GE Industrial Solutions QPW025A0F41H User Manual
Data Sheet
October 5, 2009
QPW025A0F41/QPW025F41-H DC-DC Converter Power Module
36- 75Vdc Input, 3.3Vdc Output and 25A Output Current
Applications
Wireless Networks
Optical and Access Network Equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
Options
Negative Remote On/Off Logic
Auto-restart from Output overcurrent/voltage
and Over-temperature Protections
Heat plate version (-H)
Features
Delivers up to 25A Output current
High efficiency – 92.5% at 3.3V full load
Industry standard Quarter brick footprint
57.9mm x 36.8mm x 12.7mm (with base plate)
(2.28in x 1.45in x 0.5in)
Low output ripple and noise
2:1 Input voltage
Input under voltage protection
Output overcurrent/voltage protection
Over-temperature protection
Tightly regulated output
Remote sense
Adjustable output voltage (+10%/ -20%)
Negative logic, Remote On/Off
Auto restart after fault protection shutdown
Wide operating temperature range (-40°C to 85°C)
Meets the voltage insulation requirements for ETSI
300-132-2 and complies with and is Licensed for
Basic Insulation rating per EN 60950
CE mark meets the 2006/95/EC directive
†
UL* 60950-1Recognized, CSA
03 Certified, and VDE
Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
‡
0805 (EN60950 3rd Edition)
C22.2 No. 60950-1-
§
Description
The QPW025A0F41 is a new open-frame DC/DC power module designed to provide up to 25A output current in an
industry standard quarter brick package. The converter uses synchronous rectification technology and open-frame
packaging techniques to achieve high efficiency reaching 92.5% at 3.3V full load.
* UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Associatio n.
†
VDE is a trademark of Verband Deutscher Elektrotechniker e. V.
‡
§ This product is intended for integration into end-user equipment. All of the required procedures of end-use equipment should be followed.
** ISO is a registered trademark of the International Organization of Standards
PDF name:qpw025a0f41_w-h_ds.pdf
Document No: DS05-005 ver. 1.98
Data Sheet
October 5, 2009
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage
Continuous All V
Transient (100 ms) V
Operating Ambient Temperature All T
IN
- 100 Vdc
IN, trans
A
- 80 Vdc
-40 85 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
I/O Isolation All 1500 Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN
Maximum Input Current
(VIN=0 to V
IN, max
, Vo = V
o,set
, IO=I
) All I
O, max
IN,max
Quiescent Input Current
Remote on / off disabled (V
= V
IN
) All I
IN, nom
IN, Q
Idle Input Current
Remote on / off enabled (V
= V
IN
, Io = 0 A) All I
IN, nom
IN, Idle
36 48 75
- 2.9
- 5
- 60 -
Vdc
Adc
mA
mA
Inrush Transient All I2t - 1 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance;
T
25oC, C
a
= TBD)
in
All - 16 - mAp-p
Input Ripple Rejection (100 - 120Hz) All - 60 - dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being
part of complex power architecture. To preserve maximum flexibility, internal fusing is not included; however, to
achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 6A (see Safety Considerations section). Based on the information provided in
this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be
used. Refer to the fuse manufacturer’s data sheet for further information.
LINEAGE POWER 2
Data Sheet
A
)
October 5, 2009
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
Electrical Specifications (continued)
Parameter Symbol Min Typ Max Unit
Output Voltage Set-point V
(VIN=V
IN,nom
, IO=I
O, max
, T
=25°C)
ref
Output Voltage V
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
O, set
O
3.24 3.3 3.36 % V
-1.6 +1.6 % V
O, set
O, set
3.2 - 3.4 % VO
Output Regulation
Line (V
= V
IN
IN, min
Load (IO = I
O, min
Temperature (T
to V
to I
ref =TA, min
) ⎯ 0.05 0.2 % V
IN, max
) ⎯ 0.05 0.2 % V
O, max
to T
)
A, max
⎯
0.15 0.50
% V
O, nom
O, nom
O, nom
Output Ripple and Noise on nominal output
(V
IN =VIN, nom
C
out
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
External Capacitance C
Output Current I
Output Current Limit Inception (Hiccup Mode)
(V
= 90% V
o
Output Short-Circuit Current I
VO ≤ 250 mV @ 25o C
and IO = I
O, min
to I
,
O, max
= 1μF ceramic // 10μF Tantalum capacitor)
o, set
⎯
⎯
O
o
I
)
O, lim
O, s/c
0
0 25 A dc
105 120 130
⎯
10 20
45 60
⎯
10000 μF
130 150 % I
mV
mV
% I
rms
pk-pk
o, max
o, max
Efficiency
VIN= 48V, TA=25°C, IO= I
Switching Frequency f
A η
O, max
⎯
sw
⎯
92.5
300
⎯
⎯
%
KHz
Dynamic Load Response
(dIO/dt=0.1A/μs; VIN=VIN,
Load change from IO = 50% to 75% of I
; TA=25°C)
nom
O, max
Peak Deviation V
Settling Time (VO<10% peak deviation)
Load change from IO = 50% to 25% of I
,
O, max
Peak Deviation V
Settling Time (VO<10% peak deviation)
pk
t
s
pk
t
s
⎯
⎯
⎯
⎯
5
150
5
150
⎯
⎯ μs
⎯
⎯ μs
% V
% V
O
O
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitance
Isolation Resistance
C
ISO
R
ISO
⎯
10
2700
⎯ ⎯
⎯
pF
MΩ
General Specifications
Parameter Symbol Min Typ Max Unit
Calculated Reliability based upon Telcordia SR332, Issue 2; Method I Case 3 (I
=40°C, airflow = 200 lfm, 90% confidence
T
= 80% of I
O
O, max
Weight
MTBF
,
FIT
⎯
2,808,445
356
31 (1.1)
⎯
Hours
109/Hours
g (oz.)
LINEAGE POWER 3
Data Sheet
October 5, 2009
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter Symbol Min Typ Max Unit
On/Off Signal interface
(VI = VI,min to VI, max; Open collector or equivalent
Compatible, signal referenced to VI (-) terminal
Logic High (Module ON)
Input High Voltage VIH 7 ― 15 V
Input High Current IIH ― ― 50 μA
Logic Low (Module OFF)
Input Low Voltage VIL 0 ― 1.2 V
Input Low Current IIL ― ― 1 mA
Turn-On Delay and Rise Times
(IO=80% I
O, max , VIN=VIN, nom, TA
= 25 oC)
Case 1: On/Off input is set to Logic High (Module ON)
and then input power is applied (delay from instant at
which V
IN
= V
until Vo=10% of Vo,set)
IN, min
― 5 ― msec
T
delay
Case 2: Input power is applied for at least one second
and then the On/Off input is set to logic high (delay from
instant at which Von/Off=0.9V until Vo=10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of
Vo, set to 90% of Vo, set)
T
― 2.5 ― msec
delay
T
rise
Output Voltage Remote Sense
Output voltage overshoot – Startup ―
IO= 80% of I
Over temperature Protection
(See Thermal Considerations section)
Input Undervoltage Lockout V
; TA = 25oC
O, max
T
ref
UVLO
Turn-on Threshold
Turn-off Threshold
Hysteresis
Output voltage adjustment range(TRIM)
Over voltage protection
― 4 ― msec
― ―
⎯
⎯
30 31.5
3
80
3.8
115
34.5
⎯
⎯
10 % V
1
% V
⎯
36
⎯
110
% V
4.6
°C
Vdc
O, set
O, set
V
V
O, set
LINEAGE POWER 4
Data Sheet
October 5, 2009
QPW025A0F41/QPW025A0F41-H DC-DC Power Module
36-75Vdc Input; 3.3Vdc Output Voltage; 25A Output Current
Characteristic Curves
The following figures provide typical characteristics for QPW025A0F41/QPW025A0F41-H at 25O C
3
2.5
2
1.5
1
0.5
INPUT CURRENT,(A)
0
30 40 50 60 70
Io = 0.0A
Io = 12.5A
INPUT VOLTAGE, V
Io = 25.0A
(V)
IN
Figure 1. Typical Start-Up (Input Current)
characteristics at room temperature.
95
90
85
80
75
EFFICIENCY (%)
70
0 5 10 15 20 25
Vin = 36V
Vin = 48V
OUTPUT CURRENT, Io (A)
Figure 2. Converter Efficiency Vs Load at V
(V) (1V/div)
o
(V) (5V/div) V
On/Off
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (2 ms/div)
Figure 4. Typical Start-Up Characteristics from Remote
ON/OFF.
Vin = 75V
(V) (200mV/div)
O,
(A) (5A/div) V
O
I
OUTPUT CURRENT OUTPUT VOLTAGE
= 3.3 V. Figure 5. Transient Response to Dynamic Load Change
o
TIME, t (100μs/div)
from 50% to 25% to 50% of full load current.
(V) (200mV/div)
O
(V) (20mV/div)
O
OUTPUT VOLTAGE
(A) (5A/div) V
O
I
V
TIME, t (2μs/div)
Figure 3. Typical Output Ripple and Noise at Vin
=48Vdc.
OUTPUT CURRENT OUTPUT VOLTAGE
TIME, t (100μs/div)
Figure 6. Transient Response to Dynamic Load Change
from 75% to 50 % to 75% of full load current.
LINEAGE POWER 5