Gentec-EO HP User Manual

Version 2.2
Warranty
First Year Warranty
The Gentec-EO thermal power and energy detectors carry a one-year warranty (from date of shipment) against material and /or workmanship defects when used under normal operating conditions. The warranty does not cover recalibration, or damages related to misuse.
Gentec-EO will repair or replace at our option any wattmeter or joulemeter which proves to be defective during the warranty period; except in the case of product misuse.
Any unauthorized alteration or repair of the product is also not covered by the warranty. The manufacturer is not liable for consequential damages of any kind. In the case of a malfunction, contact the local Gentec-EO distributor or the nearest Gentec-EO office to
obtain a return authorization number. Return the material to the appropriate address below. Contacting Gentec Electro-Optics Inc. To help us answer your calls more efficiently please have the model number of the detector you are
using ready before calling Customer Support.
All customers:
Gentec-EO, Inc. 445 St-Jean-Baptiste, Suite 160 Quebec, QC, G2E 5N7 Canada
Tel: (418) 651-8003 Fax: (418) 651-1174 Email: service@gentec-eo.com Web: www.gentec-eo.com
Lifetime Warranty
Gentec-EO will guarantee any thermal power and energy detector head for its lifetime, as long as it has been returned for recalibration annually, from the shipment date. This warranty includes parts and labor for all routine repairs including normal wear under normal operating conditions.
Gentec-EO will inspect and repair the detector during the annual recalibration. Repairs at other times will be at Gentec-EO’s option.
The cost of annual recalibration, or consequential damages from using the detector is not included. The only condition is that the detector head must not have been subject to unauthorized service or
damaged by misuse. Misuse would include, but is not limited to: laser exposure outside Gentec-EO’s published specifications, physical damage due to improper handling, and exposure to hostile environments. Hostile environments would include, but are not limited to: excessive temperature, vibration, humidity, or surface contaminants; exposure to flame, solvents or water; and connection to improper electrical voltage.
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
II
TABLE OF CONTENTS
WARRANTY ................................................................................................................................................... I
TABLE OF CONTENTS ................................................................................................................................ II
LIST OF ILLUSTRATIONS .......................................................................................................................... III
1. HP SERIES POWER DETECTORS .................................................................................................... 1
1.1. INTRODUCTION .............................................................................................................................. 1
1.2. POWER DETECTOR CONNECTORS ............................................................................................ 2
1.2.1. DB-15 “intelligent” connector ....................................................................................................... 2
1.2.2. USB connector ............................................................................................................................. 3
1.2.3. Cooling water ............................................................................................................................... 3
1.3 HP SERIES SPECIFICATIONS .............................................................................................................. 4
2 OPERATING INSTRUCTIONS ............................................................................................................ 6
2.1 WITHOUT A GENTEC-EO MONITOR ................................................................................................. 7
2.2 WITH PC-HP ........................................................................................................................................ 8
2.2.1 PC-HP Warnings ......................................................................................................................... 9
2.2.2 PC-HP Shortcut Buttons ........................................................................................................... 10
2.2.2.1 Zero ....................................................................................................................................... 10
2.2.3 Display menu ............................................................................................................................. 10
2.2.3.1 Display - Histogram ............................................................................................................... 11
2.2.3.2 Display - Tuning Needle ........................................................................................................ 11
2.2.3.3 Display - Status ..................................................................................................................... 12
2.2.3.3.1 Status - Wavelength .......................................................................................................... 12
2.2.3.3.2 Status - Corrections .......................................................................................................... 12
2.2.3.3.3 Status - Anticipation .......................................................................................................... 12
2.2.4 Display - Statistics ..................................................................................................................... 13
2.2.5 Settings menu ............................................................................................................................ 14
2.2.5.1 Data Sampling ....................................................................................................................... 14
2.2.5.2 Settings - Save and Load User Settings ............................................................................... 15
2.2.6 Ctrl menu ................................................................................................................................... 15
2.2.6.1 Ctrl - Communication ............................................................................................................. 16
2.2.6.2 Ctrl - Acquire Data ................................................................................................................. 16
2.2.6.3 Ctrl - Statistics ....................................................................................................................... 16
2.2.7 Help - About ............................................................................................................................... 16
2.2.8 USB driver Installation ............................................................................................................... 16
2.2.9 Verify COM Port ......................................................................................................................... 16
2.2.10 Serial commands ................................................................................................................... 17
3 SAFETY OPERATION NOTES .......................................................................................................... 19
3.1.1 Diffusive surfaces ...................................................................................................................... 19
3.1.2 Detector temperature ................................................................................................................. 19
4 DAMAGE TO THE OPTICAL ABSORBER MATERIAL ..................................................................... 19
5 CE MARK DECLARATION OF CONFORMITY ................................................................................ 21
APPENDIX A: WEEE DIRECTIVE .............................................................................................................. 23
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
III
LIST OF ILLUSTRATIONS
FIG. 1-1 DB-15 CONNECTOR PIN-OUT ............................................................................................................... 2
FIG. 2-1 PC-HP INTERFACE .................................................................................................................................. 8
FIG. 2-2 A & B PC-HP INTERFACE WARNINGS ................................................................................................ 9
FIG. 2-3 A & B PC-HP INTERFACE WARNINGS ................................................................................................ 9
FIG. 2-4 PC-HP SHORTCUT BUTTONS ............................................................................................................. 10
FIG. 2-5 PC-HP DISPLAY MENU ......................................................................................................................... 10
FIG. 2-6 PC-HP HISTOGRAM ............................................................................................................................... 11
FIG. 2-7 PC-HP TUNING NEEDLE (TWO OPTIONS) ....................................................................................... 11
FIG. 2-8 PC-HP TUNING NEEDLE SETTINGS ................................................................................................... 11
FIG. 2-9 PC-HP SETTINGS WINDOW ................................................................................................................ 12
FIG. 2-10 PC-HP STATISTICS WINDOW ........................................................................................................... 13
FIG. 2-11 PC-HP SETTINGS MENU .................................................................................................................... 14
FIG. 2-12 PC-HP DATA SAMPLING PARAMETER WINDOW. ....................................................................... 14
FIG. 2-13 PC-HP CTRL MENU............................................................................................................................... 15
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
1
1. HP SERIES POWER DETECTORS
1.1. INTRODUCTION
The Gentec-EO HP Series power detector family includes HP100A-3KW-HE, HP100A-4KW-HE, HP60A-10KW-GD and HP100A-12KW-HD.
- The HP100A-3KW-HE detector has dimensions of 127 mm x 127 mm and an aperture of 100 mm.
- The HP100A-4KW-HE detector has dimensions of 127 mm x 127 mm and an aperture of 100 mm.
- The HP60A-10kW-GD detector has dimensions of 127 mm x 127 mm and an aperture of 60 mm.
- The HP100A-12KW-HD detector has dimensions of 127 mm x 127 mm and an aperture of 100 mm.
- The high power surface absorber sensors are designed for use at high average power densities.
The HP detectors can measure between
- 100 W and 3 KW of average power for HP100A-3KW-HE,
- 100 W and 4 KW of average power for HP100A-4KW-HE,
- 300 W and 10 KW of average power for HP60A-10KW-GD.
- 300 Wand 12 KW of average power for HP100A-12KW-HD.
*For lower power, consult Gentec-eo The HP-D0 detectors are supplied with a 180 cm length flexible cable with output connection options
of a DB-15 "intelligent" male connector.
NOTE: To eliminate possible damage, do not carry the detector using the connector cable. Some HP detectors are supplied with a stand (optional). For cases where Gentec-EO’s monitors don’t automatically read the wavelength correction factor,
you can use your detector’s “Personal wavelength correctionTM Certificate” to adjust the power you
read to a power corrected for a particular wavelength. Call your nearest Gentec-EO distributor to replace the sensor disk and/or to recalibrate the head.
For Gentec-EO’s nearest office contact information, see p. ii, Contacting Gentec Electro-Optics Inc.
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
2
1.2. POWER DETECTOR CONNECTORS
1.2.1. DB-15 “intelligent” connector
The DB-15 male "intelligent" connector contains an EEPROM (Electrically Erasable Programmable Read-Only Memory) with different information related to the HP Series detector head in use: detector model, calibration sensitivity, applicable scales and wavelength correction factor for up to 20 wavelengths.
This connector, available in the HP, allows the P-LINK, S-Link, SOLO 2, UNO, TUNER, MAESTRO (detector model, calibration sensitivity, scale and wavelength correction factor) monitors to adjust their characteristics automatically to the power sensor being connected. No calibration procedure is required when installing the power heads, allowing for faster set-up.
The DB-15 connector pin-out is composed of (see Fig. 1-1):
1- USED BY MONITOR 2- " " " " " 3- " " " " " 4- " " " " " 5- " " " " " 6- SIGNAL + 7- USED BY MONITOR 8- " " " " " 9- " " " " " 10- " " " " " 11- " " " " " 12- " " " " " 13- SIGNAL - 14- USED BY MONITOR 15- " " " " " SHELL - BODY GROUND
FIG. 1-1 DB-15 CONNECTOR PIN-OUT
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
3
1.2.2. USB connector
The USB connector allows using the HP on a PC. The PC interface, PC-HP, features statistical
calculation, graphics displays and data logging options. It also gives real time measurement of
the cooling flow rate and temperature.
A standard USB cable of 5 meters is supplied with the HP. If a longer cable is required, please
contact Gentec-EO for more information.
A USB power adapter (201221) can be ordered with the required AC plug ; USA (201222), UK
(201223), European (201224) and Australian (201225).
1.2.3. Cooling water
The fluid used to cool the HP must be clean water.
Water Fittings and tubing :
- The HP is equipped with 3/8’’ (OD) tube push to connect fittings.
- It must be used with plastic pressure tube systems (like PE tubes). The fittings is not compatible with copper or stainless steel tubes.
- The metric version of the HP is supplied with an adapter kit (201993) for 10 mm tube (OD).
The kit contains two push to connect 3/8’’ to 10 mm tube adapters and two 3/8’’
coupling tube stems.
The coupling stem is inserted between the HP and the adapter.  Please note that the tube size is written on the adapter output (10 or 3/8).
Water Quality:
- The HP series cooling fluid must be water, do not use glycol or other additive that changes the coolant’s heat capacity.
- Use filtered (< 10µm) water to avoid any residue. Gentec-eo can provide an external water filter (202149) if water quality is an issue.
- Distilled water can be used, but it is not recommended to use highly deionized ultra-pure water because the water cavity is not completely inert.
- If an algaecide must be used in the chiller, we recommended Optishield Plus or equivalent.
- If chloride is present in the system, the concentration should not exceed 25 PPM and the PH maintained at 7.0.
Water temperature:
- The cooling water can be between 15 and 25°C but must always remains above the dew point.
- The ideal set point is 20.0°C, where the HP is calibrated.
- Water temperature stability is very important since variations (1 to 60 seconds) in the temperature can be interpreted as laser power fluctuation.
- Regulate the temperature with a chiller or a re-circulator.
- The water temperature can be monitored with the PC interface PC-HP.
Water Flow rate:
- Flow rate stability is very important since the measured power is directly proportional to the flow. Variation (1 to 60 seconds) in the flow rate can be interpreted as laser power fluctuation.
- The flow rate must be adjusted with a valve. A lower flow rate causes a slower response while increasing the signal to noise ratio. A higher flow rate causes a faster response, reducing signal to noise ratio.
- The water flow rate can be monitored with the PC interface PC-HP.
Note: All these parameters should remain in the range stated in the specifications.
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
4
HP…
HP100A-3KW-HE
HP100A-4KW-HE
Aperture Diameter
100 mm
Spectral Range
0.19 - 20 µm
Power Noise Level
± 3 W
Typical Rise Time
(0 – 95 %)
7 s
Sensitivity
0.5 mV/W
0.4 mV/W
Calibration Uncertainty
± 5 % @ 1.064 µm
Linearity
with Power
± 1.5 %
± 1.5 %
Repeatability
(Precision)
± 2%
Min. Average Power
(continuous)
100 W
7
100 W
7
Max. Average Power
(continuous)
3 000 W
4 000 W
Max. Average Power
(2 min.)
4 000 W
4500 W
Max. Average Power
Density 12
10 kW/cm² (0.5 kW)
6 kW/cm² (1 kW) 4 kW/cm² (2 kW) 3 kW/cm² (3 kW)
10 kW/cm² (0.5 kW)
8 kW/cm² (1 kW) 6 kW/cm² (2 kW) 4 kW/cm² (4 kW)
Dimension
(mm)
127 (H) x 127 (W) x 74 (D)
Weight
(head only)
1.8 kg
Cooling
Water
Required cooling flow
4 – 6 LPM
< ± 1 LPM/min 3
Temp of cooling water
15 - 25 °C
< ± 3 °C/min 3
Pressure Drop
< 6 psi
< 6 psi
Recommended load
Impedance
> 100 kΩ
Output Impedance
< 675 Ω
Linearity
vs beam dimension
± 1.0 %
Linearity
vs beam position
± 1.5 % 1
PCB electrical supply
USB or
Gentec-EO monitors
Maximum current
consumption
30 mA
Max output signal
2.0 V
1
1.3 HP SERIES SPECIFICATIONS
Version 2.2
For a beam size of 10% of the aperture area, moved across 80% of the aperture area.
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
Version 2.2
HP…
HP60A-10KW-GD
HP100A-12KW-HD
Aperture Diameter
60 mm conical
Optimized for 35 mm
100 mm
Spectral Range
0.8 - 12 µm
0.19 - 20 µm
Power Noise Level
± 10 W
± 10 W
Typical Rise Time
(0 – 95 %)
11 s
9 s
Sensitivity
0.2 mV/W
0.15 mV/W
Calibration Uncertainty
± 5 % @ 1.064 µm
Linearity
with Power
± 2%
Repeatability
(Precision)
± 2%
Min. Average Power
(continuous)
300 W
7
Max. Average Power
(continuous)
10 000 W
12 000 W
Max. Average Power
(5 min.)
10 000 W
12 000 W
Max. Average Power
Density
1 2
< Ø 35 mm: 10 kW/cm² (10 kW)
> Ø 35 mm: 3.5 kW/cm² (10 kW)
16 kW/cm² (0.5 kW)
6.5 kW/cm² (5 kW)
3.5 kW/cm² (10 kW)
Dimension
(mm)
127 (H) x 127 (W) x 90 (D)
127 (H) x 127 (W) x 70 (D)
Weight
(head only)
5 kg
3.3 kg
Cooling
Water
Required cooling flow
6 – 10 LPM
< ± 1 LPM/min 3
Temp of cooling water
15 - 25 °C
< ± 3 °C/min 3
Pressure Drop
< 11 psi
Recommended load
Impedance
> 100 kΩ
Output Impedance
< 675 Ω
Linearity
vs beam dimension 4
< Ø 35 mm: ± 0.5 % > Ø 35 mm: ± 1.5 %
± 1.0 %
Linearity
vs beam position
± 3.0 % 5
± 1.5 % 6 ± 3.0 %
5
PCB electrical supply
USB or
Gentec-EO monitors
Maximum current
consumption
30 mA
Max output signal
2.0 V
5
1
: Refer to section 4 for more details on the appropriate beam size in function of measured power.
2
: 1.064, 1.07-1.08 & 10.6 µm.
3
: On a period > 1 minute.
4
: For a centered beam size from 10% to 80% of the aperture area.
5
: For a beam size of 20% of the aperture area, moved across 80% of the aperture area.
6
: For a beam size of 10% of the aperture area, moved across 40% of the aperture area.
7
: For lower power, consult Gentec-eo.
Specifications subject to change without notice.
HP Series Instruction Manual Gentec Electro-Optics Inc. All rights reserved
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