GE Sensing oxy.IQ Operating Manual

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oxy.IQ

Panametrics Oxygen Analyzer

User’s Manual

Oxygen

bhge.com

910-296 Rev. E

July 2018

oxy.IQ

Panametrics Oxygen Analyzer

User’s Manual

910-296 Rev. E July 2018

bhge.com

Baker Hughes reserves the right to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your BHGE representative for the most current information. The Baker Hughes logo is a trade mark of Baker Hughes, a GE company. The GE Monogram is a trademark of the General Electric Company.

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ii oxy.IQ User’s Manual

Preface

Product Registration

Thank you for purchasing a model oxy.IQ from GE. Please register your product at http://info.geoilandgas.com/productRegistration.html support such as the latest software/firmware upgrades, product information and special promotions.

for product

Services

GE provides customers with an experienced staff of customer support personnel ready to respond to technical inquiries, as well as other remote and on-site support needs. To complement our broad portfolio of industryleading solutions, we offer several types of flexible and scalable support services including: Training, Product Repairs, Extended Warranties, Service Agreements and more. Please visit www.gemeasurement.com/services more details.

for

Terms and Conditions

GE’s sales Terms and Conditions for your recent purchase of a GE product, including the applicable product Warranty, can be found on our website at the following link: www.gemeasurement.com/sales-terms-and-conditions

Typographical Conventions

Note: These paragraphs provide information that provides a deeper

understanding of the situation, but is not essential to the proper completion of the instructions.

Important : These paragraphs provide information that emphasizes

instructions that are essential to proper setup of the equipment. Failure to follow these instructions carefully may cause unreliable performance.

CAUTION! This symbol indicates a risk of potential minor personal injury and/or severe damage to the equipment, unless these instructions are followed carefully.

WARNI NG! This symbol indicates a risk of potential serious personal injury, unless these instructions are followed carefully.

oxy.IQ User’s Manual iii

Preface

Safety Issues

WARNI NG! It is the responsibility of the user to make sure

all local, county, state and national codes, regulations, rules and laws related to safety and safe operating conditions are met for each installation.

Attention European Customers! To meet CE Marking requirements for all units intended for use in the EU, all electrical cables must be installed as described in this manual.

Auxiliary Equipment

Local Safety Standards

The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards, regulations, or laws applicable to safety.

Working Area

WARNI NG! Auxiliary equipment may have both manual and

automatic modes of operation. As equipment can move suddenly and without warning, do not enter the work cell of this equipment during automatic operation, and do not enter the work envelope of this equipment during manual operation. If you do, serious injury can result.

WARNI NG! Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on this equipment.

iv oxy.IQ User’s Manual

Preface

Qualification of Personnel

Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.

Personal Safety Equipment

Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment. Examples include safety glasses, protective headgear, safety shoes, etc.

Unauthorized Operation

Make sure that unauthorized personnel cannot gain access to the operation of the equipment.

oxy.IQ User’s Manual v

Preface

Regulatory Compliance

Waste Electrical and Electronic Equipment (WEEE) Directive

GE is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative (Directive 2012/19/EU).

The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your end life equipment in a sound way. The crossed-out wheeled bin symbol invites you to use those systems.

If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administration. Visit

http://www.gemeasurement.com/environmental-health-safety-ehs

back instructions and more information about this initiative.

for take-

RoHS

The oxy.IQ fully complies with RoHS regulations (Directive 2011/65/EU).

vi oxy.IQ User’s Manual

Contents

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Terms and Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Safety Issues. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Auxiliary Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Chapter 1. Features and Capabilities

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 Hazardous Location Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Sample Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Chapter 2. Installation

2.1 Mounting the oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Wiring the oxy.IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.2.1 Longer Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.3 Installing an Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 3. Initial Setup & Operation

3.1 The oxy.IQ Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 The oxy.IQ Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3 Adjusting and Calibrating the oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.3.1 Selecting the Output Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3.2 Trimming the Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3.3 Air Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3.4 Span Gas Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 4. User Programming

4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 The Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2.1 Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2.2 Span Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2.3 Sensor Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3 The Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3.1 Select the O2 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3.2 Display the Sensor Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

oxy.IQ User’s Manual vii

Contents

4.3.3 Adjust the Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4 The Output Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.4.1 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.4.2 Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.4.3 Error Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.4.4 Error Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 5. The Service Menu

5.1 Menu Map & Service Passcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.2 Entering the Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.2.1 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Chapter 6. Specifications

6.1 Intrinsically Safe (IS) Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.2 Non-Incendive (Div 2) and General Purpose Installation. . . . . . . . . . . . . . . . 31

6.3 All Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4 Product Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Appendix A. Outline and Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . .37

Appendix B. Menu Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Appendix C. Order String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Appendix D. Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

D.1 ATEX EU-Type Examination Certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

D.2 ATEX IECEx MAM Ex Certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

D.3 Canadian Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

D.4 FM Certificate of Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

D.5 IECEx Certificate of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Addendum A. oxy.IQ Safety Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

viii oxy.IQ User’s Manual

Chapter 1. Features and Capabilities

1.1 Introduction

The oxy.IQ Panametrics Oxygen Transmitter (see Figure 1 below) is a highly reliable and cost-effective two-wire, loop-powered transmitter with a linearized 4 to 20 mA output. It measures oxygen content in ten ppm ranges (10, 20, 50, 100, 200, 500, 1000, 2000, 5000 and 10000 ppm) and eight percentage ranges (1, 2, 5, 10, 21, 25, 50 and 100%). All ranges are user-selectable. This compact transmitter uses proven sensor technology to accurately measure oxygen content in a variety of gases, even in hazardous (classified) locations.

Figure 1: oxy.IQ

oxy.IQ User’s Manual 1

Chapter 1. Features and Capabilities

1.2 Hazardous Location Certifications

When equipped with an optional Zener barrier or galvanic isolator, the oxy.IQ can be mounted in a hazardous (classified) location. The oxy.IQ with Intrinsically Safe option is certified to USA, Canadian, ATEX, and international IECEx IS requirements. The standard oxy.IQ is certified to USA, Canadian, EU ATEX and International IECEx Div2/Zone 2 Non-Incendive requirements.

1.3 Applications

Some typical applications for the oxy.IQ Panametrics oxygen transmitter include the following:

• Glove box purge and leak detection

• Natural gas

• Semiconductor wafer machines

• Coating process machines

• Membrane air separators

• Inert welding gases

• Pure gaseous hydrocarbon streams

• Process monitoring of gaseous monomers

• Heat treating and bright annealing

2 oxy.IQ User’s Manual

Chapter 1. Features and Capabilities

1.4 Features

The oxy.IQ oxygen sensor uses an advanced galvanic fuel cell that provides superior performance, accuracy, stability and long life. The cell’s innovative design eliminates the potential for negative signal output and reduces sources of contamination.

The cell is unaffected by other background gases or hydrocarbons and is compatible with acidic gases ( from air at low ppm levels takes just a few minutes. Because the cell is self-contained, minimal maintenance is required. There is no electrolyte to change and no electrodes to clean.

oxy.IQ offers the following features:

The

OX-2 and OX-4 cells). Recovery

• Two-wire, loop-powered, 4 to 20 mA transmitter

• Display with keypad

• Intrinsically-safe option

• Proven galvanic fuel cell O

sensor technology

• User-selectable ranges for ppm and percent oxygen

• User-friendly and intuitive user interface with diagnostics

• Microprocessor-based, all-digital technology for reliable

operation

• Low maintenance, economical and compact

• Sensor failure output error

• Sensor lifetime indication

• NAMUR error indication

oxy.IQ User’s Manual 3

Chapter 1. Features and Capabilities

1.5 Sample Systems

In addition to the standard features and options, GE offers a full line of sample handling systems for a variety of applications. If needed, GE can design and build a sample conditioning system to meet unique application requirements. Please contact GE for details.

Table 1 below lists some background gases that can interfere with the oxygen sensor.

Table 1: Oxygen Sensor Interference Gases

OX-1 & 5 ppm OX-2 ppm OX-3 % OX-4 %

Gas

H2S <5 ppm <10 ppm 0.0005 % 0.01 % 0.001 % 0.1 %

Cont. Cont. Cont. Int. (1) Cont. Int.

<10 ppm <10 ppm 0.01 % 0.1 % 0.01 % 0.1 %

<10 ppm (3) 0.01 % 0.1 % (3) (3)

HCl <1000 ppm (3) 0.1 % 1.0 % (3) (3)

HCN <1000 ppm (3) 0.1 % 1.0 % (3) (3)

<1000 ppm (3) 0.1 % 20 & (3) (3)

(2) (2) (2) (2) (2) (2)

Cont. = Continuous, Int. = Intermittent (1) Recommended maximum exposure 30 minutes, followed by flushing

with ambient air for an equal period.

(2) Minimal effect on sensor performance, but produces signal interference

of 1:2 ratio for ppm levels only (e.g., 100 ppm NO

looks like 200 ppm

O2). (3) Minimal effect on sensor performance

4 oxy.IQ User’s Manual

Chapter 2. Installation

CONNECTOR

1.58

[40.3]

2.05

[52.1]

2.75

[69.8]

4.10

[104.2]

1.33

[33.9]

0.32

[8.25]

1.03

[26.27]

0.53

[13.57]

1.00

[25.40]

1/8-27NPT-2B

.27 [6.9]

8-32 UNC-2B

.51 [12.9] MAX

Ø1.75 [44.3]

Note: All dimensions are inches [mm].

Chapter 2. Installation

2.1 Mounting the oxy.IQ

To install the oxy.IQ into the process or sample system, refer to Figure 9 on page 38 and/or Figure 2 below and proceed to the next page.

Figure 2: Outline and Dimensions (ref. dwg. 712-1840)

Note: To avoid collecting condensate that may damage the oxygen

sensor, mount the oxy.IQ in an upright position, with the sensor manifold below the electronics module.

oxy.IQ User’s Manual 5

Chapter 2. Installation

2.1 Mounting the oxy.IQ (cont.)

Install the oxy.IQ by completing the following steps:

1. Remove the oxy.IQ and the separately-packaged oxygen sensor (see Figure 3 below) from the shipping container. Keep the shipping container and packaging material for possible future use.

IMPORTANT: DO NOT open the oxygen sensor package until you are

ready to install the sensor.

Figure 3: Packaged Oxygen Sensor

2. Remove the sensor manifold by unscrewing it from the blue

knurled nut on the sensor base at the bottom of the electronics module.

6 oxy.IQ User’s Manual

Chapter 2. Installation

Sample Inlet Sample Outlet

Sensor Manifold

PTFE Tape

2.1 Mounting the oxy.IQ (cont.)

IMPORTANT: The maximum operating pressure for the oxy.IQ is 10

psi, and the burst pressure of the unit is 200 psi. Be sure the sample conditioning system is designed to maintain the oxy.IQ pressure below these limits, and that the oxy.IQ outlet is vented to atmosphere during operation and calibration.

3. Using PTFE tape as a sealant, connect the sample gas inlet and outlet to the 1/8” NPT ports on the sensor manifold (see Figure 4 below). Either port may be used as the inlet or the outlet, as the direction of flow does not matter.

Figure 4: Sensor Manifold Installation

oxy.IQ User’s Manual 7

Chapter 2. Installation

Cable Connector

Alignment Arrow

Std. Cable

Blank Label

2.2 Wiring the oxy.IQ

To wire the oxy.IQ, refer to Figure 14 on page 43, then proceed as follows:

WARNING! For IS (Intrinsically Safe) applications, the oxy.IQ

must be installed with a Zener barrier (see the top of Figure 14 on page 43). Also, for installations in a hazardous location, the blue IS cable (p/n 704-1318-02, 10) must be used.

1. Attach the appropriate cable to the oxy.IQ (see Figure 5 below). Be sure to align the white arrow on the cable connector with the white arrow on the oxy.IQ connector, and then push the top of the cable connector straight down onto the mating connector on the rear of the electronics module until you hear it click into place.

IMPORTANT: Do not rotate the cable connector during installation (it is

not threaded) and do not hold the connector by its bottom section while pushing it down into place.

IMPORTANT: To remove the cable, grasp the bottom section of the

connector (the part with the white arrow) and pull it straight up until the cable comes loose.

DO NOT twist the

connector either by hand or with any tool during removal.

8 oxy.IQ User’s Manual

Chapter 2. Installation

Figure 5: oxy.IQ Cable and Connector

2.2 Wiring the oxy.IQ (cont.)

2. Connect the flying lead end of the cable as shown in the wiring

diagram, according to one of the following conditions:

• No Zener Barrier or Galvanic Isolator:

For use in non-hazardous areas or Div 2 hazardous areas.

• With Zener Barrier or Galvanic Isolator:

Required for use in hazardous areas.

IMPORTANT: To remove the cable from the oxy.IQ electronics module,

simply pull straight up on the lower section of the cable connector as close to the oxy.IQ body as possible. Do not pull on the cable or the upper portion of the cable connector, and do not try to unscrew the cable connector.

2.2.1 Longer Cable Lengths

GE offers cables in 2 m and 10 m standard lengths. Longer cable lengths may be used with the oxy.IQ, but these are not available from GE. If you require a longer cable, refer to the following figures for the required cable specifications and construct your own cable for splicing onto the standard GE cable:

• Standard Cable: Figure 10 on page 39 and Figure 11 on page 40

• IS Cable: Figure 12 on page 41 and Figure 13 on page 42

oxy.IQ User’s Manual 9

Chapter 2. Installation

Oxygen Sensor Ring

Knurled Nut

Sensor Base

Sensor Manifold

2.3 Installing an Oxygen Sensor

To install a new or replacement oxygen sensor in the oxy.IQ, refer to Figure 6 below and complete the following steps:

Figure 6: Oxygen Sensor Installation

1. Disconnect the power from the oxy.IQ.

2. Loosen the blue knurled nut and remove the oxy.IQ electronics

module from the sensor manifold. If a previous oxygen sensor is already in place, remove and discard it.

10 oxy.IQ User’s Manual

Chapter 2. Installation

2.3 Installing an Oxygen Sensor (cont.)

3. Apply power to the unit. The screen will display “INITIALIZING

PLEASE WAIT”

measurement data.

Note: Before continuing with the installation, become familiar with the

procedures for programming and calibrating the oxy.IQ discussed in Chapter 3, Initial Setup & Operation.

4. Trim the 4-20 mA analog output and set the range to 0-25% oxygen.

5. Open the airtight package (see Figure 3 on page 6) and remove the oxygen sensor from the package. To maintain the oxygen sensor’s energy level, remove the red grounding tab and install the sensor in the oxy.IQ

6. Orient the sensor so that its gold-plated electrodes are facing the spring-loaded contact pins in the sensor base (see Figure 6 on page 10). Firmly press the oxygen sensor into the sensor base at the bottom of the oxy.IQ electronics module.

for a few seconds before it begins to display

immediately

7. Perform an air calibration on the new oxygen sensor at this time.

On the 0-25% oxygen scale, a properly calibrated oxygen sensor shows a reading of 20.9% on the display and generates a current of 17.4 mA at the 4-20 mA analog output terminals.

8. Using the blue knurled nut, attach the oxy.IQ electronics module with the calibrated oxygen sensor to the sensor manifold. Rotate the display as desired and then hand-tighten the blue knurled nut.

IMPORTANT: Make sure that the O-ring on the top of the sensor

manifold is in place and undamaged. If necessary, contact GE for a replacement.

oxy.IQ User’s Manual 11

Chapter 2. Installation

2.3 Installing an Oxygen Sensor (cont.)

9. Begin the flow of the process gas. The analog output reading will

drop as the oxygen sensor adjusts to the reduced oxygen level. During this time, reset the range as required.

10. For improved accuracy in the ppm oxygen ranges, a span gas calibration should now be performed (see “Span Gas Calibration” on page 19).

IMPORTANT: Sensor life is dependent on the application. High oxygen

concentrations and contaminants such as acidic gases will shorten the sensor life.

12 oxy.IQ User’s Manual

Chapter 3. Initial Setup & Operation

Down Arrow

Up Arrow

Display

EnterCancel

Chapter 3. Initial Setup & Operation

3.1 The oxy.IQ Display and Keypad

All programming of the oxy.IQ is done via the front panel keypad and display, as illustrated below.

Figure 7: oxy.IQ Display and Keypad

The front panel components perform the following functions:

• Display - Data measurements and the programming menus

and options are shown on the LCD display screen.

• Enter - While in measurement mode, press this key to

enter the Main Menu. While in the Main Menu, press this key to save an entry and advance to the next screen.

• Cancel - While in the Main Menu, press this key to cancel

an entry and to return to the previous screen.

• and Keys - In the Main Menu, use these keys to move

the cursor between rows one row at a time in the direction indicated.

oxy.IQ User’s Manual 13

Chapter 3. Initial Setup & Operation

3.2 The oxy.IQ Menu Map

As an aid in navigating through the Main Menu, a complete Menu Map of the user program is shown in Figure 16 on page 46. Refer to

this figure as needed while programming the oxy.IQ.

The oxy.IQ Main Menu consists of the following submenus:

• Calibration Menu (no passcode required)

• Display Menu (no passcode required)

• Output Menu (no passcode required)

• Service Menu (factory service passcode required)

To enter the Main Menu from normal display mode, simply press the

Enter key at any time. To leave the Main Menu and return to

measurement mode, press the

Note: Depending on how deep you are in the menu structure, it may be

necessary to press the all the way back to measurement mode.

Cancel key.

Cancel key more than once to return

3.3 Adjusting and Calibrating the oxy.IQ

Upon startup, the following five-step adjustment and calibration procedure must be performed on the oxy.IQ:

1. Select the desired output range.

2. Trim the low (4 mA) and high (20 mA) analog outputs.

3. Upon installation of a new oxygen sensor, calibrate the unit with

air for either a ppm or % sensor.

4. For ppm sensors only, purge the sensor with a low ppm oxygen gas.

5. For all subsequent calibrations, use a span gas that is appropriate for the sensor and range selected.

14 oxy.IQ User’s Manual

Chapter 3. Initial Setup & Operation

3.3.1 Selecting the Output Range

To select the desired measurement range, complete the following steps:

1. Press the

2. Press the key twice and then press the

Enter key to enter the Main Menu.

Enter key to enter

the Output menu.

3. Press the

Enter key to select the Range menu option.

4. Use the and keys to scroll through the available options, as

listed in Table 2 below.

Table 2: Available Output Ranges

Units Span Value

% O2 1, 2, 5, 10, 21, 25, 50, 100

ppm O2 10, 20, 50, 100, 200, 500, 1000, 2000, 5000, 10000

5. After selecting the desired output range, press the

save the selection. Then, press the

Cancel key to return to the

Enter key to

Output menu.

oxy.IQ User’s Manual 15

Chapter 3. Initial Setup & Operation

3.3.2 Trimming the Analog Output

To trim the analog output, calibrate the low (4 mA) end of the output then the high (20 mA) end of the output.

IMPORTANT: The 4 mA and 20 mA adjustments interact with each

other. Therefore, recheck the trim after the procedure has been completed.

3.3.2a Preparing to Trim the Analog Output

Prepare to trim the analog output as follows:

1. Connect an ammeter in series with the positive oxy.IQ power supply lead, to monitor the analog output current.

2. Press the

3. Press the key twice and then press the

Enter key to enter the Main Menu.

Enter key to enter

the Output menu.

4. Press the key and then press the

Enter key to enter the

Trim menu.

3.3.2b Trimming the Analog Output Low (4 mA) End

1. Press the Enter key to enter the 4 mA Trim menu, and the analog output is driven to about 4 mA.

2. Use the and keys to adjust the analog output up or down, until it equals 4.00 ± 0.01 mA.

3. Press the the Trim menu.

Enter key to save the trim adjustment and return to

16 oxy.IQ User’s Manual

Chapter 3. Initial Setup & Operation

3.3.2c Trimming the Analog Output High (20 mA) End

1. Press the key and then press the Enter key to enter the 20 mA Trim menu, and the analog output is driven to about 20 mA.

2. Use the and keys to adjust the analog output up or down, until it equals 20.00 ± 0.01 mA.

3. Press the

Enter key to save the trim adjustment and return to

the Trim menu.

3.3.2d Completing the Trim Procedure

1. Repeat both the low (4 mA) end and high (20 mA) end analog output trimming steps until no further trimming adjustments are required.

2. Press the

Cancel key twice to return to the Main Menu.

3.3.3 Air Calibration

An air calibration is always recommended upon installation of a new oxygen sensor. However, because of the non-linearity of the oxygen sensor, a span gas calibration (see the next section) can also be performed to ensure a faster and more accurate calibration for the ppm ranges.

CAUTION! The useful life of ppm sensors is extended by

minimizing exposure of the sensor to air.

To perform an air calibration, complete the following steps:

1. Press the

2. Press the

3. Press the

Enter key to enter the Main Menu.

Enter key to enter the Calibration menu.

Enter key to select the Air menu option.

4. Proceed to the appropriate section, depending on whether you

are calibrating a new sensor or recalibrating an existing sensor.

oxy.IQ User’s Manual 17

Chapter 3. Initial Setup & Operation

3.3.3a Calibrating a New Sensor

For a new sensor, continue the air calibration procedure as follows:

1. Press the key and then press the

Enter key to select the

YES menu option.

2. Press the

Enter key to acknowledge that you are resetting the

sensor lifetime clock.

3. As instructed, remove the sensor manifold to expose the new oxygen sensor to ambient air for about two minutes. Then, press

the

Enter key to continue.

4. A message indicating that the calibration is in progress will be

displayed, and then the calibration data will be shown. At that

time, press the

Enter key to save the calibration data and

return to measurement mode.

Note: A second calibration of the new sensor should be performed

within 1-2 days of the first calibration.

3.3.3b Recalibrating an Existing Sensor

For an existing sensor, continue the air calibration procedure as follows:

1. Press the

Enter key to select the NO menu option.

2. As instructed, remove the sensor manifold to expose the oxygen

sensor to ambient air for about two minutes. Then, press the

Enter

key to continue.

3. A message indicating that the calibration is in progress will be displayed, and then the calibration data will be shown. At that

time, press the

Enter key to save the calibration data and

return to measurement mode.

18 oxy.IQ User’s Manual

Chapter 3. Initial Setup & Operation

4.0 16.0

Span Gas ppm

Full Range ppm

------------------------ --------------

+ mA Output=

3.3.4 Span Gas Calibration

Before beginning the span gas calibration, make sure the oxy.IQ is indicating an O

accurate calibration. Then, start the flow of the span gas to the sensor. For accurate calibration, the span gas should have an oxygen content of 70-90% of the range being calibrated.

To perform the span calibration, complete the following steps:

1. Use the equation below to calculate the expected mA output that corresponds to the known oxygen content of the span gas:

For example, if the span gas contains 80 ppm oxygen and the 0-100 ppm range is being calibrated, the analog output should equal 4 + 16 x (80/100) = 16.8 mA.

2. If you have not done so already, start the flow of span gas to the sensor and allow both the 4-20 mA output reading and the display reading to stabilize.

level less than the span gas value, to ensure an

3. After the reading has stabilized, press the

4. Press the

5. Press the key and then press the

6. Press the and keys until the measurement agrees with the

7. Confirm that the reading on the display has stabilized, and press

oxy.IQ User’s Manual 19

Enter key to enter

the Main Menu.

Enter key to enter the Calibration menu.

Enter key to select the

Span Gas menu option.

span calibration gas value.

the

Enter key to save the calibration. Then, press the Cancel

key twice to return to measurement mode.

Chapter 3. Initial Setup & Operation

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20 oxy.IQ User’s Manual

Chapter 4. User Programming

4.1 Introduction

IMPORTANT: The oxy.IQ Service menu is for use by qualified service

personnel only and requires a special passcode for access. That menu is not discussed in this chapter.

This chapter provides instructions for programming all of the oxy.IQ menu options available to the user, which can be accessed without the use of a passcode. These menu options are found in the following Main Menu submenus:

• Calibration Menu

• Display Menu

• Output Menu

While programming these menus, refer to the menu map in Figure 16 on page 46.

Note: The menu options for initial setup are described in Chapter 3,

Initial Setup & Operation, and are only referenced in this chapter.

4.2 The Calibration Menu

Proceed to the appropriate section to program the desired menu option.

4.2.1 Air

See “Air Calibration” on page 17.

4.2.2 Span Gas

See “Span Gas Calibration” on page 19.

oxy.IQ User’s Manual 21

Chapter 4. User Programming

4.2.3 Sensor Life

To read the sensor life, complete the following steps:

1. Press the

2. Press the

3. Press the key three times and then press the

Enter key to enter the Main Menu.

Enter key to enter the Calibration menu.

Enter key to

enter the Sensor Life menu.

4. The number of days your sensor has been in use is displayed.

When you have finished reading the information, press the

Enter

key to return to the Calibration menu.

5. Press the

Cancel key twice to return to measurement mode.

22 oxy.IQ User’s Manual

Chapter 4. User Programming

4.3 The Display Menu

Proceed to the appropriate section to program the desired menu option.

4.3.1 Select the O2 Parameter

To select the O2 parameter for display, complete the following steps:

1. Press the

2. Press the key once and then press the

the Display menu.

3. Press the

4. Use the and keys to select the desired O2 range to be

displayed:

Enter key to enter the Main Menu.

Enter key to enter

Enter key to enter the O2 menu.

• ppm only

• % only

• Auto Select (automatically displays the appropriate range)

5. Press the measurement mode.

Enter key to confirm your choice and return to

oxy.IQ User’s Manual 23

Chapter 4. User Programming

4.3.2 Display the Sensor Range

To select whether or not the O2 range of the installed sensor is displayed, complete the following steps:

1. Press the

2. Press the key once and then press the

Enter key to enter the Main Menu.

Enter key to enter

the Display menu.

3. Press the key once and then press the

Enter key to enter

the Display Range menu.

4. Use the and keys to select the desired option:

• On - the O2 range is displayed at the bottom of the screen

• Off - the O2 range is not displayed at the bottom of the screen

5. Press the measurement mode.

4.3.3 Adjust the Contrast

To adjust the display contrast, complete the following steps:

1. Press the

2. Press the key twice and then press the

the Contrast menu.

Enter key to confirm your choice and return to

Enter key to enter the Main Menu.

Enter key to enter

3. Use the and keys to adjust the contrast to the desired

value, then press the

4. Press the

24 oxy.IQ User’s Manual

Cancel key twice to return to measurement mode.

Enter key to save the new value.

Chapter 4. User Programming

4.4 The Output Menu

Proceed to the appropriate section to program the desired menu option.

4.4.1 Range

See “Selecting the Output Range” on page 15.

4.4.2 Trim

See “Trimming the Analog Output” on page 16.

4.4.3 Error Type

To select the process conditions that will activate an on-screen warning and send an alarm to the analog output device, complete the following steps:

1. Press the

Enter key to enter the Main Menu.

2. Press the key twice and then press the

the Output menu.

3. Press the key twice and then press the the Error Type menu.

Enter key to enter

oxy.IQ User’s Manual 25

Chapter 4. User Programming

4.4.3 Error Type (cont.)

4. Use the and keys to select the desired option and then

press the will appear next to the selected option to indicate that it is activated. The following options are available, and you may activate as many of these options as you wish.

Note: Only the first four options are displayed on the screen upon

entering this menu. When you scroll down to the fourth option (Low Temp), a down arrow to the right of this option indicates that an additional screen of options is available.

Enter key to activate that error type. A check mark

• High O2

• Low O2 (programmable)

• High Temp

• Low Temp (programmable)

• Temp Comp (listed on second screen of options)

Note: Pressing the Enter key on an error type that has already been

activated, will deactivate that option and remove the check mark.

5. Press the mode.

26 oxy.IQ User’s Manual

Cancel key three times to return to measurement

Chapter 4. User Programming

4.4.4 Error Output

To select the desired output value that will be sent to the analog output device upon an error, complete the following steps:

1. Press the

2. Press the key twice and then press the

the Output menu.

3. Press the key three times and then press the enter the Error Output menu.

4. Use the and keys to select the desired option and then

press the will appear next to the selected option to indicate that it is activated. The following options are available, and you may activate only one option at a time.

Note: Only the first four options are displayed on the screen upon

entering this menu. When you scroll down to the fourth option

NAMUR), a down arrow to the right of this option indicates that

( an additional screen of options is available.

Enter key to enter the Main Menu.

Enter key to enter

Enter key to

Enter key to activate that error output. A check mark

• None (no error output is generated)

• Low (an output of 4 mA is generated)

• High (an output of 20 mA is generated)

• Value (an error output at a programmable fixed value is

generated)

• NAMUR (listed on second screen of options)

Note: Pressing the Enter key on a different error output will

automatically deselect any previously selected output.

5. Press the mode.

oxy.IQ User’s Manual 27

Cancel key three times to return to measurement

Chapter 4. User Programming

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28 oxy.IQ User’s Manual

Chapter 5. The Service Menu

CAUTION! The Service Menu is intended for use by

qualified service personnel only, and access to this menu requires entry of the service passcode. Misuse of the information in this menu may significantly impair the accuracy and performance of your oxy.IQ and may cause it to fail to meet its published specifications.

5.1 Menu Map & Service Passcode

For help in navigating through the Service Menu, refer to the menu map shown in Figure 17 on page 47. The service passcode required for access to the oxy.IQ Service Menu is:

7378

5.2 Entering the Service Menu

To enter the Service Menu, complete the following steps:

1. Press the

2. Press the key three times and then press the

Enter key to enter the Main Menu.

Enter key to

select the Service menu.

3. Use the and keys to increment or decrement the displayed value (default = 5000) to enter the service passcode, and then

press the

Note: When entering the passcode, press and release an arrow key to

Enter key to access the Service menu.

change the value one digit at a time, or press and hold an arrow key to change the value at an accelerating rate.

4. Proceed to the appropriate section for the desired menu option.

oxy.IQ User’s Manual 29

Chapter 5. The Service Menu

5.2.1 Diagnostics

To enter the Diagnostics menu option from the Service Menu, complete the following steps:

1. Use the and keys as necessary to highlight the Diagnostics menu option.

2. Press the

3. Page 1 of the Diagnostics option displays the current values for

the following parameters:

Enter key to enter the Diagnostics menu.

• O2 A

• Output mA

• Output %

When you have finished reading the information, press the

key to move to Page 2 of the Diagnostics menu or press the key to exit the Diagnostics menu.

4. Page 2 of the Diagnostics option displays the current values for the following parameters:

Enter

Cancel

• Temp °C

• Temp Res

• Gain

• OX-n (currently installed sensor type, n = 1, 2, 3 or 4)

When you have finished reading the information, press the

key to move to Page 1 of the Diagnostics menu or press the key to exit the Diagnostics menu.

5. Press the

30 oxy.IQ User’s Manual

Cancel key twice to return to measurement mode.

Enter

Cancel

Chapter 6. Specifications

6.1 Intrinsically Safe (IS) Installation

Intrinsically safe installations require an MTL7706 zener barrier, one IS cable, and one non-IS cable.

Power Requirements

24 to 28 VDC at 50 mA

Cable

p/n 704-1318-02 (2 m length) or p/n 704-1317-10 (10 m length) blue jacketed, twisted-pair with connector, 26 AWG conductors, with connector

Output

Total load must equal 250  ±5% when using a zener barrier

6.2 Non-Incendive (Div 2) and General Purpose Installation

No zener barrier or galvanic isolator is used.

Power Requirements

9 to 28 VDC, loop-powered, 0.7 W max

Cable

p/n 704-1317-02 (2 m length) or p/n 704-1317-10 (10 m length) black jacketed, twisted-pair with connector, 26 AWG conductors, with connector

oxy.IQ User’s Manual 31

Chapter 6. Specifications

6.3 All Installations

Process Wetted Materials

SS process unit: 316 stainless steel, Viton electrical contacts, and glass

User-Selectable Measurement Ranges

• PPM sensors:

- 0 to 10 ppm

- 0 to 20 ppm

- 0 to 50 ppm

- 0 to 100 ppm

- 0 to 200 ppmv O

- 0 to 500 ppmv O

- 0 to 1000 ppmv O

- 0 to 2000 ppmv O

- 0 to 5000 ppmv O

- 0 to 10,000 ppmv O

(OX-1 or OX-2 only)

v O2

(OX-1 or OX-2 only)

v O2

(OX-1 or OX-2 only)

v O2

O-ring, gold-plated sensor

• Percent sensors:

- 0% to 1% O

- 0% to 2% O

- 0% to 5% O

- 0% to 10% O

- 0% to 25% O

- 0% to 50% O

Accuracy

• ±1% of range at calibration point

• ±2% of range at the calibration point for the

0 to 10 ppm

32 oxy.IQ User’s Manual

range (OX-1, 2)

v O2

6.3 All Installations (cont.)

Repeatability

• ±1% of range

Chapter 6. Specifications

• ±2% of range for the 0 to 10 ppm

Resolution

±0.1% of range

Linearity

range (OX-1, 2)

v O2

• ±2% of range (OX-1, 2, 3, 5)

• ±5% of range (OX-4)

Sensor Operating Temperature

32°F to 113°F (0°C to 45°C)

Sample Pressure

Vented to atmosphere during operation and calibration

Atmospheric Pressure Effect

±0.13% of reading per mmHg (directly proportional to absolute pressure)

Note: During calibration, pressure and flow must be kept constant.

Process Connections

1/8” NPT-F inlet and outlet

Dimensions

4.10 x 2.75 x 2.05 in. (104.1 x 69.9 x 52.1 mm)

Weight

1.35 lb (612 grams)

oxy.IQ User’s Manual 33

Chapter 6. Specifications

6.3 All Installations (cont.)

Sample Flow Rate

1.0 SCFH (500 cc/min) recommended for process units

Electrical Classification

Intrinsically Safe package with zener barrier or galvanic isolator:

• USA/Canada:

IS for Class I, Div 1, Groups A, B, C, D; T4 IS for Class I, Zone 0, AEx ia IIC T4; Tamb -20 to +60°C

• EU ATEX:

II 1 G ia IIC Ga IECEx Ex ia IIC T4; Tamb -20 to +60°C

Intrinsically safe package for non-incendive (Div 2) application without use of zener barrier or galvanic isolator:

• USA/Canada:

Class I, Div. 2, Groups A, B, C, D; T4

• ATEX/IECEx:

Ex na IIC T4

European Compliance

See the EU Declaration of Conformity at the back of this manual

34 oxy.IQ User’s Manual

6.4 Product Label

II 1 G

A typical product label is shown in Figure 8 below:

Figure 8: oxy.IQ Label - IS Package Option

Chapter 6. Specifications

oxy.IQ User’s Manual 35

Chapter 6. Specifications

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36 oxy.IQ User’s Manual

Appendix A. Outline and Installation Drawings

This appendix includes the following oxy.IQ drawings:

• “Outline & Installation (ref. dwg. 712-1840)” on page 38

• “Cable, Standard (ref. dwg. 704-1317, SH 1 of 2)” on page 39

• “Cable, Standard (ref. dwg. 704-1317, SH 2 of 2)” on page 40

• “Cable, IS (ref. dwg. 704-1318, SH 1 of 2)” on page 41

• “Cable, IS (ref. dwg. 704-1318, SH 2 of 2)” on page 42

• “Wiring Options (ref. dwgs. 702-285 & 702-286)” on page 43

• “Schematic Diagram (ref. dwg. 752-347)” on page 44

oxy.IQ User’s Manual 37

Appendix A. Outline and Installation Drawings

CONNECTOR

1.58

[40.3]

2.05

[52.1]

2.75

[69.8]

4.10 [104.2]

1.33

[33.9]

0.32

[8.25]

1.03 [26.27]

0.53 [13.57]

1.00 [25.40]

1/8-27NPT-2B

.27 [6.9]

8-32 UNC-2B

.51 [12.9] MAX

Ø1.75

[44.3]

NOTES:

1. WEIGHT: 1.35 lb [612.3 g]

2. COLOR: METALLIC

3. DIMENSIONS: inches [mm]

Ø .03 [.76] Ø .03 [.76]

BC ABC

Figure 9: Outline & Installation (ref. dwg. 712-1840)

38 oxy.IQ User’s Manual

.25±.03

1.16

1.00±.25

BLUE

BROWN

.49

INDICATOR

ARROW

1.00

SECTION A-A

SCALE 2 : 1

CABLE LENGTH

HEAT SHRINK

WITH ADHESIVE BACKING

XX-CABLE LENGTH

PART NUMBER

EXTENSION

2 METERS -0/.1 (6.56FT -0/+.33)

10 METERS -0/.5 (32.81FT -0/+1.58)

NOTES:

1. INTERPET DRAWING IN ACCORDANCE WITH ASME Y14.5(M)-2009

2. FINISHED COMPONENTS TO BE ROHS COMPLIANT

3. PART TO BE CLEAN OF DIRT/DEBRIS

4. PERFORMANCE SPECIFICATION

RATED CURRENT 2.0 A

RATED VOLTAGE 24 VDC

OPERATING TEMPERATURE RANGE -25 C TO 85 C

PROTECTION CLASS MEETS NEMA TYPE 1,3,4,6P AND IEC IP67

RETENTION 6.75 lbs. MIN. PERPENDICULAR & NORMAL

5. CABLE ASSEMBLY SHALL BE TESTED 100% FOR CONTINUITY AND SHORTS.

HIROSE SOLDER & BACK SHELL TIGHTENING FIXTURE SHOWN ON SHEET 2.

6. INSPECTION REQUIREMENTS:

ALL CTQs (1-11) IDENTIFIED & NOTES ARE TO BE REPORTED ON THE FAI & MEET AQL .65 LEVEL II PER LOT

SPECIFIC CTQs IDENTIFIED BELOW ARE TO HAVE A CpK NO LESS THAN 1.33:

1,2,4,10

SPECIFIC CTQs IDENTIFIED BELOW ARE TO HAVE A Cp NO LESS THAN 1.33:

@LSL - NONE @USL - NONE

ATTRIBUTE DATA TO MEET 4 SIGMA (0.63% DPMO)IDENTIFIED BELOW:

NONE

Cp & CpK, DPMO DATA TO BE SUPPLIED ELECTRONICALLY OR HARD COPY PER LOT

Appendix A. Outline and Installation Drawings

oxy.IQ User’s Manual 39

Figure 10: Cable, Standard (ref. dwg. 704-1317, SH 1 of 2)

Appendix A. Outline and Installation Drawings

2.500±.125

X±1

BLUE & BROWN

PRIMARIES ONLY

EXIT HEAT SHRINK

HIROSE SOLDER FIXTURE

P/N HR30-6P-6S-T01

BACK SHELL

TIGHTENING COLLAR

PLUG INSULATOR

BODY

PUSH/PULL

LOCKING

COLLAR

SPRING

BACK SHELL

GROOVE

SEALING

BUSHING

PLASTIC

COMPRESSION

FITTING

SECTION B-B

.195±.020

.100±.020

DETAIL D

SCALE 2 : 1

WIRE COLOR TO LOCATION LEGEND

1=BROWN, PVC, 26 AWG 7/34

2=WHITE, PVC, 26 AWG 7/34

3=BLUE, PVC, 26 AWG 7/34

4=BLACK, PVC, 26 AWG 7/34

5=DRAIN, PVC, 26 AWG 7/34

6=EMPTY

CABLE LENGTH

XX-CABLE LENGTH

PART NUMBER

EXTENSION

2 METERS (6.56FT)

10 METERS (32.81FT)

HIROSE

P/N HR30-6P-T02

NOTES:

1. CUT CABLE TO DESIRED LENGTH ACCORDING TO LENGTH TABLE SHOWN.

2. CUT PRIMARIES & DRAIN EXCLUDING BROWN & BLUE BACK TO JACKET AS SHOWN.

3. STRIP & TIN WIRES USING LEAD FREE SODER AT END "B" , BLUE & BROWN, TO A LENGTH OF .250" AS SHOWN.

4. STRIP & TIN WIRES USING LEAD FREE SOLDER AT END "A", 4 PRIMARIES & DRAIN, TO A LENGTH OF .100" AS SHOWN

& TINNED WIRE CONDUCTORS NOT TO EXCEED .020".

5. INSERT INSULATOR BODY OVER THE SOLDER TERMINATION FIX TURE.

6. INSERT PRE SOLDERED CONDUCTORS, ITEMS 1-5, IN THE CONTACT SOLDERING POT

AND SOLDER (IRON TEMPERATURE 280 C 10 C) USING LEAD FREE SOLDER.

IN THEIR RESPECTIVE NUMERICAL LOCATION ACCORDING TO THE COLOR LEGEND.

7. INSPECT SOLDER TERMINATIONS ON END "A" AND TRIM ANY LOOSE STRANDS & ELIMINATE ANY SOLDER BRIDGING.

8. PUSH COMPONENTS DOWN AND TIGHTEN BACK SHELL USING HIROSE FIXTURE SHOWN.

TO PREVENT ACCIDENTAL LOOSENING OF THE BACK SHELL PLACE A SMALL AMOUNT OF PRIMER

(LOCTITE 7649) AND ADHESIVE (LOCTITE 271) IN THREADS. TORQUE TO 0.5 N-m

Figure 11: Cable, Standard (ref. dwg. 704-1317, SH 2 of 2)

40 oxy.IQ User’s Manual

.25±.03

1.16

1.00±.25

BLUE

BROWN

.49

INDICATOR

ARROW

1.00

CABLE LENGTH

HEAT SHRINK

WITH ADHESIVE BACKING

XX-CABLE LENGTH

PART NUMBER

EXTENSION

2 METERS -0/.1 (6.56FT -0/+.33)

10 METERS -0/.5 (32.81FT -0/+1.58)

NOTES:

1. INTERPET DRAWING IN ACCORDANCE WITH ASME Y14.5(M)-2009

2. FINISHED COMPONENTS TO BE ROHS COMPLIANT

3. PART TO BE CLEAN OF DIRT/DEBRIS

4. PERFORMANCE SPECIFICATION

RATED CURRENT 2.0 A

RATED VOLTAGE 24 VDC

OPERATING TEMPERATURE RANGE -25 C TO 85 C

PROTECTION CLASS MEETS NEMA TYPE 1,3,4,6P AND IEC IP67

RETENTION 6.75 lbs. MIN. PERPENDICULAR & NORMAL

5. CABLE ASSEMBLY SHALL BE TESTED 100% FOR CONTINUITY AND SHORTS.

HIROSE SOLDER & BACK SHELL TIGHTENING FIXTURE SHOWN ON SHEET 2.

6. INSPECTION REQUIREMENTS:

ALL CTQs (1-11) IDENTIFIED & NOTES ARE TO BE REPORTED ON THE FAI & MEET AQL .65 LEVEL II PER LOT

SPECIFIC CTQs IDENTIFIED BELOW ARE TO HAVE A CpK NO LESS THAN 1.33:

1,2,4

SPECIFIC CTQs IDENTIFIED BELOW ARE TO HAVE A Cp NO LESS THAN 1.33:

@LSL - NONE @USL - NONE

AT TRIBUTE DATA TO MEET 4 SIGMA (0.63% DPMO)IDENTIFIED BELOW:

NONE

Cp & CpK, DPMO DATA TO BE SUPPLIED ELECTRONICALLY OR HARD COPY PER LOT

Appendix A. Outline and Installation Drawings

oxy.IQ User’s Manual 41

Figure 12: Cable, IS (ref. dwg. 704-1318, SH 1 of 2)

Appendix A. Outline and Installation Drawings

2.500±.125

X±1

BLUE & BROWN

PRIMARIES ONLY

EXIT HEAT SHRINK

HIROSE SOLDER FIXTURE

P/N HR30-6P-6S-T01

TIGHTENING COLLAR

PLUG INSULATOR

BODY

PUSH/PULL

LOCKING

COLLAR

SPRING

BACK SHELL

GROOVE

SEALING

BUSHING

PLASTIC

COMPRESSION

FITTING

SECTION B-B

.100±.020

.195±.020

DETAIL D

SCALE 2 : 1

.250±.020

DETAIL C

SCALE 2 : 1

WIRE COLOR TO LOCATION LEGEND

1=BROWN, PVC, 26 AWG 7/34

2=WHITE, PVC, 26 AWG 7/34

3=BLUE, PVC, 26 AWG 7/34

4=BLACK, PVC, 26 AWG 7/34

5=DRAIN, PVC, 26 AWG 7/34

6=EMPTY

CABLE LENGTH

XX-CABLE LENGTH

PART NUMBER

EXTENSION

2 METERS (6.56FT)

10 METERS (32.81FT)

BLACK SHELL HIROSE

P/N HR30-6P-T02

NOTES:

1. CUT CABLE TO DESIRED LENGTH ACCORDING TO LENGTH TABLE SHOWN.

2. CUT PRIMARIES & DRAIN EXCLUDING BROWN & BLUE BACK TO JACKET AS SHOWN.

3. STRIP & TIN WIRES USING LEAD FREE SODER AT END "B" , BLUE & BROWN, TO A LENGTH OF .250" AS SHOWN.

4. STRIP & TIN WIRES USING LEAD FREE SOLDER AT END "A", 4 PRIMARIES & DRAIN, TO A LENGTH OF .100" AS SHOWN

& TINNED WIRE CONDUCTORS NOT TO EXCEED .020".

5. INSERT INSULATOR BODY OVER THE SOLDER TERMINATION FIX TURE.

6. INSERT PRE SOLDERED CONDUCTORS, ITEMS 1-5, IN THE CONTACT SOLDERING POT

AND SOLDER (IRON TEMPERATURE 280 C 10 C) USING LEAD FREE SOLDER.

IN THEIR RESPECTIVE NUMERICAL LOCATION ACCORDING TO THE COLOR LEGEND.

6. INSPECT SOLDER TERMINATIONS ON END "A" AND TRIM ANY LOOSE STRANDS & ELIMINATE ANY SOLDER BRIDGING.

7. PUSH COMPONENTS DOWN AND TIGHTEN BACK SHELL USING HIROSE FIXTURE SHOWN.

TO PREVENT ACCIDENTAL LOOSENING OF THE BACK SHELL PLACE A SMALL AMOUNT OF PRIMER

(LOCTITE 7649) AND ADHESIVE (LOCTITE 271) IN THREADS. TORQUE TO 0.5 N-m

42 oxy.IQ User’s Manual

Figure 13: Cable, IS (ref. dwg. 704-1318, SH 2 of 2)

Maximum load of analog input device is dependent on power supply voltage and cable resistance.

1. For Class 1 Div 2 installation, the oxy.IQ shall be installed in an appropriately rated final enclosure accepting a Division 2 wiring method per NEC/CEC.

oxy.IQ Transmitter

704-1317-xx (Black Jacket)

Class 1 Div 2 Enclosure

Hazardous Location Non-Hazardous Location

BLUE

BROWN

+24V

24V RETURN

POWER SUPPLY

4-20MA ANALOG INPUT DEVICE

oxy.IQ Transmitter

704-1317-xx (Black Jacket)

BLUE

BROWN

4-20MA ANALOG INPUT DEVICE

+24V

24V RETURN

POWER SUPPLYNon-Hazardous Location

Hazardous Location Non-Hazardous Location

oxy.IQ Transmitter

IS Cable 704-1318-xx (Blue Jacket)

+24V

24V RETURN

POWER SUPPLY

4-20MA ANALOG INPUT DEVICE

ZBB BUS BAR

MTL7706

BLACK

GREEN

BLUE

BROWN

IS GROUND

Non-IS Cable

RED

GREEN

1. Equipment connected to barrier inputs must not use or generate more than 250V.

2. Total load of R1 + R2 must equal 250 ohms ±5%.

Appendix A. Outline and Installation Drawings

Figure 14: Wiring Options (ref. dwgs. 702-285 & 702-286)

oxy.IQ User’s Manual 43

Appendix A. Outline and Installation Drawings

HAZARDOUS OR NON-HAZARDOUS LOCATION

CLASS I, DIVISION 1, GROUP ABCD

CLASS 1, ZONE 0, GROUP IIC

NON-HAZARDOUS LOCATION

oxy.IQ

LOOP TERMINAL

SAFETY ENTITY PARAMETERS:

Ui (Vmax) = 28 V

Ii (Imax) = 150 mA

&L Ƅ)

Li = 0 mH

Pi (Pmax)= 1.05 W

Loop-Power Device

Note 4

Associated Apparatus

Note 3

blue

brown

blue

Loop-Power Device

Note 4

oxy.IQ

Oxygen

Transmitter

HAZARDOUS OR NON-HAZARDOUS LOCATION

CLASS I, DIVISION 2, GROUP ABCD

NON-HAZARDOUS LOCATION

Note 11

NOTES

1. INSTALLATION:

A. INSTALLATIONS IN THE US SHOULD BE IN ACCORDANCE WITH ANSI/ISA RP12.06.01 "INSTALL ATION OF INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS (CLASSIFIED) LOCATIONS" AND THE LATEST

EDITION OF THE NATIONAL ELECTRICAL CODE (ANSI/NFPA 70)

B. INSTALLATION IN CANADA SHOULD BE IN ACCORDANCE WITH THE LATEST EDITION OF THE C22.1 CANADIAN

ELECTRICAL CODE, PART I.

C. INSTALLATIONS IN EUROPE SHALL BE IN ACCORDANCE WITH LATEST EDITIONS OF THE WIRING PRACTICES FOR THE COUNTRY OF ORIGIN AND EN 60079-14.

D. INSTALLATIONS FOR IECEx CERTIFICATION SHALL BE IN ACCORDANCE WITH LATEST EDITIONS OF THE WIRING PRACTICES FOR THE COUNTRY OF ORIGIN.

2. THE SUBJECT EQUIPMENT IS FM APPROVED AND FM APPROVED FOR CANADA FOR THE FOLLOWING HAZARDOUS

(CLASSIFIED) LOCATIONS AND PROTECTION METHODS:

CLASS 1, DIVISION 1, GROUP ABCD, T4

Tamb: -20 C to +60 C

3. ZENER BARRIER OR GALVANICALLY ISOLATED FM APPROVED (US) OR CANADIAN CERTIFIED (FOR CANADA) ASSOCIATED APPARATUS INSTALLED IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS.

4. THE CONTROL ROOM EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT GENERATE MORE THAN 250 Vrms OR VDC OR THE MARKED Um ON THE ASSOCIATED APPARATUS, WHICHEVER IS LESS.

5. MAINTAIN THE FOLLOWING RELATIONSHIP BETWEEN INTRINSIC SAFETY (ENTITY) PARAMETERS OF oxy.IQ AND ASSOCIATED APPARATUS:

 R[\,48L9PD[DVVRFLDWHGDSSDUDWXV8R9RF

 R[\,4,L,PD[DVVRFLDWHGDSSDUDWXV,R,VF

 R[\,43L3PD[DVVRFLDWHGDSSDUDWXV3R

 R[\,4&L&FDEOHDVVRFLDWHGDSSDUDWXV&R&D

 R[\,4/L/FDEOHDVVRFLDWHGDSSDUDWXV/R/D

6. RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND SHALL BE LESS THAN 1 OHM.

7. WARNING - TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES, DISCONNECT POWER BEFORE SERVICING.

AVERTISSEMENT - Pour éviter l'inflammation d'atmosphères inflammables ou combustibles, débrancher l'alimentation avant l'entretien.

8. WARNING - SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.

AVERTISSEMENT - Remplacement des composants peut compromettre la sécurité intrinsèque.

9. THE ASSOCIATED APPARATUS MUSTE BE ATEX CERTIFIED FOR INSTALLATIONS IN EUR OPE.

10. THE ASSOCIATED APPARATUS MUSTE BE IECEx CERTIFIED FOR IECEx INSTALLATIONS .

11. WHEN INSTALLED IN A DIVISION 2 LOCATION THE MODEL oxy.IQ OXYGEN TRANSMIT TER SHALL BE INSTALLED IN A FINAL ENCLOSURE ACCEPTING A DIVISION 2 WIRING METHOD PER THE NEC / CEC.

Figure 15: Schematic Diagram (ref. dwg. 752-347)

44 oxy.IQ User’s Manual

Appendix B. Menu Maps

This appendix includes the oxy.IQ User Menu Maps (please note the Service Menu Map is available to qualified BHGE field service personnel only).

oxy.IQ User’s Manual 45

Appendix B. Menu Maps

Main Menu

Display

Output

Service

Range

Span Value

Trim

Error Type

High O2

Low O2

High Temp

Low Temp

ppm only

% only

Display Range

Contrast

Enter Value

Air

Span Gas

Sensor Life

Use Days

Flow Span Gas

None

Error Output

Service Passcode

Required

Calibration

Yes

Auto Select

Off

Low

High

Value

4 mA Trim

20 mA Trim

Temp Comp

NAMUR

Figure 16: User’s Menu Map

46 oxy.IQ User’s Manual

Main Menu

Display

Output

Service

Diagnostics

Temp °C

Temp Res

Gain

Output %

Calibration

O2 uA

Output mA

See User's Menu Map (no passcode required)

Sensor Type

OX-1

OX-2

OX-3

OX-4

OX-n (n=1-4)

Appendix B. Menu Maps

Figure 17: Service Menu Map

oxy.IQ User’s Manual 47

Appendix B. Menu Maps

[no content intended for this page]

48 oxy.IQ User’s Manual

Appendix C. Order String

oxy.IQ BCD-E

AModel Only

oxy.IQ Oxygen Transmitter; 4 to 20 mA output

BSensor

0 No sensor

1 Standard ppm, 0 to 10, 20, 50, 100, 200, 500, 1000 ppm

2 Acid ppm, 0 to 10, 20, 50, 100, 200, 500, 1000 ppm

3 Standard percent sensor

4 Acid percent sensor

5 Standard ppm, 0 to 100, 200, 500 and 1000 ppm

CPackage

1 Standard Package

3 Intrinsically safe (US/CAN Class 1 Div 1) or

Non-incendive (US/CAN Class 1 Div 2)

4 Ex flameproof

D- Cable Length

0No cable

1 2 meter cable

2 10 meter cable

E Zener Barrier

0None

1 Zener barrier

2 Galvanic isolator.

Note: For Class 1 Div 1 either zener barrier or

galvanic isolator must be selected. For Class 1 Div 2, no barriers neeed. Please refer to dwg 752-347 for installation guidelines.

Example part number: oxy.IQ 132-1

oxy.IQ User’s Manual 49

Appendix C. Order String

[no content intended for this page]

50 oxy.IQ User’s Manual

Appendix D. Certifications

The following oxy.IQ certifications are included in this appendix:

• “ATEX EU-Type Examination Certificate” on page 52

• “ATEX IECEx MAM Ex Certificate” on page 56

• “Canadian Certificate of Compliance” on page 58

• “FM Certificate of Compliance” on page 61

• “IECEx Certificate of Conformity” on page 64

oxy.IQ User’s Manual 51

Appendix D. Certifications

Mick Gower Certification Manager, FM Approvals Ltd..

Issue date: 15

June 2017

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals Ltd. 1 Windsor Dials, Windsor, Berkshire, UK. SL4 1RS T: +44 (0) 1753 750 000 F: +44 (0) 1753 868 700 E-mail: atex@fmapprovals.com www.fmapprovals.com

F ATEX 020 (Apr/16) Page 1 of 3

EU-TYPE EXAMINATION CERTIFICATE

Explosive Atmospheres - Directive 2014/34/EU

(Type Reference and Name)

Billerica, MA 01821 USA

7 This equipment or protective system and any acceptable variation thereto is specified in the schedule to this

certificate and documents therein referred to.

8 FM Approvals Ltd, notified body number 1725 in accordance with Article 17 of Directive 2014/34/EU of

26 February 2014, certifies tha t this equipment has been found to comply with the Essential Health and Safety Requirements relating to t he design and construction of equipment intended for use in potentia lly explosive atmospheres given in Ann ex II to the Directive.

The examination and test results are recorded in confidential report number:

3047174 dated 23

February 2015

9 Compliance with the Essential Health and Safety Requirements, with the exception of those identified in item

15 of the schedule to this certificate, has been assessed by com pliance with the following docum ents:

EN 60079-0:2012 +A11:2013 and EN 60079-11:2012

10 If the sign ‘X’ is placed after the c ertificate number, it indicates that the equipment is subject to specific

conditions of use specified in the schedule to this certificate.

11 This EU-Type Examination certificate relates only to the desig n, examination and tests of the specified

equipment or protective system in accordance to the directive 2014/34/EU. Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system. These are not covered by this certificate.

12 The marking of the equipment or protect ive system shall include:

II 1 G Ex ia IIC T4 Ga; Tamb = -20˚C to +60˚C

D.1 ATEX EU-Type Examination Certificate

Equipment or Protective systems intended for use in Potentially

EU-Type Examination Certificate No: FM14ATEX003 2X

Equipment or protective system:

Name of Applicant:

Address of Applicant:

    !"##$&$*;;

Model oxy.IQ Oxygen Transmitter

GE Infrastructure Sensing

1100 Technology Park Drive

52 oxy.IQ User’s Manual

Appendix D. Certifications

SCHEDULE

to EU-Type Examination Certificate No. FM14ATEX0032X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals Ltd. 1 Windsor Dials, Windsor, Berkshire, UK. SL4 1RS T: +44 (0) 1753 750 000 F: +44 (0) 1753 868 700 E-mail: atex@fmapprovals.com www.fmapprovals.com

F ATEX 020 (Apr/16) Page 2 of 3

The Mode l oxy.IQ is a two-wire, loop-powered transmitter for measuring oxygen in ten ppm ranges and

seven percentage ranges. The Model oxy.IQ Transmitter contains one of five different oxygen cells. The cells are specified to be part numbers OX-1, OX-2, OX-3 and OX-4 and OX-5. The type of oxygen cell determines the range of measurem ent. The measured oxygen is converted to a mA signal for delivery to the control equipment located in the non-hazardous area.

The Model oxy.IQ Transmitter’s electronics are contained on one printed circuit board. The circuit board is located inside of a metallic housing. An oxygen cell holder is connected to the circuit board b y way of pins. The base of the oxygen cell holder contains a threaded joint for replacement of the oxygen cell. The housing contains a polymeric window display. The polym eric window is approximately 1” by ¾”.The housing, including the sensor assembly, is approximately 4.1” in he ight, by 2.75” in width, and 2.05” in depth.

oxy.IQ-a3b-c0. Oxygen Transmitter.

a = Sensor: 0, 1, 2, 3, 4 or 5. b = Cable Length: 0, 1 or 2.

c = Barrier: 0, 1 or 2.

Operation Temperature Ranges: The ambient operating temperature range of the Model oxy.IQ Transm itter is -20°C to +60˚C. The Transmitter is specified for use in normal atmospheric conditions.

Intrinsically Safe Energy Limitation Param eters:

Ui = 28V, Ii = 150mA, Pi = = 1. 05W, Ci = 0, Li = 0.

The Mode l oxy.IQ Oxygen Transmitter will not pass the 500Vrms dielectric strength test. This must be

taken into account during install ation.

The relevant EHSRs that have not been addressed by the standar ds listed in this certificate have b een

identified and assessed in the confidential report identified in item 8.

This EU-Type Examination Certificate is the result of testing of a sam ple of the product submitted, in

accordance with the provisions of the relevant specific standard(s), and assessment of supporting documentation. It does not imply an assessment of the whole production.

Whilst this certificate may be used in support of a manufacturer’s claim for CE Marking, FM Approvals Ltd accepts no responsibility for the compliance of the equipm ent against all applicable Directives in all applications.

This Certificate has been issued in accordance with FM Appro vals Ltd’s ATEX Certificatio n Scheme.

A list of the significant parts of the technical documentation is a nnexed to this certificate and a copy has been kept by the Notified Body.

D.1 ATEX EU-Type Examination Certificate (cont.)

Description of Equipment or Protective System:

oxy.IQ User’s Manual 53

Specific Conditions of Use:

Essential Health and Safety Requirements:

Test and Assessment Procedure and Conditions:

Schedule Drawings

Appendix D. Certifications

SCHEDULE

to EU-Type Examination Certificate No. FM14ATEX0032X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals Ltd. 1 Windsor Dials, Windsor, Berkshire, UK. SL4 1RS T: +44 (0) 1753 750 000 F: +44 (0) 1753 868 700 E-mail: atex@fmapprovals.com www.fmapprovals.com

F ATEX 020 (Apr/16) Page 3 of 3

Certificate History

Details of the supplements to this certificate are described below:

Date Description

24th F ebruary 2015 Original Issue.

28th January 2016

Supplement 1: Report Reference: RR203799 dated 26th January 2016 Description of the Change:

1. Minor changes and documentation updates.

2. New Manufacturing Location.

15th June 2017

Supplement 2: Report Reference: – RR209822 Dated 13th June 2017. Description of the Change:

1. Updated certificate to new EU format.

2. Updated documentation list.

D.1 ATEX EU-Type Examination Certificate (cont.)

54 oxy.IQ User’s Manual

Appendix D. Certifications

Blueprint Report

GE Infrastructure Sensing Inc (1000000179)

Class No 3610

Original Project I.D. 3047174

Certificate I.D. FM14ATEX0032X

Drawing No. Revision Level Drawing Title Last Report Elect ronic Drawing

714-1344 C Oxy.IQ Safety Manual RR209822 Yes (pdf)

752-341 C MAIN PCB RR209822 Yes (pdf)

752-347 B Schem atic Diagram - System Diagram oxy.IQ -FM Controlled Document RR209822 Yes (pdf)

D.1 ATEX EU-Type Examination Certificate (cont.)

oxy.IQ User’s Manual 55

Appendix D. Certifications

D.2 ATEX IECEx MAM Ex Certificate

56 oxy.IQ User’s Manual

D.2 ATEX IECEx MAM Ex Certificate (cont.)

Appendix D. Certifications

oxy.IQ User’s Manual 57

Appendix D. Certifications

To verify the availability of the Approved product, please refer to www.approvalguide.com

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 348 (Mar 16) Page 1 of 3

CERTIFICATE OF CONFORMITY

HAZARDOUS LOCATION ELECTRICAL EQUIPM ENT PER CANADIAN REQUIREMENTS

Certificate No: FM17CA0101X

Equipment: (Type Reference and Name)

Model oxy.IQ Oxygen Transmitter

Name of Listing Company:

GE Infrastructure Sensing

Address of Listing Company: 1100 Technology Park Drive

Billerica, MA 01821 USA

The examination and test results are recorded in confidential report number:

3047174 dated 3

March 2015

FM Approvals LLC, certifies that the equipment described has been found to com ply with the following Approval standards and other documents:

CAN/CSA-E60079-0:2011, CAN/CSA -E60079-11:2014

CAN/CSA-C22.2 No. 61010-1:2004

If the sign ‘X’ is placed after the certificate num ber, it indicates that the equipment is subject to specific conditions of use specified in the schedule to this certif icate.

This certificate relates to the design, exam ination and testing of the products specified herein. The FM Approvals surveillance audit program has f urther determined that the manufacturing processes and quality control procedures in place are satisfactory to manufacture the product as examined, tested and Approved.

10.

Equipment Ratings:

Intrinsically Safe (Entity) for use in Class I, Division 1, Groups A, B, C and D; Temperature Clas s T4 Tamb =

-20˚C to +60˚C in accordance with Control Drawing No. 752-347; Ex ia IIC T4 Tamb = -20˚C to +60˚C; in accordance with Control Drawing No. 752-347; Nonincendive for use in Class I, Division 2, Groups A, B, C and D; Temperature Class T4 Tam b = -20˚C to +60˚C Hazardous Locations.

Certificate issued by:

13 June 2017

J. E. Marquedant VP, Manager, Electrical Systems

Date

D.3 Canadian Certificate of Compliance

58 oxy.IQ User’s Manual

Appendix D. Certifications

SCHEDULE

Canadian Certificate Of Conformity No: FM17CA0101X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 348 (Mar 16) Page 2 of 3

11. The marking of the equipment shall include:

IS CL I DIV 1, GPS A, B, C, D;

CL I, DIV 2, GPS ABCD

Class I, Zone 0, Ex ia IIC T4 Ga

Tamb = -20°C to +60°C

Install per Control Drawing 752-347

12.

Description of Equipment:

The Model oxy.IQ is a two-wire, loop-powered transmitter for measuring oxygen in ten ppm ranges and

seven percentage ranges. The Model oxy.IQ Transmitter contains one of five different oxygen cells. The cells are specified to be part numbers OX-1, OX-2, OX-3 and OX-4 and OX-5. The type of oxygen cell determines the range of measurement. The measured oxygen is converted to a mA signal for delivery to the control equipment located in the non-hazardous area.

The Model oxy.IQ Transmitter’s electronics are contained on one printed circuit board. The circuit board is located inside of a metallic housing. An oxygen cell holder is connected to the circuit board by way of pins. The base of the oxygen cell holder contains a threaded joint for replacem ent of the oxygen cell. The housing contains a polymeric window display. The polymeric window is approximately 1” by ¾”.The housing, including the sensor assembly, is approximately 4.1” in height, by 2.75” in width, and 2.05” in depth.

Operation Temperature Ranges: The ambient operating temperature range of the Model oxy.IQ Transmitter is -20°C to +60˚C. The Transmitter is specified for use in normal atmospheric conditions.

Intrinsically Safe Energy Limitation Parameters: Ui = 28V, Ii = 150mA, Pi = = 1.05W, Ci = 0, Li = 0.

Model oxy.IQ-a3b-c0. Oxygen Transmitter. a = Sensor: 0, 1, 2, 3, 4 or 5. b = Cable Length: 0, 1 or 2. c = Barrier: 0, 1 or 2.

13.

Specific Conditions of Use:

1. The Model oxy.IQ Oxygen Transmitter will not pass the 500Vrms dielectric strength test. This must be taken into account during installation.

2. When installed in a Division 2 location, the Model oxy.IQ Oxygen Transmitter shall be installed in a final enclosure accepting a Division 2 wiring method per the CEC.

14.

Test and Assessment Procedure and Conditions:

This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme.

D.3 Canadian Certificate of Compliance (cont.)

oxy.IQ User’s Manual 59

Appendix D. Certifications

SCHEDULE

Canadian Certificate Of Conformity No: FM17CA0101X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 348 (Mar 16) Page 3 of 3

15.

Schedule Drawings

A copy of the technical documentation has been kept by FM Approvals.

16.

Certificate History

Details of the supplements to this certificate are described below:

Date Description

23rd February 2015 Original Issue.

13th June 2017

Supplement 1: Report Reference: – RR209822 Dated 13th June 2017. Description of the Change:

1. Updated certificate to new format.

2. Addition of Class I, Division 2 markings

D.3 Canadian Certificate of Compliance (cont.)

60 oxy.IQ User’s Manual

Appendix D. Certifications

To verify the availability of the Approved product, please refer to www.approvalguide.com

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 347 (Mar 16) Page 1 of 3

CERTIFICATE OF CONFORMITY

HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREM ENTS

Certificate No: FM17US0190X

Equipment: (Type Reference and Name)

Model oxy.IQ Oxygen Transmitter

Name of Listing Company:

GE Infrastructure Sensing

Address of Listing Company: 1100 Technology Park Drive

Billerica, MA 01821 USA

The examination and test results are recorded in confidential report number:

3047174 dated 3

March 2015

FM Approvals LLC, certifies that the equipment described has been found to com ply with the following Approval standards and other documents:

FM Class 3600:2011, FM Class 3610:2010, FM Class 3810:2005,

ANSI/ISA 60079-0:2013, ANSI/UL 60079-11:2013, ANSI/ISA 61010-1:2004

If the sign ‘X’ is placed after the certificate num ber, it indicates that the equipment is subject to specific conditions of use specified in the schedule to this certif icate.

10.

Equipment Ratings:

Intrinsically Safe (Entity) for use in Class I, Division 1, Groups A, B, C and D; Temperature Class T4 Tamb = -20˚C to +60˚C in accordance with Control Drawing No.752-347; Intrinsically safe (Entity) for use in Class I, Zone 0, AEx ia IIC T4 Tamb = -20˚C to +60˚C; in acc ordance with Control Drawing No. 752-347; Nonincendive for us in Class I, Division 2, Groups A, B, C and D; Temperature Class T4 Tamb = -20˚C to +60˚C; Hazardous (Classified) Location.

Certificate issued by:

13 June 2017

J. E. Marquedant VP, Manager, Electrical Systems

Date

D.4 FM Certificate of Compliance

oxy.IQ User’s Manual 61

Appendix D. Certifications

SCHEDULE

US Certificate Of Conformity No: FM17US0190X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 347 (Mar 16) Page 2 of 3

11. The marking of the equipment shall include:

IS CL I DIV 1, GPS A, B, C, D;

CL I, DIV 2, GPS ABCD

Class I, Zone 0, AEx ia IIC T4 Ga

Tamb = -20°C to +60°C

Install per Control Drawing 752-347

12.

Description of Equipment:

The Model oxy.IQ is a two-wire, loop-powered transmitter for measuring oxygen in ten ppm ranges and

seven percentage ranges. The Model oxy.IQ Transmitter contains one of five different oxygen cells. The cells are specified to be part numbers OX-1, OX-2, OX-3 and OX-4 and OX-5. The type of oxygen cell determines the range of measurement. The measured oxygen is converted to a mA signal for delivery to the control equipment located in the non-hazardous area.

The Model oxy.IQ Transmitter’s electronics are contained on one printed circuit board. The circuit board is located inside of a metallic housing. An oxygen cell holder is connected to the circuit board by way of pins. The base of the oxygen cell holder contains a threaded joint for replacem ent of the oxygen cell. The housing contains a polymeric window display. The polymeric window is approximately 1” by ¾”.The housing, including the sensor assembly, is approximately 4.1” in height, by 2.75” in width, and 2.05” in depth.

Operation Temperature Ranges: The ambient operating temperature range of the Model oxy.IQ Trans mitter is -20°C to +60˚C. The Transmitter is specified for use in normal atmospheric conditions.

Intrinsically Safe Energy Limitation Parameters: Ui = 28V, Ii = 150mA, Pi = = 1.05W, Ci = 0, Li = 0.

Model oxy.IQ-a3b-c0. Oxygen Transmitter. a = Sensor: 0, 1, 2, 3, 4 or 5. b = Cable Length: 0, 1 or 2. c = Barrier: 0, 1 or 2.

13.

Specific Conditions of Use:

1. The Model oxy.IQ Oxygen Transmitter will not pass the 500Vrms dielectric strength test. This must be taken into account during installation.

2. When installed in a Division 2 location, the Model oxy.IQ Oxygen Transmitter shall be installed in a final enclosure accepting a Division 2 wiring method per the NEC.

14.

Test and Assessment Procedure and Conditions:

This Certificate has been issued in accordance with FM Approvals US Certif ication Requirements.

D.4 FM Certificate of Compliance (cont.)

62 oxy.IQ User’s Manual

D.4 FM Certificate of Compliance (cont.)

SCHEDULE

US Certificate Of Conformity No: FM17US0190X

THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE

FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com

F 347 (Mar 16) Page 3 of 3

15.

Schedule Drawings

A copy of the technical documentation has been kept by FM Approvals.

16.

Certificate History

Details of the supplements to this certificate are described below:

Date Description

23rd February 2015 Original Issue.

13th June 2017

Supplement 1: Report Reference: – RR209822 Dated 13th June 2017. Description of the Change:

1. Updated certificate to new format.

2. Addition of Class I, Division 2 markings

Appendix D. Certifications

oxy.IQ User’s Manual 63

Appendix D. Certifications

D.5 IECEx Certificate of Conformity

64 oxy.IQ User’s Manual

D.5 IECEx Certificate of Conformity (cont.)

Appendix D. Certifications

oxy.IQ User’s Manual 65

Appendix D. Certifications

D.5 IECEx Certificate of Conformity (cont.)

66 oxy.IQ User’s Manual

D.5 IECEx Certificate of Conformity (cont.)

Appendix D. Certifications

oxy.IQ User’s Manual 67

Index

Adjusting, oxy.IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Air Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Analog Output

see Output

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Buttons, Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cable

Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Longer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Calculating Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Calibration

Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Existing Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

New Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Span Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Contrast, Adjusting Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Display

Contrast, Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23

O2 Parameter, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Range, Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Document Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Drawings, Outline & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

oxy.IQ User’s Manual 68

Index

Error

Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Type, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Installation

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Mounting the oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sensor Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Interference Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Keypad, Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Label, Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Main Menu

Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 23

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 21, 25

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 21

Menu Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Main Menu, Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Main Menu, User’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Mounting the Oxy.IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

69 oxy.IQ User’s Manual

Index

O2 Display Parameter, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Order String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

O-Ring, Sensor Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Outline & Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 37

Output

Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Error Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Error Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

High (20 mA), Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Low (4 mA), Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 25

Range, Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Trimming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

oxy.IQ

Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Calibrating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Calibration, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Calibration, Span Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Output Range, Selecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Oxygen Sensor

Calibration, Existing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Calibration, New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sensor Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Passcode, Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Programming, User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Publication Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Range

Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Setting Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

oxy.IQ User’s Manual 70

Index

RoHS Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Safety

Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

General Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Personal Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 7

Sensor Manifold

Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service Menu

Diagnostics Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Passcode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Span Gas Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Support

Customer Support Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Terms and Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Trimming

Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Output, High (20 mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Output, Low (4 mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

WEEE Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Wiring the oxy.IQ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

71 oxy.IQ User’s Manual

Addendum A. oxy.IQ Safety Manual

oxy.IQ

MODEL DWG NO. 714-1344 REV. C TITLE

Certification & Safety Statements for the oxy.IQ oxygen Transmitter

The oxy.IQ is a highly reliable and cost-effective two-wire, loop-powered transmitter with a linearized 4 to 20 mA output. It measures oxygen in ten ppm ranges and seven percentage ranges. All ranges are user-selectable. This compact transmitter uses proven sensor technology to accurately measure O2 in a variety of gases, even in

hazardous environments.

When installing this apparatus, the following requirements must be met:

• The system is covered by the certificate numbers FM14ATEX0032X and IECEx FMG 14.00016X as shown on the labels on the following page. The system temperature code is T4 in the temperature range of -20 to 60°C.

• The apparatus should be de-energized before servicing.

• Installation shall be in accordance with the installation instructions and the

National Electrical Code® ANSI/NFPA 70, the Canadian Electrical Code C22.1, or IEC/EN 60079-14, as applicable.

• Equipment is of type Intrinsically Safe and complies with: EN 60079-0:2012, EN 60079-11:2012, IEC 60079-0:2007, IEC 60079-11:2006, IEC 60529:1992, C22.2 No.1010.1:2004, CAN/ CSA-E60079-0:2011, CAN/CSA-E60079-11:2011, C22.2.60529:2005, FM Class 3600:2011, FM Class 3610:2010, FM Class 3810:2005, ANSI/ ISA 61010-1:2004 Ed.2, ANSI/ ISA 60079-0:2009 Ed.5, ANSI/ ISA 60079-11:2009 Ed.5.

• The product contains no exposed parts which produce surface temperature infrared, electromagnetic ionizing, or non-electrical dangers.

• The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual.

• The product cannot be repaired by the user; it must be replaced by an equivalent certified product. Repairs should only be carried out by the manufacturer or by an approved repairer. Please contact GE Customer Support Center for repair, maintenance or replacement of the product. For oxygen sensor replacements please contact GE Customer Support Center.

GE Sensing

1100 Technology Park Drive

Billerica, MA 01821

Oxy.IQ Safety Manual

U.S .A The Boston Center 1100 Technology Park Drive Billerica, MA 01821 U.S .A Tel: 800 833 9438 (toll-free), 978 437 1000 E-mail:sensing@ge.com

Page 2 of 6

oxy.IQ User’s Manual 72

Ireland GE Sensing EMEA Free Zone East, Shannon, Co. Clare, V14 V992, Ireland Tel: +35 361 470200

Addendum A. oxy.IQ Safety Manual

oxy.IQ

1100 Technology Park Drive

Billerica, MA 01821

Oxy.IQ Safety Manual

MODEL DWG NO. 714-1344 REV. C TITLE

• Only trained, competent personnel may install, operate and maintain the

equipment.

• For product training please contact GE Customer Support Center:

GE Sensing

U.S .A The Boston Center 1100 Technology Park Drive Billerica, MA 01821 U.S .A

Ireland GE Sensing EMEA Free Zone East, Shannon, Co. Clare, V14 V992, Ireland

Tel: +35 361 470200 Tel: 800 833 9438 (toll-free), 978 437 1000 E-mail:sensing@ge.com

• The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate. The installation must be carried out in accordance with all the appropriate international, national and local standard codes and practices and site regulations for Intrinsically Safe apparatus and in accordance with the instructions contained in the manual. Access to the circuitry must not be made during operation.

• The maximum operating pressure for the oxy.IQ is 10psi. Be sure the sample conditioning system is designed to maintain the oxy.IQ pressure below these limits, and that the oxy.IQ outlet is vented to atmosphere during operation and calibration.

• WARNING - Substitution of components may impair Intrinsic Safety.

• WARNING - To prevent ignition of flammable or combustible atmospheres,

disconnect power before servicing.

• AVERTISSEMENT - Pour éviter l'inflammation d'atmosphères inflammables ou combustibles, débrancher l'alimentation avant l'entretien.

• AVERTISSEMENT - Remplacement des composants peut compromettre la sécurité intrinsèque.

• Equipment is not intended for the measurement of oxygen in fluid of liquid phase.

Special Conditions of Safe Use

1. The Model oxy.IQ will not pass the 500V dielectric test. This must be taken into

account upon installation.

2. When installed in a Division 2 location, the Model oxy.IQ oxygen transmitter shall be installed in a final enclosure accepting a Division 2 wiring method per NEC/CEC.

Page 3 of 6

73 oxy.IQ User’s Manual

Addendum A. oxy.IQ Safety Manual

II 1 G

oxy.IQ

MODEL DWG NO. 714-1344 REV. C TITLE

Markings

Markings shall appear on the oxy.IQ as shown below for the Intrinsically Safe version of the product.

GE Sensing

1100 Technology Park Drive

Billerica, MA 01821

Oxy.IQ Safety Manual

Page 4 of 6

oxy.IQ User’s Manual 74

Addendum A. oxy.IQ Safety Manual

GE Sensing

oxy.IQ

1100 Technology Park Drive

Billerica, MA 01821

Oxy.IQ Safety Manual

MODEL DWG NO. 714-1344 REV. C TITLE

Connection and Wiring Diagram

The following diagram is the entity parameters for the oxy.IQ.

Page 5 of 6

75 oxy.IQ User’s Manual

Addendum A. oxy.IQ Safety Manual

Power Connector

Brown (-)

Blue (+)

oxy.IQ

1100 Technology Park Drive

Billerica, MA 01821

Oxy.IQ Safety Manual

MODEL DWG NO. 714-1344 REV. C TITLE

Power Requirements: Nominal Operating Parameters: 28VDC at 50mA

GE Sensing

Page 6 of 6

oxy.IQ User’s Manual 76

Addendum A. oxy.IQ Safety Manual

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77 oxy.IQ User’s Manual

Sensing

EU DECLARATION

CONFORMITY

DOC-0046, Rev. C

We, GE Sensing

1100 Technology Park Drive

Billerica, MA 01821

USA

declare under our sole responsibility that the

oxy.IQ™ Oxygen Transmitter

to which this declaration relates, is in conformity with the following standards:

• EN 60079-0:2012+A11:2013

• EN 60079-11:2012, II 1 G – Ex ia IIC T4 Ga QAN license 0795 : SGS Baseefa Ltd, Buxton SK17 9RZ, UK - NoBo# 1180

• EN 61326-1: 2013, Group 1, Class A, Industrial EM Environments

• EN 61326-2-3: 2013

following the provisions of directives 2014/30/EU (EMC) and 2014/34/EU (ATEX).

EU Type Examination Certificate:

• FM14ATEX0032X FM Approvals Ltd, Windsor SL4 1RS, UK - NoBo# 1725

The product listed above, and any ancillary equipment supplied with it, does not bear the CE mark for directive 2014/68/EU (Pressure Equipment) as it falls under Article 4, section 3 (sound engineering practice) for DN <25.

Directive 2014/35/EU is not applicable due to the 28 V d.c. maximum operation voltage.

Billerica - October 25, 2016

Mr. Chris Frail

Engineering Manager

[no content intended for this page]

Customer Support Centers

U.S.A.

The Boston Center 1100 Technology Park Drive Billerica, MA 01821 U.S.A. Tel: 800 833 9438 (toll-free)

978 437 1000

E-mail: mstechsupport@bhge.com

Ireland

Sensing House Shannon Free Zone East Shannon, County Clare Ireland Tel: +35 361 470200 E-mail: mstechsupport@bhge.com

bhge.com

910-296 Rev. E

GE Sensing oxy.IQ Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1. Features and Capabilities

1.1 Introduction

1.2 Hazardous Location Certifications

1.3 Applications

1.4 Features

1.5 Sample Systems

Chapter 2. Installation

2.1 Mounting the oxy.IQ

2.2 Wiring the oxy.IQ

2.2.1 Longer Cable Lengths

2.3 Installing an Oxygen Sensor

Chapter 3. Initial Setup & Operation

3.1 The oxy.IQ Display and Keypad

3.2 The oxy.IQ Menu Map

3.3 Adjusting and Calibrating the oxy.IQ

3.3.1 Selecting the Output Range

3.3.2 Trimming the Analog Output

3.3.3 Air Calibration

3.3.4 Span Gas Calibration

Chapter 4. User Programming

4.1 Introduction

4.2 The Calibration Menu

4.2.1 Air

4.2.2 Span Gas

4.2.3 Sensor Life

4.3 The Display Menu

4.3.1 Select the O2 Parameter

4.3.2 Display the Sensor Range

4.3.3 Adjust the Contrast

4.4 The Output Menu

4.4.1 Range

4.4.2 Trim

4.4.3 Error Type

4.4.4 Error Output

Chapter 5. The Service Menu

5.1 Menu Map & Service Passcode

5.2 Entering the Service Menu

5.2.1 Diagnostics

Chapter 6. Specifications

6.1 Intrinsically Safe (IS) Installation

6.2 Non-Incendive (Div 2) and General Purpose Installation

6.3 All Installations

6.4 Product Label

Appendix A. Outline and Installation Drawings

Appendix B. Menu Maps

Appendix C. Order String

Appendix D. Certifications

D.1 ATEX EU-Type Examination Certificate

D.2 ATEX IECEx MAM Ex Certificate

D.3 Canadian Certificate of Compliance

D.4 FM Certificate of Compliance

D.5 IECEx Certificate of Conformity

Addendum A. oxy.IQ Safety Manual