GE Industrial Solutions PIM300X Series User Manual

Data Sheet
November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75 Vdc; 300W Input

Document No: DS06-134 ver. 1.2
PDF name: pim300_series_ds.pdf

Features

 300W / -48V telecom input power distribution
 8W (3.3Vdc or 5.0Vdc) of isolated Management

Power for IPM or other housekeeping functions

 OR’ing functionality for the A/B & RTN power feeds

as well as Enable A/B signals

 Inrush protection / hot swap capability
 Integral EMI filter designed for the ATCA board to

meet CISPR Class B

 Independent 72Vdc output for charging the external

holdup capacitors resulting in significant board real
estate savings and bleed resistor power dissipation

 A/B Feed Loss or open fuse alarm (opto-isolated)
 Protection: Reverse polarity, under voltage, input

transient over voltage, over current & over
temperature

 High efficiency : 98% @ –48V / 300W (@25C)
 -5 to 85ºC ambient temperature operation
 Compact design : 70.6 mm x 36.8 mm x 12.7 mm

(2.78 in x 1.45 in x 0.5 in)

 MTBF : 1,362,480 hours per TELCORDIA
 ISO** 9001 & ISO 14001 certified manufacturing

facilities

 Compliant to RoHS EU Directive 2002/95/EC
 UL* 60950-1 Recognized, CSA† C22.2 No. 60950-

1-03 Certified, EN 60950-1 (VDE‡ 0805: 2001-12)
Licensed , CE

 Designed and tested for Basic Insulation (1500Vdc)

Applications

 ATCA Front Board / Blade
 Central Office Telecom equipment
 High availability server and storage applications

Options

 Choice of System Management Power:

 3.3Vdc (PIM300F)
 5.0Vdc (PIM300A)

 Choice of short pin lengths

Description

The PIM300X-series is the higher power version of its highly successful predecessor, the PIM200X series. Besides
providing higher power over extended temperature range, the module is pin compatible and retains the same form
factor as the PIM200X series for ease of upgrading to higher power or thermally challenging ATCA board designs.
The PIM200X/300X series are a new class of power modules designed to greatly simplify the task of implementing
dual redundant, hot swap –48Vdc power distribution with EMI filtering on an ATCA or other telecom boards. The
PIM300X, when used with a variety of Lineage Power’s dc-dc converters/POLs provides for a quick, simple and
elegant power architecture solution to a wide variety of complex power requirements. While providing high reliability,
innovative features and compact design at a low cost, the module significantly reduces the valuable telecom board
real estate compared to conventional discrete designs. Besides processing the main –48V bus, the module greatly
simplifies the task of powering the IPM (for ATCA applications), system management or other housekeeping
functions by providing a completely isolated auxiliary 3.3V or 5.0V power bus.

RoHS Compliant

* UL is a registered trademark of Underwriters Laboratories, Inc.

†

CSA is a registered trademark of Canadian Standards Association.

‡

VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Organization of Standards

Data Sheet

November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75Vdc; 300W Input

Qty

Ref Des

Description

(Values)

MFR / PN

(or equivalent)

Comments

2

F1, F2

Fuse, SMT, 12 Amp

Bel Fuse: SSQ Series

Littelfuse 451/ 453 Series

(Voltage rating >/=75V)

VRTN_A, VRTN_B

2

F3, F4

Fuse, SMT, 10 Amp

-48V_A, -48V_B

2

F5, F6

Fuse, SMT, 1/16th Amp

ENABLE_A, ENABLE_B

2

C_FLTR

Capacitors, Al Electrolytic

100uF/100V

Nippon/Chemicon; KZE Series

Panasonic: FK Series (SMT)

Nichicon: UJ Series

C_FLTR(Max,Total) = 330 uF

4

C_HLDP

Capacitors, Al Electrolytic

470uF/80V

Nippon/Chemicon; KZE Series

Panasonic: FK Series (SMT)

C_HLDP(calculated)=1737 uF

(for 300W &Tholdup=9.3msecs)

OR

1

OR

Capacitors, Al Electrolytic

1800uF/80V

OR

Panasonic / ECEC1KP182DL

30mm(OD) X 20mm(L)

Snap-In Radial

1

R_Bleed

SM, 2.9Kohms, 1W

For C_HLDP=1800uF

2

C_EMI

SM, 4700pF, >/=1500V

Novacap, Murata or Syfer

Size: >/=1210

1

U1

300W/12V Bus Converter

Lineage Power: QBW025A0B1

1

U2

Opto-coupler (1500V)

Fairchild: HMHA2801

Safety approved

2

R1*, R2*

High Surge Power,

15 Ohms

KOA: SG73 (Size >/=1206)

*Optional; See “Design

Consideration” Section

(29)

(25)

(30)

(28)

F1

F2

F3

F4

F5

F6

VRTN_A

ENABLE_A

ENABLE_B

-48V_B

EARLY_B

LOGIC_GND

SHELF_GND

EARLY_A

-48V_A

VRTN_B

Long Pin

Short Pin

Long Pin

ENABLE_BF

Short Pin

VRTN_AF

VRTN_BF

ENABLE_AF

-48V_AF

-48V_BF

R1

R2

(5)

(6)

(1)

(3)

(4)

(2)

(11)

(7)

(8)

R_Bleed

72V_CAP

C_HLDP

(13)

-48V_OUT

VRTN_OUT

MGMT_PWR

(10)

(9)

3K3

(12)

-48V_ALARM

22uF

ATCA
Zone 1
Connector

ATCA
Backplane

IPMC

Vcc

(System
Controller)

Enable
Payload Power

ON/OFF

Vin(-)

Vin(+)

PIM300X

Vo(-)

Vo(+)

C_EMI

C_EMI

LOGIC_GND

(Optional)

(Optional)

+12V_BUS

C_FLTR

(Bus Converter)

U1

U2

(32)

(27)

(26)

(33)

(34)

(31)

9.1/}]7.1)({)([)(_ msTWPFHLDPC holdupout

)(_/485.5)(_ FHLDPCBleedR

300W ATCA Board Typical Application

Suggested Bill of Materials

(Note: Customer is ultimately responsible for the selection and verification of the suggested parts).

LINEAGE POWER 2

Data Sheet

November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75Vdc ; 300W Input

Parameter

Device

Symbol

Min

Typ

Max

Unit

Input Voltage (Absolute values)

Continuous

All

VI 0 -48

-75

Vdc

Transient (Pulse duration above –75V = 1ms)

All

V

tr

-75 -100

Vdc

Temperature

Normal Operating Ambient Temperature
(See Thermal Considerations section)

All

TA -5 85 oC

Storage Temperature

All

T

stg

-55 125 oC

Power

Input Power, Maximum Allowable

All

P

in, max

300

W

Input to Output Voltage Differential
@ -48Vin & P

in,max

, TA=25 oC

All

V

delta

0.8V V

Efficiency
VIN=-48V, P

in,max

, TA=25 oC (MGMT_PWR=0W)

All η

98 %

Power Dissipation
(Internal Module Dissipation @ P

in, max

(with MGMT_PWR = 8W)

All

Pdiss

12 W

Output Power, Maximum Deliverable
(Management Power + Payload Power)

All

Pout

288 W

Management Power, Maximum Deliverable
(MGMT_PWR)

All

P

MGMT_PWR

8

W

Module Standby Power
(@-48Vin & MGMT_PWR=0W, Pout=0W)

All

P

Stdby

2.0 W

Isolation

Input to MGMT_PWR Output Voltage

All 1500

Vdc

Input to SHELF_GND Voltage

All 1500

Vdc

Input to LOGIC_GND Voltage

All 1500

Vdc

LOGIC_GND to SHELF_GND
Insulation Resistance with 100Vdc Test Voltage

All 9

MOhms

Absolute Maximum Ratings:

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute
stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those
given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can
adversely affect the device reliability.

CAUTION: This power module is not internally fused. Both A & B feeds and their corresponding
returns must be individually fused.

To preserve maximum flexibility, internal fusing is not included. However, to achieve maximum safety and system
protection, the safety agencies require a fast-acting fuse with a maximum rating of 15 Amps and Voltage Rating >/=
75Vdc for the –48AF, -48BF VRTN_AF & VRTN_BF feeds. Consult Fusing and fault protection (Section 4.1.4) of
PICMG 3.0 ATCA specifications for additional information. Based on the information provided in this data sheet on
inrush current and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the
fuse manufacturer’s data sheet for further information.

LINEAGE POWER 3

Data Sheet

November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75Vdc; 300W Input

Parameter

Device

Symbol

Min

Typ

Max

Unit

Main Input (-48_AF,-48_BF,VRTN_AF,VRTN_BF); (Absolute values)

Operating Input Voltage
(Module will operate down to –36V depending on
the output power and thermal environment but
may not support holdup time requirements)

All

VI

-38

-48

-75

Vdc

Input Voltage Turn-on Threshold
(Module On)

All

V

UVHI

-34.3

-35.3

-36.0

Vdc

Under Voltage Lockout Threshold
(Module Off)

All

V

UVLO

-32.4

-33.7

-34.1

Vdc

Maximum current drain if input voltage falls below
V

UVLO

for > 2 seconds.

All

I

stdby

10

mA

Maximum Input Current
(VI=0V to -75Vdc, Pin=P

in, max

)

All

I

I, max

9.0

Adc

Inrush Transient
(@ -48 VI and with C_FLTR = 200 F)

All

Ipk

20

(<50 s)

Adc

Duration: 0.1 to 0.9msecs (Per PICMG 3.0 specs.)

Ipk

44

Adc

Duration: 0.9 to 3 ms (Per PICMG 3.0 specs.)
(Logarithmically declining)

Ipk

44 to 18

Adc

Duration: 3 to 100ms (Per PICMG 3.0 specs.)

Ipk

6.25 8.8

Adc

ENABLE A/B Signal Inputs (ENABLE_A, ENABLE_B)

Enable A / B Signals current drain (Vin = -75Vdc)

All 700

Adc

Main Output (-48V_OUT, VRTN_OUT)

External Output Filter Capacitance (C_FLTR)

All

C_FLTR

200* 330

F

72V Holdup Capacitor Output (72V_CAP)

72V_CAP Output Voltage Tolerance

All

68.4

72.0

74.2

Vdc

72V_CAP ON (OR’d) Input Voltage Threshold

-36.2

-37.7

-39.2

Vdc

A/B Feed Loss / Fuse Alarm Output (-48V_ALARM)

-48V_ALARM is an Opto-isolated open collector
output with the emitter internally referenced to
LOGIC_GND.
Alarm Characteristics:
Power Good / Fuse Good = LO (Opto conducting)
A or B Feed Loss / Fuse (open) = HI (Opto off)

All

Alarm ON Input Voltage Threshold

-36.1

-37.2

-38.2

Vdc

Opto Transistor Collector to Emitter Voltage

Vceo

40

Vdc

Opto Transistor Collector to Emitter Dark Current
(Opto Diode current, Id = 0A)

Iceo

100

nA

Opto Transistor Collector Current

Ic

5

mA

Opto Transistor Collector Saturation Voltage

V

CE(sat)

0.3

Vdc

Electrical Specifications:

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.

Note: * See “Design Considerations” section for further information.

LINEAGE POWER 4

Data Sheet

November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75Vdc; 300W Input

Parameter

Output

Voltage

Symbol

Min

Typ

Max

Unit

Management Power Output (MGMT_PWR)

Operating Input Voltage

3.3V/5.0V

VI -36

-48

-75

Vdc

Output Voltage Set-point

3.3V/5.0V

V

O, set

-2.0 ― +2.0

% V

O, set

(VI = -48Vdc, IO=I

O, max

, TA=25°C)

Output Voltage

3.3V/5.0V

VO -3.0

―

+3.0

% V

O, set

(Over all operating input voltage, resistive

Load and temperature conditions

until end of life)

Output Regulation

3.3V/5.0V

Line (VI= VI,min to VI,max)

―

0.05

0.2

%, V

O, set

Load (IO=I

O, min

to I

O, max

)

―

0.05

0.2

%, V

O, set

Temperature (TA = T

A,

min to T

A, max

)

― ―

1.00

%, V

O, set

Output Ripple and Noise

3.3V/5.0V

Measured across 22 F Tantalum/ceramic capacitor

VI = VI,nom TA = 25oC, Io = Io,max

RMS (5Hz to 20 MHz bandwidth)

― ― 25

mV

rms

Peak-to-peak (5Hz to 20MHz bandwidth)

― ― 75

mV

p-p

External Load Capacitance

3.3V/5.0V

C

O,max

0 ―

1000

F

Output Current

3.3V

5.0V

Io
Io 0 0 ― ―

2.4

1.6

Adc
Adc

Output Current-Limit Inception

3.3V

5.0V

Io,lim
Io,lim 3 2.5

―
―

Adc
Adc

Output Short-circuit Current (RMS)

3.3V

Io,sc ― 8 ― A

rms

5.0V

Io,sc ― 6 ― A

rms

Dynamic Response
(di/dt =0.1A/μs, VIin= VIn,nom, TA=25°C)
Load change from IO = 50% to 75% of I

O, max,

Peak Deviation
Settling Time (VO<10% of peak deviation)

3.3V/5.0V
V

pk

t

s

3

800

5

%, V

O, set

s

Turn-On Delay and Rise Times
(Io = 80% of Io,max, TA=25°C)

3.3V/5.0V

Tdelay 20

50

msec

Output voltage overshoot
(Io = 80% of Io,max, VI = 48Vdc TA=25°C)

3.3V/5.0V

3%

%, V

O, set

Output Over Voltage Protection

3.3V

5.0V

Vo, limit

3.7

5.6

5.4

7.0

V

Parameter

Min

Typ

Max

Unit

Calculated MTBF (Pin=80% of P

in, max

, TA=40°C, Vin=-48Vdc)

(Per Telcordia SR-332 Issue 1:Method 1 Case 3)

1,362,480

Hours

Weight 34 (1.2)

g (oz.)

Electrical Specifications (continued):

General Specifications

LINEAGE POWER 5

Data Sheet

November 29, 2010

PIM300X Series; ATCA Board Power Input Modules

-38 to -75Vdc; 300W Input

PIN NO.

PIN NAME

I/O

DESCRIPTION

1

-48_AF

I

-48V_A Feed (Externally Fused)

2

-48_BF

I

-48V_B Feed (Externally Fused)

3

VRTN_AF

I

VRTN_A Feed (Externally Fused)

4

VRTN_BF

I

VRTN_B Feed (Externally Fused)

5

ENABLE_AF

I

ENABLE_A Feed (Externally Fused)
(Short Pin, connected to VRTN_A on the back plane)

6

ENABLE_BF

I

ENABLE_B Feed (Externally Fused)
(Short Pin, connected to VRTN_B on the back plane)

7

SHELF_GND

I/O

Shelf / Chassis / Safety Ground

8

72V_CAP

O

Holdup/Bulk capacitor output voltage

9

-48V_OUT

O

OR’d and Inrush Protected –48V Output Bus

10

MGMT_PWR

O

3.3V / 5.0V Isolated Management Power Output ( w.r.t
LOGIC_GND)

11

LOGIC_GND

I/O

Logic / Secondary / Isolated Ground

12

-48V_ALARM

O

Opto-isolated -48V A/B Feed Loss or Open Fuse Alarm
(w.r.t LOGIC_GND)

13

VRTN_OUT

O

OR’d and Inrush Protected VRTN Output Bus

(5)

(6)

(3)

(4)

(7)

(1)

(2)

(11)

(8)

(13)
(10)

(9)

(12)

VRTN_OR

DC/DC
CONVERTER

-48_OR

INRUSH
PROTECTION

+48OUT

-48OUT

EMI
FILTER

Normally=OFF
Power Loss=ON

Alarms
&
Monitoring

VRTN_OUT

-48V_OUT

-48V_ALARM

MGMT_PWR

ENABLE_AF

ENABLE_BF

VRTN_AF

VRTN_BF

SHELF_GND

-48_AF

-48_BF

LOGIC_GND

72V_CAP

PIM300X Internal Block Diagram

PIN FUNCTIONS

LINEAGE POWER 6