GE Industrial Solutions PicoTLynx 3A User Manual

GE
PicoTLynxTM 3A: Non-Isolated DC-DC Power Modules
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Features
Compliant to RoHS EU Directive 2002/95/EC
(Z versions)
Compatible in a Pb-free or SnPb reflow environment
(Z versions)
Wide Input voltage range (2.4Vdc-5.5Vdc)
Output voltage programmable from 0.6Vdc to 3.63
Vdc via external resistor
Tunable Loop
TM
response
Flexible output voltage sequencing EZ-SEQUENCE
– APTH versions
Remote sense
Fixed switching frequency
Output overcurrent protection (non-latching)
Overtemperature protection
Remote On/Off
Ability to sink and source current
Cost efficient open frame design
Small size: 12.2 mm x 12.2 mm x 6.25 mm
(0.48 in x 0.48 in x 0.25 in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
03 Certified, and VDE Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
EZ-SEQUENCE
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Industrial equipment
Vin+ Vout+
VIN
MODULE
Q1
SEQ
ON/OFF
GND
Cin
VOUT
SENSE
TRIM
RTUNE
CTUNE
RTrim
TM
Co
Data Sheet
to optimize dynamic output voltage
0805:2001-12 (EN60950-1)
C22.2 No. 60950-1-
Description
The Pico TLynxTM 3A power modules are non-isolated dc-dc converters that can deliver up to 3A of output current. These modules operate over a wide range of input voltage (V
= 2.4Vdc-5.5Vdc) and provide a precisely regulated output voltage
IN
from 0.6Vdc to 3.63Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and overtemperature protection, and output voltage sequencing (APTH versions). A new feature, the Tunable
TM
Loop
, allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output
capacitance leading to savings on cost and PWB area.
* UL is a registered tradem ark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the Internat ional Organization of Standards
September 11, 2013 ©2013 General Electric Company. All rights reserved.
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Sequencing Voltage APTH V
Operating Ambient Temperature All T
(see Thermal Considerations section)
Storage Temperature All T
IN
SEQ
A
stg
-0.3 6 Vdc
-0.3 V
-40 85 °C
-55 125 °C
iN, Max
Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 2.4
Maximum Input Current All I
(VIN=2.4V to 5.5V, IO=I
Input No Load Current V
(VIN = 5.0Vdc, IO = 0, module enabled) V
Input Stand-by Current All I
(VIN = 5.0Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V
5.5V
= I
; See Test Configurations)
, IO
Omax
Input Ripple Rejection (120Hz) All 40 dB
)
O, max
= 0.6 Vdc I
O,set
= 3.3Vdc I
O,set
=0 to
IN
All 25 mAp-p
IN,max
IN,No load
IN,No load
IN,stand-by
3.5 Adc
26 mA
75 mA
2.1 mA
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 5A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
5.5 Vdc
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 2
p
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.5% tolerance for external resistor used to set output voltage)
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
All V
O, set
O, set
O
Output Regulation (for VO ≥ 2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
Output Regulation (for VO < 2.5Vdc)
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
) All
IN, max
to I
) All
O, max
to T
ref=TA, min
) All
A, max
Remote Sense Range All 0.5 V
Output Ripple and Noise on nominal output
(VIN=V ceramic ca
IN, nom
and IO=I
acitors)
O, min
to I
Co = 0.1μF // 10 μF
O, max
Peak-to-Peak (5Hz to 20MHz bandwidth) All
RMS 15 25 mV
External Capacitance1
Without the Tunable LoopTM
ESR 1 m All C
O, max
With the Tunable LoopTM ESR 0.15 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= 3.3Vdc, TA=25°C V IO=I
O, max , VO
= V
V
O,set
V VIN= 5Vdc V
= 0.6Vdc η 81.2 %
O,set
= 1.2Vdc η 89.4 %
O, set
= 1.8Vdc η 91.4 %
O,set
= 2.5Vdc η 93.9 %
O,set
= 3.3Vdc η 94.4 %
O,set
Switching Frequency All f
O, max
O, max
o
O, lim
O, s/c
sw
Dynamic Load Response
(dIo/dt=10A/μs; VIN = 5V; V
= 1.5V, TA=25°C)
out
Load Change from Io= 0% to 50% of Io,max; Co = 0
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
All t
pk
s
Load Change from Io= 50% to 0% of Io,max: , Co = 0
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
All t
pk
s
-1.5 +1.5 % V
-3.0
+3.0 % V
0.6 3.63 Vdc
O, set
O, set
+0.4 % V
10 mV
10 mV
5 mV
0.4 % V
20 35 mV
O, set
O, set
pk-pk
rms
0
0
0
47 μF
1000 μF
3000 μF
0 3 Adc
200 % I
o,max
0.12 Adc
600
kHz
90 mV
20
μs
100 mV
20
μs
1
External capacitors may require using the new Tunable Loop
best transient response. See the Tunable Loop
TM
section for details.
TM
feature to ensure that the module is stable as well as getting the
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 3
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO=0.8I 3
Weight
, TA=40°C) Telcordia Issue 2 Method 1 Case
O, max
16,139,760 Hours
1.55 (0.0546)
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Units
On/Off Signal Interface
(VIN=V
Signal referenced to GND)
Device is with suffix “4” – Positive Logic (See Ordering Information)
Logic High (Module ON)
Input High Current All IIH
Input High Voltage All VIH
Logic Low (Module OFF)
Input Low Current All IIL
Input Low Voltage All VIL
Device Code with no suffix – Negative Logic (See Ordering Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Input High Current All IIH — — 1 mA
Input High Voltage All VIH VIN – 1.6 V
Logic Low (Module ON)
Input low Current All IIL — — 0.2 mA
Input Low Voltage All VIL -0.2 — VIN – 1.6 Vdc
Turn-On Delay and Rise Times
(VIN=V Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which V 10% of V Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until V
Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set)
Output voltage overshoot (TA = 25oC 3.0 % V VIN= V With or without maximum external capacitance
Over Temperature Protection All T
(See Thermal Considerations section)
Sequencing Delay time
Delay from V pin
Tracking Accuracy (Power-Up: 2V/ms) APTH VSEQ –Vo 100 mV
(Power-Down: 2V/ms) APTH VSEQ –Vo 100 mV
(V
IN, min
IN, min
IN, nom
IN, min
to V
to V
, IO=I
o, set)
to V
IN, max
; open collector or equivalent,
IN, max
to within ±1% of steady state)
O, max , VO
o = 10% of Vo, set)
= I
IN, max,IO
to application of voltage on SEQ
IN, min
; I
O, min
to I
O, min
O, max
to I
VSEQ < Vo)
O, max
1.2
10 µA
V
V
IN,max
-0.3
0.3 mA
0.3 V
Vdc
IN, max
= V
until Vo =
IN
IN, min
All Tdelay — 2 — msec
All Tdelay — 2 — msec
All Trise
— 5 — msec
O, set
)
140 °C
APTH Ts
ref
EQ-delay 10 msec
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 4
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Feature Specifications (cont.)
Parameter Device Symbol Min Typ Max Units
Input Undervoltage Lockout
Turn-on Threshold All
Turn-off Threshold All
Hysteresis All
2.2 Vdc
1.75 Vdc
0.08 0.2 Vdc
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 5
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Characteristic Curves
The following figures provide typical characteristics for the Pico TLynxTM 3A modules at 0.6Vo and at 25oC.
86
84
82
80
78
76
74
EFFICIENCY, η (%)
72
70
00.511.522.53
Vin=2.4V
Vin=3.3V
Vin=5.5V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
OUTPUT CURRENT, Io (A)
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
3.5
3
2.5
2
1. 5
1
0.5
0
20 30 40 50 60 70 80 90
0 LFM
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (20μs /div)
Figure 3. Typical output ripple and noise (V
(V) (200mV/div)
O
(V) (2V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
IN = 5V, Io = Io,max).
Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max).
(V) (100mV/div)
O
(A) (1Adiv) V
O
I
OUTPUT CURRENT, OUTPUT VOLTAGE
Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with V
(V) (200mV/div)
O
(V) (2V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
IN
=5V.
Figure 6. Typical Start-up Using Input Voltage (V
o,max).
= I
IN = 5V, Io
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 6
OUTPUT
CURRENT
OUTPUT
VOLTAGE
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Characteristic Curves (continued)
The following figures provide typical characteristics for the Pico TLynxTM 3A modules at 1.2Vo and at 25oC.
95
90
85
80
75
EFFICIENCY, η (%)
70
0 0 .5 1 1.5 2 2.5 3
Vin=3.3V
Vin=2.4V
Vin=5.5V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
3.5
3
2.5
2
1. 5
1
0.5
OUTPUT CURRENT, Io (A)
0
20 30 40 50 60 70 80 90
0 LFM
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (20μs /div)
Figure 9. Typical output ripple and noise (V
(V) (500mV/div)
O
(V) (2V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
IN = 5V, Io = Io,max).
(V) (100mV/div)
O
,
(A) (1Adiv) V
O
I
Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with V
(V) (500mV/div)
O
(V) (2V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
IN
=5V.
Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 12. Typical Start-up Using Input Voltage (V
o = Io,max).
I
IN = 5V,
September 11, 2013 ©2013 General Electric Company. All rights reserved. Page 7
OUT
PUT
CURRENT
OUTPUT
VOLTAGE
GE
TM
3A: Non-Isolated DC-DC Power Modules
Data Sheet
2.4Vdc –5.5Vdc input; 0.6Vdc to 3.63Vdc output; 3A Output Current
Characteristic Curves (continued)
The following figures provide typical characteristics for the Pico TLynxTM 3A modules at 1.8Vo and at 25oC.
95
90
85
80
75
EFFICIENCY, η (%)
70
0 0.5 1 1.5 2 2.5 3
Vin=2.4V
Vin=3.3V
Vin=5.5V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
3.5
3
2.5
2
1. 5
1
0.5
OUTPUT CURRENT, Io (A)
0
20 30 40 50 60 70 80 90
0 LFM
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (20μs /div)
Figure 15. Typical output ripple and noise (V
(V) (500mV/div)
O
(V) (2V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
IN = 5V, Io = Io,max).
(V) (200mV/div)
O
,
(A) (1Adiv) V
O
I
Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with V
(V) (1V/div)
O
(V) (2V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
IN
=5V.
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max).
Figure 18. Typical Start-up Using Input Voltage (V
o = Io,max).
I
IN = 5V,
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