GE Industrial Solutions NQR010A0X4 User Manual

Data Sheet March 7, 2012
NQR010A0X4: Non-Isolated DC-DC Power Modules
4.5Vdc –14Vdc input; 0.59Vdc to 6Vdc Output;10A Output Current
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Industrial applications
Features
Compliant to RoHS EU Directive 2002/95/EC (Z
versions)
Compatible in a Pb-free or SnPb wave-soldering
environment (Z versions)
Wide Input voltage range (4.5Vdc-14Vdc)
Output voltage programmable from 0.59 Vdc to 6Vdc
via external resistor
Tunable Loop
response
Fixed switching frequency
Output over current protection (non-latching)
Over temperature protection
Remote On/Off
Small size: 10.4 mm x 16.5 mm x 8.4 mm
(0.41 in x 0.65 in x 0.33 in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
03 Certified, and VDE Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
TM
to optimize dynamic output voltage
0805:2001-12 (EN60950-1)
C22.2 No. 60950-1-
Description
The NQR010A0X4 SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 10A of output current with a full load efficiency of 94% at 5Vdc output voltage (V modules operate over a wide range of input voltage (V voltage from 0.59Vdc to 6Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection. A new feature, the Tunable Loop optimize the dynamic response of the converter to match the load.
* UL is a re gistered trademark of Underwriters Laboratories, Inc.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Orga nization of Standards
= 4.5Vdc-14Vdc) and provide a precisely regulated output
IN
IN = 12Vdc). These
TM
, allows the user to
Document No: DS09-011 ver. 1.7
PDF name: NQR010A0X_ds.pdf
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Operating Ambient Temperature All T
IN
A
-0.3 15 Vdc
-40 85 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 4.5 12 14 Vdc
Maximum Input Current All I
(VIN=4.5V to 14V, IO=I
)
O, max
Input No Load Current
(VIN = 12Vdc, IO = 0, module ON) V
(VIN = 12Vdc, IO = 0, module ON) V
= 0.6 Vdc I
O,set
= 5.0Vdc I
O,set
Input Stand-by Current All I
IN,max
IN,No load
IN,No load
IN,stand-by
(VIN = 12Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V 14V
= I
, IO
; See Test Configurations)
Omax
=0 to
IN
All 34 mAp-p
Input Ripple Rejection (120Hz) All 58 dB
10 Adc
29 mA
58 mA
1.505 mA
LINEAGE POWER 2
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.5% tolerance for external resistor used to set output voltage)
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
Output Regulation (for Vo ≥ 2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
to I
) All -0.2
IN, max
) All
O, max
Output Regulation (for Vo <2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
to I
) All -5
IN, max
) All
O, max
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
Cout = 10μF)
O, max
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 0.59Vdc 17 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 1.2Vdc 22 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 1.8Vdc 30 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 2.5Vdc 34 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 3.3Vdc 42 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 5.0Vdc 50 mV
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 6.0Vdc 53 mV
External Capacitance1
Without the Tunable Loop
TM
ESR 1 m All C
With the Tunable Loop
TM
ESR 0.15 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency (VIN= 6Vdc) V
VIN= 12Vdc, TA=25°C V
IO=I
O, max , VO
= V
V
O,set
V
V
V
V
Switching Frequency All f
1
External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as
getting the best transient response. See the Tunable Loop
All V
O, set
O, set
O
-1.5 +1.5 % V
-3.0
+3.0 % V
0.59 6 Vdc
O, set
O, set
+0.2 % V
0.8 % V
O, set
O, set
+5 mV
20 mV
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
O, max
10
200 μF
O, max
O, max
o
O, lim
O, s/c
= 0.59Vdc η 73 %
O,set
= 1.2Vdc η 82 %
O, set
= 1.8Vdc η 87 %
O,set
= 2.5Vdc η 90 %
O,set
= 3.3Vdc η 92 %
O,set
= 5.0Vdc η 94 %
O,set
= 6.0Vdc η 95 %
O,set
sw
TM
section for details.
10
10
0 10 Adc
200 % I
0.65 Arms
600
1000 μF
5000 μF
kHz
o,max
LINEAGE POWER 3
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Dynamic Load Response
(dIo/dt=10A/μs; VIN = V Load Change from Io= 0% to 50% of Io,max;
Co = 10μF
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
Load Change from Io= 50% to 0%of Io,max: Co = 10μF
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
IN, nom
; V
= 1.8V, TA=25°C)
out
All t
All t
pk
s
pk
s
280 mV
40
325 mV
40
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (VIN=12V, VO=5Vdc, IO=0.8I Telcordia Method
Weight
, TA=40°C) Per
O, max
6,925,356 Hours
2.5 (0.088)
g (oz.)
μs
μs
LINEAGE POWER 4
Data Sheet
)
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal interface
(VIN=V
signal referenced to GND)
Logic High (On/Off pin open - Module ON)
Input High Current All IIH 0.5 mA
Input High Voltage All VIH 1.0 ― V
Logic Low (Module Off)
Input Low Current All IIL 200
Input Low Voltage All VIL -0.3 0.4 V
Turn-On Delay and Rise Times
(IO=I
Case 1: On/Off input is enabled and then input power is applied (delay from instant at which V Case 2: Input power is applied for at least one second and then On/Off input is set enabled (delay from instant at which On/Off is enabled until Vo=10% of Vo, set
Output voltage Rise time (time for Vo to rise from 10% of V
Output voltage overshoot 1.5 % V
IO= I
Overtemperature Protection All T
Input Undervoltage Lockout
to V
IN, min
O, max , VIN
=V
IN
IN, min
o,set to 90% of Vo, set)
; VIN = V
O, max
Turn-on Threshold All
Turn-off Threshold All
; Open collector or equivalent
IN, max
= V
until Vo=10% of Vo,set)
to within ±1% of steady state)
IN, nom, Vo
IN, min
to V
, TA = 25 oC
IN, max
All Tdelay 3 msec
All Tdelay 3 msec
All Trise
ref
V
IN, max
5 msec
145 ºC
4.25 Vdc
3.66 Vdc
μA
O, set
LINEAGE POWER 5
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves
The following figures provide typical characteristics for the NQR010 module at 0.6Vout and at 25ºC.
85
80
75
70
65
60
55
EFFICIENCY, η (%)
50
0246810
Vin = 4.5V
Vin = 9VVin = 6V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
OUTPUT CURRENT, Io (A)
3
25 35 45 55 65 75 85
2m/s
400LFM
(300LFM)
1m/s (200LFM)
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
(V) (500mV/div)
O
1.5m/s
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 3. Typical output ripple and noise (V I
o,max).
(V) (5V/div)
ON/OFF
(V) (200mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 9V, Io =
Figure 5. Typical Start-up Using On/Off Voltage (Io = I
o,max).
,
(A) (5Adiv) V
O
I
Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=9V.
(V) (5V/div)
IN
(V) (200mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 6. Typical Start-up Using Input Voltage (V 9V, I
o = Io,max).
IN =
LINEAGE POWER 6
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the NQR010 module at 1.2Vout and at 25ºC.
90
Vin = 12 V
85
Vin = 4. 5 V
80
75
Vin = 1 4V
EFFICIENCY, η (%)
70
0246810
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
(300LFM)
1m/s (200LFM)
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
1.5m/s
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 9. Typical output ripple and noise (V I
o,max).
(V) (5V/div)
ON/OFF
(V) (500mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io =
(V) (500mV/div)
O
,
(A) (5Adiv) V
O
I
Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (500mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 11. Typical Start-up Using On/Off Voltage (Io = I
o,max).
Figure 12. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 7
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the NQR010 module at 1.8Vout and at 25ºC.
95
90
85
80
75
Vin = 4.5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0246810
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
1m/s (200LFM)
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
(V) (500mV/div)
O
1.5m/s
(300LFM)
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 15. Typical output ripple and noise (V = I
o,max).
(V) (5V/div)
ON/OFF
(V) (500mV/div) V
O
VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io
Figure 17. Typical Start-up Using On/Off Voltage (Io = I
o,max).
,
(A) (5Adiv) V
O
I
Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (500mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 18. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 8
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the NQR010 module at 2.5Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0246810
Vin = 4.5V Vin = 14VVin = 12V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 19. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
1m/s
(200LFM)
Figure 20. Derating Output Current versus Ambient Temperature and Airflow.
1.5m/s
(300LFM)
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 21. Typical output ripple and noise (V = I
o,max).
(V) (5V/div)
ON/OFF
(V) (1V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io
(V) (500mV/div)
O
,
(A) (5Adiv) V
O
I
Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (1V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 23. Typical Start-up Using On/Off Voltage (Io = I
o,max).
Figure 24. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 9
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the NQR010 module at 3.3Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0246810
Vin = 4.5V Vin = 14VVin = 12V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 25. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
(200LFM)
Figure 26. Derating Output Current versus Ambient Temperature and Airflow.
(V) (500mV/div)
O
1.5m/s
(300LFM)
1m/s
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 27. Typical output ripple and noise (V = I
o,max).
(V) (5V/div)
ON/OFF
(V) (1V/div) V
O
VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io
Figure 29. Typical Start-up Using On/Off Voltage (Io = I
o,max).
,
(A) (5Adiv) V
O
I
Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (1V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 30. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 10
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the NQR010 module at 5Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0246810
Vin = 6.5V Vin = 14VVin = 12V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 31. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
Figure 32. Derating Output Current versus Ambient Temperature and Airflow.
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 33. Typical output ripple and noise (V = I
o,max).
(V) (5V/div)
ON/OFF
(V) (2V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io
(V) (500mV/div)
O
,
(A) (5Adiv) V
O
I
Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (2V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 35. Typical Start-up Using On/Off Voltage (Io = I
o,max).
Figure 36. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 11
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Characteristic Curves
The following figures provide typical characteristics for the NQR010 module at 6Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0246810
Vin = 7.5V Vin = 14VVin = 12V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 37. Converter Efficiency versus Output Current.
11
10
9
8
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
2m/s
400LFM
Figure 38. Derating Output Current versus Ambient Temperature and Airflow.
(V) (500mV/div)
O
1.5m/s
(300LFM)
1m/s
(200LFM)
(100LFM)
0.5m/s NC
,
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 39. Typical output ripple and noise (V = I
o,max).
(V) (5V/div)
ON/OFF
(V) (2V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (2ms/div) TIME, t (2ms/div)
IN = 12V, Io
Figure 41. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(A) (5Adiv) V
O
I
Figure 40. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (2V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 42. Typical Start-up Using Input Voltage (V 9V, I
o = Io,max).
IN =
LINEAGE POWER 12
Data Sheet March 7, 2012
NQR010A0X4: Non-Isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct anc e (L possible battery impedance. Measure current as shown above.
) of 1μH. Capacit or CS offsets
TEST
Figure 43. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
GROUND PLANE
NOTE: All volt age measurements to be taken at t he module
terminals, as shown above. If socket s are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Figure 44. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
R
contact
distribution
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If sock ets are us ed then Kelvin c onnections are required at t he module termi nals to avoid measur ement err ors due to soc ket contact resistance.
VIN(+)
V
IN
COM
Figure 45. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
10uF
V
COM
O
CURRENT PROBE
CIN
2x100μF Tantalum
SCOPE
V
O
x 100 %
VIN(+)
COM
RESISTIVE LOAD
R
contactRdistribution
R
contactRdistribution
R
LOAD
Design Considerations
Input Filtering
The NQR010A0X4 10A module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, low-ESR ceramic or polymer capacitors are recommended at the input of the module. Figure 46 shows the input ripple voltage for various output voltages at 10A of load current with 1x22 µF or 2x22 µF ceramic capacitors and an input of 12V.
300
250
200
150
100
50
0
Input Ripple Voltage (mVp-p)
0.511.522.533.544.55
Output Voltage (Vdc)
Figure 46. Input ripple voltage for various output voltages with 1x22 µF or 2x22 µF ceramic capacitors at the input (10A load). Input voltage is 12V.
Output Filtering
The NQR010A0X4 10A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with no external capacitors. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and polymer are recommended to improve the dynamic response of the module. Figure 47 provides output ripple information for different external capacitance values at various Vo and for a load current of 10A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal
1x22uF
2x22uF
LINEAGE POWER 13
Data Sheet March 7, 2012
NQR010A0X4: Non-Isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
performance of the module can be achieved by using the Tunable Loop
TM
feature described later in this data
sheet.
60
50
1x10uF E xt ernal Cap
40
30
20
Ripple (mVp-p)
10
0
0.511.522.533.544.55
Output Voltage (Volts)
1x47uF E xt ernal Cap 2x47uF E xt ernal Cap 4x47uF E xt ernal Cap
Figure 47. Output ripple voltage for various output voltages with external 1x10 µF, 1x47 µF, 2x47 µF or 4x47 µF ceramic capacitors at the output (10A load). Input voltage is 12V.
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd Edition, CSA C22.2 No. 60950-1­07, and VDE 0805-1+A11:2009-11 (DIN EN60950-1 2nd Edition) Licensed.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
A 15A quick acting input fuse for the module is required.
Feature Descriptions
Remote On/Off
The NQR010A0X4 10A power modules feature an On/Off pin with positive logic for remote On/Off operation. If the On/Off pin is not being used, leave the pin open (the module will be ON). The On/Off signal (V
) is referenced to ground. During a Logic High on
On/Off
the On/Off pin, the module remains ON. During Logic­Low, the module is turned OFF.
MODULE
VIN
10K
ON/ OFF
R1 100K
2.2K
2.2K
47K
GND
Figure 48. Remote On/Off Implementation.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The average output current during hiccup is 10% I
.
O, max
Overtemperature Protection
30.1K
ENABLE
47K
To provide protection in a fault condition, these modules are equipped with a thermal shutdown circuit. The unit will shut down if the overtemperature threshold of 130ºC is exceeded at the thermal reference point T
ref
. The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
LINEAGE POWER 14
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Feature Descriptions (continued)
Output Voltage Programming
The output voltage of the NQR010A0X4 10A module can be programmed to any voltage from 0.59dc to 6Vdc by connecting a resistor between the Trim+ and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 49. The Upper Limit curve shows that for output voltages of 0.9V and lower, the input voltage must be lower than the maximum of 14V. The Lower Limit curve shows that for output voltages of 3.3V and higher, the input voltage needs to be larger than the minimum of 4.5V.
16
14
12
10
8
6
4
Input Voltage (v)
2
0
0.511.522.533.544.555.56
Output Voltage (V)
Figure 49. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages.
Without an external resistor between Trim+ and GND pins, the output of the module will be 0.59Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation:
= k
Rtrim
182.1
()
Vo
Rtrim is the external resistor in k
Vo is the desired output voltage
Table 1 provides Rtrim values required for some common output voltages.
Ω
591.0
Table 1
(V)
Rtrim (K)
Vout
R
trim
V
O, set
0.59 Open
1.0 2.89
1.2 1.941
1.5 1.3
1.8 0.978
2.5 0.619
3.3 0.436
5.0 0.268
6.0 0.219
By using a ±0.5% tolerance trim resistor with a TC of ±25ppm, a set point tolerance of ±1.5% can be achieved as specified in the electrical specification. The POL Programming Tool available at www.lineagepower.com under the Design Tools section, helps determine the required trim resistor needed for a specific output voltage.
VIN(+)
ON/OFF
VO(+)
TRIM
GND
Figure 50. Circuit configuration for programming output voltage using an external resistor.
Voltage Margining
Output voltage margining can be implemented in the NQR010A0X4 10A modules by connecting a resistor, R margining-up the output voltage and by connecting a resistor, R margining-down. Figure 51 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of R voltage and % margin. Please consult your local Lineage Power Field Application Engineer or Account Manager for additional details.
, from the Trim pin to the ground pin for
margin-up
margin-down
margin-up
, from the Trim pin to output pin for
and R
margin-down
for a specific output
LOAD
LINEAGE POWER 15
Data Sheet March 7, 2012
NQR010A0X4: Non-Isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
Feature Descriptions (continued)
Vo
Rmargin-down
MODULE
Q2
Trim
Rmargin-up
Rtrim
Q1
GND
Figure 51. Circuit Configuration for margining Output voltage.
Monotonic Start-up and Shutdown
The NQR010A0X4 10A modules have monotonic start­up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range.
Tunable Loop
The NQR010A0X4 10A modules have a new feature that optimizes transient response of the module called Tunable Loop to improve output voltage transient response due to load current changes. Sensitive loads may also require additional output capacitance to reduce output ripple and noise. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable.
To use the additional external capacitors in an optimal manner, the Tunable Loop be tuned externally by connecting a series R-C between the VOUT and TRIM pins of the module, as shown in Fig. 52. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module to match the filter network connected to the output of the module.
Recommended values of R Tables 2 and 3. Table 2 lists recommended values of R
and C
TUNE
deviation limits for some common output voltages in the presence of a 5A to 10A step change (50% of full load),
TM
TM
. External capacitors are usually added
TM
feature allows the loop to
and C
TUNE
in order to meet 2% output voltage
TUNE
are given in
TUNE
with an input voltage of 12V. Table 3 shows the recommended values of R
TUNE
and C
for different
TUNE
values of ceramic output capacitors up to 1000uF, again for an input voltage of 12V. The value of R
TUNE
should
never be lower than the values shown in Tables 2 and
3. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values.
VOUT
RTUNE
MODULE
CTUNE
TRIM
GND
Figure. 52. Circuit diagram showing connection of R
and C
TUME
module.
Table 2. Recommended values of R obtain transient deviation of 2% of Vout for a 5A step load with Vin=12V.
Vout 5V 3.3V 2.5V 1.8V 1.2V 0.6V
Cext
4x47μF
R
TUNE
47 47 47 47 47 30
C
TUNE
39nF 100nF 100nF 220nF 220nF 330nF
ΔV
76mV 39mV 39mV 25mV 22mV 12mV
Table 3. General recommended values of of R and C
TUNE
capacitor combinations.
Cext
1x47μF 2x47μF 4x47μF 6x47μF 10x47μF 20x47μF
R
C
100 75 47 47 47 47
TUNE
12nF 22nF 39nF 56n 68nF 100nF
TUNE
to tune the control loop of the
TUNE
330μF
330μF
Polymer
Polymer
2x330μF
Polymer
for Vin=12V and various external ceramic
RTrim
and C
TUNE
3x330μF
Polymer
to
TUNE
9x330μF
Polymer
TUNE
LINEAGE POWER 16
Data Sheet
p
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 53. The preferred airflow direction for the module is in Figure 54.
Figure 54. T
Temperature measurement location.
ref
76.2 [3.0]
50.8
[2.00]
[0.285]
7.24
Power Module
Probe Location for measuring airflow and ambient
erature
tem
Wind Tunnel
PWBs
Air
Flow
Figure 53. Thermal Test Set-up.
The thermal reference point, T specifications of thermal derating curves is shown in Figure 54. For reliable operation this temperature should not exceed 125
The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board­Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
o
C.
used in the
ref
Post solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note.
Through-Hole Lead-Free Soldering Information
These RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power representative for more details.
LINEAGE POWER 17
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Rear View Side View
Pin out
Pin Function
1 On/Off
2 VIN
3 GND
4 V
5 Trim+
out
LINEAGE POWER 18
Data Sheet March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 19
Data Sheet
a
©
March 7, 2012
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 10A output current
NQR010A0X4: Non-Isolated DC-DC Power Modules
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 4. Device Codes
Device Code
Input
Voltage Range
NQR010A0X4Z 4.5 – 14Vdc 0.59 – 6Vdc 10A Positive SIP CC109153012
NQR010A0X54Z 4.5 – 14Vdc 0.59 – 6Vdc 10A Positive SIP CC109160090
X4 refers to pin length of 3.29mm
X54 refers to pin length of 5.08mm
Z refers to RoHS-compliant versions
Output
Voltage
Output
Current
On/Off
Logic
Connector
Type
Comcodes
Asia-Pacific Headquarters
Tel: +86.021.54279977*808
World Wide Headquarters Lineage Power Corporation
601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288))
www.lineagepower.com e-mail: techsupport1@lineagepower.com
Europe, Middle-East and Africa Headquarters
Tel: +49.89.878067-280
India Headquarters
Tel: +91.80.28411633
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or
pplication. No rights under any patent accompany the sale of any such product(s) or information.
Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/paten ts.
2011 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved.
LINEAGE POWER 20
Document No: DS009-011 ver. 1.7
PDF name: NQR010A0X_ds.pdf
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