GE Industrial Solutions QBVE060A0S10R4 User Manual

GE

Data Sheet

QBVE060A0S10R4 Barracuda* Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

RoHS Compliant

Applications

 Distributed power architectures  Intermediate bus voltage applications  Servers and storage applications  Fan assemblies and other systems requiring a tightly

regulated output voltage

Options

 Negative Remote On/Off logic (1=option code, factory

preferred)

 Auto-restart after fault shutdown (4=option code, factory

preferred)

 Base plate (-H=option code)  Passive Droop Load Sharing (-P=option code)

Features

 Compliant to RoHS II EU Directive 2011/65/EC (-Z versions)  Compliant to REACH Directive (EC) No 1907/2006

 Can be processed with paste-through-hole Pb or Pb-free

reflow process

 High and flat efficiency profile >96.0% at Vin=48V

load to 100% output

 Input voltage range: 45-56V  Delivers up to 60.0A  Fully very tightly regulated output voltage  Low output ripple and noise  Industry standard, DOSA Compliant Quarter Brick:

 58.4 mm x 36.8 mm x 10.9 mm  (2.30 in x 1.45 in x 0.43 in)

 Constant switching frequency  Positive Remote On/Off logic  Output over current/voltage protection  Over temperature protection  Wide operating temperature range

-5°C to 85°C, continuous

-20°C to 90°C, short term, ൑ 96hrs/year

#

60950-1, 2nd Ed. Recognized, CSA† C22.2 No. 60950-1-

 UL

07 Certified, and VDE‡ (EN60950-1, 2nd Ed.) Licensed

 CE mark to 2006/96/EC directive  750Vdc Functional Isolation  ISO** 9001 and ISO14001 certified manufacturing facilities

dc

output current

§

, 33%

dc

Description

The QBVE060A0S10R4 Barracuda series of dc-dc converters are a new generation of fully regulated DC/DC power modules designed to support 10.4Vdc intermediate bus applications where multiple low voltages are subsequently generated using point of load (POL) converters, as well as other application requiring a tightly regulated output voltage. The QBVE060A0S10R4 series operate from an input voltage range of 45 to 56Vdc and provide up to 60.0A output current at output voltages of 10.4V industry standard, DOSA compliant quarter brick. The converter incorporates digital control, synchronous rectification technology, a fully regulated control topology, and innovative packaging techniques to achieve efficiency exceeding 97% at 10.4V output. This leads to lower power dissipations such that for many applications a heat sink is not required. Standard features include on/off control, output overcurrent and over voltage protection, over temperature protection, input under and over voltage lockout.

The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering.

* Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

§ This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed. ** ISO is a registered trademark of the International Organization of Standards.

in an

dc

GE

Data Sheet

QBVE060A0S10R4 Barracuda

Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the Data Sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage*

Continuous V

Non- operating continuous V

Operating Ambient Temperature All T

Short term operating, ≤ 96hrs/year (See Thermal Considerations section)

Storage Temperature All T

I/O Isolation Voltage (100% factory Hi-Pot tested) All

* Input over voltage protection will shutdown the output voltage when the input voltage exceeds threshold level.

-20 90 °C

IN

A

stg

 

-0.3 56 Vdc

64 Vdc

-5 85 °C

-40 125 °C

750 Vdc

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage VIN 45 48 56 Vdc

Maximum Input Current (VIN=45V, IO=I

Input No Load Current

(VIN = V

Input Stand-by Current

(VIN = V

External Input Capacitance All 120 - 600 μF

Inrush Transient All I2t - - 1 A2s

Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; V Figure 11)

Input Terminal Ripple Current

(Measured at module input pin with maximum specified input capacitance and ൏ 500uH inductance between voltage source and input capacitance)

5Hz to 20MHz, VIN= 45V to 56V, IO= I

Input Ripple Rejection (120Hz) All - 25 - dB

)

O, max

, IO = 0, module enabled)

IN, nom

, module disabled)

IN, nom

Omax

IN

= 48V, IO= I

Omax

; see

All I

All - 35 - mA

All - - 800 mA

I

IN,max

IN,No load

IN,stand-by

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 30A in the ungrounded input lead of the power supply (see Safety Considerations section). Based on the information provided in this Data Sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s Data Sheet for further information.

- - 15 Adc

135 mA

20 mA

p-p

rms

GE

Data Sheet

QBVE060A0S10R4 Barracuda

Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point (V

, IO=30.0A, TA =25°C)

IN=VIN,nom

Output Voltage (Over all operating input voltage (45V to 56V), resistive load, and temperature conditions until end of life)

All V

All w/o -P V

-P Option V

O, set

O

Output Regulation

Line (VIN= V

Load (IO=I

O, min

IN, min

to V

) All

IN, max

to I

) All w/o -P

O, max

to I

), Intentional Droop -P Option 0.20 Vdc

O, max

Temperature (TA = -5ºC to +85ºC) All

Output Ripple and Noise on nominal output

(VIN=V

IN, nom

and IO=I

O, min

to I

) CO=750uF

O, max

RMS (5Hz to 20MHz bandwidth) All

Peak-to-Peak (5Hz to 20MHz bandwidth) All

External Output Capacitance

For CO >5000uF, IO must be < 50% I

O, max

during T

. All C

rise

O, max

When 2 or more modules are in parallel -P Option 0 9,000 μF

Output Current All I

Output Current Limit Inception All I

Output Power All P Efficiency

V

IN=VIN, nom

IO=100% I

IO=33% I

, TA=25°C

O, max, VO

to 100% I

O, max

= V

All η 97.0 %

O,set

= V

O, max , VO

All η 96.0 %

O,set

Switching Frequency (Primary FETs) f

O

O,lim

O

sw

Dynamic Load Response

dIO/dt=1A/1s; Vin=Vin, (Tested with a 1.0μF ceramic,, and 2400μF capacitor and

; TA=25°C;

nom

across the load.) Load Change from IO = 50% to 75% of I

Peak Deviation Settling Time (V

<10% peak deviation)

O

Load Change from IO = 75% to 50% of I Peak Deviation Settling Time (V

<10% peak deviation)

O

O,max

:

All

:

All

V

pk

ts

V

pk

ts

10.35 10.40 10.45 V

10.08



10.71 V

9.60 10.4 11.20 V



0.2

2

70

150



% V

mV

dc

O, set

rms

pk-pk

67

0



0



4,500 μF

60 Adc

74 Adc

625 W

150 kHz

 __

350 700

 __

mV

pk

s

pk

s

Isolation Specifications

Parameter Symbol Min Typ Max Unit

Isolation Capacitance C

Isolation Resistance R

iso



10

0.01

 



F

MΩ

General Specifications

Parameter Device Symbol Typ Unit

Calculated Reliability Based upon Telcordia SR-332 Issue 2: Method

I, Case 3, (I

=80%I

O

, TA=40°C, Airflow = 200 LFM), 90%

O, max

confidence

Weight – Open Frame 59.3 (2.09) g (oz.)

Weight – with Base plate option 73.6 (2.60) g (oz.)

All MTBF 2,615,767 Hours

All FIT 382.3 109/Hours

GE

Data Sheet

QBVE060A0S10R4 Barracuda

Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

Remote On/Off Signal Interface

(VIN=V

Negative Logic: device code suffix “1” Logic Low = module On, Logic High = module Off

Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On

Logic Low Specification

On/Off Thresholds:

Remote On/Off Current – Logic Low (Vin =56V) All I

Turn-On Delay and Rise Times (IO=I

T with Remote On/Off set to On (Enable with Vin); or operation of Remote On/Off from Off to On with Vin already applied for at least 30 milli-seconds (Enable with on/off). * Increased T

Output Overvoltage Protection All V

Overtemperature Protection

(See Feature Descriptions)

Input Undervoltage Lockout

Input Overvoltage Lockout

IN, min

to V

, Signal referenced to V

IN, max

terminal)

IN-

on/off

Logic Low Voltage All V

Logic High Voltage – (Typ = Open Collector) All V

Logic High maximum allowable leakage current (V

= 2.4V)

on/off

All I

Maximum voltage allowed on On/Off pin All V

)

O, max

All w/o “P’

=Time until VO = 10% of V

delay

from either application of Vin

O,set

option

All w/o “P”

option

All w/ “P’

due to startup for parallel modules.

delay

option

All w/ “P”

option

T

=Time for VO to rise from 10% to 90% of V

rise

>5000uF, IO must be < 50% I * Increased T

when pre-bias Vo exists at startup for parallel

rise

O, max

during T

modules.

, For C

O,set

.

rise

O

All w/o

“P”

option

All w/ “P’

option

All T

Turn-on Threshold

Turn-off Threshold

Hysteresis

Turn-off Threshold

Turn-on Threshold

on/off

Enable wit h

T

delay,

Vin

delay, Enable with

T

on/off

T

Enable with

delay,

Vin

delay, Enable with

T

on/off

T

rise

T

rise

13.0

O,limit

ref

 

-0.3

2.4

 



130



200 μA

0.8 Vdc

14.5 Vdc

130 μA

14.5 Vdc

30 ms

5 ms

40* ms

15* ms

15 ms

40* ms

16.0 Vdc



41 44 45 Vdc

39 41 43 Vdc

2 Vdc



62

60



°C

V

dc

GE

OU

U

VOL

AG

IN

U

VOL

AG

Data Sheet

QBVE060A0S10R4 Barracuda

Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

Characteristic Curves, 10.4Vdc Output

The following figures provide typical characteristics for the QBVE060A0S10R4 (10.4V, 60A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.

(A)

i

INPUT CURRENT, I

INPUT VOLTAGE, VO (V) OUTPUT CURRENT, IO (A)

Figure 1. Typical Input Characteristic. Figure 2. Typical Converter Efficiency vs. Output Current.

EFFCIENCY, η (%)

(V) (200mV/div)

O

(V) (50mV/div)

O

V

OUTPUT VOLTAGE,

(A) (20A/div) V

O

OUTPUT CURRENT OUTPUT VOLTAGE

TIME, t (2s/div)

Figure 3. Typical Output Ripple and Noise, Io = I

o,max

CO=750µF.

E

T

(V) (20V/div)

P

IN

E

T

TP

(V) (5V/div) V

O

V

Figure 5. Typical Start-Up Using Vin with Remote On/Off enabled, negative logic version shown, I

TIME, t (5 ms/div) TIME, t (5 ms/div)

= I

.

o

o,max

I

Figure 4. Typical Transient Response to 1A/µs Step Change in Load from 50% to 75% to 50% of Full Load, CO=2400µF and 48

Input.

V

dc

(V)2V/div)

ON/OFF

(V) (5V/div) V

O

OUTPUT VOLTAGE On/Off VOLTAGE

V

Figure 6. Typical Start-Up Using Remote On/Off with Vin applied, negative logic version shown Io = I

TIME, t (500 μs/div)

o,max

.

GE

OUTPUT VOLTAGE

V

(V)

OUTPUT VOLTAGE

V

(V)

Data Sheet

QBVE060A0S10R4 Barracuda

Series; DC-DC Converter Power Modules

45-56Vdc Input; 10.4Vdc, 60.0A, 625W Output

Characteristic Curves, 10.4Vdc Output (continued)

The following figures provide typical characteristics for the QBVE060A0S10R4 (10.4V, 60A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic.

O

,

INPUT VOLTAGE, Vin (V) OUTPUT CURRENT, IO (A)

Figure 7. Typical Output Voltage Regulation vs. Input Voltage.

(V)

O

,

Figure 8. Typical Output Voltage Regulation vs. Output Current.

(V)

O

OUTPUT VOLTAGE, V

INPUT VOLTAGE, Vin (V) OUTPUT CURRENT, IO (A)

Figure 9. Typical Output Voltage Regulation vs. Input Voltage for the –P Version.

.

OUTPUT VOLTAGE, V

Figure 10. Typical Output Voltage Regulation vs. Output Current for the –P Version.

GE Industrial Solutions QBVE060A0S10R4 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual