Grizzly G1022Z, G1022ZFX, G1022ZF User Manual
10" TABLE SAW
MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO
INSTRUCTION MANUAL
COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIG-
URATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
G1022ZF
&
G1022ZFX
G1022PRO
G1022Z
G1022SM
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7
2. CIRCUIT REQUIREMENTS
110V OPERATION ......................................................................................................................................8
220V OPERATION ......................................................................................................................................9
GROUNDING ............................................................................................................................................10
EXTENSION CORDS ................................................................................................................................10
3. GENERAL INFORMATION
COMMENTARY ....................................................................................................................................11-12
UNPACKING ..............................................................................................................................................13
PIECE INVENTORY ..................................................................................................................................13
HARDWARE BAG CONTENTS ................................................................................................................14
HARDWARE RECOGNITION CHART ......................................................................................................15
CLEAN UP ................................................................................................................................................16
SITE CONSIDERATIONS..........................................................................................................................16
4. ASSEMBLY
BEGINNING ASSEMBLY ..........................................................................................................................17
STAND ..................................................................................................................................................17-18
HANDWHEELS ..........................................................................................................................................19
MOTOR ................................................................................................................................................19-21
WIRING ......................................................................................................................................................21
EXTENSION WINGS ................................................................................................................................22
FENCE RAILS ......................................................................................................................................22-23
FENCE ......................................................................................................................................................23
BLADE........................................................................................................................................................23
BLADE GUARD ....................................................................................................................................24-25
TABLE INSERT..........................................................................................................................................26
5. ADJUSTMENTS
G1022SM FENCE ................................................................................................................................27-29
G1022Z FENCE....................................................................................................................................29-30
BLADE PARALLELISM ........................................................................................................................31-32
45˚ & 90˚ POSITIVE STOPS ....................................................................................................................33
WORM GEAR ............................................................................................................................................34
MITER GAUGE ..........................................................................................................................................34
6. OPERATIONS
PRE-RUN CHECK ....................................................................................................................................35
TEST RUN ............................................................................................................................................35-36
BLADE SELECTION ............................................................................................................................36-37
CROSSCUTTING ................................................................................................................................37-38
RIPPING ....................................................................................................................................................38
DADO OPERATIONS ..........................................................................................................................39-40
RABBET OPERATIONS ......................................................................................................................40-41
7. MAINTENANCE
GENERAL ..................................................................................................................................................42
LUBRICATION ..........................................................................................................................................42
TABLE ........................................................................................................................................................42
V-BELT ......................................................................................................................................................42
WIRING DIAGRAMS ............................................................................................................................43-44
8. CLOSURE ......................................................................................................................................................45
G1022SM MACHINE DATA ......................................................................................................................46
G1022SM PART BREAKDOWNS AND PART LIST ............................................................................47-51
G1022Z MACHINE DATA ..........................................................................................................................52
G1022Z PART BREAKDOWNS AND PART LIST ..............................................................................53-57
G1022ZF/ZFX/PRO MACHINE DATA ......................................................................................................58
G1022ZF/ZFX/PRO PART BREAKDOWNS AND PART LIST ............................................................59-63
TROUBLESHOOTING GUIDE ..................................................................................................................64
PUSH STICK..............................................................................................................................................65
WARRANTY..........................................................................................................................................67-69
-2- G1022 Series Contractor Saws
SECTION 1: SAFETY
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
G1022 Series Contractor Saws -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of power
and overheating. Your extension cord must
also contain a ground wire and plug pin.
Always repair or replace extension cords if
they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
21. NEVER ALLOW UNSUPERVISED OR
INEXPERIENCED PERSONNEL TO
OPERATE THE MACHINE. Make sure
any instructions you give in regards to
machine operation are approved, correct,
safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
-4- G1022 Series Contractor Saws
Additional Safety Instructions For Table Saws
1. ALWAYS use blade guard, splitter and
anti-kickback fingers on all ''through-sawing'' operations. Through-sawing operations are those when the blade cuts completely through the workpiece as in ripping
or crosscutting.
2. AVOID KICKBACKS. A condition in which
a piece of wood is thrown back towards an
operator at a high rate of speed. If you do
not have a complete understanding of how
kickback occurs, or how to prevent it, DO
NOT operate this table saw.
3. NEVER reach behind or over the blade
with either hand for any reason.
4. ALWAYS use a push stick for ripping nar-
row stock.
5. NEVER perform any operation ''free-
hand,'' which means using only your hands
to support or guide the workpiece. Always
use either the fence or the miter gauge to
position and guide the work.
6. NEVER stand or have any part of your
body in line with the path of the saw blade.
7. ALWAYS hold the work firmly against the
miter gauge or fence and hold the work
firmly against the table.
8. MOVE the rip fence out of the way when
crosscutting.
9. NEVER use the miter gauge and rip fence
at the same time.
10. NEVER attempt to free a stalled saw blade
without first turning the saw OFF.
11. PROVIDE adequate support to the rear
and sides of the saw table for wide or long
workpieces.
12. AVOID awkward operations and hand
positions where a sudden slip could cause
your hand to move into the blade.
13. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
14. ALWAYS LOWER OR REMOVE SAW
BLADE WHEN NOT IN USE.
15. NEVER USE A DAMAGED SAW BLADE
OR ONE THAT HAS BEEN DROPPED.
16. USE GREAT CARE WHEN CUTTING
WITH A DADO BLADE. There is a high
degree of risk involved with any dado operation. Slight movement of the stock away
from the fence will cause kickback.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
G1022 Series Contractor Saws -5-
Push Sticks
The use of push sticks, particularly when cutting
small or narrow workpieces, provides a double
benefit for saw operators. The push stick provides added leverage, enabling the operator to
keep the workpiece firmly supported against the
fence and table. At the same time, the push stick
keeps the operator’s hand safely away from the
rotation of the saw blade as shown in Figure 1.
See the template on Page 62 of the manual for
construction details, or purchase one from the
Grizzly catalog.
Zero Clearance Table Inserts
Ideal for use when ripping thin strips or making
bevel cuts, these prevent tearout and jammed
blades by supporting material close to the blade.
Use the standard table insert as a template when
creating additional inserts from wood or plywood.
Blade slot inserts can be custom cut for specific
blade angles by raising the running blade into an
uncut insert at the angle you desire. Be sure to
make an additional slot for the blade splitter. We
also carry a wide selection of table inserts shown
in Figure 2 in the Grizzly catalog. Be sure to hold
the insert firmly in place with a piece of wood
when creating slots. Never hold the table insert
with your hand while cutting new slots.
Safety Accessories
Statistics prove that most common accidents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are forced into the
blade during the kickback. The following
can help minimize kickbacks.
1. Use your blade guard and splitter.
2. Never for any reason place your hand
behind the blade. Should kickback
occur, your hand will be pulled into the
blade.
3. Inspect splitter for alignment between it
and your blade.
4. Never use the fence as a guide for crosscutting.
5. Never attempt freehand cuts.
6. Use a push stick or featherboard to
maintain control of your workpiece.
7. Feed cuts through to completion.
8. Stand to the side when ripping.
9. Ensure your fence and miter slot are parallel to the blade.
If you do not have a clear understanding of
kickback and how it occurs, do not operate
this table saw.
Figure 1. Push Stick.
Push Stick
-6- G1022 Series Contractor Saws
Push Paddles
Push paddles provide added leverage and support when ripping or crosscutting wide work-
pieces as shown in Figure 3. We offer a number
of push paddles in the Grizzly catalog.
Featherboards
Easily made from scrap stock, featherboards
provide an added degree of protection against
kickback as shown in Figure 4. To make a
featherboard, cut a 30-40° angle at one end of
the board and make a number of end cuts at
approximately
1
⁄4" apart and 2" to 3" deep. We
also offer a number of featherboards in the
Grizzly catalog.
Figure 2. Zero Clearance Table Inserts.
Figure 3. Push Paddles.
Figure 4. Featherboards.
Push Paddles
Featherboards
G1022 Series Contractor Saws -7-
Common Definitions, Terms and Phrases
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. It is important that you read and become familiar with them
before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which the cutting blade is
attached.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an
angled cutting operation.
Blade Guard: Metal or plastic mechanism that
mounts over the saw blade to prevent accidental contact with the cutting edge.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of a piece
of wood.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and
rabbets.
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the
face of wood stock.
Featherboard: Safety device used to keep a
board against the rip fence or table. Allows
operator to keep hands away from the saw
blade.
Kerf: The resulting cut or gap made by a saw
blade.
Kickback: A condition in which the wood is
thrown back towards an operator at a high rate
of speed.
Miter Gauge: A component that controls the
wood stock movement while performing a
crosscut. Allows for variation of angle cuts
such as miter cuts used on a picture frame.
Moulding Head: A cutterhead attached to the
arbor. Accepts interchangeable moulding
knives for profile cutting. We DO NOT recommend the use of a moulding head as they
require advanced skills in their operation.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the
side face of the saw blade.
Non-Thru Cut: A sawing operation that requires
the removal of the blade guard and splitter.
Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock.
Always remember to reinstall the blade guard
and splitter after performing a non-thru cut.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to
the table surface.
Push Paddle: Safety aid used to push a piece of
wood stock through a cutting operation.
Push Stick: Safety aid used to push a piece of
wood stock through a cutting operation.
Usually used when rip cutting.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of wood stock.
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in
the wood when performing a cutting operation.
Standard Kerf:
1
⁄8" gap made with a standard
blade.
Straightedge: A tool used to check the flatness,
parallelness, or consistency of a surface(s).
Thru-Sawing: A sawing operation where the
wood stock thickness is completely sawn
through. Proper blade height usually allows
1
⁄4"
of the top of the blade to extend above the
wood stock.
Thin Kerf:
3
⁄32" gap made with a thin kerf blade.
Rip Cut: A cut made along grain of the wood.
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to
extend the fence face away from the metal portion of the fence. Used primarily when making
rabbet cuts with a dado blade.
-8- G1022 Series Contractor Saws
SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
The Model G1022SM, Z and ZF motors are
prewired to operate at 110V. See Figure 5 for a
typical 110V installation.
G1022SM and G1022Z:
Under normal 110V use, the Models G1022SM
and Z motors draw approximately 16 amps. We
recommend a 20 amp circuit breaker or a 20 amp
slow-blow fuse.
G1022ZF:
Under normal 110V use, the Model G1022ZF
motor draws approximately 17 amps. We recommend a 20 amp circuit breaker or a 20 amp slowblow fuse.
The circuit you use should be dedicated, (i.e., the
machine should provide the only draw from that
circuit). If frequent circuit failures occur when
using this machine, contact our Service
Department or your local electrical contractor.
Because of the high amperage draw of the Model
G1022 Series when wired for 110V, standard
household circuit wiring may not be of a large
enough gauge. A qualified electrician may need to
install a new circuit with wires capable of handling
a 20 amperage draw. Do not attempt to modify an
existing circuit by replacing the circuit breaker
with one rated for a higher amperage.
Figure 5. Typical 110V 3-prong plug and outlet.
G1022 Series Contractor Saws -9-
220V Operation
G1022ZFX and G1022PRO:
The motors supplied with the Models G1022ZFX
and G1022PRO are prewired to operate at 220V.
The Models G1022ZFX and G1022PRO are not
supplied with a plug; therefore, a suitable 220V
plug must be wired in. When operating at 220V,
we recommend using a NEMA-style 6-15 plug
and outlet as shown in Figure 6A. You may also
“hard-wire” the machine directly to your panel,
provided you place a disconnect switch near the
machine. Check the electrical codes in your area
for specifics on wiring requirements.
Under normal use, the motor draws approximately 13 amps at 220V. We recommend a 15 amp circuit breaker for 220V operation. This should be
satisfactory for normal use while providing
enough protection against circuit damage caused
by power surges. Always check to see if your current wires are capable of handling a 15 amp load.
If you are unsure, consult the advice of a qualified
electrician. Do not attempt to modify an existing
circuit by replacing the circuit breaker with one
rated for a higher amperage.
Figure 6A. Typical 220V 3-prong plug and outlet.
-10- G1022 Series Contractor Saws
We do not recommend the use of extension cords
with 220V equipment. It is much better to arrange
the placement of your equipment and the installed
wiring to eliminate the need for extension cords.
Should it be necessary to use an extension, make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord when using either 110V or
220V. The extension cord must also contain a
ground wire and plug pin. Always repair or replace
extension cords when they become worn or damaged.
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
Grounding Extension Cords
In the event of an electrical short, grounding provides electric current a path of least resistance to
reduce the risk of electrical shock. This tool is
equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must
be plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
G1022 Series Contractor Saws -11-
SECTION 3: INTRODUCTION
We are proud to offer the Model G1022 Series
Table Saws. The Model G1022 Series is part of a
growing Grizzly family of fine woodworking
machinery. When used according to the guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The Model G1022 Series comes in 5 different versions. The differences are listed on the chart at
the beginning of this manual. The SM, Z, ZF, ZFX
and PRO are all 10" heavy-duty table saws
designed for a wide variety of cutting applications.
They feature ball bearing arbors on a worm gear
mechanism, precision-ground cast iron tables
(except the Model G1022SM), sturdy steel
stands, standard and dado inserts and a miter
gauge.
We also offer many accessories for the table
saws including blades, extension rails, outfeed
rollers and a mobile base. Please refer to our current catalog for prices and ordering information.
We are also pleased to provide this manual with
the Model G1022 Series. It was written to guide
you through assembly, review safety considerations, and cover general operating procedures. It
represents our effort to produce the best documentation possible. If you have any comments
regarding this manual, please write to us at the
address below:
Grizzly Industrial, Inc.
C
/
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Commentary
Item G1022SM G1022Z G1022ZF G1022ZFX G1022PRO
Extension
Wings
Rip Fence
Miter Gauge
Motor
Pre-Wired
Switch
Weight
Dust Port
Sheet Metal
Standard
Standard
1.5 H.P.-110/220V
110V
Body Mounted
220 lbs
-
Cast Iron
Shop Fox
®
Classic
Adjustable Slot
2H.P.-110/220V
220V
Rail Mounted
340 lbs
4" Port
Cast Iron
T-Slot Fence
Standard Orange
1.5 H.P.-110/220V
110V
Body Mounted
250 lbs
-
Cast Iron
Shop Fox
®
Adjustable Slot
1.5 H.P.-110/220V
110V
Rail Mounted
290 lbs
4" Port
Cast Iron
Shop Fox
®
Adjustable Slot
2 H.P.-110/220V
220V
Rail Mounted
290 lbs
4" Port
-12- G1022 Series Contractor Saws
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1022 Series as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of
Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, we urge you
to insert the new information with the old and keep
it for reference.
Read the manual before
assembly and operation. Become familiar
with the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
G1022 Series Contractor Saws -13-
Unpacking
If moving this machine
up or down stairs, the
machine must be dismantled and moved in
smaller pieces. Make
sure floor and stair
structures are capable of
supporting the combined weight of the
machine parts and the
people moving them.
The Model G1022 Series is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you have
signed for delivery, immediately call Customer
Service for advice.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
The Model G1022 Series
represents a heavy load.
Seek assistance before
beginning assembly.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Piece Inventory
After all the parts have been removed from the carton, you should have:
1. Stand Components
2. Extension Wings (2)
3. V-Belt
4. Motor with Pulley
5. Motor Bracket
6. Motor Mount Plate
7. Table Saw Unit
8. Handwheels (2)
9. Arbor Wrench
10. Dado Insert
11. Standard Insert
12. Miter Gauge
14. Blade Guard
15. Blade Guard Bracket
16. Hardware Bags (5)
17. V-Belt Guard and Mounting Hardware
18. V-Belt Guard Bracket
19. Fence Unit (Separate Box W/ZF, ZFX and Pro)
20. Fence Rails (Separate Box)
Figure 6B. (G1022 Layout) Rip fence, rails and
extension wings will vary depending on model.
20
19
2
8
18
4
12
10
11
9
15
3
6
17
14
16
5
7
1
-14- G1022 Series Contractor Saws
Hardware Contents
Qty Description
8 Special Rail Bolt (SM & Z)
8 Fence Rail Spacer (SM & Z)
4Flat Washer M10 (SM & Z)
4Hex Nut M10-1.5 (SM & Z)
4 Fence Rail Plug (SM & Z)
6 Flat Washer M10 x M4 Thick
6 Hex Bolt M10-1.5 x 25
2 Hand Wheel Knob
Guide Rail & Extension Wing Hardware Bag
Qty Description
1 Hex Bolt
1
⁄4"-20 x 2"
1 Flat Washer
1
⁄
4"
1Sleeve
1Wing Nut
1
⁄4"-20
1 Plastic Belt Guard
Plastic Belt Guard Hardware Bag
Qty Description
4 Hex Bolt M8-1.25 x 25
8 Flat Washer M8
4 Hex Nut M8-1.25
Motor Mount Hardware Bag
Qty Description
40 Carriage Bolt M8-1.25 x 16
4 Hex Bolt M8-1.25 x 19
48 Flat Washer M8
44 Hex Nut M8-1.25
4 Hex Bolt M10-1.5 x 20
4 Hex Nut M10-1.5
4 Flat Washer M10
4 Plastic Foot
4 Hex Bolt #10-24 x
3
⁄8" (ZX, ZFX, PRO)
4 Hex Nut #10-24 (ZX, ZFX, PRO)
4 Lock Washer #10 (ZX, ZFX, PRO)
Floor Stand Hardware Bag
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expediency, replacements can be obtained at your local
hardware store.
G1022 Series Contractor Saws -15-
Hardware Recognition Chart
Use this chart to match up
hardware pieces during the
assembly process!
#
10
Lock
Nut
Wing
Nut
S
A
W
D
I
A
R
E
H
M
E
T
⁄8''
E
R
5
1
⁄4''
5
⁄16''
3
⁄8''
7
⁄16''
1
⁄2''
5
⁄8''
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
8mm
10mm
12mm
LINES ARE 1MM APART
16mm
Thumb
Screw
Cap
Screw
Setscrew
Washer
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
Phillips
Head
Screw
Carriage
Bolt
Hex
Head
Bolt
Lock
Washer
1
⁄4''
3
⁄8''
1
⁄2''
5
⁄8''
⁄16'' INCH APART
1
LINES ARE
Countersunk
Phillips
Head
Screw
Flange
Bolt
Phillips
Head
Hex
Bolt
Hex
Nut
5
⁄16''
7
⁄16''
9
⁄16''
3
⁄4''
7
⁄8''
1''
11⁄4''
1
⁄2''
1
3
⁄4''
1
2
1
⁄4''
2
1
⁄2''
2
3
⁄4''
2
3
Slotted
Screw
E
H
S
A
W
Button
Head
Screw
Phillips
A
H
S
W
E
Head
Sheet
Metal
Screw
S
D
I
A
M
R
S
A
S
H
W
H
A
E
S
A
E
W
R
E
H
12mm
W
R
10mm
D
8mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
D
I
A
M
4mm
E
T
E
R
D
I
A
R
M
E
A
W
6mm
E
T
E
R
H
S
I
A
M
E
T
E
R
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
M
E
T
⁄16''
1
⁄2''
R
7
R
E
A
W
H
S
D
D
⁄16''
3
R
E
A
H
S
E
I
⁄8''
5
A
A
I
D
D
⁄16''
W
R
1
⁄4''
W
E
H
S
A
#
M
A
M
I
A
I
D
R
W
10
E
R
E
T
E
R
E
T
E
R
M
E
T
E
R
A
M
E
T
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
9
R
E
H
A
W
H
S
-16G1022 Series Contractor Saws
Clean Up
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Do not use gasoline or
other petroleum-based
solvents. They have low
flash points which make
them extremely flammable. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur if this
warning is ignored.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Always work in wellventilated areas far from
potential ignition sources
when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do
not create fire or environmental hazards.
Site Considerations
FLOOR LOAD
Your Model G1022 Series represents a medium
load in a small footprint. Most commercial or
home shop floors should be sufficient to carry the
weight of the Model G1022 Series. If you question
the strength of your floor, you can opt to reinforce
it.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also, consider the relative
position of each machine to one another for efficient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation and keep dust collection
hoses off the floor and out of the way.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadows and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjusting or operating equipment.
G1022 Series Contractor Saws
-17-
SECTION 4: ASSEMBLY
Beginning Assembly
Stand Assembly
Most of your Model G1022 Series has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
TOOLS REQUIRED: High quality square and
straightedge, metric Allen
®
wrench set, flat screw-
driver, Phillips
®
screwdriver, dead blow hammer
and a 6" or 8" adjustable wrench.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses during the entire assembly
process. Failure to comply may result in serious
personal injury.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Figure 7. Installing the rubber feet.
The Model G1022 Series is supplied with a
heavy-duty stand. To assemble the stand:
1. Fasten the plastic feet to all four legs using
the M10-1.5 x 25 hex bolts, 10MM flat washers and M10-1.5 hex nuts as shown in
Figure 7.
2. Locate the long upper and lower side braces
(2 each) and bolt to the legs using the M8-
1.25 x 16 carriage bolts, 8MM flat washers
and M8-1.25 hex nuts as shown in Figure 8.
Do not tighten any stand bolts at this time.
Figure 8. Assembled side panel.
!
-18- G1022 Series Contractor Saws
Figure 9. Assembled stand section.
3. Attach the short upper and lower side braces
to one of the assembled side panels. Use the
M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in
Figure 9.
6. Note the location of the mounting holes on
the top of the stand. Turn the table saw body
upside-down and place the dust hood and
adapter assembly over the bottom of the
table saw body with the dust port flange
pointed up.
All Models:
7. Align the holes at the four corners. Place the
assembled stand upside down on the table
saw body, and line up its mounting holes.
Make certain the side of the stand with the “Z
Series” label, if applicable, is on the front side
of the machine (the side with the Grizzly label
and angle scale). Secure with M8-1.25 x 19
hex bolts, 8MM flat washers and M8-1.25
hex nuts, with the dust port sandwiched
between as shown in Figure 11.
4. Bolt the other side panel to the upper and
lower braces using the M8-1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25
hex nuts as shown in Figure 10.
G1022ZF and ZFX:
5. Take the black plastic dust hood with the 4"
port and align it with the opening in the
adapter. The bolt holes on each of the four
corners should line up. Using 10-24 x
3
⁄
8"
bolts, 10-24 nuts and 3⁄16" lock washers to
secure the hood to the adapter.
Figure 10. Stand completely assembled.
Figure 11. Attaching the stand to the saw base.
8. With the help of a second person, flip the
entire table saw unit right side-up and move
it into its working position. Level the stand by
checking all sides for symmetry. Measure
diagonally from top to bottom and adjust the
stand so both diagonals are equal. Tighten
all of the stand bolts.
Stand
Dust Hood
Saw Body
Dust Hood
Adapter
G1022 Series Contractor Saws -19-
Figure 13. Attaching the motor plate.
The following pictures show the motor and V-belt
included with the Model G1022SM and Z. The
motor and belt included with the Model G1022ZF,
ZFX and PRO will look slightly different but will
assemble in the same manner as shown.
To mount the motor:
1. Turn the motor upside down and attach the
motor plate using M8-1.25 x 25 hex bolts,
8MM flat washers and M8-1.25 hex nuts as
shown in Figure 13. Finger-tighten only.
Motor
Figure 12. Mounting the handwheels.
To mount the handwheels:
1. Position a handwheel over the arbor raising
shaft on the front of the saw. Be sure it fits
completely over the shaft. The slots in the
handwheel hole will engage with the roll pin
on the shaft as shown in Figure 12.
2. Position the other handwheel similarly on the
blade tilting shaft located at the side of the
saw.
3. Screw the black plastic lock knobs onto the
ends of the shafts to lock the handwheels in
place.
Handwheels
Roll Pin
Figure 14. Attaching pulley guard bracket.
2. Insert the
1
⁄4''-20 x 2'' hex bolt through the
hole in the pulley guard bracket as shown in
Figure 14.
Body mounted switch on
G1022SM and Z only
Note: Motor comes
pre-wired.
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