Greenlee GATOR EK628L Operation Manual

OPERATION MANUAL
Serial Number
GATOR® EK628L
Battery-powered
Crimping Tool
EK628L Battery-powered Crimping Tool
Table of Contents
Description ..................................................................... 2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Important Safety Information ..................................... 3–4
Identication ................................................................... 5
Specications ................................................................. 5
Operation .................................................................... 6–7
Die and Connector Selection ......................................... 8
Maintenance ................................................................... 9
Troubleshooting ............................................................ 10
Description
The EK628L Battery-powered Crimping Tool is a hand-held, self-contained crimping tool with removable crimping jaws.
This tool is protected by U.S. Patent No. 6,276,186, 6,401,515, 6,718,870, 7,086,979, 7,216,523, and 7,254,982.
Safety
Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the
following Greenlee tool:
EK628L Battery-powered Crimping Tool
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge at www.greenlee.com.
Do not discard this product or throw away!
For recycling information, go to www.greenlee.com.
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Textron Inc.
Blackburn is a registered trademark of Thomas & Betts.
KEEP THIS MANUAL
EK628L Battery-powered Crimping Tool
IMPORTANT SAFETY INFORMATION
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for pre-
venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek
medical attention immediately to remove oil.
Failure to observe this warning could result in serious injury, gan­grene, or death.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Failure to observe this warning
could result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or death.
Do not use solvents or ammable liquids to clean the tool body. Solvents or ammable liquids could ignite and cause serious injury or property damage.
An incomplete crimp can cause a re.
• Use proper die, connector, and cable combina-
tions. Improper combinations can result in an incomplete crimp.
The relief valve sounds and the ram automatically retracts to indicate a completed crimp. If you do not hear the sound of the relieve valve or the ram
does not automatically retract, the crimp is not
complete.
Failure to observe these warnings could result in
severe injury or death.
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