to maintain full performance. Daily cleaning may not be sucient to control scale build-up, when a SmartSteam100 steamer is operated in a heavy duty, continuous operation in an area with extreme hard water.
Press OFF to turn the steamer o. Open the steamer door.
Add 1 cup of delimer/descaler (or vinegar) to the water in the steam reservoir, push TIMED, and set the timer for 20 minutes. Close the steamer door.
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4.1 SSB Checkout
1. Apply power to the SSB. On the back of the front-panel control board, ip the left DIPswitch up to start the diagnostics.
16. Turn the knob to O2 (Output 2 – Fill valve). Push the MANUAL button a few times. The ll valve should open whenever the button is pushed.
2. The red 7-segment display on the front panel should have some of its segments lit. If they are not then check the fuse and circuit breaker on the control transformer. Then check that all harnesses are in place and that the connectors are properly seated. Check for 24 VAC at the secondary of the control transformer.
3. Turn the knob so that the red display shows A3 (Analog 3 – Control board temperature). The green display should show approximately 75.
4. Turn the knob to A4 (Analog 4 – Line voltage). The green display should show the approximate line voltage. It may read quite high.
5. Turn the knob to b (button). Push each button. The light near the button should light. Also, check that pushing the top two buttons makes the bottom two lights go out.
6. Turn the knob to F (Firmware version). The green display should show version 1.18 or greater. Upgrade the code (swap the board) if the version is incorrect.
7. Turn the knob to P (Product code). The green display should show 008 for an SSB-G or 009 for an SSB-E. If any other number is displayed the ribbon cable connecting the front-panel control board to the relay board is incorrect.
8. Turn the knob to S (Sensors). As each sensor is activated the associated green bar will light. If it doesn’t then that sensor or harness connection is faulty. Refer to this diagram:
17. Turn the knob to O3 (Output 3 – Spray valve). Push the MANUAL button a few times. The spray valve should open whenever the button is pushed.
18. Turn the knob to O4 (Output 4 – Drain valve). Push the MANUAL button a few times. The drain valve should open whenever the button is pushed.
19. SSB-E Turn the knob to O6 (Output 6 - Heater). Push the ON end of the rocker switch. Lift the lower oat all the way up and hold it up. Push the MANUAL button a few times. The large contactor on the high voltage panel should pull in whenever the button is pushed. Check for proper line current on all three phases when the button is pushed. Note: For the heater to turn on the power must be on, the lower oat must be up, and the overtemp thermostat must be operating properly.
20. SSB-G Turn the knob to O6 (Output 6 - Burner). Push the ON end of the rocker switch. Lift the lower oat all the way up and hold it up. Push the MANUAL button and hold it in. The burner should light. Carefully check the ue to verify ame. Release the MANUAL button to turn o the burner. Note: For the burner to turn on the power must be on, the lower oat must be up, and the overtemp thermostat must be operating properly.
21. Turn the knob to O7 (Output 7 – Fan). Push the MANUAL button. The fan should run.
22. Turn the knob to O8 (Output 8 – Beeper). Push the MANUAL button. The beeper should beep.
23. Turn the knob to 88. All lights and all display segments should light.
Hi Float Box Temp Power Lo Float Overtemp
Door Open Ready
9. Lift the hi oat. The Hi Float bar should light. Release the oat.
10. Lift the lo oat. The Lo Float bar should light. Release the oat.
11. Close and open the door. The Door Open bar should go out when the door is closed. Use a magnet to check the door switch on the other side. The bar should go out when the magnet is near the door sensor.
12. Push the ON end of the rocker switch. The Power bar should light. Push the OFF end of the switch. The bar should go out.
13. On the left side of the SmartSteam100, near the two water valves, disconnect one of the terminals on the overtemp thermostat. The Overtemp bar (the one in the middle of the display) should light. Reconnect the terminal. The Overtemp (middle) bar should go out.
14. Use needle nose pliers or a jumper to short the thermostat on top of the drain box. The Box Temp (top) bar should light. Remove the pliers or jumper. The Box Temp (top) bar should go out.
15. Turn the knob to O1 (Output 1 - Shutdown). Push the ON (upper) end of the rocker switch. A relay on the Relay Board should pull in. Push the MANUAL button. The relay should drop out.
24. On the back of the front-panel control board, ip the left DIPswitch down to start normal SSB operation. The red heartbeat LED on the back of the control board should blink about once a second.
25. Perform the normal SSB checkout (ll, check steam production, drain, etc.).
Diagnostic Switch Summary
A1 Analog 1 – RTD temperature (VRC only) A2 Analog 2 – RTD millivolts (VRC only) A3 Analog 3 – Control board temperature A4 Analog 4 – Line voltage b Button test F Firmware version O1 Output 1 – Shutdown O2 Output 2 – Fill valve O3 Output 3 – Spray valve (SSB only) O4 Output 4 – Drain valve (SSB only) O5 Output 5 – Eductor valve O6 Output 6 – Heater (ON and low oat up) O7 Output 7 – Fan O8 Output 8 – Beeper P Product code S Sensor outputs 88 All lights on
Error Codes
1 Lo oat changed state while hi oat on, Fatal 2 Hi oat changed state while lo oat o, Fatal 3 Cold ll to hi oat time exceeded, Fatal 4 Hot rell to hi oat time exceeded, Fatal 5 Controller temperature exceeded, Fatal 6 Cavity temperature exceeded, Fatal 7 Drain box temperature exceeded 8 Drain time exceeded 9 RTD is open (VRC only), Fatal 10 RTD is shorted (VRC only), Fatal 11 Control board is too hot, Fatal 99 No product code in connecting cable, Fatal
Product Codes
1 VRC manual ll 3 VRC auto ll 8 SSB gas 9 SSB electric
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4.2 Procedures
open door, push OFF switch.
24vac on secondary transformer. Heartbeat LED on back of control
240
24 volt control transformer
Press ON switch LEDs on control board illuminate.
Control board or Relay board
24 volt control transformer
Service code 6. Measure for continuity, normally closed. Run sensor diagnostic.
Control board or Relay board
Run sensor diagnostic
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Run drain valve diagnostic.
Control board or Relay board
Run sensor diagnostic.
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Run spray valve diagnostic
Push TIMED and set timer to 1 minute.
Push MANUAL and let tun for about 10 seconds.
Turn rocker switch OFF.
Timer times out and unit beeps until CANCEL is pushed.
Relay board Run fan diagnostic, substitute to test
Cavity drains.
24
Run drain valve diagnostic
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PART NUMBER 147423, REV. F (10/07)
Measure input voltage and amps. Input voltage is within 10% of rated
voltage and 15 amps.
Wrong model (voltage) installed to incoming power supply.
Verify gas supply Propane or Natural,
Correct gas source and pressure.
and pressures.
Disconnect or turn o water supply, open door, push OFF switch.
24vac on secondary transformer. Heartbeat LED on back of control board ashes once a second.
Press ON switch LEDs on control board illuminate.
Wrong model ordered. Gas conversion not performed in
the eld.
24 volt control transformer
Measure 120vac in and 24vac +/- 20%vac out
Control board or Relay board
24 volt control transformer
Measure 120vac in and 24vac +/- 20%vac out
Service code 6. Measure for continuity, normally closed. Run sensor diagnostic.
Control board or Relay board
Run sensor diagnostic
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Run ll valve diagnostic.
Run drain valve diagnostic.
Audible click as gas valve opens.
20
Gas valve
Gas valve
Run sensor diagnostic.
Verify 24VAC across valve coil.
Verify 24VAC across valve coil.
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Burners
Check gas valve 24VAC and gas supply.
Run spray valve diagnostic
Push TIMED and set timer to 1 minute.
Push MANUAL and let run for about 10 seconds.
Turn rocker switch OFF
Timer times out and unit beeps until CANCEL is pushed.
Relay board
Run fan diagnostic, substitute to test
24
Run drain valve diagnostic
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Empty to above hi float Below lo float to above hi float Below to above hi float
20 minutes 10 minutes 5 minutes
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AMPERAGE/RESISTANCE CHART
Model/Voltage/Phase Amperage Resistance
SSB-5E 208 Three Phase 34 6.1 SSB-5E 240 Three Phase 29 8.3 SSB-5E 480 Three Phase 15 32 SSB-5E 208 Single Phase 58 3.6 SSB-5E 240 Single Phase 50 4.8 SSB-3E 208 Three Phase 25 8.3 SSB-3E 240 Three Phase 22 10.9 SSB-3E 480 Three Phase 11 43.6 SSB-3E 208 Single Phase 44 4.7
SSB-3E 240 Single Phase 38 6.3 SSB-10E 208 Three Phase 59 3.5 SSB-10E 240 Three Phase 51 4.7 SSB-10E 480 Three Phase 26 18.5
GAS ORIFICE SIZE CHART (ALTITUDE ABOVE SEA LEVEL IN FEET)
Natural 5G Size 5G P/N 10G Size 10G P/N 3G Size 3G P/N
Blank Blank 145645 Blank 145645 Blank 145645
0-2000 #39 (.0995) 145646 #41 (.0960) 145993 2.40 mm (.0945) 147132 2001-4000 #40 (.0980) 145647 3/32 (.0938) 145648 2.35 mm (.0925) 147133 4001-6000 3/32 (.0938) 145648 2.25 mm (.0886) 145994 2.25 mm (.0886) 145994 6001-8000 2.3 mm (.0906) 145649 2.15 mm (.0846) 145995 #44 (.0860) 147134
Propane 5G Size 5G P/N 10G Size 10G P/N 3G Size 3G P/N
0-2000 1.65 mm (.0650) 145716 1.45 mm (.0571) 145996 #53 (.0595) 145986 2001-4000 1/16 (.0625) 145717 #54 (.0550) 145997 1.50 mm (.0591) 145719 4001-6000 1.55 mm (.0610) 145718 1.35 mm (.0531) 145998 1.45 mm (.0571) 145996 6001-8000 1.50 mm (.0591) 145719 #55 (.0520) 145999 #54 (.0550) 145997
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PART NUMBER 147423, REV. F (10/07)
READY
LOW FLOAT
HIGH FLOAT
1
SWI ROCKER
2
HOUR METER
DOOR
BROWN
BLACK
RED
KEY
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
BROWN
BROWN
RED
RED
75 VA
TRANSFORMER
GRN/YEL
J6 J3 J2 J4 J1
34
17
16
15
14
13
12
11
160649 RELAY BOARD
DRAIN
10
BOX
9
DRAIN
8
VALV E
7
HI LIMIT
6
MUFFIN FAN
5
SPRAY
4
VALV E
FILL
3
VALV E
34
7
6
5
CONTROL BOARD 160648
9
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
RED
BLACK
RED
BLACK
BROWN
KEY
7
J5
14
13
12
11
10
9
8
7
6
5
160649 RELAY BOARD
4
3
2
1
2
1
J3
11 10 9 8 7 6 5 4 3 2 1
KEY
RED
GRAY
GRAY
BLACK
K1
T1
4A
CB
VAC24
BLACK
WHITE
WHITE
BLACK
B
B
RED
OPTIONAL 480V
YELLOW
B
STANDARD 208/240V
B
CB2A
OPTIONAL 480V
K1
T3 L3
T2
T1
H1
H2
H3
L2
L1
WHITE
14
YELLOW
13
BLUE
12
11
VIOLET
10
BROWN
9
BROWN
8
7
CAP
RED
6
RED
5 4
ORANGE
3
KEY
2
BLACK
1
J2
MOTOR
4
VOLTAGE
3
SELECT
2 1
MI
MOTOR
STANDARD 208/240V
H1
H3
H2
K1
T3 L3
T2
T1
L2
L1
208/240/480V
3 PHASE
TB1
L1
L2
X
L1
L2
X
SSB-3E/5E
GND
OPTIONAL 208/240V
1 PHASE
H1
L1
A
F1
6A
F2
A
L2
A
F1
BLACK
WHITE
6A
F2
A
T2
H2H3
K1
T3 L3
T2
T1
1 PHASE
208/240V
TB1
L1
L1
L2
L2
L2
X
X
L1
GND
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4.4 Electric Models SSB-10E
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READY
LOW FLOAT
HIGH FLOAT
1
SWI ROCKER
2
HOUR METER
DOOR
BROWN
BLACK
RED
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
BROWN
BROWN
RED
RED
J6 J3 J2 J4 J1
34
34
7
6
5
CONTROL BOARD 160648
9
GRAY
GRAY
GRAY
GRAY
GRAY
GRAY
RED
BLACK
RED
BLACK
BROWN
KEY
7
J5
14
13
12
11
10
9
8
7
6
5
160649 RELAY BOARD
4
3
2
1
KEY
17
16
15
14
13
12
11
160649 RELAY BOARD
DRAIN
10
BOX
9
DRAIN
8
VALV E
7
HI LIMIT
6
MUFFIN FAN
5
SPRAY
4
VALV E
FILL
3
VALV E
2
1
WHITE
14
YELLOW
13
BLUE
12
11
VIOLET
10
BROWN
9
BROWN
8
7
6
5 4 3 2
1
CAP
RED RED
ORANGE
KEY
BLACK
MI
MOTOR
BLACK
BLACK
BLACK
J2
4
MOTOR
3
VOLTAGE
2
SELECT
1
GAS VALVES
MAIN
PILOT
TH
TH
TR
TR
GROUND
BROWN
HOT SURFACE IGNITER
M.V. 3
5
FLAME SENSOR
THS 2
RED
SENSOR
RED
L1
BLACK
IGNITER
BLACK
WHITE
IGNITER
PART NUMBER 147423, REV. F (10/07)
75 VA
TRANSFORMER
GRN/YEL
11 10 9 8 7 6 5 4 3 2 1
GRAY
T1
J3
120/60/1
KEY
RED
GRAY
BLACK
4A
CB
VAC24
BLACK
WHITE
WHITE
BLACK
6A
F1
TB1
L1
L1
N
N
GND
100
160648
Unplug the ribbon connectors.
Remove timer knob.
2
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
35
Insert ribbon jack. Press rmly to make sure the jack is fully seated on the board. Replace the knob.
Relay Board
Unplug all connectors. Using a 5/16” socket, remove fout 6/32” lock nuts and remove the board from four studs on the high voltage panel.
Position the board on four studs on the high voltage panel.
Insert all jacks in the same connector locations
P/N 160649
36
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
37
38
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
39
40
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 160921 KNOB 1.5 DIAMETER 1 2 160648 CO N TRO L BO ARD, STE A M E R 1 3 149295 HOUR METER, RED ING TO N, SSB 1 4 153505 FAN , 24V DC MUFF IN 80MM 1
5 160490 6 071234 VALVE-DRAIN 1/2" ID 1
7 160920 8 160721 CABLE BRA CK E T 1
9 160867 NATURAL WIRE STAND OFFS 2 10 146880 MOTO R ASM , S TEAMER BLO W ER 1 11 143974 HOSE, 1/2" ID D RA IN, S SB -3/5 1 12 140172 HOSE, DRAIN 1 13 143975 HOSE, SHORT 1/2" ID , F ILL 1 14 150672 HOSE, CONDEN S A TE DRA IN SS B 1 15 140169 HOSE, DRA IN CO OLING 1 16 071235 VALV E - WATER FEED 3/4 R 1 17 140170 HOSE, 3/8" ID, WATER FILL 1
18 150659
STEAMER HIGH VOLTAGE PANEL
ROCKER SWITCH F OR LATCHING
WELDME NT, DRAIN MANIFOLD A S SY,
ASSY SSB-G
RELAYS
SSB-3/5E&G
1
1
1
42
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
6.2 Gas Overow & Condensate Dain
2
3
1
6
2
4
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 142549 ELBOW 3/4" HOSE BARB 1
2
2 138457 CLAMP, CONSTANT TENSION CTB-27 4 3 150662 HOSE, CONDENSATE DRIP 1 4 150628 DRAIN, CONDENSATE 1 5 150661 WELDMENT, DRAIN MANIFOLD ASSY 1 6
5
150672 HOSE, CONDENSATE DRAIN SSB 1
CALL 888-994-7636 FOR TECHNICAL SUPPORT
43
3
4
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
3
1 2 3 4
2
5 6
3
3
1
6
150659 WELDMENT, DRAIN MANIFOLD ASSY, SSB-3/5E&G 142549 ELBOW 3/4" HOSE BARB 138457 CLAMP, CONSTANT TENSION CTB-27 150662 HOSE, CONDENSATE DRIP 150628 DRAIN, CONDENSATE 150672 HOSE, CONDENSATE DRAIN SSB
1 4 1 1 1 1
6.3 Gas Harnesses
4
1
3
2
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 160885 HARNE SS , S S B -G CO N TROL TO RELA Y BO A RD 1 2 160883 HARNE SS , S S B REAR 1
3 160881 HA RN E SS , S S B -G LO W VOLTAGE 1 4 153339 HARNE SS , S S B -G IGN ITION 1 5 153338 HARNE SS , S S B -G FORWA RD 1 6 153118 HARNES S , STEAMER 480-VOLT (NOT SHOWN ) 1
44
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
6.4 Gas High Voltage Assembly
7
8
3
13
12
10
4
5
1
9
6
2
ITEM NO. PART NUMB ER DESCRIPTION QTY.
1 160488 HIGH VOLTAGE PA NEL 1 2 121716 TRANSFORME R, 75V AC 1 3 096812 CAPA CITO R FOIL 6 MFD 1
4 069789
SCREW HEX SL OTTED WASHER HEAD
CAP 5 005056 SCREW ROU ND HEAD 8-32 1 1/4" 1 6 119855 NUT, 6-32 LOCK INSE RT 4 7 140184 MODULE, IGNITION, HSI 1 8 069790 SCREW HE X SLOTTED 2 9 160649 RELA YB OARD, S TEA M E R 1
10 106412
MECHANICAL LUG,GROUND, #2 -
#8
11 160874 HARNE SS , S TE A MER HIGH VOLTA G E 1 12 077840 FUSE BLOCK 1 POLE 1 13 002651 FUSE 3 AMP BUSS #BAF-3 1 14 003887 TERMINAL BLOCK 2-POLE 1
14
5
1
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
45
6.5 Burner Assembly
See chart at end of section 4.3
46
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
6.6 Electric Cavity Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 160489
2 160920 3 146880 MO TO R ASM , S TEA M E R BLO W ER 1
4 071234 VALV E - DRAIN 1/2" ID 1 5 153505 FAN, 24VDC MUFF IN 80M M 1 6 160921 KNOB 1.5 DIAMETE R 1 7 160648 CONTROL BO A RD , STE A M E R 1 8 149295 HOUR METER, RED ING TO N, SSB 1 9 160721 CABLE BRA CK E T 1
10 160867 NATURAL W IRE STANDOFFS 2 11 150659 14 119833 TOROID ASM(480 VOLT ONL Y) 1
13 071235 VALVE -WATER FEED 3/4 R 1 14 143974 HOSE, 1/2" ID DRAIN, S S B- 3/5 1
15 140172 HOSE, DRAIN 1 16 143975 HOSE, SHORT 1/2" ID, FILL 1 17 150672 HOSE, CONDEN S A TE DRA IN S S B 1 18 140169 HOSE, DRAIN COOLING 1 19 140170 HOSE , 3/8" ID, WATER FILL 1
STEAMER HIGH VOLTAGE PANEL ASSY
ROCKER SWITCH F OR LATCHING
WELDME NT, DRAIN MANIFOLD A S SY,
SSB-E
RELAYS
SSB-3/5E&G
1
1
1
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
47
6.6 Steamer Low Voltage Panel Assembly SSB-10E
B
72
16
12
B
ITEM NO. QTY. PART NO. DESCRIPTION
2 5 119855 NUT, 6-32 LOCK IN S ERT
7 5 126026 WASHER, #6 NYLON 12 1 149295 HOUR ME TE R, REDINGTON, SSB 13 0.02 149466 COMPOU ND, RUBBER COATING 15 1 160921 KNOB, 1.5 DIA 16 1 160648 CONTROL BOARD, STE A M E R
NOTES:
APPLY ITEM #13, RUBBER COATING COMPOUND, TO BO TH ELECTRICAL1. CONNECTION SCREWS AFTERHARNESS IS SECURED.
SECTION B-B
SCALE 1 : 4
15
48
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
6.7 Electric Overow & Condensate Drain
2
3
1
6
2
4
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 142549 ELBOW 3/4" HOSE BARB 1
2
2 138457 CLAMP, CONSTANT TENSION CTB-27 4 3 150662 HOSE, CONDENSATE DRIP 1 4 150628 DRAIN, CONDENSATE 1 5 150661 WELDMENT, DRAIN MANIFOLD ASSY 1 6
5
150672 HOSE, CONDENSATE DRAIN SSB 1
CALL 888-994-7636 FOR TECHNICAL SUPPORT
49
3
4
5
ITEM NO. PART NUMBER DESCRIPTION QTY.
3
1
2 3 4
2
5 6
3
3
1
6
150659 WELDMENT, DRAIN MANIFOLD ASSY, SSB-3/5E&G 142549 ELBOW 3/4" HOSE BARB 138457 CLAMP, CONSTANT TENSION CTB-27 150662 HOSE, CONDENSATE DRIP 150628 DRAIN, CONDENSATE 150672 HOSE, CONDENSATE DRAIN SSB
1
4
1 1 1 1
6.8 Electric Harnesses
SSB-3E/5E
1 6
5
4
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 160884 HARNESS, SSB-E CONTROL TO RELAY BOARD 2 1 160883 HARNE S S, SS B REAR 3 1 160882 HARNE S S, SS B FORW A RD 4 1 160880 HARNE S S, SS B -E LOW VOLTAGE 5 1 153486 HARN ES S, SS B HIGH VO LTAGE
6 1 153118 HARNE SS , S TEAME R 480-VO L T
50
CALL 888-994-7636 FOR TECHNICAL SUPPORT
2
3
PART NUMBER 147423, REV. F (10/07)
6.8 Electric Harnesses SSB-10E
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
51
6.9 Electric High Voltage Assembly
3
SSB-3E/5E
9 4
6
13
5
13
14
12
11
2
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 160488 HIGH VOLTAG E PANEL 1 2 121716 TRAN S FORMER, 75VAC 1 3 070185 TERMINA L BLOCK 3 POLE 1 4 145081 CONTACTO R, 50 FLA 3P HCOIL 1 5 096813 CAPACITOR FOIL 3 MFD 1 6 116100 SCREW TRUSS HD MACHINE #10-32 2
7 069789
SCREW HEX SLOTTED WA SHER HEAD
CAP
7
8 005056 SCREW ROUND HEA D 8-32 1 1/4" 2
9 119855 NUT, 6-32 LOCK INSERT 4 10 003888 TERMINAL BLOCK 3-POLE 1 11 160649 RELAYBO A RD , STE A M E R 1
12 106412
MECHANICAL LUG,GROUND, #2 -
#8
1
13 012864 BUSHING S NAP 11/16" ID 2 14 160919 FUSE BLOCK AS S Y 1
7
1
8
10
52
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
6.9 Electric High Voltage Assembly SSB-10E
11
10
9
SEE NOTE #1
3
7
14
2
8
8
8
3
13
5
ITEMNO.QTY.PARTNO.DESCRIPTION
2 2 145081 CONTA CTOR, 50 FLA 3P HCOIL 3 2 070185 TERMINAL BLOCK, 3 POLE 4 1 002577 TERMINAL BLOCK POWER 5 1 129714 L UG GROUND #14-#6 AWG 6 1 097015 BUSHING SN AP 1" I.D. X 1-3/8" 7 6 116100 S CRE W TRUSS MACHINE #10 8 8 069789 S CREW HEX SLOTTED HD W/WASHER #8-32 X 3/8"
9 1 148440 P LATE, TERMINA L BLO CK 10 1 003888 TERMINAL BLOCK 3-POLE 11 2 005056 SCREW ROUND HEAD 8-32 1 1/4" 13 1 153700 PANE L, HIGH VOLTAGE, SSB-10E 14 1 160867 NATU RAL WIRE S TANDOFFS
NOTES:
1.) P/N'S (2) 005056, (2) 069789, 003888, 148440, (2) 007388RED, TO BE ADDED FOR 277V ONLY.
PART NUMBER 147423, REV. F (10/07)
6
4
CALL 888-994-7636 FOR TECHNICAL SUPPORT
2
53
6.9 Electric Low Voltage Assembly SSB-10E
11
7
5
9
13
2
6
10
12
ITEM NO. QTY. PART NO. DESCRIPTION
2 1 121716 TRANSFORMER, 75VAC 5 1 096813 CAPA CITO R FOIL 3 MFD 6 2 069789 SCREW HEX SLOTTED HD W/W ASHER #8-32 X 3/8" 7 1 069788 SCREW HEX SLOTTED W ASHER HEAD CAP 6-32
9 1 153698 PAN E L , LOW V OLTAG E , SSB-10E 10 1 160649 RELAYB O A RD , S TE A M E R 11 1 160919 FUSE BLOCK ASSY 12 4 119855 NUT, 6-32 LOCK INSERT 13 2 160867 NATURAL WIRE STANDOFFS
54
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
6.10 Element Breakdown (Exploded View)
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
55
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
59
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