2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Features
Compliant to RoHS EU Directive 2002/95/EC (Z versions)
RoHS Compliant
EZ-SEQUENCETM
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Industrial Equipment
Vin+Vout+
VIN
MODULE
Q1
SEQ
ON/OFF
GND
Cin
VOUT
SENSE
TRIM
RTUNE
CTUNE
RTrim
Co
Compatible in a Pb-free or SnPb reflow environment (Z
versions)
Wide Input voltage range (2.4Vdc-5.5Vdc)
Output voltage programmable from 0.6Vdc to 3.63 Vdc
via external resistor
Tunable Loop
TM
response
Flexible output voltage sequencing EZ-SEQUENCE –
APTH versions
Remote sense
Fixed switching frequency
Output overcurrent protection (non-latching)
Overtemperature protection
Cost efficient open frame design
Remote On/Off
Ability to sink and source current
Small size:
12.2 mm x 12.2 mm x 7.25 mm
(0.48 in x 0.48 in x 0.29 in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
Certified, and VDE
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Data Sheet
to optimize dynamic output voltage
†
‡
0805:2001-12 (EN60950-1) Licensed
C22.2 No. 60950-1-03
Description
The Pico TLynxTM 6A power modules are non-isolated dc-dc converters that can deliver up to 6A of output current. These modules
operate over a wide range of input voltage (V
3.63Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and
overtemperature protection, and output voltage sequencing (APTH versions). A new feature, the Tunable Loop
= 2.4Vdc-5.5Vdc) and provide a precisely regulated output voltage from 0.6Vdc to
IN
TM
, allows the user
to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to
savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
‡
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Sequencing Voltage APTH V
Operating Ambient Temperature All T
(see Thermal Considerations section)
Storage Temperature All T
IN
SEQ
A
stg
-0.3 6 Vdc
-0.3 V
-40 85 °C
-55 125 °C
iN, Max
Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 2.4
Maximum Input Current All I
(VIN=2.4V to 5.5V, IO=I
Input No Load Current V
(VIN = 5.0Vdc, IO = 0, module enabled) V
Input Stand-by Current All I
(VIN = 5.0Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
= I
5.5V
Input Ripple Rejection (120Hz) All 40 dB
; See Test Configurations)
, IO
Omax
)
O, max
= 0.6 Vdc I
O,set
= 3.3Vdc I
O,set
=0 to
IN
All 25 mAp-p
IN,max
IN,No load
IN,No load
IN,stand-by
6.5 Adc
30 mA
75 mA
2.2 mA
⎯
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of
sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum
safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating
of 6A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc
input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further
information.
5.5 Vdc
GE
PicoTLynx
TM
6A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.5% tolerance for
external resistor used to set output voltage)
Output Voltage All V
(Over all operating input voltage, resistive load, and
temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
All V
O, set
O, set
O
Output Regulation (for VO ≥ 2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
Output Regulation (for VO < 2.5Vdc)
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
to T
ref=TA, min
) All ⎯ 0.4 % V
A, max
Remote Sense Range All 0.5 Vdc
Output Ripple and Noise on nominal output
(VIN=V
ceramic capacitors)
IN, nom
and IO=I
O, min
to I
Co = 0.1μF // 10 μF
O, max
Peak-to-Peak (5Hz to 20MHz bandwidth) All
RMS (5Hz to 20MHz bandwidth) 10 15 mV
External Capacitance1
Without the Tunable LoopTM
ESR ≥ 1 mΩAll C
O, max
With the Tunable LoopTM
ESR ≥ 0.15 mΩ All C
ESR ≥ 10 mΩ All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= 3.3Vdc, TA=25°C V
IO=I
O, max , VO
= V
V
O,set
V
VIN= 5Vdc V
= 0.6Vdc η 72.3 %
O,set
= 1.2Vdc η 82.7 %
O, set
= 1.8Vdc η 87.7 %
O,set
= 2.5Vdc η 91.4 %
O,set
= 3.3Vdc η 93.0 %
O,set
Switching Frequency All f
O, max
O, max
o
O, lim
O, s/c
sw
Dynamic Load Response
(dIo/dt=10A/μs; VIN = 5V; V
= 1.8V, TA=25°C)
out
Load Change from Io= 0% to 50% of Io,max; Co = 0
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
Load Change from Io= 50% to 0% of Io,max:
Co = 0
All t
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
All t
pk
s
pk
s
-1.5 +1.5 % V
-3.0
⎯
+3.0 % V
0.6 3.63 Vdc
+0.4 % V
10 mV
10 mV
5 mV
⎯
⎯
⎯
⎯
⎯
25 35mV
0
⎯
47 μF
0 1000 μF
0
⎯
3000 μF
0 6 Adc
200 % I
0.23 Adc
⎯
600
⎯
kHz
180 mV
20
μs
170 mV
20
μs
O, set
O, set
O, set
O, set
pk-pk
rms
o,max
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal Interface
(VIN=V
Signal referenced to GND)
Device with suffix “4” – Positive Logic (See Ordering
Information)
Logic High (Module ON)
Input High Current All IIH
Input High Voltage All VIH
Logic Low (Module OFF)
Input Low Current All IIL
Input Low Voltage All VIL
Device Code with no suffix – Negative Logic (See Ordering
Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Input High Current All IIH — — 1 mA
Input High Voltage All VIH VIN – 1.6 — V
Logic Low (Module ON)
Input low Current All IIL — — 0.2 mA
Input Low Voltage All VIL -0.2 — VIN – 1.6 Vdc
Turn-On Delay and Rise Times
(VIN=V
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which V
10% of V
Case 2: Input power is applied for at least one second and
then the On/Off input is enabled (delay from instant at
which Von/Off is enabled until V
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set)
Output voltage overshoot (TA = 25oC 3.0 % V
VIN= V
With or without maximum external capacitance
Over Temperature Protection All T
(See Thermal Considerations section)
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Test Configurations
TO OSCILLOSCOPE
NOTE: Measure input reflected ripple curr ent with a simulated
Figure 31. Input Reflected Ripple Current Test Setup.
COM
NOTE : All voltage m easurements to be take n at the modu le
Figure 32. Output Ripple and Noise Test Setup.
TM
6A: Non-Isolated DC-DC Power Modules
CURRENT PROBE
L
TEST
1μH
CS 1000μF
BATTERY
source inductance (L
possible battery im pedance. Measure curren t as shown
above.
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
TEST
CIN
2x100μF
Tantalum
) of 1μH. Capac itor CS offsets
VIN(+)
COM
COPPER STRI P
Vo+
0.1uF
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to av oid me asurement err ors due to s ocket contac t
resistance.
R
R
contact
distribution
10uF
GROUND PLANE
V
VIN(+)
O
SCOP E USING
BNC SO CK ET
R
contact Rdistribution
RESISTIVE
LOAD
Design Considerations
Input Filtering
The Pico TLynxTM 6A modules should be connected to a low acimpedance source. A highly inductive source can affect the
stability of the module. An input capacitance must be placed
directly adjacent to the input pin of the module, to minimize input
ripple voltage and ensure module stability.
To minimize input voltage ripple, ceramic capacitors are
recommended at the input of the module. Figure 34 shows the
input ripple voltage for various output voltages at 6A of load
current with 1x22 µF or 2x22 µF ceramic capacitors and an input
of 5V. Figure 35 shows data for the 3.3Vin case, with 1x22µF or
2x22µF of ceramic capacitors at the input.
120
100
80
60
40
1x22uF
20
Input Ripple Voltage (mVp-p)
0
2x22uF
0.511.522.533.5
Output Voltage (Vdc)
Figure 34. Input ripple voltage for various output voltages
with 1x22 µF or 2x22 µF ceramic capacitors at the input (6A
load). Input voltage is 5V.
120
100
80
Data Sheet
R
V
IN
V
O
LOAD
60
40
R
R
contact
distribution
NOTE: All volt age meas uremen ts to be t aken at t he modul e
terminals , as shown above. If sock ets are us ed then
Kelvin conn ections are requir ed at the m odule termi nals
to avoid measur ement err ors due to soc ket contact
resistance.
COM
COM
R
contact Rdistribution
Figure 33. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
x 100 %
20
Input Ripple Voltage (mVp-p)
0
0.511.522.53
Output Voltage (Vdc)
Figure 35. Input ripple voltage in mV, p-p for various output
voltages with 1x22 µF or 2x22 µF ceramic capacitors at the
input (6A load). Input voltage is 3.3V.
Output Filtering
1x22uF
2x22uF
The Pico TLynxTM 6A modules are designed for low output ripple
voltage and will meet the maximum output ripple specification
with 0.1 µF ceramic and 10 µF ceramic capacitors at the output of
the module. However, additional output filtering may be required
by the system designer for a number of reasons. First, there may
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
be a need to further reduce the output ripple and noise of the
module. Second, the dynamic response characteristics may need
to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response
to a step load change, additional capacitance at the output can
be used. Low ESR polymer and ceramic capacitors are
recommended to improve the dynamic response of the module.
Figure 36 provides output ripple information for different
external capacitance values at various Vo and for load currents
of 6A while maintaining an input voltage of 5V. Fig 37 shows the
performance with a 3.3V input. For stable operation of the
module, limit the capacitance to less than the maximum output
capacitance as specified in the electrical specification table.
Optimal performance of the module can be achieved by using
the Tunable Loop
25
20
TM
6A: Non-Isolated DC-DC Power Modules
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards, i.e., UL
60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12
(EN60950-1) Licensed.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the input must
meet SELV requirements. The power module has extra-low
voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast-acting
TM
feature described later in this data sheet.
fuse with a maximum rating of 6A in the positive input lead
Data Sheet
.
15
10
Ripple(mVp-p)
5
0
0.511.522.533.5
1x10uF External Cap
1x47uF External Cap
2x47uF External Cap
4x47uF External Cap
Output Voltage(Volts)
Figure 36. Output ripple voltage for various output voltages
with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF ceramic
capacitors at the output (6A load). Input voltage is 5V.
20
15
10
Ripple(mVp-p)
5
0
0.511.522.53
1x10uF External Cap
1x47uF External Cap
2x47uF External Cap
4x47uF External Cap
Outpu t Voltage (Volts)
Figure 37. Output ripple voltage for various output voltages
with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF ceramic
capacitors at the output (6A load). Input voltage is 3.3V.
Figure 39. Circuit configuration for using negative On/Off
logic.
Over Current Protection
To provide protection in a fault (output overload) condition, the
unit is equipped with internal current-limiting circuitry and can
endure current limiting continuously. At the point of
MODULE
current-limit inception, the unit enters hiccup mode. The unit
operates normally once the output current is brought back into
100K
20K
its specified range.
Over Temperature Protection
To provide protection in a fault condition, the unit is equipped
PWM Enable
Q2
with a thermal shutdown circuit. The unit will shutdown if the
overtemperature threshold of 140
reference point T
guarantee that the unit will survive temperatures beyond its
20K
rating. Once the unit goes into thermal shutdown it will then
wait to cool before attempting to restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the
module operation is disabled. The module will begin to operate
at an input voltage above the undervoltage lockout turn-on
threshold.
Output Voltage Programming
The output voltage of the Pico TLynxTM 6A module can be
programmed to any voltage from 0.6Vdc to 3.63Vdc by
connecting a resistor between the Trim and GND pins of the
module. Certain restrictions apply on the output voltage set
point depending on the input voltage. These are shown in the
– 1.6V. To turn the module
IN
Output Voltage vs. Input Voltage Set Point Area plot in Fig. 40.
The Upper Limit curve shows that the entire output voltage
range is available with the maximum input voltage of 5.5V. The
Lower Limit curve shows that for output voltages of 1.8V and
higher, the input voltage needs to be larger than the minimum
of 2.4V.
+
. The thermal shutdown is not intended as a
ref
PicoTLynx
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Feature Descriptions
Remote On/Off
The Pico TLynxTM 6A modules feature an On/Off pin for remote
On/Off operation. Two On/Off logic options are available. In the
Positive Logic On/Off option, (device code suffix “4” see Ordering
Information), the module turns ON during a logic High on the
On/Off pin and turns OFF during a logic Low. With the Negative
Logic On/Off option, (no device code suffix see Ordering
Information), the module turns OFF during logic High and ON
during logic Low. The On/Off signal is always referenced to
ground. For either On/Off logic option, leaving the On/Off pin
disconnected will turn the module ON when input voltage is
present.
For positive logic modules, the circuit configuration for using the
On/Off pin is shown in Figure 38. When the external transistor Q1
is in the OFF state, Q2 is ON, the internal PWM Enable signal is
pulled low and the module is ON. When transistor Q1 is turned
ON, the On/Off pin is pulled low, Q2 is turned off and the internal
PWM Enable signal is pulled high through the 100K internal pullup resistor and the module is OFF.
VIN+
ON/OFF
Q1
GND
Figure 38. Circuit configuration for using positive On/Off
logic.
For negative logic On/Off modules, the circuit configuration is
shown in Fig. 39. The On/Off pin should be pulled high with an
external pull-up resistor (suggested value for the 2.4V to 5.5Vin
range is 3.6Kohms). When transistor Q1 is in the OFF state, the
On/Off pin is pulled high and the module is OFF. The On/Off
threshold for logic High on the On/Off pin depends on the input
voltage and its minimum value is V
ON, Q1 is turned ON pulling the On/Off pin low.
Figure 41. Circuit configuration for programming output
voltage using an external resistor.
Upper Limit
Output Voltage (V)
=k
Rtrim
Lower Limit
()
Vo
2.1
−
6.0
Ω
Remote Sense
The Pico TLynxTM 6A modules have a Remote Sense feature to
minimize the effects of distribution losses by regulating the
voltage at the SENSE pin. The voltage between the SENSE pin
and VOUT pin must not exceed 0.5V. Note that the output
voltage of the module cannot exceed the specified maximum
value. This includes the voltage drop between the SENSE and
Vout pins. When the Remote Sense feature is not being used,
connect the SENSE pin to the VOUT pin.
Voltage Margining
Output voltage margining can be implemented in the Pico
TM
6A modules by connecting a resistor, R
TLynx
the Trim pin to the ground pin for margining-up the output
voltage and by connecting a resistor, R
pin to the Output pin for margining-down. Figure 42 shows the
circuit configuration for output voltage margining. The POL
Programming Tool, available at www.lineagepower.comunder
the Design Tools section, also calculates the values of R
and R
margin-down
Please consult your local Lineage Power technical
representative for additional details.
MODULE
Table 1
V
(V) Rtrim (KΩ)
O, set
0.6 Open
1.0 3.0
1.2 2.0
1.5 1.333
1.8 1.0
2.5 0.632
3.3 0.444
Figure 42. Circuit Configuration for margining Output
voltage.
Monotonic Start-up and Shutdown
The Pico TLynx
shutdown behavior for any combination of rated input voltage,
V
(+)
O
Vout
output current and operating temperature range.
Startup into Pre-biased Output
The 5.5V Pico TLynxTM 6A modules can start into a prebiased
TRIM
LOAD
R
trim
output as long as the prebias voltage is 0.5V less than the set
output voltage. Note that prebias operation is not supported
when output voltage sequencing is used.
for a specific output voltage and % margin.
TM
6Amodules have monotonic start-up and
PicoTLynx
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
6
5
4
3
2
Input Voltage (v)
1
0
0.511.522.533.54
Figure 40. Output Voltage vs. Input Voltage Set Point Area plot
showing limits where the output voltage can be set for
different input voltages.
Without an external resistor between Trim and GND pins, the
output of the module will be 0.6Vdc. To calculate the value of
the trim resistor, Rtrim for a desired output voltage, use the
following equation:
Rtrim is the external resistor in kΩ
Vo is the desired output voltage.
Table 1 provides Rtrim values required for some common output
voltages.
By using a ±0.5% tolerance trim resistor with a TC of ±25ppm, a
set point tolerance of ±1.5% can be achieved as specified in the
electrical specification. The POL Programming Tool available at
www.lineagepower.comunder the Design Tools section, helps
determine the required trim resistor needed for a specific output
voltage.
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Output Voltage Sequencing
The APTH006A0X modules include a sequencing feature, EZSEQUENCE that enables users to implement various types of
output voltage sequencing in their applications. This is
accomplished via an additional sequencing pin. When not using
the sequencing feature, either tie the SEQ pin to V
unconnected.
When an analog voltage is applied to the SEQ pin, the output
voltage tracks this voltage until the output reaches the set-point
voltage. The final value of the SEQ voltage must be set higher
than the set-point voltage of the module. The output voltage
follows the voltage on the SEQ pin on a one-to-one volt basis. By
connecting the SEQ pins of multiple modules together, all
modules can track their output voltages to the voltage applied
on the SEQ pin.
For proper voltage sequencing, first, input voltage is applied to
the module. The On/Off pin of the module is left unconnected (or
tied to GND for negative logic modules or tied to V
logic modules) so that the module is ON by default. After
applying input voltage to the module, a minimum 10msec delay
is required before applying voltage on the SEQ pin. This delay
gives the module enough time to complete its internal power-up
soft-start cycle. During the delay time, the SEQ pin should be
held close to ground (nominally 50mV ± 20 mV). This is required
to keep the internal op-amp out of saturation thus preventing
output overshoot during the start of the sequencing ramp. By
selecting resistor R1 (see fig. 43) according to the following
equation
the voltage at the sequencing pin will be 50mV when the
sequencing signal is at zero.
VIN+
TM
6A: Non-Isolated DC-DC Power Modules
voltage must be maintained until the tracking and output
voltages reach ground potential.
When using the EZ-SEQUENCE
the module, pre-bias immunity during start-up is disabled. The
pre-bias immunity feature of the module relies on the module
IN or leave it
being in the diode-mode during start-up. When using the EZSEQUENCE
time of 10msec, and will be in synchronous rectification mode
when the voltage at the SEQ pin is applied. This will result in the
module sinking current if a pre-bias voltage is present at the
output of the module. When pre-bias immunity during start-up
is required, the EZ-SEQUENCE
additional guidelines on using the EZ-SEQUENCE
please refer to Application Note AN04-008 “Application
Guidelines for Non-Isolated Converters: Guidelines for
Sequencing of Multiple Modules”, or contact the Lineage Power
technical representative for additional information.
IN for positive
Tunable Loop
The 5V Pico TLynxTM 6A modules have a new feature that
optimizes transient response of the module called Tunable
TM
Loop
External capacitors are usually added to the output of the
module for two reasons: to reduce output ripple and noise (see
Figures 36 and 37) and to reduce output voltage deviations
from the steady-state value in the presence of dynamic load
current changes. Adding external capacitance however affects
the voltage control loop of the module, typically causing the
loop to slow down with sluggish response. Larger values of
external capacitance could also cause the module to become
unstable.
R
1−=
24950
V
IN
ohms,
05.0
The Tunable Loop
voltage control loop to match the filter network connected to
the output of the module. The Tunable Loop
connecting a series R-C between the SENSE and TRIM pins of the
MODULE
module, as shown in Fig. 44. This R-C allows the user to
externally adjust the voltage loop feedback compensation of the
module.
TM
feature, modules goes through an internal set-up
TM
.
TM
allows the user to externally adjust the
Data Sheet
TM
feature to control start-up of
TM
feature must be disabled. For
TM
feature
TM
is implemented by
GND
VOUT
SENSE
TRIM
TUNE
and C
RTUNE
C O
CTUNE
RTrim
for different output
TUNE
and C
TUNE
TUME
TUNE
and
for
SEQ
GND
499K
R1
10K
+
OUT
-
MODULE
Figure 43. Circuit showing connection of the sequencing
signal to the SEQ pin.
After the 10msec delay, an analog voltage is applied to the SEQ
pin and the output voltage of the module will track this voltage
on a one-to-one volt bases until the output reaches the setpoint voltage. To initiate simultaneous shutdown of the
modules, the SEQ pin voltage is lowered in a controlled manner.
The output voltage of the modules tracks the voltages below
their set-point voltages on a one-to-one basis. A valid input
Figure. 44. Circuit diagram showing connection of R
to tune the control loop of the module.
C
TUNE
Recommended values of R
capacitor combinations are given in Tables 2, 3, 4 and 5. Tables
2 and 4 shows the recommended values of R
different values of ceramic output capacitors up to 940uF that
GE
PicoTLynx
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
might be needed for an application to meet output ripple and
noise requirements. Selecting R
Tables 3 or 5 will ensure stable operation of the module.
In applications with tight output voltage limits in the presence of
dynamic current loading, additional output capacitance will be
required. Tables 3 and 5 lists recommended values of R
in order to meet 2% output voltage deviation limits for
C
TUNE
some common output voltages in the presence of a 3A to 6A
step change (50% of full load), with an input voltage of 5V or
3.3V respectively
Please contact your Lineage Power technical representative to
obtain more details of this feature as well as for guidelines on
how to select the right value of external R-C to tune the module
for best transient performance and stable operation for other
output capacitance values or input voltages other than 5V.
Table 2. General recommended values of of R
Vin=5V and various external ceramic capacitor combinations.
Cext
1x47μF 2x47μF 4x47μF 6x47μF 10x47μF 20x47μF
R
TUNE
C
4700pF 10nF 33nF 47nF 56nF 68nF
TUNE
Table 3. Recommended values of R
transient deviation of ≤2% of Vout for a 3A step load with
Vin=5V.
Vo 3.3V 2.5V 1.8V 1.2V 0.6V
Co
R
TUNE
C
TUNE
ΔV
Table 4. General recommended values of of R
for Vin=3.3V and various external ceramic capacitor
combinations.
Co
1x47μF 2x47μF 4x47μF 6x47μF 10x47μF 20x47μF
R
TUNE
C
10nF 15nF 39nF 47nF 68nF 82nF
TUNE
Table 5. Recommended values of R
transient deviation of ≤2% of Vout for a 3A step load with
Vin=3.3V.
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Thermal Considerations
Power modules operate in a variety of thermal environments;
however, sufficient cooling should always be provided to help
ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will result
in an increase in reliability. The thermal data presented here is
based on physical measurements taken in a wind tunnel. The
test set-up is shown in Figure 45. The preferred airflow
direction for the module is in Figure 46.
ind Tunnel
PWBs
TM
6A: Non-Isolated DC-DC Power Modules
25.4_
(1.0)
Figure 46. Preferred airflow direction and location of hot-spot
of the module (Tref).
Power Module
Data Sheet
76.2_
(3.0)
x
Probe Location
12.7_
(0.50)
for measuring
airflow and
ambient
temperature
flow
Figure 45. Thermal Test Setup.
The thermal reference points, T
also shown in Figure 43. For reliable operation the temperatures
at these points should not exceed 125
the module should not exceed the rated power of the module
(Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization
Process For Open-Frame Board-Mounted Power Modules” for a
detailed discussion of thermal aspects including maximum
device temperatures.
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
TM
6A: Non-Isolated DC-DC Power Modules
PIN 10
Data Sheet
PIN 8 PIN 7
PINFUNCTION
1 ON/OFF
2 VIN
3 GND
4 VOUT
5 SENSE
6 TRIM
7 GND
8 NC
9 SEQ
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 6A Output Current
Surface Mount Information
Pick and Place
The Pico TLynxTM 6A modules use an open frame construction
and are designed for a fully automated assembly process. The
modules are fitted with a label designed to provide a large
surface area for pick and place operations. The label meets all
the requirements for surface mount processing, as well as safety
standards, and is able to withstand reflow temperatures of up to
o
C. The label also carries product information such as
300
product code, serial number and the location of manufacture.
Nozzle Recommendations
The module weight has been kept to a minimum by using open
frame construction. Variables such as nozzle size, tip style,
vacuum pressure and placement speed should be considered to
optimize this process. The minimum recommended inside nozzle
diameter for reliable operation is 3mm. The maximum nozzle
outer diameter, which will safely fit within the allowable
component spacing, is 7 mm.
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom
side of a customer board. If such an assembly is attempted,
components may fall off the module during the second reflow
process. If assembly on the bottom side is planned, please
contact Lineage Power for special manufacturing process
instructions.
Lead Free Soldering
The Pico TLynxTM 6A modules are lead-free (Pb-free) and RoHS
compliant and fully compatible in a Pb-free soldering process.
Failure to observe the instructions below may result in the failure
of or cause damage to the modules and can adversely affect
long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for Nonhermetic Solid
State Surface Mount Devices) for both Pb-free solder profiles and
MSL classification procedures. This standard provides a
recommended forced-air-convection reflow profile based on the
volume and thickness of the package (table 4-2). The suggested
Pb-free solder paste is Sn/Ag/Cu (SAC). A 6 mil thick stencil is
recommended. For questions regarding Land grid array(LGA)
soldering, solder volume; please contact Lineage Power for
special manufacturing process instructions.
TM
6A: Non-Isolated DC-DC Power Modules
The recommended storage environment and handling
procedures for moisture-sensitive surface mount
packages is detailed in J-STD-033 Rev. A (Handling,
Packing, Shipping and Use of Moisture/Reflow Sensitive
Surface Mount Devices). Moisture barrier bags (MBB) with
desiccant are required for MSL ratings of 2 or greater.
These sealed packages should not be broken until time of
use. Once the original package is broken, the floor life of
the product at conditions of ≤ 30°C and 60% relative
humidity varies according to the MSL rating (see J-STD033A). The shelf life for dry packed SMT packages will be
a minimum of 12 months from the bag seal date, when
stored at the following conditions: < 40° C, < 90% relative
humidity.
300
Per J-STD-020 Rev. C
250
200
150
100
Reflow Temp (°C)
50
0
Figure 47. Recommended linear reflow profile using
Sn/Ag/Cu solder.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect both
the reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures,
refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
Heat ing Zone
1°C/Second
Data Sheet
Peak Temp 260°C
* Min. Time Above 235°C
15 Seconds
*Time Above 217°C
60 Seconds
Reflow Time (Seconds)
Cooling
Zone
The recommended linear reflow profile using Sn/Ag/Cu solder is
shown in Fig. 47.Soldering outside of the recommended profile
requires testing to verify results and performance.
MSL Rating
The Pico TLynxTM 6A modules have a MSL rating of 2a.