GE Industrial Solutions On-line VH UPS User Manual

Digital Energy
g
imagination at work
Operating Manual
Uninterruptible Power Supply
GE Consumer & Industrial SA
General Electric Company CH – 6595 Riazzino (Locarno) Switzerland T +41 (0)91 / 850 51 51 F +41 (0)91 / 850 52 52
www.gepowerquality.com
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Model:
VH Series UL
Issued by:
Product Document Department – Riazzino - CH
Approved by
R&D Department – Riazzino - CH
Date of issue:
22.06.2012
File name:
GE_UPS_OPM_VHU_0K7_2K0_XUL_V040
Revision:
4.0
Identification No.
Up-dating
Revision
Concerns
Date
1.0
First release
26.05.2009
2.0
Chapter 11 updated
09.01.2012
3.0
New range 700-2000 VA
27.03.2012
4.0
Updated Battery pack chapter, Power Cord specification & REPO
22.06.2012
COPYRIGHT © 2012 by GE Consumer & Industrial SA
All rights reserved.
The information contained in this publication is intended solely for the purposes indicated.
The present publication and any other documentation supplied with the UPS system is not to be reproduced, either in part or in its entirety, without the prior written consent of GE.
The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.
The content of this publication may be subject to modification without prior notice.
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Dear Customer,
We thank you for selecting our products and are pleased to count you amongst our very valued customers at GE.
We trust that the use of the VH Series Uninterruptible Power Supply system, developed and produced to the highest standards of quality, will give you complete satisfaction.
Please read carefully the Operating Manual, which contains all the necessary information and describes all you need to know about the use of the UPS.
Thank you for choosing GE !
Distributed by:
Your service contact:
g
GE Consumer & Industrial SA
General Electric Company
CH – 6595 Riazzino (Locarno)
Switzerland
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Contents
1 IMPORTANT SAFETY INSTRUCTIONS ...................................................................................................................................... 5
1.1 SAVE THESE INSTRUCTIONS ............................................................................................................................................................................. 5
1.2 SAFETY WARNINGS AND SYMBOLS .............................................................................................................................................................. 5
1.3 SAFETY RULES .......................................................................................................................................................................................................... 6
1.4 TRANSPORT / STORAGE ...................................................................................................................................................................................... 6
1.5 FCC COMPLIANCE STATEMENT ....................................................................................................................................................................... 6
2 INTRODUCTION ......................................................................................................................................................................... 7
2.1 INTRODUCTION ....................................................................................................................................................................................................... 7
2.2 INTENDED USE ........................................................................................................................................................................................................ 7
2.3 WARRANTY ................................................................................................................................................................................................................ 7
2.4 DIAGRAM .................................................................................................................................................................................................................... 7
3 INSTALLATION............................................................................................................................................................................ 8
3.1 PACKAGE CONTENTS ........................................................................................................................................................................................... 8
3.2 INSTALLATION RULES .......................................................................................................................................................................................... 8
3.3 INSTALLATION PREPARATIONS ....................................................................................................................................................................... 9
3.3.1 Vertical installation - preparations ................................................................................................................................................................. 9
3.3.2 Rackmount installation - preparations ...................................................................................................................................................... 10
3.4 REAR PANEL ........................................................................................................................................................................................................... 11
3.5 INSTALLATION OF A BATTERY EXTENSION PACK ................................................................................................................................ 13
3.6 CONNECTIONS...................................................................................................................................................................................................... 14
3.6.1 Connecting interface devices ......................................................................................................................................................................... 14
3.6.2 Connecting power and load ........................................................................................................................................................................... 14
4 OPERATION ...............................................................................................................................................................................15
4.1 OPERATING PANEL ............................................................................................................................................................................................. 15
4.2 START-UP ................................................................................................................................................................................................................ 16
4.2.1 Start-up, mains available ................................................................................................................................................................................. 16
4.2.2 Start-up, mains not available ......................................................................................................................................................................... 16
4.3 USE: NORMAL OPERATION ............................................................................................................................................................................. 16
4.3.1 Normal operation conditions ......................................................................................................................................................................... 16
4.3.2 No-load shutdown .............................................................................................................................................................................................. 16
4.3.3 Output frequency ................................................................................................................................................................................................. 16
4.3.4 Switching off .......................................................................................................................................................................................................... 16
4.4 USE: STATUS AND ALARM INDICATIONS ................................................................................................................................................. 17
4.4.1 Standby .................................................................................................................................................................................................................... 18
4.4.2 Normal operation ................................................................................................................................................................................................ 18
4.4.3 On bypass ............................................................................................................................................................................................................... 18
4.4.4 On battery ............................................................................................................................................................................................................... 18
4.4.5 Battery low (end of runtime) ........................................................................................................................................................................... 18
4.4.6 Bypass out of limits ............................................................................................................................................................................................. 18
4.4.7 Overload .................................................................................................................................................................................................................. 18
4.4.8 Battery bad ............................................................................................................................................................................................................. 19
4.4.9 General alarm........................................................................................................................................................................................................ 19
4.4.10 Shutdown pending .............................................................................................................................................................................................. 19
4.4.11 Startup pending .................................................................................................................................................................................................... 19
4.4.12 P-N (Phase-Neutral) reversal .......................................................................................................................................................................... 19
4.4.13 REPO (Remote External Power Off)............................................................................................................................................................... 19
4.5 USE: SETUP MODE............................................................................................................................................................................................... 20
4.6 BATTERY MANAGEMENT .................................................................................................................................................................................. 21
5 COMMUNICATION ...................................................................................................................................................................22
5.1 USB PORT ................................................................................................................................................................................................................ 22
5.2 RJ11 PORT .............................................................................................................................................................................................................. 22
5.3 USB / RS232 / RELAY INTERFACE CARD (OPTION) .............................................................................................................................. 22
5.4 SNMP / WEB INTERFACE CARD (OPTION) ................................................................................................................................................ 22
6 MAINTENANCE .........................................................................................................................................................................23
6.1 SAFETY ...................................................................................................................................................................................................................... 23
6.2 GENERAL ................................................................................................................................................................................................................. 23
6.3 RECYCLING THE UPS AT THE END OF SERVICE LIFE .......................................................................................................................... 23
6.4 BATTERIES ............................................................................................................................................................................................................... 23
7 TROUBLESHOOTING................................................................................................................................................................24
8 SPECIFICATIONS ......................................................................................................................................................................25
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DANGER OF ELECTRICALLY LIVE PARTS
Related to all situations with potentially hazardous voltage.
SAFETY WARNING
This symbol is used for Warnings, Cautions and Notes.

1 IMPORTANT SAFETY INSTRUCTIONS

1.1 SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the UPS. It also gives all necessary information about the correct use of the UPS. Before attempting to install and start up the UPS, carefully read this manual. Keep this manual next to the unit for future references.
Full understanding of and compliance with the safety instructions and warnings contained in this manual are the
ONLY CONDITIONS
to avoid any dangerous situation during installation, operation and maintenance work, and to preserve the maximum reliability of the UPS system.
GE refuses any responsibility in case of non-observance, unauthorized alterations or improper use of the delivered UPS.
The instructions in this manual are for UPS models VH Series 700, VH Series 1000, VH Series 1500, and VH Series 2000. Check your model number by looking at the rear panel of your UPS. Any difference in instructions is clearly indicated in the text, for instance ‘(VH Series 1000)’.
The UPS is not suitable for computer room application as per the standard NFPA75.
While every care has been taken to ensure the completeness and accuracy of this manual, GE accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document.
This document shall not be copied nor reproduced without the permission of GE.
Due to technical improvements, some of the information contained in this manual may be changed without notice.

1.2 SAFETY WARNINGS AND SYMBOLS

The text of this manual contains warnings to avoid risk to persons, to avoid damages to the UPS system and the supplied critical loads. Do not proceed beyond these warnings if you do not fully understand or are not able to meet the mentioned conditions. The non-observance of the warnings reminding hazardous situations could result in human injury and equipment damage. Please pay attention to the meaning of the following warnings and symbols.
Safety warnings
WARNING! Refers to procedures or operations which, when not correctly performed, could cause personal injury
or serious damage to the system.
CAUTION The product may be in danger: when procedures or operations are not correctly performed, damage
to the product may be the result.
NOTE Warns the user about important operations or procedures described in this manual.
Safety Symbols
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CAUTION! RISK OF ELECTRIC SHOCK
The UPS has an internal battery supply with a nominal voltage of 72Vdc. The appliance outlets may be electrically live, even when the UPS is disconnected from the mains. The UPS contains potentially hazardous voltages. Do not open the unit, there are no user serviceable
parts inside.
CAUTION
There may be damage to the equipment if procedures and practices are not strictly observed and
followed.
NOTE
Do not attempt to service the UPS unless you have had proper training. Refer all maintenance and
servicing to properly qualified, skilled and competent service personnel.
WARNING!
Please consider the weight of the UPS. Lift the box with the help of a second person; never try to lift it
by yourself!
CAUTION
In case of storage, pay attention to:

1.3 SAFETY RULES

Qualified, skilled personnel are persons who (because of their training, experience, and position as well as their knowledge of appropriate standards, regulations, health and safety requirements and working conditions) are authorised to be responsible for the safety of the equipment, at all times whilst carrying out their normal duties and are therefore aware of, and can report, possible hazards (observe IEC 60364 and national wiring regulations and accident prevention rules).

1.4 TRANSPORT / STORAGE

No liability can be accepted for any transport damage when the equipment is shipped in non-original packaging.
Store the UPS in a dry location with the batteries in a fully charged state. Storage temperature must be within -4 and
122F (-20 and +50 C). If the unit is stored for a period exceeding 3 months, optimal battery lifetime is obtained if the storage temperature does not exceed 86F (30C).
If the unit is stored for an extended period of time, the batteries must be recharged periodically. Connect the unit to a
wall outlet and recharge the batteries for 24 hours:
- if the storage temperature is within -4 and 86F (-20 and +30°C): every 12 months,
- if the storage temperature is within -4 and 122F (-20 and +50°C): every 3 months.

1.5 FCC COMPLIANCE STATEMENT

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment under
FCC rules.
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CAUTION
DO NOT plug household appliances such as electric heaters, toasters or vacuum cleaners into the UPS. The UPS output is intended to be used only for electronic loads such as computers and telecommunications equipment.
NOTE
This warranty does not cover failures of the product which result from incorrect installation, misuse,
alterations by persons other than authorized agents, or abnormal operating conditions.
Fig. 2.4: Diagram

2 INTRODUCTION

2.1 INTRODUCTION

The GE (General Electric) Digital Energy VH Series UPS, a truly on-line uninterruptible power supply, protects your equipment from all forms of power interference, including complete power failures.

2.2 INTENDED USE

Uninterruptible Power Supplies (UPS) are designed to protect sensitive electronic equipment such as computers and
telecommunications equipment.
The technical data as well as information concerning connecting requirements can be found on the rating label and in
this document and shall be strictly observed.

2.3 WARRANTY

GE, operating through its authorised agents, warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications, starting from the date of the invoice.

2.4 DIAGRAM

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The UPS shipping box contains:
VH Series UPS 4 plastic support parts Mounting set 1 plastic front panel 2 plastic plugs 2 mounting brackets and screws
1 USB cable 1 CD ROM with UPS monitoring software (see 5.3)
and its manual
This manual REPO Connector (see 4.4.13)
WARNING! In case of recognizable damage:
DO NOT connect any voltage to the unit DO NOT put the unit into operation
NOTE
Before making any connection and switching on the VH Series UPS, please check the following conditions:
UPS model
Branch protection
UPS model
Branch protection
VH 700
20A VH 1500
20A
VH 1000
20A VH 2000
20A
CAUTION
To reduce risk of fire, connect the UPS only to a circuit provided with fuse values according to the above

3 INSTALLATION

3.1 PACKAGE CONTENTS

Inspect the UPS for damage after unpacking. If any damage is present please immediately notify the carrier and place of purchase.
Condensation may occur if the UPS system is moved directly from a cold to a warm environment. The UPS system must be absolutely dry before being installed. Please allow an acclimatization time of at least two hours.

3.2 INSTALLATION RULES

Your mains supply is 120 Volts and 50/60 Hz.
The total power demand of the connected equipment does not exceed the rated output power of the VH Series UPS (section 8
for the ratings).
The UPS is intended to be used in normal domestic and office situations.
The UPS must be powered from a single phase grounded wall outlet. Do not use extension cords.
Avoid locations that are excessively humid, near water, near heat sources or in direct sunlight.
The ambient temperature should not exceed 104F (40C). Optimal battery lifetime is obtained if the ambient
temperature does not exceed 86F (30C).
It is important that ventilation air can move freely around and through the unit. Do not block the air vents.
Do not plug appliances such as electric heaters, toasters and vacuum cleaners into the UPS. The UPS output can be used
only for electronic loads such as computers and telecommunications equipment.
Be careful when connecting laser printers: be sure that the demanded power does not exceed the capacity of the UPS.
The sum of the leakage currents of the UPS and the connected loads should not exceed 3.5mA.
Connect only to short circuit and over-current protection branch circuit rated in accordance with the National Electric
Code, ANSI/NFPA 70, see following table:
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NOTE
Please consider the weight of the UPS. Lift the unit with the help of a second person.
1. Place the UPS horizontally on a table or desk.
2. Assemble the four parts of the plastic supports at the bottom-side of the UPS cabinet, using the 4 screws provided.
3. Connect the DC connector of the internal batteries. Battery block is 36V/72V and 7Ah/9Ah
As follows
2kVA - 6 x 9Ah, 72 V
1.5kVA - 6 x 7Ah, 72 V
1kVA - 3 x 9Ah, 36 V 700VA - 3 x 7Ah, 36 V
4. Assemble the front panel: insert the two metal clamps at the rear of the panel into the holes at the upper side of the UPS, then click the front panel into position.
Fix the front panel with the screw provided.
5. Place the UPS upright, and insert the two black plastic plugs to cover the holes in the top panel of the UPS cabinet.
The VH Series UPS is now ready for further connections: proceed with section 3.4.
Fig. 3.3.1: Installation preparations - tower
2
1
3
4
5

3.3 INSTALLATION PREPARATIONS

The UPS can be used in a stand-alone tower format using the two supporting stands (section 3.3.1), or can be mounted in a 19 inch rack using the two mounting brackets (section 3.3.2). All required items are included in the delivery.

3.3.1 Vertical installation - preparations

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NOTE
Please consider the weight of the UPS prior to installation to ensure the rack is capable of supporting the weight. We recommend that the UPS is placed in its lower half. Fit the unit into the rack cabinet with the help of a second person.
1. Place the UPS horizontally on a table or desk.
2. Install the two mounting brackets that came with the unit using the screws provided.
3. Connect the DC connector of the internal batteries.
4. Assemble the front panel: insert the two metal clamps at the rear of the panel into the holes at the right side of the UPS, then click the front panel into position.
Fix the front panel with the screw provided.
5. Install the UPS into a 19’ rack. The UPS cabinet must be supported by mounting rails, do not mount it by using the mounting brackets only. Fix the mounting brackets on the 19 inch enclosure with screws.
The VH Series UPS is now ready for further connections, please proceed with section 3.4
Fig. 3.3.2: Installation preparations - rackmount
2
3
4

3.3.2 Rackmount installation - preparations

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The figures on this page show a VH Series 2000 VA (fig. 3.4.a) and a VH Series 1000 VA (fig. 3.4.b). The differences with the rear panel - configuration of other models is clearly indicated in the text below.
1 Input socket – max. rating 20A AC mains supply to the UPS
IEC-C14 in 700-1000VA IEC-C20 in 1500-2000VA
2 Input thermal circuit breaker Protects the UPS from damage caused by high input
currents
3 Appliance outlets - max. rating 20A To connect the loads to the UPS. Type: NEMA 5-20R
700 VA: 4 outlets 1000-2000 VA: 6 outlets
3a Appliance outlet : max. rating 20A Type: NEMA L5-20R
2000 VA: 1outlet
4 DC connector (not on VH Series 700 VA) To connect a battery extension pack for extended
battery runtime
5 Fan(s) Electronically controlled cooling fan(s). Make sure
ventilation air can move freely around and through the UPS.
6 USB port See 5.1 for more information
7 RJ11 port
8 REPO (Remote External Power OFF)
Fig. 3.4.a: Rear panel VH Series 2000 VA - tower
Fig. 3.4.b: Rear panel VH Series 1000 VA – rack mount
5
3
1
2
7
6 4 3a
1
3 4 5
6 2 7
8
8

3.4 REAR PANEL

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700VA
1000VA
1500VA
2000VA
Fig. 3.4.c: rear panels VH Series 700 - 2000VA rack mount orientation
7 1 3 5 6
2
7
1
3 4 5
6
2
7 3 4 5 6 2 1
7
3 4 5
6
2
1
3a
8
8
8
8
Please refer to the previous page for more information.
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1. Before installation, check whether the nominal voltage of the battery pack is suitable for the UPS: the voltage mentioned on the label on the battery drawer of the UPS and the one on the rear panel of the battery extension pack (36 Vdc or 72 Vdc) should match.
2. Check if the battery breaker on the rear side of the battery pack is in the “OFF” position.
3. UPS and battery pack can be mounted together in one set of mounting supports. (For Rack mount See 3.3.2)
4. At the rear side the UPS and battery pack can be coupled using the coupling bracket that came with the battery pack.
5. Connect the DC connector of the battery pack to the DC socket of the UPS (fig. 5a and 5b). You will hear a click when the cable is properly connected. Block the DC connector: install the small locking plate that came with the battery pack, and fasten it with the screw provided.
6. Connect the DC connectors at the front side of the battery pack similar to UPS (See 3.3.1 step 3).
7. Assemble the front panel: insert the two metal clamps at the rear of the panel into the holes at the upper side of the UPS, then click the front panel into position. Fix the front panel with the screw provided.
8. Ensure that Battery Breaker at the rear side of the Battery pack is turned to “ON” Position to complete installation.
Fig. 3.5: Installing battery extension pack(s) to the UPS

3.5 INSTALLATION OF A BATTERY EXTENSION PACK

With a battery extension pack you can increase the battery runtime of the UPS. If you do not install a battery extension pack please skip this section and proceed with 3.6.
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NOTE
The UPS output sockets can be live as soon as the UPS is connected to the main power supply, even if
the UPS has not been switched on via the front panel.
1 Switch off your computer, and unplug it from the socket-outlet.
Fig. 3.5.2: Connecting power and load
NOTE
Grid supply is 120 Volt, 50/60 Hz, fused (see section 3.2)
2 Disconnect the power cord from the computer (see note
below) and connect this cord to the male input socket (1, fig.
3.4a/b) at the rear of the UPS.
3 Add up the power consumption (in VA) of the appliances that
will be protected by the UPS (‘the load’) and make sure that the
resulting value does not exceed the VA output rating of the UPS. This way you ensure that the UPS is able to supply the required output and prevent that an overload situation will happen.
4. Using the output cords (see note below) connect the load to the appliance outlets (3, fig. 3.4a/b) of the unit. Spread the loads over the appliance outlets as equally as possible. If you use a distribution box to connect more than one appliance per outlet, please note that the maximum AC-current rating of each appliance outlet is 20A (3, outlets on fig. 3.4a/b).
5 Connect the mains cord of the UPS to a working, grounded AC
wall socket outlet. The green LED ‘operation’ will blink now:
mains power is available and the batteries are charging. If the LED does not blink but illuminates continuously instead, press keypad ‘0’ for one second.
If both LEDs ‘operation’ and ‘alarm’ blink and the beeper
sounds 1/2secs, phase and neutral are reversed at the input of the UPS. Please read 4.4.12 and take appropriate measures.
For best results, allow the UPS to recharge the batteries during a period of approx. 2 hours. It is acceptable to use the UPS without first charging the battery, but the runtime may be reduced.
NOTE:
To connect UPS and loads use Cables meeting the below requirements:
Detachable UL Listed, SJT Type flexible cord with grounding type plug, maximum 14.76 ft. (4.5m) long. Cord type and ratings as per the table below:
UPS Model
AC Power Cord
UPS Outlet
Rating (Minimum)
Plug Type
Connector Type
VH700 UL
VH1000 UL
125V / 10A
NEMA (L)5-15P or
NEMA (L)5-20P
IEC C13
NEMA 5-20R
VH1500 UL
125V / 15A
NEMA (L)5-15P or
NEMA (L)5-20P
IEC C19
NEMA 5-20R
VH2000 UL
125V / 20A
NEMA (L)5-20P
IEC C19
NEMA 5-20R and
NEMA L5-20R
2
5
4

3.6 CONNECTIONS

3.6.1 Connecting interface devices

.If you do not want to use the communication capabilities of the UPS, please skip this section and proceed with 3.5.2.
The UPS is equipped with two interface ports: a USB port and an RJ11 port, allowing advanced communication between the UPS and a computer (network). Refer to section 5 for more detailed information.

3.6.2 Connecting power and load

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Fig. 4.1: Operating panel
3 1 4
5
6 2 7
8

4 OPERATION

4.1 OPERATING PANEL

switch / LED main function
1 - ‘on’ switch switches on the UPS, starts quick battery test (see 4.6)
2 - ‘off’ switch switches off the UPS
3 - LED ‘operation’ on when the UPS is operating blinks if the UPS is in standby mode
4 - LED ‘on bypass’ on when the UPS operates in bypass mode: the incoming mains power is channeled
directly to the load
5 - LED ‘on battery’ on in case of battery operation: the mains power fails, and the internal batteries
supply the required power until either they are depleted or mains power returns.
6 - LED ‘alarm’ blinks in case of an alarm
7 - LED bar ‘runtime capacity’ the remaining available battery runtime for the actual load, in % of the maximum
runtime with the actual load
8 - LED bar ‘load’ indicates to what extent the output capacity of the UPS is used by the actual load. If
e.g. the 25% and 50% LED are on, the load exceeds 50% of the maximum load. If all 4 LEDs are on the unit operates in overload. As this is an abnormal situation the alarm LED will blink as well.
More info in section 4.3.2.
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NOTE
The unit can be used as a frequency converter: the input frequency range is 45-66Hz, the output frequency is selectable 50/60Hz. If the unit is used as a frequency converter, the bypass function is no longer available. As a result an audible alarm will be generated continuously (see 4.4.6). To avoid this, we advise to disable the bypass.
WARNING!
Changing of the output frequency can cause severe damage of equipment connected to the appliance outputs of the UPS: Be sure that the new frequency is suitable for the connected equipment!

4.2 START-UP

4.2.1 Start-up, mains available

Via front panel: press keypad 'I' (1, fig. 4.1) briefly; LED ‘operation’ (already slowly blinking) will at first blink faster and after a few
seconds it will illuminate continuously, indicating that the unit has started up.
Via UPS monitoring software:
startup after delay, see 4.4.11 for more information. The equipment connected to the UPS can now be switched on.
The UPS will not start-up if "Phase Neutral reversal" indication is present (see section 4.4.12).

4.2.2 Start-up, mains not available

If the mains input is absent (power cord not connected, or mains failure): Press keypad 'I' until the buzzer sounds. The LEDs ‘operation’ and ‘on battery’ will illuminate. The UPS operates on battery: it discharges the batteries. See 4.4.4 for further details about this operating mode.

4.3 USE: NORMAL OPERATION

4.3.1 Normal operation conditions

the mains supply is present,  the UPS is on,  the load does not exceed the capacity of the UPS and  the operating temperature is below alarm level

4.3.2 No-load shutdown

If this function is activated, the UPS will switch off during a mains failure when the load is less than 5% of the maximum load. In this way unnecessary discharging of the batteries is avoided. The unit will automatically turn on again when mains power is restored. The default setting of the no-load shutdown function is: disabled. The setting can be changed using the UPS monitoring software. For more information please refer to the manual that came with the software. If the no-load shutdown function is activated and the load is smaller than the 5% threshold, the ‘25%’ load LED will blink to warn you that the unit will switch off during a mains failure.

4.3.3 Output frequency

At power up default enabled "Auto" frequency detection updates output frequency setting by comparing it with input frequency. Only stable 50 or 60 Hz frequencies are valid, otherwise previous setting is kept (60 Hz at first start up). Setting output frequency to 50 or 60 Hz with the UPS monitoring software disables the "Auto" frequency detection.

4.3.4 Switching off

Via operating panel:
Press keypad ‘0’ (2, fig. 4.1) for 1 second. If the UPS is switched off the output will always be absent for a few secon ds
to ensure that the connected equipment is able to reboot.
Using UPS monitoring software:
Shutdown after delay.
If electric isolation is required, unplug the power cord from the wall outlet.
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Situation
Indicators on front panel (fig. 4.1)
o
Standby (4.4.1)
- - -
o
Startup pending (4.4.11)
- - - - -
o
Normal operation (4.4.2)

0 - 4

0 - 3

!!
On bypass (4.4.3)


- - - - -
0 - 4

0 - 4

- - - - -
hi
o
On battery (4.4.4)


0 - 4

0 - 4

- - - - -
lo
!!
Battery low (4.4.5)


- - - - -
25%
- - - - -
0 - 4

- - - - -
hi
!
Bypass out of limits
(4.4.6)

- - - - -
- - - - -
0 - 4

0 - 4

- - - - -
lo
!!
Overload (4.4.7)

- - - - -
0 - 4

4 
- - - - -
hi
!
Battery bad (4.4.8)

- - - - -
- - - - -
0 - 4

0 - 4

- - - - -
lo
!/!!
General alarm (4.4.9)

- - - - -
0 - 4

0 - 4

- - - - -
lo / hi
o
Shutdown pending
(4.4.10)
- - - - -
0 - 4

0 - 4

- - - - -
lo
o
No-load shutdown enabled, load < 5% (4.3.2)

25%
- - - - -
!!
Input Phase-Neutral reversed (4.4.12)
- - - - -
- - - - -
- - - - -
hi
!!
External Power Off




0 - 4 
0 - 4

- - - - -
hi

4.4 USE: STATUS AND ALARM INDICATIONS

o status indications the operating mode
! low priority alarms abnormal operating situations
!! high priority alarms situations in which the actual output voltage of the UPS is no longer guaranteed; immediate
action should be taken
Operating modes and corresponding indications, see 4.3.2 and 4.4.1 4.4.12.
- - - - = intermittent  = continuous 0 - 4 = number of LEDs that can be on, depending on runtime capacity / load 25% = LED 25% is blinking hi = 1 / 2 secs lo = 1 / 5 secs mute buzzer: press push button ‘I’ briefly
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4.4.1 Standby

The UPS output is off, but the batteries are charging, see 3.5.2 step 5

4.4.2 Normal operation

See 4.3.1.

4.4.3 On bypass

The UPS is equipped with an automatic bypass switch. This switch automatically transfers the load to the mains if the UPS is unable to deliver the demanded output power due to overload or overtemperature. If all 4 load LEDs illuminate, bypass operation is caused by an overload. If only green load LEDs illuminate (the red load LED is off), bypass operation is caused by overtemperature. Take appropriate measures: reduce load and/or temperature. The UPS will switch back to normal operation when the overload has been removed or the temperature has dropped below alarm level. If a power failure occurs during bypass operation, the UPS will switch to battery operation and eventually, when the batteries are depleted, output power is lost. The bypass function can be disabled - see 4.4.6 and 4.5 for further details.
Fail safe bypass operation: if the UPS becomes defective, the load may be switched to bypass (provided that the bypass function was not disabled). As the status of the UPS is unknown in this situation the indications on the operating panel may differ.

4.4.4 On battery

The UPS uses the energy stored in the batteries: see section 8 ‘Batteries - runtime’. The runtime capacity LED bar will show the remaining runtime. The UPS will shutdown:
after the batteries have been discharged (automatic restart), or  if keypad 'O' is pressed (restart via front panel required) or  if a 'UPS shutdown' command is given by the computer (automatic restart)
Automatic restart depends on the setting of the ‘auto restart’ function:
- if set ‘on’ the UPS will automatically restart when the mains returns
- if set ‘off’ a manual restart is required, as in 4.2.1. As default the ‘auto restart’ function is ‘enabled’. The setting can be changed using the UPS monitoring software. For
more information please refer to the manual that came with the software.

4.4.5 Battery low (end of runtime)

If during ‘on battery’ operation the 25% LED starts blinking, the batteries are nearly discharged: the remaining runtime is less than 2 minutes (default setting, adjustable via the UPS monitoring software). Controlled shutdown of any computer equipment is absolutely necessary at this point. If the UPS operates at 100% load, the shutdown procedure should be completed within 2 minutes after the 'battery low' alarm started. If only part of the output capacity of the UPS is used this period can be longer, with aged batteries this period can be shorter. When the batteries are fully discharged, the UPS is no longer able to power the connected equipment.

4.4.6 Bypass out of limits

The mains voltage or mains frequency are outside bypass input tolerance but inside UPS input tolerance (see section 8). Bypass operation is inhibited: if for whatever reason the UPS is not able to deliver the required output, output power is lost. If the input frequency is often out of tolerance – during which bypass operation is inhibited and an alarm is generated – it may be useful to disable the bypass function after which the unit operates as a UPS without automatic bypass switch. See 4.5.

4.4.7 Overload

The demanded power exceeds the normal capacity of the UPS. The alarm occurs when the load is > 100%. If the load exceeds 150% the UPS will immediately switch to bypass, assuming that the conditions for a transfer to bypass are fulfilled. If an overload condition between 110-150% persists, the UPS will also switch to bypass operation. During an overload the UPS may automatically switch off within a few minutes (load dependent) and output power is lost:
if a transfer to bypass is inhibited (see 4.4.6), or
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1 / 2 secs: General fault
Overload (see 4.4.7) Overtemperature Output out of tolerance
1 / 5 secs: Charger failure
Bypass out of limits (see 4.4.6) Battery bad (see 4.4.8)
WARNING!
The REPO Contact is a Safety Extra Low Voltage Circuit. Connect it only to a SELV Circuit.
NOTE
Use standard Low Voltage Cable in accordance with National and local regulations.
if the bypass function has been disabled (see 4.5), or  if the UPS operates on battery (see 4.4.4).
To avoid these problems, be absolutely certain that the power demands of the protected equipment are within the limits of the UPS.

4.4.8 Battery bad

Either the batteries are almost chemically worn out or the battery wiring, including the battery fuse, is faulty. If the batteries are aged, they must be replaced as soon as possible to ensure full protection for your equipment. Perhaps the 'battery bad' alarm occurs after a test which you started immediately after installation or after a power failure. In this case the alarm may be incorrect as the batteries have been (partly) discharged during transport or storage / during the power failure. Allow the UPS to recharge the batteries. See also 4.6.

4.4.9 General alarm

‘General alarm’ comprises a group of alarms; the buzzer behaviour indicates which alarm is active:

4.4.10 Shutdown pending

The UPS monitoring software allows you to switch the UPS into standby mode after a programmable delay time. During countdown the ‘operation’ LED will blink 2x per second and the buzzer will beep every 5 seconds.

4.4.11 Startup pending

The UPS monitoring software allows you to start up UPS after a programmable delay time. During this delay time the ‘operation’ LED will blink 2x per second.

4.4.12 P-N (Phase-Neutral) reversal

If the P-N reversal indication is enabled, the UPS will indicate whether the voltage between Neutral and Earth (Ground) at the UPS input exceeds a certain voltage (i.e. Phase and Neutral at the UPS input are reversed in an earthed/grounded Neutral
system). In this potentially unsafe situation both LEDs ‘operation’ and ‘alarm’ will blink fast and the buzzer will sound.
Reversing the mains plug will prevent this unsafe situation and will cancel the alarm. In case of non-earthed/grounded Neutral system this indication should be disabled. The default setting of the P-N reversal indication is: enabled. Changing of the setting is described in section 4.5.

4.4.13 REPO (Remote External Power Off)

REPO can be used for remotely shut down the UPS by opening the cable link provided in the connector at the rear side of the UPS. The REPO functionality can be disabled by Configuration tool. (Default: Enabled) For remote connection, remove the cable link in the connector and connect to a cable with a switch. The switch should be of Normally Closed type for normal operation. When the contact is opened, UPS will shut down. Entire Front panel LEDS of the UPS will blink continuously and buzzer beeps when the UPS shut down using REPO function. To restart the UPS, the loop should be closed by either closing the remote Switch or placing the cable link in the REPO connector and the “ON” “button in the UPS front panel is pressed.
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fig. 4.5: Setup menu
*DEFAULT SETTING

4.5 USE: SETUP MODE

The setup mode can only be entered if the UPS is in ‘standby’ -mode: connected to a live wall outlet and switched off (LED 'operation' blinks).
1 Press keypad 'O' and keep it pressed while pressing 'I' simultaneously. Release both buttons. The setup sequence starts with the setup of the output voltage, indicated by a blinking LED ‘operation’.
2 Scroll through the four functions with keypad 'I', one of the LEDs ‘operation’, ‘on bypass’, ‘on battery’ or ‘alarm’ will
blink, indicating which function has been selected (see fig 4.5).
3 Toggle the setting of the selected function by pressing switch 'O'. The LEDs on the LEDbar ‘runtime capacity’ shows
the setting.
4 Store the new settings and leave the setup mode: press keypad '0' and keep it pressed while pressing 'I'
simultaneously. Release both buttons.
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NOTE
If the test is started manually immediately after installation or after a power failure, the UPS may generate a false 'battery bad' alarm as the batteries have been (partly) discharged during transport/storage or during the power failure.
NOTE
When executing a deep battery test the available runtime in case of mains failure may be shorter than
normal. Don’t execute this test if reduced battery runtime is not acceptable.

4.6 BATTERY MANAGEMENT

Maximum battery life and reliability are obtained by the following features:
Quick battery test
The quick battery test checks whether the batteries and their wiring are healthy. If a quick battery test shows that the batteries are close to being worn out, a 'battery bad' alarm will be generated (see 4.4.8). Batteries have to be replaced as soon as possible.
Automatic battery test
The VH Series UPS conducts periodic automatic battery tests:
5 hours after manual switch-on 5 hours after return of mains following any power failure, and 30 days from the last battery test
Manual battery test
A quick battery test can be initiated manually
- either via the front panel, by pressing pushbutton ‘I’ for 5 seconds during normal operation,
- or via UPS monitoring software. For details please refer to the manual of your software.
Deep battery test
A deep battery test, to be initiated through the UPS monitoring software, checks the actual battery capacity in order to ensure accurate runtime prediction. During a deep battery test the batteries will be discharged.
Temperature compensated battery charging
This feature adjusts the battery charge voltage according to the ambient temperature. As a result poor charging of the batteries under low temperature conditions and overcharging of the batteries under high temperature conditions are avoided.
Load dependent battery-end-voltage
The allowable final battery voltage depends on the discharge current: the higher the current, the lower the 'end-of­discharge' battery voltage. In this way maximum battery capacity is obtained without over-discharging. Over-discharging would result in shortened service life and failure to recover normal capacity.
Automatic boost charge
This feature reduces the battery recharge time considerably: totally depleted batteries will be recharged to 90% in approx.
3.0 hours, provided that discharging took place at 100% load.
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NOTE
The change of some settings can cause the unit to switch from bypass to standby and output power is lost.
5.2 RJ11 PORT
The RJ11 port is a plug-in contact interface port.
Pin # Function
1 Mains failure 2 General alarm *) 3 Battery low 4 On bypass 5 Remote UPS shutdown / RxD 6 GND
*) Active if the output voltage of the UPS is no longer
guaranteed due to other circumstances than already indicated by pin 1-3-4. The alarms are listed in section 4.4.9.
Fig. 5.2
MIN
MAX
VO
Voltage applied on any output pin
-0.2V
48V
IO
Output sink current
30mA
VI
Voltage applied on input pin
-25V
25V
CONDITION
MIN
MAX
VIH
High-level input voltage
4.0V
VIL
Low-level input voltage
0.4V
VOL
Low (active) output voltage
Io<1mA
0.4V
- mains failure
- general alarm
- battery low
- bypass active

5 COMMUNICATION

5.1 USB PORT

The USB port is a plug-in interface port which enables advanced communication between the UPS and the computer (UPS software required). The interface port is operative as soon as the mains power cord is plugged into a live wall outlet, even if the UPS is switched off. For more information please refer to the user manual that comes with the interface software. We strongly recommend to use only original GE Digital Energy software products in combination with the interface port.
Absolute Maximum Ratings
Note: Exceeding these ratings may damage the device or anyway affect its reliability
DC Characteristics

5.3 USB / RS232 / RELAY INTERFACE CARD (OPTION)

The card is equipped with
USB port as described in 5.1
RS232 port
potential free change-over relay contacts for the following alarms:
For more information please refer to the user manual that comes with the interface card.

5.4 SNMP / WEB INTERFACE CARD (OPTION)

The SNMP card makes the UPS ‘SNMP manageable’: it allows the data interface to be connected directly to an Ethernet
network. For more information please refer to the user manual that comes with the interface card.
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DANGER
When the UPS operates, all parts of the electronics are directly connected to the utility and high voltages are present on all internal parts, including the battery. Even after disconnection from the utility, all parts inside the UPS, including the battery, conduct dangerous voltages (except the RJ11 and USB output). For your safety, only authorized service personnel may remove the cabinet cover. Refer to section 1.2 for further details.
NOTE
Leave maintenance and service work to qualified and skilled personnel only.
Refer to section 1.2 for further details.
NOTE
This product has been designed to respect the environment, using materials and components respecting eco-design rules. It does not contain CFCs (Carbon Fluorine Chloride) or HCFCs (Halogen Carbon Fluorine
Chloride).
The batteries contain lead, which is a harmful substance for the environment.
Proper disposal or recycling of the batteries is required. Refer to your local codes for disposal requirements.
Don’t throw batteries away, treat them as harmful waste.
GE Consumer & Industrial, in compliance with environment protection recommends that the UPS
equipment, at the end of its service life, must be recycled conforming to the local applicable regulations.
NOTE
Under certain circumstances a manual battery test can result in a false alarm: please see 4.6 'quick battery test'.

6 MAINTENANCE

6.1 SAFETY

6.2 GENERAL

The GE Digital Energy VH Series UPS is virtually maintenance free: take care of proper environmental conditions and keep air inlets/outlets free of dust. Please read 3.2.

6.3 RECYCLING THE UPS AT THE END OF SERVICE LIFE

6.4 BATTERIES

The service life of the battery is from 3 to 6 years, depending on the operating temperature and on the number of discharge cycles.
As a healthy battery is critical to the performance of the UPS, an automatic quick battery test is performed regularly to ensure failsafe operation (see section 4.6). When the condition of the battery is critical, a 'battery bad' alarm will be activated (see 4.4.8). Replace the batteries as soon as possible.
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PROBLEM
POSSIBLE CAUSE
SOLUTION
Thermal Circuit Breaker (TCB) tripped
UPS overload
Reduce load, reset TCB (2, fig. 3.4a/b)
System failure
Contact your dealer or consult www.gedigitalenergy.com
UPS will not switch on (without using 'battery start') and the output has been off for a few secs. (see also
4.3.4)
Line cord not connected Read 3.5.2 Connect line cord
Dead wall socket outlet, or mains voltage out of limits
Contact qualified electrician
Tripped Thermal Circuit Breaker
See above
LEDs ‘operation’ and ‘alarm’ blink,
buzzer sounds 1/2 secs. UPS does not start.
P (phase) and N (neutral) are reversed at the UPS input in a system with grounded Neutral.
In a system with grounded Neutral: reverse the mains plug.
In other systems: disable the indication. See 4.4.12 and 4.5.
In case of doubt contact a qualified electrician.
UPS switched off automatically
UPS overtemperature
Allow UPS to cool down
Mains failure, battery discharged
Wait until mains returns
Programmed shutdown in progress
See 4.4.10
The load is < 5% of the max. load and no mains power is present.
(No-load shutdown function is active, see 4.3.2)
Wait until mains returns
LEDs ‘alarm’ and ‘on battery’ blink,
buzzer sounds 1/5 secs
Battery test just after installation or mains failure
Allow the UPS to recharge the batteries
Battery test shows weak battery
Have the batteries replaced

7 TROUBLESHOOTING

Whenever a malfunction occurs, first check external factors (e.g. connections, temperature, humidity or load) to determine whether the problem is caused by the unit itself or by its environment. Subsequently check the thermal circuit breaker: it may be tripped. If so: reset it (see fig. 3.4a/b) and be sure that the UPS is not overloaded. The following chart is a simple troubleshooting checklist only. If the suggested solution does not succeed, or if the information is insufficient to solve the problem, please contact your dealer or consult www.gedigitalenergy.com.
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VH Series
:
700
1000
1500
2000
Ratings
Voltage Amperes (VA) with computer type load
:
700
1000
1500
1920
Watts (W) with resistive load
:
630
900
1350
1740
Input thermal circuit breaker (A)
:
8
12
18
20
Internal input fuse 250V, slow (A)
:
15
15
30
30
Input converter
AC input voltage
:
60 - 140 V
Input current waveform
:
sinusoidal, EN 61000-3-2 (IEC 555-2) compliant
Input current (A) at nominal input voltage
:
6.6
9.1
13.9
16
Input power factor
: 1 Input frequency range
:
45 - 66 Hz
Inrush current
:
none
Output converter
AC output voltage
:
100 / 110 / 115/120/127 V (selectable)
AC output voltage tolerance
:
± 2%
Output frequency
:
auto selectable or 50 / 60 Hz, front selectable
Output frequency range
:
nominal ± 0.05%
Output waveform
:
sine wave
Harmonic distortion
:
< 1% with linear load
Power factor
:
0.9
Crest factor (peak to RMS current)
:
suitable for loads with c.f. up to 3:1
Capacity appliance outlets
:
max. 20A per outlet (+ 1 high power outlet max. 20A, on 2000VA model only)
Bypass
AC input voltage range
:
selected output voltage -15% to +10%
Frequency tracking rate
:
2 Hz/sec.
Frequency tracking range
:
nominal ± 10% / ± 2% selectable
Phase difference
:
< 1º typical (max. 7º during tracking frequency range)
Typical transfer time, msec
:
1
Overload capability
:
fully protected against overload and short circuits
Overload behaviour during battery operation
:
110% 4 minutes
: 150% 2 seconds
Overload behavior during bypass operation
:
depends on rating of thermal circuit breaker
typical:
125% of TCB value for 200 seconds
200% of TCB value for 10 seconds
300% of TCB value for 4 seconds
Batteries (ratings given for 77ºF
Nominal voltage (Vdc)
:
36
36
72
72
Number / Ah batteries
:
3/7
3/9
6/7
6/9
Type : sealed lead acid, maintenance free
Service life
:
up to 6 years (depending on use)
Recharge current
:
1.5 A
Battery recharge time
(batt. discharged at 100% load)
:
3 hours for 90% capacity, std battery
Runtime in minutes at typical load (75%)
:
12
12
11
12
VA/Watts
250/225
:
22
35
58
70
500/450
:
12
18
28
36
700/630
:
8
12
21
27
1000/900
:
8
13
20
1500/1350
:
7 12
1920/1740
:
8
General
Weight UPS (lbs/kg)
:
35/16
37/17
64/29
71/32
Dimensions UPS (HxWxD)
:
3.4x17.2x18.5inch
3.4x17.2x21.3 inch
:
87x438x470 mm
87x438x540 mm
Enclosure / protection
:
steel-plastic / IP20
Battery pack
Nominal Voltage (Vdc) : 36
72
Nominal Capacity (Ah)
:
14
Weight (lbs/kg) : 60/27
101/46
Dimensions (HxWxD)
:
3.4x17.2x18.5inch
3.4x17.2x21.3 inch
:
87x438x470 mm
87x438x540 mm
Environment
Safety : UL 1778, 4th Edition
Electromagnetic compatibility
:
EN 62040-2
Ambient temperature
:
32 to 104ºF (0 to +40ºC)
Audible noise at 1 meter
:
< 45 dB(A), load and temperature dependent
Max. relative humidity
:
95% (non-condensing)

8 SPECIFICATIONS

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