Groen SSB100-10EF Service Manual

SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS SSB-3E/5E/10EF, (2)SSB-3E/5E/10EF, SSB-3G/5G/10GF, (2)SSB-3G/5G/10GF
· Self Contained
· Electric or Gas Heated
· Capacity: 3, 5 or 10 Steamer Pans Per Cavity
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 147423, REV. F (10/07)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
groen.com
4 4 4 4 5 5 5 5 5 6 6
7 8 9
2
CALL 888-994-7636 FOR TECHNICAL SUPPORT
11 12 13 14 15 15 17
PART NUMBER 147423, REV. F (10/07)
CHECKOUT/ERROR CODES
23 24 30 31
32 34
35 35 35 35
6.1
6.2
6.3
6.4
6.5
6.6
RELAY BOARD
36 36 37 38
DOOR SWITCH
0
DOOR GASKET FLOAT
38 39 39 39 40
GAS CAVITY ASSEMBLY GAS OVERFLOW & CONDENSATE DRAIN GAS HARNESSES GAS HIGH VOLTAGE ASSEMBLY BURNER ASSEMBLY ELECTRIC CAVITY ASSEMBLY
42 43 44 45 46 47
6.7
6.8
6.9
6.10
PART NUMBER 147423, REV. F (10/07)
ELECTRIC OVERFLOW & CONDENSATE DRAIN ELECTRIC HARNESSES ELECTRICAL VOLTAGE ASSEMBLY ELEMENT BREAKDOWN
49 50 52 55
CALL 888-994-7636 FOR TECHNICAL SUPPORT
3
100
100
4
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
5
6
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
2.1 Controls
Operator controls are on the front right of the unit.
The SmartSteam100 control panels have the following touch pads and indicator lights:
The TIME display shows the remaining cooking time. It displays three dashes in MANUAL mode.
•T
he ON/OFF rocker switch gets the SmartSteam100 ready for
use or shuts it off.
The READY indicator light indicates the unit has achieved the ready temperature.
Hour meter records cumulative hours of operation.
The FAULT display shows the current fault.
TIME display
TIMER knob
MANUAL button and indicator
TIMED button and indicator
STOP button and indicator
CANCEL button and indicator
FAULT display
The push button operations:
1. In the STOP mode the steam generator stays at a low boil or ready temperature.
2. When the TIMED button is pushed , the TIMED light will illuminate
and time can be set by turning the TIMER knob. The unit steams until
the timer counts down to zero and the temperature drops to ready.
At that time the STOP light illuminates and a beeper sounds.
3. When the MANUAL button is pushed, the unit steams continuously. The MANUAL light will stay illuminated.
4. CANCEL button should be pushed to stop beeping.
READY indicator
ON/OFF rocker switch
Hour meter
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
7
1.
Press the ON/OFF rocker to the ON position, “Fi ” is displayed in the TIME display window. The steam generating reservoir will begin filling, displaying “Fi ” and “Fi ” as it fills. After initial fill, the unit will begin draining, displaying “Fi ”, refill displaying “Fi ”, and begin heating until the READY light comes on (about 15-20 minutes).
2. Load food into pans in uniform layers. Pans should be filled to about the same levels, and should not be mounded.
3. Open the door and slide the pans onto the supports. If you will only be steaming one pan, put it in the middle position. Some foods will cause foam. When cooking foods that foam, such as shrimp, put an empty solid 2 ½ “ deep pan in the bottom slot of the pan racks.
4. Clo
se the door. When the READY indicator is lit,
take one of the following steps:
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM THE STEAM COMING OUT OF THE UNIT. THE STEAM CAN CAUSE BURNS.
5. To remove pans from cavity, open the door. Remove the pans from the steamer, using hot pads or oven mitts to protect your hands from the hot pans.
6. To shut off the unit, press the ON/OFF rocker switch to OFF, “FL ” will appear in the TIMER display. The steam generating reservoir will begin draining, displaying “FL ” and “FL ” as it drains and refills to the Hi float twice and finally drains completely and turns off the display.
! If you want to steam the food for a
certain length of time, push the TIMED button and set the desired time with the TIMER knob. The timer will automatically run the steamer for the set time and then go into STOP. A beeper will sound. Then push CANCEL to stop beeping.
! If you want to steam continuously, push
MANUAL button. The unit will continue
steaming until stopped.
! Push STOP to stop producing steam.
NOTE: SmartSteam100, foaming will occur because the steam lid actually gets so hot that the shrimp will cook on its surface and the shrimp proteins in the dripping will foam on the surface of the steam lid. * To avoid this, use a catch pan to catch shrimp drippings and proteins to prevent foaming when cooking a large amount of shrimp.
NOTE: When filling or draining the steam generating reservoir, “ ” will be displayed indicating the water level inside the reservoir, “ ” when the cavity is empty, “ ” when the low float is satisfied, and “ ” when the hi float is satisfied.
If a large amount of shrimp is cooked in the
Hi Float Low Float Empty
8
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
2.3 Typical Operations
The following is a sequence of events typical to SmartSteam100 Boilerless Steamers.
1. Cooking Food
To use the steamer, the cavity door is closed, the ON/OFF rocker switch is set to ON. The unit veries the oats and drain using the following sequence. The drain valve is closed and the water enters the steam reservoir to the “ll” point. When the water level reaches the HIGH level oat, the water ll valve closes and the drain valve opens until water drops o the HIGH oat. At this point, the drain valve closes and the water valve opens to rell the HIGH oat and the heater will operate. When the water reaches the HIGH oat, the water ll valve closes – stopping the entry of water into the steam reservoir.
the beeper.
The STOP button may be pushed at any time to stop the MANUAL or TIMED modes.
If the door is opened during the cooking process, the door interlock switch causes power to be removed from the convection motor. The relay or gas valve opens the circuit to the source of heat, instantly reducing the heat from the steam reservoir.
2. Water Entry Into Steam Reservoir
On power up, the boiler goes through a ll/drain diagnos­tic to verify the condition of the water level oat and drain. If either oat is not responding, a service error is generated.
A relay (electric) or gas valve (gas) energizes and provides power to the heating circuit for the steam reservoir. This heats the steam reservoir to boil the water – creating the required steam. When the cavity is heated to about 180F, the READY indicator light comes on – indicating that the cooking can start. When it is desired to cook food in the cavity, the pans are inserted into the cavity and the door is closed.
Heat-up time is about 20 minutes after the ON switch is pressed, if all of the above conditions are met.
When the MANUAL button is pushed, its light turns on, the display shows three dashed, and the heater turns on continuously. This produces full steam.
When the TIMER button is pushed its light turns on, the display shows time in hours and minutes, the heater turns on producing full steam, and the timer counts down to zero. At any time while in timed mode, the timer knob can be turned to increase or decrease the remaining time.
When the door is open the display shows DOR, the timer stops counting down, and the heater stops heating. Close the door to resume timing and heating.
When the timer counts down to zero the display shows three dashes, the beeper sounds, and the heater cycles on and o slowly to keep the water temperature just above the ready temperature. Push the CANCEL button to stop
CAUTION: A scaled reservoir or debris will cause service errors. When a oat has excessive scale it will not function properly.
NOTICE: When powered o, the controls empty the steam reservoir.
The HIGH WATER oat determines if there is a full and proper level of water in the steam reservoir. If the water level goes down, the oat is opened by the water level getting low. This causes the water ll valve for that steam reservoir to turn on to permit water to enter the steam reservoir.
Water will continue to enter the steam reservoir until the level of water is high enough to close the HIGH WATER oat. This determines that the steam reservoir is full and then the water supply solenoid valve is turned o stopping the water ow to the steam reservoir.
When the HIGH WATER oat is open, there is a 3 to 5 second delay before the water ll valve opens. This is to take into account the rising and lowering of the water level due to the bubbling action of the boiling water in the steam reservoir. If the oat is open for more than approximately 5 seconds, then the water ll valve is activated.
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
9
A service error is generated when the electronic controls are blind to the status of the steam reservoir (i.e., oats are not working) or by a blocked drain. The service error may stop the machine from running and the service error number will be displayed in red on the front panel. Service error protects the steam reservoir from irreparable damage.
A solenoid drain valve is connected to each steam reservoir. This valve is normally open permitting water from the steam reservoir to drain out. When the ON switch is pressed, the steam generator drain valve closes and the steam reservoir starts to ll until the water level reaches the HIGH WATER oat.
After the reservoir is initially lled and the diagnostic is complete, the relay (electric) or gas valve (gas) energizes providing power to the heating circuit. Then the control monitors the Ready Thermostat and determines when the cavity is in “ready” condition.
If the Ready Thermostat is at the required temperature and the STOP light is on, the heater control cycles the heating circuit power relay or gas valve and maintains the ready condition by cycling the elements 18 seconds ON, 6 minutes OFF.
If the MANUAL light is on, the heater control continuously turns on heat to produce steam.
When the OFF switch is pressed, the solenoid valve opens and drains the water from the steam reservoir. When water is drained from the steam reservoir, it passes through the drain box and then into the drain line.
When the unit is turned o by the OFF switch, the system will drain for 3 minutes then rell to the high oat, drain, rell, and drain a second time while showing “FL” in the time display. This is to remove the heat from the reservoir for cleaning and reduce any possible cavity warping.
* If hot water is exiting, the drain fan thermal switch could close and energize circuit giving a service error 7.
Below the HIGH WATER FLOAT is the LOW WATER FLOAT. This oat detects a low level of water in the steam reservoir. Because prolonged operation with less than the required amount of water in the steam reservoir could present a dangerous situation, the action is immediate.
When the LOW water level oat is uncovered,the heater is turned o.
10
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
To avoid drainage problems,
level the unit front to back,
and pitch it slightly to the front.
Each SmartSteam100 Boilerless Steamer, including
SSB-10E 208 3-PHASE 59 3.5 SSB-10E 240 3-PHASE 51 4.7 SSB-10E 480 3-PHASE 26 18.5
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
11
To avoid drainage problems,
level the unit front to back,
and pitch it slightly to the front.
10G Natural 100,000 4.30” WC 5” WC 14” WC
10G Propane 100,000 10.5” WC 12” WC 14” WC
12
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
100
100
18” [451]
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
13
Refer to section 3.3 for proper clearances.
in section 3.3.
14
CALL 888-994-7636 FOR TECHNICAL SUPPORT
in section 3.2.
PART NUMBER 147423, REV. F (10/07)
If unit has a code, turn o at rocker switch. Open the steamer door.
cleaning. Replace steam lid after cleaning.
100
Your SmartSteam100 Boilerless Steamer is now ready to use.
(HCl).
Press OFF to turn the steamer o. Open the door.
WARNING DO NOT DISASSEMBLE FLOAT PROBES DURING CLEAN­ING, BREAKAGE WILL RESULT. USE HOT WATER TO WASH OUT PIVOT JOINTS OF FLOAT.
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
15
SmartSteam100 steamers are designed to require only a daily cleaning of the steamer cavity, pan racks, steam lid and oats to maintain full performance. Daily cleaning may not be sucient to control scale build-up, when a SmartSteam100 steamer is operated in a heavy duty, continuous operation in an area with extreme hard water.
Press OFF to turn the steamer o. Open the steamer door.
Add 1 cup of delimer/descaler (or vinegar) to the water in the steam reservoir, push TIMED, and set the timer for 20 minutes. Close the steamer door.
16
CALL 888-994-7636 FOR TECHNICAL SUPPORT
PART NUMBER 147423, REV. F (10/07)
PART NUMBER 147423, REV. F (10/07)
CALL 888-994-7636 FOR TECHNICAL SUPPORT
17
Loading...
+ 38 hidden pages