GE Industrial Solutions Power Break II Undervoltage Release User Manual

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GEH–6285C
Power Break® II Circuit Breaker Accessories
Undervoltage Release
Introduction
The Undervoltage Release (UVR) accessory, shown in Figure 1, can be installed in 800–4000 ampere frame Power Break® II circuit breakers. This accessory trips the circuit breaker when the input control voltage drops to 35–60% of its rated value and prevents an open breaker from closing until the input control voltage is greater than 8 0% of the rated value.
In addition to providing a trip signal to the breaker, the UVR accessory can be set up to interact with other Power Break II accessories, when used with a MicroVersaTrip Plus™ or MicroVersaTrip PM™ Trip Unit. DIP switches on the rear of the breaker Trip Unit can configure the UVR accessory to activate a Bell Alarm–Alarm Only accessory or a Bell Alarm with Lockout accessory when a UVR trip occurs. The Accessory Configuration section below describes how this can be done. If the breaker is equipped with a Power+™ Trip Unit, it is configured so that only protection trips will activate a Bell Alarm–Alarm Only or Bell Alarm with Lockout.
The catalog numbers for the UVR for various voltage applications are listed in Table 1.
Catalog
Number
SPUV012DC 12 Vdc 19 300
SPUV024DC 24 Vdc 15 140
SPUV048DC 48 Vdc 7.5 70
SPUV125DC 125 Vdc 3 30
SPUV250DC 250 Vdc 1.5 15
SPUV024AC 24 Vac 15 370
SPUV048AC 48 Vac 7.5 210
SPUV120AC 120 Vac 3 80
SPUV208AC 208 Vac 1.9 60
SPUV240AC 240 Vac 1.5 45
24–240 Vac devices are rated for 50/60 Hz.
Peak inrush current is present for 2–6 ms after activation. This number is provided so that fuses and supplies can be chosen appropriately.
Table 1. Catalog numbers and voltages for the Undervoltage Release.
Voltage
Rating
Peak Inrush
Current, A
Nominal RMS
Current, mA
Installation
Figure 1. Undervoltage Release.
Operation
Apply control voltage to terminals 29 and 30 of the terminal strip on the right side of the breaker. When the applied control voltage is above 80% of the UVR’s rated value, the breaker can be closed. When the voltage drops to 35–60% of the rated value, the UVR will trip the breaker.
WARNING: Before installing any accessories, turn the breaker OFF, disconnect it from all voltage sources, and discharge the charging springs.
AVERTISSEMENT: Avant d’installer toute accessoire, mettre le disjoncteur en position OFF, le déconnecter de toute tension d’alimentation, et décharger les ressorts d’armement.
The Undervoltage Release is installed in the accessory compartment through the front of the circuit breaker in the position shown in Figure 2.
Figure 2. Accessory compartment on front of circuit breaker, with
Undervoltage Release slot indicated.
Use the following procedure to install the UVR accessory into the UVR slot in the accessory compartment of the circuit breaker:
1. Open the hinged door over the accessory compartment and Trip Unit.
2. To remove an existing accessory module, loosen the accessory locking screw and pull the module out with the Rating Plug Removal Tool (catalog number TRTOOL).
3. Insert the UVR accessory into th e proper slot, as illustrated in Figure 3. The UVR accessory is keyed for the correct slot in the accessory compartment. If the accessory cannot be fully seated in the compartment, check that the compartment position is correct.
Unit. If the breaker is equipped with a Power+ Trip Unit, the factory default settings, listed in Table 2, can not be changed.
The UVR accessory can be configured to activate the Bell Alarm–Alarm Only or Bell Alarm with Lockout accessories if a UVR trip occurs. The configuration can be changed by removing the Trip Unit from the breaker, setting the DIP switches on the rear of the Trip Unit, and reinstalling the Trip Unit. Figure 4 illustrates the Trip Unit read DIP switches and their functions. Table 2 lists the switch functions and the factory settings for each.
Figure 4. Accessory switch on the rear of the MicroVersaTrip Plus™ or
MicroVersaTrip PM™ Trip Unit, showing the factory settings (solid
part indicates that the switch is pushed in on that side).
Figure 3. Inserting the Undervoltage Release into the accessory
compartment.
4. Tighten the locking screw on the front of the accessory until it is snug (torque of 9 in-lb.)
CAUTION: Overtightening the locking screw may damage or distort the case of the accessory.
ATTENTION: Le serrage excessif de la vis de verrouillage peut déformer le boîtier d’accessoire.
5. If the breaker is equipped with a MicroVersaTrip Plus or MicroVersaTrip PM Trip Unit, the UVR accessory can be configured to activate installed Bell Alarm–Alarm Only or Bell Alarm with Lockout accessories when a UVR trip occurs, with the procedure described in the Accessory Configuration section.
6. Connect the control wiring for the UVR to terminals 29 and 3 0 a t the terminal block on the right side of the breaker.
7. Te st the UVR to ensure proper operation, according to the procedures below.
8. Reconnect power to the circuit breaker and any other accessories.
9. Close and lock or seal the door over the accessory compartment and Trip Unit to prevent unauthorized changes to Trip Unit settings and to keep contaminants out of empty accessory slots.
Accessory Configuration
Switch
1 Disabled
2 Disabled
3 Enabled
4 Disabled
5 Disabled
6 Enabled
Factory Setting Function
Shunt trip activates Bell Alarm–Alarm
Only
UVR trip activates Bell Alarm–Alarm
Only
Protection trip activates Bell
Alarm–Alarm Only
Shunt trip activates Bell Alarm with
Lockout
UVR trip activates Bell Alarm with
Lockout
Protection trip activates Bell Alarm
with Lockout
Table 2. Accessory switch settings, including the factory defaults.
This section only applies if Bell Alarm–Alarm Only or Bell Alarm with Lockout accessories are installed in the breaker, along with a MicroVersaTrip Plus or MicroVersaTrip PM Trip
Description of Switch Settings
Following are descriptions of the effects of each accessory switch when it is enabled:
1. When a Shunt Trip accessory causes the breaker to trip, the contacts of the Bell Alarm–Alarm Only also change state. (The factory switch setting is disabled.)
2. When an Undervoltage Release accessory causes the breaker to trip, the contacts of the Bell Alarm–Alarm Only also change state. (The factory switch setting is disabled .)
3. When a protection trip (long-time, short-time, instantaneous, ground-fault, or protective-rel ay) occurs, the contacts of the Bell Alarm–Alarm Only also change state. (The factory switch setting is enabled.)
4. When a Shunt Trip accessory causes the breaker to trip,
the contacts of the Bell Alarm with Lockout also change state. (The factory switch setting is disabled.)
5. When an Undervoltage Release accessory causes the breaker to trip, the contacts of the Bell Alarm with Lockout also change state. (The factory switch setting is disabled .)
6. When a protection trip (long-time, short-time, instantaneous, ground-fault, or protective-relay) occurs, the contacts of the Bell Alarm with Lockout also change state. (The factory switch setting is enabled.)
Procedure for Changing Switch Settings
Change the accessory switch settings with the following procedure:
WARNING: Before beginning this procedure, turn the breaker off, disconnect it from all voltage sources, and discharge the closing springs.
AVERTISSEMENT: Avant de commencer cette procédure, mettre le disjoncteur en position OFF, le déconnecter de toute tension d’alimentation, et désarmer les ressorts de fermeture.
1. Loosen the four #8-32 screws on the breaker trim-plate assembly and remove the trim plate.
2. Loosen the four #10-32 screws at the corner of the breaker cover. Remove the cover from th e breaker face.
3. Pull the Trip Unit locking lever to the right, then hold the Trip Unit near the battery cover and lift it straight out of the breaker.
4. Refer to Figure 4 and Table 2 to determine the switches to be changed.
5. Push in the appropriate “Enable” or “Disable” side of the switch.
6. Confirm all switch settings before reinstalling the Trip Unit in the breaker.
7. Pull the Trip Unit locking lever to the right. While holding the lever, carefully align the connector on the rear of the Trip Unit with the connector in the breaker. Press down on the Trip Unit, while holding it near the battery cover. When the Trip Unit is fully seated, slide the locking lever back to the left.
8. Reinstall the breaker top cover and tighten the four #10­32 scr ews to 32 in-lbs.
9. Replace the trim plate and tighten the four #8-32 screws to 20 in-lbs.
10. Verify that the switch settings are correct by inducing breaker trips from the UVR and Shunt Trip or Shunt Trip with Lockout (if present) and checking the responses of the Bell Alarm–Alarm Only and Bell Alarm with Lockout accessories.
Test Procedure
Use the following procedure to test the UVR for proper operation.
1. Open the breaker.
2. Turn off the power to the UVR.
3. Try to manually close the breaker; the breaker should not
close.
4. Apply at least 80% of the rated voltage specified on the UVR name plate to the UVR control inputs.
5. Try to close the breaker; it should close as normal.
6. If a MicroVersaTrip Plus or MicroVersaTrip PM Trip
Unit is installed, check that the Trip Unit display is active (powered).
7. With the breaker closed, reduce the UVR control voltage to 35–60% of the rated voltage; the breaker should trip within 0.5 second.
8. If a Bell Alarm–Alarm Only or Bell Alarm with Lockout is present, ensure that they activate (or do not activate) as selected by the MicroVersaTrip Plus or MicroVersaTrip PM Trip Unit DIP switches.
Trouble-Shooting
The following guide i s provided for trouble-shooting and isolating common problems. It does not co ver every possible situation. Contact the ED&C Customer Support Center at 800­843-3742 if any problem is not resolved by these procedures.
Symptom Possible Cause Corrective Action
y
1. The UVR accessory will not insert completely in the breaker.
The accessory is inserted incorrectly.
Ensure that the accessory is inserted in the correct slot, as in Figure 2, and that the label is upright. Ensure that the accessory is completely seated and that the screw is tightened.
2. The breaker closes when the UVR is de-energized.
3. The breaker will not close when the UVR is energized.
4. The breaker does not trip when UVR control power is removed.
The UVR lockout plunger is not engaged.
The UVR is actually energized.
The UVR solenoid is not energized.
The breaker is not closed.
UVR control power is actually still applied.
The UVR trip connection is poor.
Remove the UVR accessory. Check that the lockout plunger protrudes approximately accessory; if it does not, replace the UVR. If the plunger length is correct, reinsert the UVR, ensuring good alignment of the accessory to the pocket. Ensure that it is completely seated, flush with the top of the pocket, then tighten the screw to 9 in-lb.
Check that the control power to the UVR is off.
Check that UVR control power is applied at greater than 80% of the UVR rated voltage. Check that the accessory is completely inserted; reinsert if necessary.
If using a 12 Vdc UVR, check that the polarity of the control power matches that shown on the label of the UVR accessory.
Note that an otherwise unpowered Trip Unit would be powered up by an energized UVR accessory.
Verify that the breaker is closed.
Check that the UVR control power has been removed or that its voltage is less than 35% of the rated value.
Check that the UVR accessory is completely inserted. Check that the Trip Unit is seated correctly. If the Trip Unit was removed to set the switches, check that it has been correctly installed; remove and reinstall, if necessary.
1
4 inch out of the
5. The Bell Alarm–Alarm Only or Bell Alarm with Lockout does not trip correctly (trips when it shouldn’t or doesn’t trip when it should).
The Bell Alarm–Alarm Only or Bell Alarm with Lockout configuration switches on the back of the MicroVersaTrip Plus or MicroVersaTrip PM Trip Unit are not properly set. Note that this feature is not available with Power+™ Trip Units.
The Bell Alarm–Alarm Only or Bell Alarm with Lockout accessory is improperly installed.
These instructions do not cover all details or variations in equipment nor do they provide for every possible contingenc that may be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the GE Company.
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GE Electrical Distribution & Control
General Electric Company 41 Woodford Ave., Plainville, CT 06062
Follow the procedure to remove the Trip Unit and set the switches. Check that the switches have been set correctly.
See the Trouble-Shooting Guide for the Bell Alarm with Lockout in GEH-6278 or the Bell Alarm–Alarm Only in GEH-6275.
GEH-6285C 0697 © 1997 General Electric Company
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