GE Industrial Solutions QBVW025A0B User Manual

GE
Data Sheet
QBVW025A0B Barracuda* Series; DC-DC Converter Power Modules
RoHS Compliant
Applications
Distributed power architectures Intermediate bus voltage applications Servers and storage applications Networking equipment including Power over Ethernet
(PoE)
Fan assemblies and other systems requiring a tightly
regulated output voltage
Options
Negative Remote On/Off logic (1=option code, factory
preferred)
Auto-restart after fault shutdown (4=option code,
factory preferred)
Remote Sense and Output Voltage Trim (9=option
code)
Base plate option (-H=option code) Passive Droop Load Sharing (-P=option code)
Features
Compliant to RoHS II EU “Directive 2011/65/EU (-Z versions) Compliant to REACH Directive (EC) No 1907/2006 High and flat efficiency profile – >95.5% at 12V
100% output
Wide Input voltage range: 36-75V Delivers up to 25A Fully very tightly regulated output voltage Low output ripple and noise Industry standard, DOSA Compliant Quarter brick:
58.4 mm x 36.8 mm x 11.7 mm (2.30 in x 1.45 in x 0.46 in)
Constant switching frequency Positive Remote On/Off logic
Output over current/voltage protection Over temperature protection Wide operating temperature range (-40°C to 85°C)
#
ANSI/ UL
No.60950-1-07, Second Edition + A1:2011 (MOD) Certified IEC 60950-1:2005 (2nd edition) + A1:2009 and EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2011, and VDE‡ 0805-1 Licensed
CE mark to 2006/96/EC directiveMeets the voltage and current requirements for ETSI 300-
132-2 and complies with and licensed for Basic insulation rating per EN60950-1
2250 Vdc Isolation tested in compliance with IEEE 802.3
standards
ISO** 9001 and ISO14001 certified manufacturing facilities
60950-1-2011 Recognized, CAN/CSA† C22.2
output current
dc
dc
§
, 40% load to
dc
¤
PoE
Description
The QBVW025A0B Barracuda series of dc-dc converters are a new generation of fully regulated DC/DC power modules designed to support 12Vdc intermediate bus applications where multiple low voltages are subsequently generated using point of load (POL) converters, as well as other application requiring a tightly regulated output voltage. The QBVW025A0B series operate from an input voltage range of 36 to 75Vdc and provide up to 25A output current at output voltages of 12V DOSA compliant quarter brick. The converter incorporates digital control, synchronous rectification technology, a fully regulated control topology, and innovative packaging techniques to achieve efficiency exceeding 96% at 12V output. This leads to lower power dissipations such that for many applications a heat sink is not required. Standard features include on/off control, output overcurrent and over voltage protection, over temperature protection, input under and over voltage lockout.
The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering.
* Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed. ¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. ** ISO is a registered trademark of the International Organization of Standards.
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 1
in an industry standard,
dc
GE
Data Sheet
QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the Data Sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage*
Continuous V
Operating transient 100mS 100 Vdc
Non- operating continuous V
Operating Ambient Temperature All T
(See Thermal Considerations section)
Storage Temperature All T
I/O Isolation Voltage (100% factory Hi-Pot tested) All
* Input over voltage protection will shutdown the output voltage when the input voltage exceeds threshold level.
IN
IN
A
stg
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage VIN 36 48 75 Vdc
Maximum Input Current (VIN=0V to 75V, IO=I
Input No Load Current
(VIN = V
IN, nom
Input Stand-by Current
(VIN = V
IN, nom
External Input Capacitance All 100 - - μF
Inrush Transient All I2t - - 1 A2s
Input Terminal Ripple Current
(Measured at module input pin with maximum specified input capacitance and 500uH inductance between voltage source and input capacitance)
5Hz to 20MHz, VIN= 48V, IO= I
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; V Figure 11)
)
O, max
, IO = 0, module enabled)
, module disabled)
Omax
= 48V, IO= I
IN
Omax
; see
All I
All I
All - 350 - mA
All - 40 - mA
I
IN,max
IN,No load
IN,stand-by
-0.3 75 Vdc
80 100 Vdc
-40 85 °C
-55 125 °C
2250 Vdc
- - 9 Adc
80 mA
22 mA
rms
p-p
Input Ripple Rejection (120Hz) All - 25 - dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 30 A in the ungrounded input lead of the power supply (see Safety Considerations section). Based on the information provided in this Data Sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s Data Sheet for further information.
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 2
GE
p
Data Sheet
QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Electrical Specifications (continued)
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (VIN=V
Output Voltage (Over all operating input voltage (40V to 75V), resistive load, and temperature conditions until end of life)
Output Voltage (VIN=36V, TA = 25ºC) All V
Output Regulation[V
Line (VIN= V
Line (VIN= V
Load (IO=I
Load (IO=I
Load (IO=I
O, min
O, min
O, min
IN, min
IN, min
to I
to I
to I
= 40V]
IN, min
to V
)
IN, max
to V
)
IN, max
)
O, max
)
O, max
), Intentional Droop
O, max
Temperature (TA = -40ºC to +85ºC) All
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
RMS (5Hz to 20MHz bandwidth) All
Peak-to-Peak (5Hz to 20MHz bandwidth) All
External Output Capacitance
>5000uF, IO must be < 50% I
For C
O
Output Current All I
Output Current Limit Inception All I
Efficiency (VIN=V
IN, nom
, TA=25°C)
IO=100% I
IO=40% I
O, max , VO
O, max
= V
to 100% I
All η 96.0 %
O,set
O, max , VO
Switching Frequency f
Dynamic Load Response
dIO/dt=1A/10s; Vin=Vin,
nom
(Tested with a 1.0μF ceramic, a 10μF tantalum, and 470μF capacitor and across the load.)
Load Change from IO = 50% to 75% of I Peak Deviation Settling Time (V
<10% peak deviation)
O
Load Change from IO = 75% to 50% of I Peak Deviation Settling Time (V
<10% peak deviation)
O
General Specifications
, IO=12.5A, TA =25°C) All V
IN,nom
All w/o -P V
-P Option V
All w/o 9
option
All w/ 9
option
All w/o P or
9 option
All w/ 9
tion
o
All w/ P
Option
)
O, max
O, max
during T
.
rise
All C
O, set
O
O
O
O, max
O
O, lim
11.97 12.00 12.03 V
11.76
11.68
11.15
 
0
0.2
0.5
0.2
1.2
0.40
70
200
12.24 V
12.32 V
% V
% V
% V
% V
2 % V
 
mV
mV
10,000 μF
0 25 Adc
30
V
Vdc
A
dc
dc
dc
dc
O, set
O, set
O, set
O, set
O, set
rms
pk-pk
dc
= V
All η 95.5 %
O,set
sw
150 kHz
; TA=25°C;
O,max
O,max
:
All
:
V
pk
ts
V
pk
ts
__
__ __
300 700
300 700
__
__
mV
mV
pk
s
pk
s
Parameter Device Typ Unit
Calculated Reliability Based upon Telcordia SR-332 Issue 2: Method
I, Case 1, (I
=80%I
O
, TA=40°C, Airflow = 200 lfm), 90%
O, max
confidence
MTBF All 3,598,391 Hours
FIT All 277.9 109/Hours
Weight – Open Frame 47.4 (1.67) g (oz.)
Weight – with Base plate option 66.4 (2.34) g (oz.)
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 3
GE
Data Sheet
QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitance C
Isolation Resistance R
iso
iso
10
1000
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VIN=V Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On
Logic Low Specification
On/Off Thresholds:
Remote On/Off Current – Logic Low (Vin =100V) All I
Turn-On Delay and Rise Times (IO=I
T of Vin with Remote On/Off set to On (Enable with Vin); or operation of Remote On/Off from Off to On with Vin already applied for at least 150 milli-seconds (Enable with on/off). * Increased T
Load Sharing Current Balance (difference in output current across all modules with outputs in parallel, no load to full load)
Remote Sense Range
Output Voltage Adjustment range
Output Overvoltage Protection
Overtemperature Protection (See Feature Descriptions) Input Undervoltage Lockout
Input Overvoltage Lockout
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 4
to V
IN, min
, Signal referenced to V
IN, max
terminal)
IN-
Logic Low Voltage All V
Logic High Voltage – (Typ = Open Collector) All V
Logic High maximum allowable leakage current
= 2.0V)
(V
on/off
All I
Maximum voltage allowed on On/Off pin All V
)
O, max
All w/o P
=Time until VO = 10% of V
delay
from either application
O,set
option
All w/o P
option
All w/ P
option
due to startup for parallel modules.
delay
All w/ P
option
T
=Time for VO to rise from 10% to 90% of V
rise
>5000uF, IO must be < 50% I * Increased T
when pre-bias Vo exists at startup for
rise
O, max
during T
parallel modules.
, For C
O,set
.
rise
All w/o P
O
option
All w/ P
option
P Option
All w/ 9
option
All w/ 9
option
All w/o 9
option
All w/ 9
option
All T
Turn-on Threshold (Default)
Turn-off Threshold (Default)
Turn-off Threshold (Default)
Turn-on Threshold (Default)
on/off
on/off
on/off
on/off
on/off
Enable
T
delay,
with Vin
delay, Enable
T
with on/off
Enable
T
delay,
with Vin
delay, Enable
T
with on/off
T
rise
T
rise
I
diff
V
Sense
V
8.1
O, set
V
14.5
O,limit
V
V
O,limit
ref
280
-0.3
2.0
  
O,set
+2.5V
140
310 μA
0.8 Vdc
14.5 Vdc
10 μA
14.5 Vdc
150 ms
10 ms
180* ms
40* ms
15 ms
300* ms
3 A
0.5 Vdc
13.2 Vdc
17.0 Vdc
V
+5.0V Vdc
O,set
33 35 36 Vdc
31 33 34 Vdc
76 79
86
 
pF
M
°C
V
Vdc
dc
GE
Data Sheet
QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Characteristic Curves, 12Vdc Output
The following figures provide typical characteristics for the QBVW025A0B (12V, 25A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.
(A)
i
INPUT CURRENT, I
EFFCIENCY, η (%)
INPUT VOLTAGE, VO (V)
OUTPUT CURRENT, I
O
(A)
Figure 1. Typical Input Characteristic. Figure 2. Typical Converter Efficiency Vs. Output Current.
(V) (200mV/div)
O
(V) (50mV/div)
O
V
OUTPUT VOLTAGE,
(A) (5A/div) V
TIME, t (2s/div)
Figure 3. Typical Output Ripple and Noise, Io = I
o,max
O
OUTPUT CURRENT OUTPUT VOLTAGE
I
.
Figure 4. Typical Transient Response to 0.1A/µs Step Change
TIME, t (500 μs/div)
in Load from 50% to 75% to 50% of Full Load, Co=470µF and 48 Vdc Input.
(V) (20V/div)
IN
(V) (5V/div) V
O
V
OUTPUT VOLTAGE INPUT VOLTAGE
TIME, t (20 ms/div) TIME, t (5 ms/div)
Figure 5. Typical Start-Up Using Vin with Remote On/Off enabled, negative logic version shown.
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 5
(V)(2V/div)
ON/OFF
(V) (5V/div) V
O
OUTPUT VOLTAGE On/Off VOLTAGE
V
Figure 6. Typical Start-Up Using Remote On/Off with Vin applied, negative logic version shown.
GE
Data Sheet
QBVW025A0B Barracuda™ Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Characteristic Curves, 12Vdc Output (continued)
(V)
O
(V)
O
OUTPUT VOLTAGE, V
INPUT VOLTAGE, Vin (V) OUTPUT CURRENT, IO (A)
Figure 7. Typical Output Voltage Regulation vs. Input Voltage.
(V)
O
OUTPUT VOLTAGE, V
OUTPUT CURRENT, IO (A)
Figure 9. Typical Output Voltage regulation vs. Input Voltage for the –P Option.
OUTPUT VOLTAGE, V
Figure 8. Typical Output Voltage Regulation vs. Output Current .
Figure 10. Typical Output Voltage Regulation vs. Output Current for the –P Option.
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 6
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