GE Industrial Solutions NH050x-L User Manual

Data Sheet March 2010
NH033x-L and NH050x-L Series Power Modules:
dc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
5 V

Features

n Small size: 69.9 mm x 25.4 mm x 8.6 mm
(2.75 i
n. x 1.00 in. x 0.34 in.)
n Non-isolated output
n Constant frequency
n High efficiency: 91% typical
The NH033x-L and NH050x-L Series Power Modules use advanced, surface-mount technology and deliver high-qual­ity, compact, dc-dc conversion at an economical price.
n Distributed power architectures
n Servers
n Workstations
n Desktop computers

Description

n Overcurrent protection
n Remote on/off
n Output voltage adjustment:
90% to 11 100% t
n Overtemperature protection
n Remote sense
n UL* 60950 Recognized, CSA
0% of V
o 120% of V
00 Certified, VDE 0805 (IEC
n Meets FCC Class A radiated limits
O, nom: VO Š 2.5 V
O, nom: VO < 2.5 V
C22.2 No. 60950-
60950) Licensed

Options

n Tight tolerance output
n Short pins: 2.79 mm ± 0.25 mm
(0.11
0 in. ± 0.010 in.)
The NH033x-L and NH050x-L Series Power Modules are non-isolated dc-dc converters that operate over an input voltag fra
me power modules have a maximum output current rating of 10 A and 15 A, respectively, at typical full-load
eff
iciencies of 91%.
UL is a registered trademark of Underwriters Laboratories, Inc.
*
CSA is a registered trademark of Canadian Standards Association.
e range of 4.5 Vdc to 5.5 Vdc and provide a regulated output between 1.2 V and 3.3 V. The open
NH033x-L and NH050x-L Series Power Modules: Data Sheet
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are abso­lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage (continuous) All V On/Off Terminal Voltage All V
I —7.0Vdc
on/off —6.0Vdc
Operating Ambient Temperature*:
NH033x-L NH050x-L
All All
Storage Temperature All T
* Forced convection—200 lfpm minimum. Higher ambient temperatures possible with increased airflow and/or decreased power output. See the
Thermal Considerations section for more details.
A
T TA
stg –55 125 °C
0 0
62 49
°C °C

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.

Table 1. Input Specifications

Parameter Symbol Min Typ Max Unit
Operating Input Voltage:
Start-up Continuous Operation
V VI
I
4.75
4.5
5.0
5.5
Vdc Vdc
Maximum Input Current
I = 0 V to 5.5 V; IO = IO, max; see Figures 1—8.):
(V
NH033x-L NH050x-L
Input Reflected-ripple Current, Peak-to-peak
I, max
I II, max
I —300—mAp-p
I
— —
— —
10 16
A A
(5 Hz to 20 MHz, 500 nH source impedance; see Figure 33.)
Input Ripple Rejection (120 Hz) 60 dB

Fusing Considerations

CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse with a maximum rating of 20 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data for further information.
2 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules:
March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Electrical Specifications (continued)

Table 2. Output Specifications

Parameter Device Symbol Min Typ Max Unit
Output Voltage Set Point
I = 5.0 V; IO = IO, max; TA = 25 °C)
(V
NH0xxM-L
NH0xxS1R8-L
NH0xxG-L
NH0xxF-L
Output Voltage
(Over all operating input voltage, resistive load, and temperature conditions until end of life; see
NH0xxM-L
NH0xxS1R8-L
NH0xxG-L
NH0xxF-L
Figure 35.)
Output Regulation:
Line (V Load (I Temperature (T
I = 4.5 V to 5.5 V) O = 0 to IO, max)
A = 0 °C to 50 °C)
All All All
Output Ripple and Noise Voltage
(See Figure 34.):
RMS Peak-to-peak (5 Hz to 20 MHz)
External Load Capacitance
All All
All 0 15,000 µF
(See Design Considerations section.)
Output Current
(See Derating Curves Figures 50 and
NH033x-L NH050x-L
51.)
Output Current-limit Inception
O = 90% of VO, set; TQ32 = 80 °C;
(V
All I
see Feature Descriptions section.) Output Short-circuit Current All IO —170—%IO, max Efficiency
I = 5.0 V; IO = IO, max; TA = 25 °C;
(V
see Figure 35.)
NH033M-L
NH033S1R8-L
NH033G-L NH033F-L NH050M-L
NH050S1R8-L
NH050G-L
NH050F-L Switching Frequency All 265 kHz Dynamic Response
O/Δt = 1 A/10 µs, VI = 5.0 V,
(ΔI
A = 25 °C):
T
Load Change from I
O, max:
I
Peak Deviation Settling Time (V
O = 0% to 100% of
O < 10% peak
All All
deviation)
Load Change from I
O, max:
I
Peak Deviation Settling Time (V
O = 100% to 0% of
O < 10% peak
All All
deviation)
V
O, set
VO, set VO, set VO, set
O
V VO VO VO
— — —
— —
O
I IO
O 103 200 %IO, max
η η η η η η η η
— —
— —
1.45
1.74
2.42
3.18
1.43
1.71
2.40
3.16
— — —
— —
0 0
80 82 87 90 77 81 85 89
— —
— —
1.5
1.8
2.5
3.3 —
— — —
0.1
0.1 —
— —
— —
83 85 89 92 81 83 87
90.5
20
200
20
200
1.55
1.86
2.58
3.39
1.58
1.89
2.60
3.44
0.3
0.3 17
25
100
10.0
15.0
— — — — — — — —
— —
— —
mVrms
mVp-p
Vdc Vdc Vdc Vdc
Vdc Vdc Vdc Vdc
%V %VO
mV
A A
% % % % % % % %
mV
µs
mV
µs
O
Lineage Power 3
NH033x-L and NH050x-L Series Power Modules: Data Sheet
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010

General Specifications

Parameter Min Typ Max Unit
Calculated MTBF (I
O = 80% of IO, max; TA = 40 °C) 1,300,000 hours
Weight 14 (0.5) g (oz.)

Cleanliness Requirements

The open frame (no case or potting) power modules meet specification J-STD-001B. These requirements state that any solder balls must be attached and their size should not compromise the minimum electrical spacing of the power module.
The cleanliness designator of the open frame power module is C00 (per J specification).

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions and Design Considerations sections for further information.
Parameter Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VI = 4.5 V to 5.5 V; open collector pnp transistor or equivalent; signal referenced to GND pin; see Figure 38 and Feature Descriptions section.):
Logic Low (ON/OFF pin open)—Module On:
on/off = 0.0 µA
I
on/off = 0.3 V
V
Logic High (V
on/off = 10 mA
I
on/off = 5.5 V
V
Turn-on Time (I
on/off > 2.8 V)—Module Off:
O = IO, max; VO within ±1% of steady
state; see Figures 25—32.)
Output Voltage Adjustment*
(See Feature Descriptions section.):
Output Voltage Remote-sense Range:
O 2.5 V
For V
O < 2.5 V
For V
Output Voltage Set-point Adjustment Range (Trim):
O 2.5 V
For V
O < 2.5 V
For V
Overtemperature Protection (shutdown)
(See Feature Descriptions section.)
on/off
V
Ion/off
Von/off
Ion/off
— —
TRIM
V VTRIM
–0.7
— — —
— —
90
100
— —
— —
3.0
— —
— —
0.3 50
6.0 10 —
10 20
110 120
µA
mA
ms
% V % VO, nom
% VO, nom % VO, nom
TQ32 115 120 °C
V
V
O, nom
Total adjustment of trim and remote sense combined should not exceed 10% for VO 2.5 V or 20% for VO < 2.5 V.
*
4 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules:
March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A

Characteristics Curves

6
5
(A)
4
3
2
INPUT CURRENT, II
1
0
0.5 1.5 2.5
Figure 1. NH033M-L Input Characteristics,
A = 25 °C
T
10
9
(A)
7
6
5
4
3
INPUT CURRENT, II
2
1
0
0.5
Figure 2. NH050M-L Input Characteristics,
A = 25 °C
T
IO = 10 A
1.0 2.0
INPUT VOLTAGE, V
IO = 15 A
1.0 2.0 3.0 4.0
1.5 2.5
INPUT VOLTAGE, V
3.0
3.5 4.0
I (V)
3.5
I (V)
4.5 5.0
4.5
12
10
(A)
8
6
4
INPUT CURRENT, II
2
0
0.5 1.5 2.5
5.50.0
8-2415
Figure 4. NH050S1R8-L Input Characteristics,
T
9
8
7
(A)
6
5
4
3
INPUT CURRENT, II
2
1
0
5.085.50.0
8-2419
Figure 5. NH033G-L Input Characteristics,
T
IO = 15 A
1.0 2.0
A = 25 °C
0.5
A = 25 °C
3.5 4.0
3.0
INPUT VOLTAGE, V
IO = 10 A
1.51.0 3.5
INPUT VOLTAGE, V
I (V)
I (V)
4.5 5.0
4.0
4.5 5.0
5.50.0
8-2420
5.50.0 2.5 3.02.0
8-2414
(A)
I
INPUT CURRENT, I
14
12
10
8
6
4
2
0
0.5 1.0 3.0 3.5 4.0 4.5
A = 25 °C
T
IO = 15 A
2.0 2.51.5 5.5
INPUT VOLTAGE, V
I
(V)
5.00.0
8-2418
7
(A)
INPUT CURRENT, II
6
5
4
3
2
1
0
0.5 1.0 3.0 3.5 4.0 4.5
IO = 10 A
2.0 2.51.5
INPUT VOLTAGE, V
5.00.0
I (V)
Figure 3. NH033S1R8-L Input Characteristics,
A = 25 °C
T
5.5
8-2416
Figure 6. NH050G-L Input Characteristics,
Lineage Power 5
NH033x-L and NH050x-L Series Power Modules: Data Sheet
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Characteristics Curves (continued)
9
8
7
(A)
6
5
4
3
INPUT CURRENT, II
2
1
0

Figure 7. NH033F-L Input Characteristics, TA = 25 °C

14
12
(A)
10
8
6
4
INPUT CURRENT, II
2
0
IO = 10 A
1
0.5 1.0 3.0 3.5 4.0 4.5
2 3 5
INPUT VOLTAGE, VI (V)
IO = 15 A
2.0 2.51.5
INPUT VOLTAGE, V
4
I (V)
5.00.0
60
8-2413(C)
5.5
8-2417(C)
1.6
(V)
OUTPUT VOLTAGE, VO
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0 8 1012 14 16 2426
6
2
4 20 22
0
OUTPUT CURRENT, I
VI = 5.0 (V)
18
O (A)
8-2427(C)

Figure 10. NH050M-L Current Limit, TA = 25 °C

1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
OUTPUT VOLTAGE, V O (V)
0.2
0.0 24 121416
0 810613 57911 13 15 17 20
OUTPUT CURRENT, I
VI = 5.0 V
O
(A)
1819
8-2424(C)

Figure 11. NH033S1R8-L Current Limit, TA = 25 °C

Figure 8. NH050F-L Input Characteristics, TA = 25 °C

1.8
OUTPUT VOLTAGE, V O (V)
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0 0
6
2 4 20 22
8 1012 14 16 2426
OUTPUT CURRENT, I
= 5.0 (V)
VI
18
O (A)
8-2428(C)

Figure 12. NH050S1R8-L Current Limit, TA = 25 °C

OUTPUT VOLTAGE, VO (V)
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0 2 4 12 14 16
0
810613 5 7911131517
OUTPUT CURRENT, I
VI = 5.0 V
(A)
O
18 19
8-2423(C)

Figure 9. NH033M-L Current Limit, TA = 25 °C

6 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules:
March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Characteristics Curves (continued)
2.5
2.0
1.5
1.0
0.5
OUTPUT VOLTAGE, VO (V)
0.0 2 4 12 14 16
0
810613 5 7911131517
OUTPUT CURRENT, I

Figure 13. NH033G-L Current Limit, TA = 25 °C

2.5
2.0
(V)
1.5
1.0
0.5
OUTPUT VOLTAGE, VO
0.0 2
0
64 8101214161820
OUTPUT CURRENT, I
VI = 5.0 V
(A)
O
VI = 5.0 V
22 24
O (A)
18 19
26 28
8-2422(C)
8-2426(C)
3.5
(V)
OUTPUT VOLTAGE, V O
3.0
2.5
2.0
1.5
1.0
0.5
0.0 2
0
64 8 1012 14161820
OUTPUT CURRENT, I
VI = 5.0 V
22 24
O (A)
8-2425(C)

Figure 16. NH050F-L Current Limit, TA = 25 °C

86.0
85.5 VI = 4.5 V
85.0
84.5 VI = 5.0 V
84.0
83.5
EFFICIENCY, η (%)
83.0
VI = 5.5 V
82.5
82.0
12 6789
OUTPUT CURRENT, I
O
(A)
100 4 53
8-2431(C)

Figure 17. NH033M-L Efficiency, TA = 25 °C

Figure 14. NH050G-L Current Limit, TA = 25 °C

86
3.5
3.0 VI = 5 V
85
84
VI = 4.5 V
I = 5.0V
V
V
I = 5.5 V
2.5
83
82
EFFICIENCY, η (%)
81
80
1 3 11 13
0 7 95 152 4 6 8 10 12 14
OUTPUT CURRENT, I
O (A)

Figure 18. NH050M-L Efficiency, TA = 25 °C

8-2435(C)
OUTPUT VOLTAGE, VO (V)
2.0
1.5
1.0
0.5
0.0
2 4 12 14 16
0
81061 3 5 7 9 11131517
OUTPUT CURRENT, I
(A)
O
1819
8-2421(C)

Figure 15. NH033F-L Current Limit, TA = 25 °C

Lineage Power 7
NH033x-L and NH050x-L Series Power Modules: Data Sheet
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Characteristics Curves (continued)
87.5
87.0
86.5
86.0
85.5
85.0
EFFICIENCY, η (%)
84.5
84.0

Figure 19. NH033S1R8-L Efficiency, TA = 25 °C

87.0
86.5
86.0
85.5
85.0
84.5
84.0
EFFICIENCY, η (%)
83.5
83.0
82.5
82.0
VI = 4.5 V
VI = 5.0 V
VI = 5.5 V
12 6789
VI = 4.5 V
VI = 5.0 V
VI = 5.5 V
1 3 11 13
0 7 95 152 4 6 8 10 12 14
4 53
OUTPUT CURRENT, I
OUTPUT CURRENT, I
O (A)
O
(A)
100
8-2432(C)
8-2436(C)
91
VI = 4.5 V
90
VI = 5.0 V
VI = 5.5 V
89
88
87
EFFICIENCY, η (%)
86
85
1 3 11 13
0 7 95 152 4 6 8 10 12 14
OUTPUT CURRENT, I
O (A)

Figure 22. NH050G-L Efficiency, TA = 25 °C

93.0 VI = 4.5 V
92.5
92.0
(%)
EFFICIENCY, η
91.5
91.0
VI = 5.0 V
VI = 5.5 V
90.5
90.5
12 6789
4 53
OUTPUT CURRENT, I
O (A)

Figure 23. NH033F-L Efficiency, TA = 25 °C

8-2434(C)
100
8-2429(C)

Figure 20. NH050S1R8-L Efficiency, TA = 25 °C

93.0
92.5
VI = 4.5 V
I = 5.0 V
V
92.0
V
I = 5.5 V
91.5
91.0
90.5
90.0
EFFICIENCY, η (%)
89.5
89.0
88.5
88.0 1 3 11 13
0 7 95 152 4 6 8 10 12 14
OUTPUT CURRENT, I
O (A)

Figure 24. NH050F-L Efficiency, TA = 25 °C

8-2433(C)
EFFICIENCY, η (%)
90.5
90.0
89.5
89.0
88.5
88.0
87.5
87.0
VI = 4.5 V
VI = 5.0 V
VI = 5.5 V
12 6789
0
4 53 10
OUTPUT CURRENT, I
O
(A)
8-2430(C)

Figure 21. NH033G-L Efficiency, TA = 25 °C

8 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules: March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Characteristics Curves (continued)
V)
ON/OFF (
V
REMOTE ON/OFF,
(1 V/div.)
OUTPUT VOLTAGE, VO (V)
TIME, t (500 µs/div)TIME, t (500 µs/div)
8-2439(C)
Figure 25. NH033M-L Typical Start-Up from Remote
On/Off, V
I = 5 V, IO = 10 A
ON/OFF (V)
V
REMOTE ON/OFF,
O (V)
(1 V/div.)
OUTPUT VOLTAGE, V
TIME, t (500 µs/div)TIME, t (500 µs/div)
Figure 27. NH033S1R8-L Typical Start-Up from
Remote On/Off, V
(V)
I = 5 V, IO = 10 A
8-2440(C)
(V)
ON/OFF
V
REMOTE ON/OFF,
(V)
O
(500 mV/div.)
OUTPUT VOLTAGE, V
TIME, t (500 µs/div)TIME, t (500 µs/div)
8-2442(C)
Figure 26. NH050M-L Typical Start-Up from Remote
On/Off, V
I = 5 V, IO = 15 A
ON/OFF
V
REMOTE ON/OFF,
(V)
O
(1 V/div.)
OUTPUT VOLTAGE, V
TIME, t (500 µs/div)TIME, t (500 µs/div)
Figure 28. NH050S1R8-L Typical Start-Up from
Remote On/Off, V
I = 5 V, IO = 15 A
8-2452(C)
Lineage Power 9
NH033x-L and NH050x-L Series Power Modules: Data Sheet 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Characteristics Curves (continued)
V)
VON/OFF (
REMOTE ON/OFF,
(1 V/div.)
OUTPUT VOLTAGE, VO (V)
TIME, t (500 µs/div)TIME, t (500 µs/div)
8-2438(C)
Figure 29. NH033G-L Typical Start-Up from Remote
On/Off, V
I = 5 V, IO = 10 A
ON/OFF (V)
V
REMOTE ON/OFF,
O (V)
(1 V/div.)
OUTPUT VOLTAGE, V
TIME, t (500 µs/div)
8-2437(C)
Figure 31. NH033F-L Typical Start-Up from Remote
On/Off, V
V)
I = 5 V, IO = 10 A
ON/OFF (V)
V
REMOTE ON/OFF,
(1 V/div.)
OUTPUT VOLTAGE, VO (V)
TIME, t (500 µs/div)TIME, t (500 µs/div)
8-2443(C)
Figure 30. NH050G-L Typical Start-Up from Remote
On/Off, V
I = 5 V, IO = 15 A
VON/OFF (
REMOTE ON/OFF,
(1 V/div.)
OUTPUT VOLTAGE, VO (V)
TIME, t (500 µs/div)TIME, t (500 µs/div)
8-2441(C)
Figure 32. NH050F-L Typical Start-Up from Remote
On/Off, V
I = 5 V, IO = 15 A
1010 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules: March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A

Test Configurations

Note: Input reflected-ripple current is measured with a simulated
Note: Use a 0.1 µF ceramic capacitor and a 1,000 µF aluminum or
TO OSCILLOSCOPE
CURRENT
L
TEST
500 µH
S
220 µF
C
BATTERY
ESR < 0.1 Ω @ 20 ˚C, 100 kHz
source impedance of 500 nH. Capacitor C
PROBE
CI 470 µF
ESR < 0.2 Ω
@ 100 kHz
S offsets possible
battery impedance. Current is measured at the input of the module.

Figure 33. Input Reflected-Ripple Test Setup

COPPER STRIP
VO
1.0 µF
GND
1000 µF
SCOPE
tantalum capacitor (ESR = 0.05 ¾ @ 100 kHz). Scope mea­surement should be made using a BNC socket. Position the load between 50 mm and 80 mm (2 in. and 3 in.) from the module.
RESISTIVE LOAD
I
(+)
V
GND
8-203(C).h
8-513(C).r

Design Considerations

Input Source Impedance

The power module should be connected to a low ac­impedance input source. Highly inductive source impedances can affect the stability of the NH033x-L and NH050x-L Series Power Modules. Adding external capacitance close to the input pins of the module can reduce the ac impedance and ensure system stability. The minimum recommended input capacitance (C a 470 µF electrolytic capacitor with an ESR ð 0.02 Ω @ 100 kHz. Verify the quality and layout of these capaci­tors by ensuring that the ripple across the module input pins is less than 1 Vp-p at I
O = IO, max. (See Figures 33,
36, and 37.)
The 470 µF electrolytic capacitor (C
1) should be added
across the input of the NH033x-L or NH050x-L to ensure stability of the unit. The electrolytic capacitor should be selected for ESR and RMS current ratings to ensure safe operation in the case of a fault condition. The input capacitor for the NH033x-L and NH050x-L series should be rated to handle 10 Arms.
When using a tantalum input capacitor, take care not to exceed the tantalum capacitor power rating because of the capacitor’s failure mechanism (for example, a short circuit).
TO OSCILLOSCOPE
CURRENT
SOURCE
PROBE
L
1 µH (MAX)
1) is
V
I
Figure 34. Peak-to-Peak Output Noise
Measurement Test Setup
CONTACT AND
DISTRIBUTION LOSSES
IO
SUPPLY
V I VO
II
GND
SENSE(+)
SENSE(-)
LOAD
SUPPLY
Figure 36. Setup with External Capacitor to Reduce
Input Ripple Voltage
C
1
470 µF
+
2
C 10 µF (MAX)
GND
8-1215(C).a
To reduce the amount of ripple current fed back to the
CONTACT RESISTANCE
8-1173(C).a
Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance.
O IO×
V
η
------------------------
VI II×
x100= %
input supply (input reflected-ripple current), an external input filter can be added. Up to 10 µF of ceramic capacitance (C
2) may be externally connected to the
input of the NH033x-L or NH050x-L, provided the source inductance (L
SOURCE) is less than 1 µH (see
Figure 36).
Figure 35. Output Voltage and Efficiency
Measurement Test Setup
Lineage Power 11
NH033x-L and NH050x-L Series Power Modules: Data Sheet 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Design Considerations (continued)

Input Source Impedance (continued)

To further reduce the input reflected ripple current, a filter inductor (L supply and the external input capacitors (see Figure
37). The filter inductor should be rated to handle the maximum power module input current of 10 Adc for the NH033x-L and 16 Adc for the NH050x-L.
If the amount of input reflected-ripple current is unac­ceptable with an external L-C filter, more capacitance may be added across the input supply to form a C-L-C filter. For best results, the filter components should be mounted close to the power module.
TO OSCILLOSCOPE
Figure 37. Setup with External Input Filter to
FILTER) can be connected between the
CURRENT PROBE
L
SOURCE
SUPPLY
L
FILTER
+
C
470 µF
1
C
2
Reduce Input Reflected-Ripple Current and Ensure Stability
V
I
GND
8-1216(C).a

Safety Considerations

For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 60950, CSA C22.2 No. 60950-00, and VDE 0805 (IEC60950).
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements.
The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a maxi­mum 20 A normal-blow fuse in the ungrounded lead.

Feature Descriptions

Overcurrent Protection

To provide protection in a fault condition, the unit is equipped with internal overcurrent protection. The unit operates normally once the fault condition is removed.
Under some extreme overcurrent conditions, the unit may latch off. Once the fault is removed, the unit can be reset by toggling the remote on/off signal for one second or by cycling the input power.

Output Capacitance

The NH033x-L and NH050x-L Series Power Modules can be operated with large values of output capaci­tance. In order to maintain stability, choose a capacitor bank so that the product of their capacitance and ESR is greater than 50 x 10 50 x 10
–6
). For complex or very low ESR filters, consult
the Technical Support for stability analysis.
–6
(e.g., 1,000 µF x 0.05 Ω =

Remote On/Off

To turn the power module on and off, the user must supply a switch to control the voltage at the ON/OFF
on/off). The switch should be an open collector pnp
pin (V transistor connected between the ON/OFF pin and the
I pin or its equivalent (see Figure 38).
V
During a logic low when the ON/OFF pin is open, the power module is on and the maximum V
on/off generated
by the power module is 0.3 V. The maximum allowable leakage current of the switch when V
I = 5.5 V (Vswitch = 5.2 V) is 50 µA.
V
During a logic high, when V
on/off = 2.8 V to 5.5 V, the
power module is off and the maximum I
on/off = 0.3 V and
on/off is 10 mA.
The switch should maintain a logic high while sourcing 10 mA.
Leave the remote ON/OFF pin open if not using that feature.
The module has internal capacitance to reduce noise at the ON/OFF pin. Additional capacitance is not gen­erally needed and may degrade the start-up character­istics of the module.
1212 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules: March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Feature Descriptions (continued)

Remote On/Off (continued)

CAUTION: Never ground the ON/OFF pin. Ground-
ing the ON/OFF pin disables an impor­tant safety feature and may damage the module or the customer system.
V
I
ON/OFF
GND
switch
V
V
on/off
+
I
on/off
+

Figure 38. Remote On/Off Implementation

Remote Sense

Remote sense minimizes the effects of distribution losses by regulating the voltage at the remote-sense connections. The voltage between the remote-sense pins and the output pins must not exceed the output voltage sense range given in the Feature Specifications table.
The voltage between the V exceed 110% of V
O, nom for VO < 2.5 V. This limit includes any increase
V
O, nom for VO 2.5 V or 120% of
in voltage due to remote-sense compensation and out­put voltage set-point adjustment (trim), see Figure 39.
O and GND pins must not
Vo
8-1175(C).a

Output Voltage Set-Point Adjustment (Trim)

Output voltage set-point adjustment allows the output voltage set point to be increased or decreased by con­necting an external resistor between the TRIM pin and either the SENSE(+) pin (decrease output voltage) or SENSE(–) pin (increase output voltage). The trim range for modules that produce 2.5 V ±10% of V duce less than 2.5 V
O, nom. The trim range for modules that pro-
O is +20%, –0%.
Connecting an external resistor (R TRIM and SENSE(+) pin decreases the output voltage set point as defined in the following equation.
For the F (3.3 V
Rtrim-down
For the G (2.5 V
R
trim-down
O) module:
18.23
⎛⎞
------------------------------47.2
⎝⎠
O VO adj,
V
O) module:
6.98
⎛⎞
------------------------------24
⎝⎠
O VO adj,
V
Note: Output voltages below 2.5 V cannot be trimmed
down.
Connecting an external resistor (R TRIM and SENSE(–) pins increases the output voltage set point to V
For the G (2.5 V
R
trim-up
O, adj as defined in the following equation.
O) module:
28
⎛⎞
------------------------------10
⎝⎠
O adj, VO
V
For all other modules:
28
R
trim-up
⎛⎞
------------------------------33.2
⎝⎠
O adj, VO
V
Leave the TRIM pin open if not using that feature.
O or greater is
trim-down) between the
kΩ=
kΩ=
trim-up) between the
kΩ=
kΩ=
If not using the remote-sense feature to regulate the out­put at the point of load, connect SENSE(+) to V
O and

Overvoltage Protection

SENSE(–) to GND at the module.
Overvoltage protection is not provided in the power
SENSE(+)
SENSE(-)
V
II
CONTACT
RESISTANCE
SUPPLY LOAD
VO
I
GND
IO
CONTACT AND
DISTRIBUTION LOSSES
8-651(C).i
module. External circuitry is required to provide over­voltage protection.
Figure 39. Effective Circuit Configuration for
Single-Module Remote-Sense Operation
Lineage Power 13
NH033x-L and NH050x-L Series Power Modules: Data Sheet 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Feature Descriptions (continued)

Overtemperature Protection

To provide additional protection in a fault condition, the unit is equipped with a nonlatched thermal shutdown circuit. The shutdown circuit engages when Q32 exceeds approximately 120 °C. The unit attempts to restart when Q32 cools down. The unit cycles on and off if the fault condition continues to exist. Recovery from shutdown is accomplished when the cause of the overheating condition is removed.

Thermal Considerations

The power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radia­tion to the surrounding environment.
The thermal data presented is based on measure­ments taken in a wind tunnel. The test setup shown in Figure 40 was used to collect data for Figures 50 and
51. Note that the airflow is parallel to the long axis of the module. The derating data applies to airflow along either direction of the module’s long axis.
The module runs cooler when it is rotated 90° from the direction shown in Figure 40. This thermally preferred orientation increases the maximum ambient tempera­tures 4 °C to 5 °C from the maximum values shown in Figures 50 and 51.
Proper cooling can be verified by measuring the power module’s temperature at lead 7 of Q32 as shown in Figure 41.
Q32
LEAD #7
8-1149(C).b

Figure 41. Temperature Measurement Location

The temperature at this location should not exceed 115 °C at full power. The output power of the module should not exceed the rated power.

Convection Requirements for Cooling

To predict the approximate cooling needed for the mod­ule, determine the power dissipated as heat by the unit for the particular application. Figures 42 through 49 show typical power dissipation for the module over a range of output currents.
3.5
3.0
(W)
203.2 (8.0)
25.4 (1.0)
POWER MODULE
AIRFLOW
AIR VELOCITY AND AMBIENT TEMPERATURE MEASURED HERE
2.5
2.0
1.5
1.0
POWER DISSIPATION, PD
0.5
12 6789
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
4 53
OUTPUT CURRENT, I
100
O (A)
8-2446(C)
Figure 42. NH033M-L Typical Power Dissipation vs.
A = 25 °C
Note: Dimensions are in millimeters and (inches).
76.2 (3.0)
Output Current, T
8-1199(C).a

Figure 40. Thermal Test Setup

1414 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules: March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Thermal Considerations (continued)
Convection Requirements for Cooling
(continued)
6.0
5.5
5.0
(W)
4.5
4.0
3.5
3.0
2.5
2.0
1.5
POWER DISSIPATION, PD
1.0
0.5 1 3 11 13
0 7 95 152 4 6 8 10 12 14
Figure 43. NH050M-L Typical Power Dissipation vs.
Output Current, T
3.5
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
OUTPUT CURRENT, I
A = 25 °C
O (A)
8-2450(C)
6.0
5.5
5.0
(W)
D
4.5
4.0
3.5
3.0
2.5
2.0
1.5
POWER DISSIPATION, P
1.0
0.5 1 3 11 13
0 7 95 152 4 6 8 10 12 14
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
OUTPUT CURRENT, I
O
(A)
8-2451(C)
Figure 45. NH050S1R8-L Typical Power Dissipation
A = 25 °C
(W)
vs. Output Current, T
3.5
3.0
2.5
2.0
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
3.0
(W)
2.5
2.0
1.5
1.0
POWER DISSIPATION, PD
0.5 12 6789
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
4 53
OUTPUT CURRENT, I
100
O (A)
8-2447(C)
Figure 44. NH033S1R8-L Typical Power Dissipation
vs. Output Current, T
A = 25 °C
1.5
1.0
POWER DISSIPATION, P D
0.5 12 6789
4 53
OUTPUT CURRENT, I
O (A)
8-2445(C)
100
Figure 46. NH033G-L Typical Power Dissipation vs.
Output Current, T
A = 25 °C
Lineage Power 15
NH033x-L and NH050x-L Series Power Modules: Data Sheet 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010
Thermal Considerations (continued)
Convection Requirements for Cooling
(continued)
6.0
5.5
5.0
(W)
D
4.5
4.0
3.5
3.0
2.5
2.0
1.5
POWER DISSIPATION, P
1.0
0.5 1 3 11 13
0 7 95 152 4 6 8 10 12 14
Figure 47. NH050G-L Typical Power Dissipation vs.
3.5
3.0
(W)
2.5
2.0
1.5
1.0
POWER DISSIPATION, PD
0.5
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
O
OUTPUT CURRENT, I
Output Current, T
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
12 6789
A = 25 °C
4 53
(A)
8-2449(C)
100
6.0
5.5
5.0
(W)
D
4.5
4.0
3.5
3.0
2.5
2.0
1.5
POWER DISSIPATION, P
1.0
0.5 1 3 11 13
0 7 95 152 4 6 8 10 12 14
VI = 5.5 V
VI = 5.0 V
VI = 4.5 V
OUTPUT CURRENT, I
O
(A)
8-2448(C)
Figure 49. NH050F-L Typical Power Dissipation vs.
Output Current, T
A = 25 °C
With the known power dissipation and a given local ambient temperature, the minimum airflow can be cho­sen from the derating curves in Figures 50 and 51.
4
TYPICAL 5.5 VI,
OUT DISSIPATION
10 A
3
2
1
POWER DISSIPATION, PD (W)
0
0 25 45 55 125
NATURAL
CONVECTION
0.5 m/s (100 ft./min.)
1.0 m/s (200 ft./min.)
1.5 m/s (300 ft./min.)
2.0 m/s (400 ft./min.)
3.0 m/s (600 ft./min.)
35 65
AMBIENT TEMPERATURE, T
TYPICAL 5.0 VI,
10 A
OUT DISSIPATION
75 85 95 105
A (˚C)
115
8-1425(C).c
OUTPUT CURRENT, I
O (A)
8-2444(C)
Figure 50. NH033x-L Power Derating vs. Local
Ambient Temperature and Air Velocity
Figure 48. NH033F-L Typical Power Dissipation vs.
Output Current, T
A = 25 °C
1616 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules: March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A
Thermal Considerations (continued)
Convection Requirements for Cooling
(continued)
6
5
4
NATURAL
CONVECTION
3
0.5 m/s (100 ft./min.)
1.0 m/s (200 ft./min.)
1.5 m/s (300 ft./min.)
2
2.0 m/s (400 ft./min.)
POWER DISSIPATION, PD (W)
3.0 m/s (600 ft./min.)
1
0
5 15 35 45 115
25 55
AMBIENT TEMPERATURE, T
65 75 85 95 105
TYPICAL 5.5 VI,
15 AOUT DISSIPATION
TYPICAL 5.0 VI,
15 AOUT
DISSIPATION
A (˚C)
For example, if the NH050F-L dissipates 4 W of heat, the minimum airflow in a 65 °C environment is 1 m/s (200 ft./min.).
Keep in mind that these derating curves are approxi­mations of the ambient temperatures and airflows required to keep the power module temperature below its maximum rating. Once the module is assembled in the actual system, the module’s temperature should be checked as shown in Figure 41 to ensure it does not exceed 115 °C.
8-1426(C).b
Figure 51. NH050x-L Power Derating vs. Local
Ambient Temperature and Air Velocity
Lineage Power 17
NH033x-L and NH050x-L Series Power Modules: Data Sheet
0
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A March 2010

Outline Diagram

Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.), x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.).
Top View
Side View
25.4
(1.00)
SQUARE PIN
0.64 x 0.64
(0.025 x 0.025)
69.9 (2.75)
5.84 (0.230)
LABEL*
25.4
(1.00)
8.6 (0.34) MAX
Bottom View
48.3 (1.90)
45.7 (1.80)
43.2 (1.70)
40.6 (1.60)
2.54 (0.100)
* Label includes product designation and date code.
17.3
(0.68)
1.8 (0.07)
(0.100)
2.54
5.08
(0.200)
(0.300)
7.62
17.8
(0.70)
20.3
(0.8
8-1176(C).b
18 Lineage Power
Data Sheet NH033x-L and NH050x-L Series Power Modules:
2
0
March 2010 5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 A

Recommended Hole Pattern

Dimensions are in millimeters and (inches).
Tolerances: x.xx mm ± 0.13 mm (x.xxx in. ± 0.005 in.).
PLATED HOLE SIZE
1.32 (0.052)
25.9
(1.02)
MAX
70.4 (2.77) MAX
J2
14
58
40.64 (1.600)
43.18 (1.700)
45.72 (1.800)
48.26 (1.900)
2.54 (0.100)
54
81
J1
2.54
(0.100)
2.03
(0.080)
17.53 (0.690)
7.62
(0.300)
(0.700)
5.08
(0.200)
PinFunctionPinFunction
J1 - 1 Remote On/Off J2 - 1 SENSE (–) J1 - 2 No Connection J2 - 2 SENSE (+) J1 - 3 TRIM J2 - 3 V
O
J1 - 4 GND J2 - 4 VO J1 - 5 GND J2 - 5 VO J1 - 6 VI J2 - 6 VO J1 - 7 VI J2 - 7 GND J1 - 8 V
I J2 - 8 GND
17.78
20.3
(0.80
8-1176(C).b
Lineage Power 19
NH033x-L and NH050x-L Series Power Modules: Data Sheet
Wor ld Wide Headqu arters L ine age P ower C orp ora tion
601 Shiloh Road, Plano, TX 75074, USA +1-800-526-7 819 (Outside U.S.A.: +1-97 2-244 -9428)
www .linea gepo wer .com e-ma il: tec hs uppor t1@ lin ea gep ower .c om
A s ia -P a cific Hea dquarter s
Tel: +65 6593 7211
E urope, M iddle-E a s t an d Afr ica Headquarter s
Tel: +49 898 780 672 80
Indi a H eadquarte rs
Tel: +91 80 28411633
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a res ult of their use or application. No rights under any pate nt accompany the sale of any such product(s) or information.
Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents.
© 2009 Lineage Power Corporation, (Plano, Texas) All Inte rnational Rights Reserved.
5 Vdc Input; 1.2 Vdc to 3.3 Vdc Output; 10 A and 15 March 2010

Ordering Information

Please contact your Lineage Power Account Manager or Field Application Engineer for pricing and availability.
Ta
ble 3. Device Codes
Input Vo
ltage Output Voltage Output Power Device Code Comcode
5 V 1 5 V 1. 5 V 2.5 V 25 W N 5 V 3 5 V 1 5 V 1. 5 V 2 5 V 3
le 4. Device Options
Tab
Tight to
Sho
rt pins: 2.79 mm ± 0.25 mm
0 in. ± 0.010 in.)
(0.11
.5 V 15 W NH033M-L 107993685
8 V 18 W NH033S1R8-L 107940306
.3 V 33 W NH033F-L 107859928 .5 V 22.5 W NH050M-L 107993693
8 V 27 W NH050S1R8-L 107940314 .5 V 37.5 W NH050G-L 107917130 .3 V 50 W NH050F-L 107917148
Option S
uffix
lerance output 2
H033G-L 107917122
8
April 2008
FDS01-070EPS (Replaces FDS01-069EPS)
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