Page 1
Data Sheet
December 6, 2010
Naos Raptor 6A: Non-Isolated DC-DC Power Modules
4.5Vdc –14Vdc input; 0.59Vdc to 6Vdc Output; 6A Output Current
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Industrial Applications
Features
Compliant to RoHS EU Directive 2002/95/EC (Z
versions)
Compatible in a Pb-free or SnPb wave-soldering
environment (Z versions)
Wide Input voltage range (4.5Vdc-14Vdc)
Output voltage programmable from 0.59 Vdc to 6Vdc
via external resistor
Tunable Loop
response
Fixed switching frequency
Output overcurrent protection (non-latching)
Over temperature protection
Remote On/Off
Cost efficient open frame design
Small size: 10.4 mm x 16.5 mm x 7.84 mm
(0.41 in x 0.65 in x 0.31 in)
Wide operating temperature range (-40°C to 85°C)
UL* 60950-1Recognized, CSA
03 Certified, and VDE
Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
TM
to optimize dynamic output voltage
†
‡
0805:2001-12 (EN60950-1)
C22.2 No. 60950-1-
Description
The Naos Raptor 6A SIP power modules are non-isolated dc-dc converters in an industry standard package that
can deliver up to 6A of output current with a full load efficiency of 91.5% at 3.3Vdc output voltage (V
These modules operate over a wide range of input voltage (V
output voltage from 0.59Vdc to 6Vdc, programmable via an external resistor. Features include remote On/Off,
adjustable output voltage, over current and over temperature protection. A new feature, the Tunable Loop
the user to optimize the dynamic response of the converter to match the load.
* UL is a re gistered trademark of Underwriters Laboratories, Inc.
†
CSA is a reg istered trademark of Canadian Standards Assoc iation.
‡
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Orga nization of Standards
= 4.5Vdc-14Vdc) and provide a precisely regulated
IN
Document No: DS06-125 ver. 1.12
PDF name: NSR006A0X_ds.pdf
IN = 12Vdc).
TM
, allows
Page 2
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Operating Ambient Temperature All T
IN
A
-0.3 15 Vdc
-40 85 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 4.5 12 14 Vdc
Maximum Input Current All I
(VIN=4.5V to 14V, IO=I
)
O, max
Input No Load Current
(VIN = 9Vdc, IO = 0, module ON) V
(VIN = 12Vdc, IO = 0, module ON) V
= 0.6 Vdc I
O,set
= 5.0Vdc I
O,set
Input Stand-by Current All I
IN,max
IN,No load
IN,No load
IN,stand-by
(VIN = 12Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
14V
= I
, IO
; See Test Configurations)
Omax
=0 to
IN
All 35 mAp-p
Input Ripple Rejection (120Hz) All 50 dB
5.5 Adc
30 mA
50 mA
1 mA
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Page 3
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.5% tolerance
for external resistor used to set output voltage)
Output Voltage All V
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
Adjustment Range
Selected by an external resistor
Output Regulation (for Vo ≥ 2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
to I
) All -0.2
IN, max
) All
O, max
All V
All V
O, set
O, set
O
-1.5 +1.5 % V
-3.0
⎯
+3.0 % V
0.59 6 Vdc
O, set
O, set
⎯
⎯
+0.2 % V
0.8 % V
O, set
O, set
Output Regulation (for Vo <2.5Vdc)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
to I
) All -5
IN, max
) All
O, max
⎯
⎯
+5 mV
20 mV
Output Ripple and Noise on nominal output
(VIN=V
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 0.59Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 1.2Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 1.8Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 2.5Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 3.3Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 5.0Vdc
Peak-to-Peak (5Hz to 20MHz bandwidth) VO = 6.0Vdc
External Capacitance1
Without the Tunable Loop
ESR ≥ 1 mΩ All C
With the Tunable Loop
ESR ≥ 0.15 mΩ All C
ESR ≥ 10 mΩ All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency (VIN= 9Vdc) V
VIN= 12Vdc, TA=25°C V
IO=I
V
V
V
V
Switching Frequency All f
IN, nom
O, max , VO
and IO=I
= V
to I
O, min
TM
V
O,set
Cout = 0.0μF)
O, max
TM
= 0.59Vdc η 71.8 %
O,set
= 1.2Vdc η 81.6 %
O, set
= 1.8Vdc η 86.7 %
O,set
= 2.5Vdc η 89.7 %
O,set
= 3.3Vdc η 91.9 %
O,set
= 5.0Vdc η 94.2 %
O,set
= 6.0Vdc η 95.1 %
O,set
O, max
O, max
O, max
o
O, lim
O, s/c
sw
⎯
⎯
⎯
⎯
⎯
⎯
⎯
20 mV
23 mV
25 mV
30 mV
40 mV
50 mV
60 mV
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
0
0
0
⎯
⎯
⎯
200 μF
1000 μF
5000 μF
0 6 Adc
150 % I
o,max
9.3 Adc
⎯
600
⎯
kHz
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as
getting the best transient response. See the Tunable Loop
TM
section for details.
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Page 4
Data Sheet
)
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (VIN=12V, VO=5Vdc, IO=0.8I
Telcordia Method
Weight
, TA=40°C) Per
O, max
8,727,077 Hours
⎯
2.9 (0.10)
⎯
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal interface
(VIN=V
signal referenced to GND)
Logic High (On/Off pin open - Module ON)
Input High Current All IIH ― 0.5 mA
Input High Voltage All VIH 1.0 ― 12 V
Logic Low (Module Off)
Input Low Current All IIL ― ― 200
Input Low Voltage All VIL -0.3 ― 0.4 V
Turn-On Delay and Rise Times
(IO=I
Case 1: On/Off input is enabled and then
input power is applied (delay from instant at which
V
Case 2: Input power is applied for at least one second
and then On/Off input is set enabled (delay from
instant at which On/Off is enabled until Vo=10% of Vo,
set
Output voltage Rise time (time for Vo to rise from 10%
of V
Output voltage overshoot 0.5 % V
IO= I
Overtemperature Protection All
Input Undervoltage Lockout
to V
IN, min
O, max , VIN
=V
IN
IN, min
o,set to 90% of Vo, set)
; VIN = V
O, max
Turn-on Threshold All
Turn-off Threshold All
; Open collector or equivalent
IN, max
= V
until Vo=10% of Vo,set)
to within ±1% of steady state)
IN, nom, Vo
IN, min
to V
, TA = 25 oC
IN, max
All Tdelay 2 3 msec
All Tdelay 2 3 msec
All Trise
3 5 msec
120 ºC
4.2 Vdc
4.1 Vdc
μA
O, set
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Page 5
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves
The following figures provide typical characteristics for the Naos Raptor 6A module at 0.6Vout and at 25ºC.
82
7
80
78
76
74
72
EFFICIENCY, η (%)
70
0123456
Vin = 4.5V
Vin = 6V
Vin = 9V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 3. Typical output ripple and noise (V
I
o,max).
IN = 9V, Io =
6
NC
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
Figure 2. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 4. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=9V.
(V) (200mV/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (200mV/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 6. Typical Start-up Using Input Voltage (V
9V, I
o = Io,max).
IN =
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Page 6
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 6A module at 1.2Vout and at 25ºC.
95
7
90
85
80
75
Vin = 4.5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0123456
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 9. Typical output ripple and noise (V
I
o,max).
IN = 12V, Io =
6
NC
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
Figure 8. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 10. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (500mV/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (500mV/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 12. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
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IN =
Page 7
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 6A module at 1.8Vout and at 25ºC.
95
7
90
85
80
75
Vin = 4.5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0123456
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 73. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 15. Typical output ripple and noise (V
= I
o,max).
IN = 12V, Io
6
NC
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
Figure 14. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 16. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (1V/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (1V/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 18. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
IN =
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Page 8
Data Sheet
(
)
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 6A module at 2.5Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0123456
Vin = 4.5V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 19. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 21. Typical output ripple and noise (V
= I
o,max).
IN = 12V, Io
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
0.5m/s
100LFM
NC
Figure 20. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 22. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (1V/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (1V/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 24. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
IN =
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Page 9
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves
The following figures provide typical characteristics for the Naos Raptor 6A module at 3.3Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0123456
Vin = 4.5V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 25. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 27. Typical output ripple and noise (V
= I
o,max).
IN = 12V, Io
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 4 5 55 65 75 85
0.5m/s
(100LFM)
NC
Figure 26. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (5Adiv) V
O
I
Figure 28. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (1V/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 29. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (1V/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 30. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
IN =
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Page 10
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 6A module at 5Vout and at 25ºC.
100
95
90
85
80
75
EFFICIENCY, η (%)
70
0123456
Vin = 6V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 31. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 33. Typical output ripple and noise (V
= I
o,max).
IN = 12V, Io
7
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 45 55 65 75 85
0.5m/s
(100LFM)
NC
Figure 32. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 34. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (2V/div)
O
(V) (5V/div) V
ON/OFF
ON/OFF VOLTAGE OUTPUT VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 35. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (2V/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 36. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
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IN =
Page 11
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Characteristic Curves
The following figures provide typical characteristics for the Naos Raptor 6A module at 6Vout and at 25ºC.
100
7
95
90
85
80
75
EFFICIENCY, η (%)
70
0123456
Vin = 7V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 37. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 39. Typical output ripple and noise (V
= I
o,max).
IN = 12V, Io
6
5
4
3
OUTPUT CURRENT, Io (A)
25 35 4 5 55 65 75 85
0.5m/s
(100LFM)
NC
Figure 38. Derating Output Current versus Ambient
Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (2Adiv) V
O
I
Figure 40. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.
(V) (2V/div)
O
ON/OFF VOLTAGE OUTPUT VOLTAGE
(V) (5V/div) V
ON/OFF
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 41. Typical Start-up Using On/Off Voltage (Io =
I
o,max).
(V) (2V/div)
O
(V) (5V/div) V
IN
INPUT VOLTAGE OUTPUT VOLTAGE
V
Figure 42. Typical Start-up Using Input Voltage (V
12V, I
o = Io,max).
IN =
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Page 12
Data Sheet
December 6, 2010
Naos Raptor 6A: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct ance (L
possible battery impedance. Measure current as shown
above.
) of 1μH. Capacit or CS offsets
TEST
Figure 43. Input Reflected Ripple Current Test
Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 44. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
R
contact
distribution
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If socket s are us ed then
Kelvin conn ections are requir ed at the modu le termi nals
to avoid measur ement err ors due to soc ket contact
resistance.
VIN(+)
V
IN
COM
Figure 45. Output Voltage and Efficiency Test Setup.
V
. I
O
Efficiency
=
η
VIN. I
O
IN
10uF
V
COM
O
CURRENT PROBE
CIN
2x100μF
Tantalum
SCOPE
V
O
x 100 %
VIN(+)
COM
RESISTIVE
LOAD
R
contactRdistribution
R
contactRdistribution
R
LOAD
Design Considerations
Input Filtering
The Naos Raptor 6A module should be connected to
a low-impedance source. A highly inductive source
can affect the stability of the module. An input
capacitance must be placed directly adjacent to the
input pin of the module, to minimize input ripple
voltage and ensure module stability.
To minimize input voltage ripple, low-ESR ceramic or
polymer capacitors are recommended at the input of the
module. Figure 46 shows the input ripple voltage for
various output voltages at 6A of load current with 1x22
µF or 2x22 µF ceramic capacitors and an input of 12V.
160
140
120
100
80
60
40
20
0
Input Ripple Voltage (mVp-p)
0.51 1.52 2.53 3.54 4.55
Output Voltage (Vdc)
Figure 46. Input ripple voltage for various output
voltages with 1x22 µF or 2x22 µF ceramic
capacitors at the input (6A load). Input voltage is
12V.
Output Filtering
The Naos Raptor 6A modules are designed for low
output ripple voltage and will meet the maximum output
ripple specification with no external capacitors.
However, additional output filtering may be required by
the system designer for a number of reasons. First,
there may be a need to further reduce the output ripple
and noise of the module. Second, the dynamic
response characteristics may need to be customized to
a particular load step change.
To reduce the output ripple and improve the dynamic
response to a step load change, additional capacitance
at the output can be used. Low ESR ceramic and
polymer are recommended to improve the dynamic
response of the module. Figure 47 provides output
ripple information for different external capacitance
values at various Vo and for a load current of 6A. For
stable operation of the module, limit the capacitance to
less than the maximum output capacitance as specified
in the electrical specification table. Optimal
1x22uF
2x22uF
LINEAGE POWER 12
Page 13
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
performance of the module can be achieved by using
the Tunable Loop
TM
feature described later in this data
sheet.
40
30
20
Ripp le(m Vp-p)
10
1x10uF Ex ternal Cap
1x47uF Ex ternal Cap
2x47uF Ex ternal Cap
4x47uF Ex ternal Cap
0
0.511.522.533.544.55
Output Voltage(Volts)
Figure 47. Output ripple voltage for various output
voltages with external 1x10 µF, 1x47 µF, 2x47 µF or
4x47 µF ceramic capacitors at the output (6A load).
Input voltage is 12V.
Safety Considerations
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards,
i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE
0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the
input must meet SELV requirements. The power
module has extra-low voltage (ELV) outputs when all
inputs are ELV.
An input fuse for the module is recommended. Due to
the wide input voltage and output voltage ranges of the
module, different fuse ratings are recommended as
shown in Table 1. These are suggested “maximum”
fuse ratings. However, for optimum circuit protection,
the fuse value should not be any larger than required in
the end application. As an option to using a fuse, no
fuse is required, if the module is
1. powered by a power source with current limit
protection set point less than the protection
device value listed in Table 1, and
2. the module is evaluated in the end-use
equipment.
Table 1.
Input
Voltage
(VDC)
10.1 to 14
6.51 to 10
4.5 to 6.5
0.59 to 1.3 1.31 to 2.7 2.71 to 5.0 5.1 to 6
Output Voltage (VDC)
3A 6A 10A 12A
4A 8A 15A 12A
6A 12A 15A NA
LINEAGE POWER 13
Page 14
Data Sheet
December 6, 2010
Naos Raptor 6A: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Feature Descriptions
Remote On/Off
The Naos Raptor 6A modules feature an On/Off pin with
positive logic for remote On/Off operation. If the On/Off
pin is not being used, leave the pin open (the module
will be ON, except for the -49 option modules where
leaving the pin open will cause the module to remain
OFF). The On/Off signal (V
ground. During a Logic High on the On/Off pin, the
module remains ON. During Logic-Low, the module is
turned OFF.
MODULE
10K
R1
100K
ON/ OFF
2.2K
47K
Figure 48. Remote On/Off Implementation. Resistor
R1 is absent in the -49Z option module.
Overcurrent Protection
To provide protection in a fault (output overload)
condition, the unit is equipped with internal
current-limiting circuitry and can endure current limiting
continuously. At the point of current-limit inception, the
unit enters hiccup mode. The unit operates normally
once the output current is brought back into its specified
range. The average output current during hiccup is 10%
I
.
O, max
Overtemperature Protection
To provide protection in a fault condition, these modules
are equipped with a thermal shutdown circuit. The unit
will shut down if the overtemperature threshold of 130ºC
is exceeded at the thermal reference point T
thermal shutdown is not intended as a guarantee that
the unit will survive temperatures beyond its rating.
Once the unit goes into thermal shutdown it will then
wait to cool before attempting to restart.
) is referenced to
On/Off
VIN
2.2K
47K
GND
30.1K
ENABLE
. The
ref
Feature Descriptions (continued)
Output Voltage Programming
The output voltage of the Naos Raptor 6A module can
be programmed to any voltage from 0.59dc to 6Vdc by
connecting a resistor between the Trim+ and GND pins
of the module. Certain restrictions apply on the output
voltage set point depending on the input voltage. These
are shown in the Output Voltage vs. Input Voltage Set
Point Area plot in Fig. 49. The Upper Limit curve shows
that for output voltages of 0.9V and lower, the input
voltage must be lower than the maximum of 14V. The
Lower Limit curve shows that for output voltages of 3.8V
and higher, the input voltage needs to be larger than the
minimum of 4.5V.
16
14
12
10
8
6
4
Input Voltage (v)
2
0
0.511.522.533.544.555.56
Figure 49. Output Voltage vs. Input Voltage Set
Point Area plot showing limits where the output
voltage can be set for different input voltages.
Without an external resistor between Trim+ and GND
pins, the output of the module will be 0.59Vdc. To
calculate the value of the trim resistor, Rtrim for a
desired output voltage, use the following equation:
Rtrim
Rtrim is the external resistor in kΩ
Vo is the desired output voltage
Table 2 provides Rtrim values required for some
common output voltages.
Upper Limit
Lower Limit
Output Voltage (V)
182.1
= k
()
−
Vo
591.0
Ω
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout
limit, the module operation is disabled. The module will
begin to operate at an input voltage above the
undervoltage lockout turn-on threshold.
LINEAGE POWER 14
Page 15
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Table 2
(V)
Rtrim (KΩ)
Vout
V
O, set
0.59 Open
1.0 2.89
1.2 1.941
1.5 1.3
1.8 0.978
2.5 0.619
3.3 0.436
5.0 0.268
6.0 0.219
By using a ±0.5% tolerance trim resistor with a TC of
±25ppm, a set point tolerance of ±1.5% can be achieved
as specified in the electrical specification. The POL
Programming Tool available at www.lineagepower.com
under the Design Tools section, helps determine the
required trim resistor needed for a specific output
voltage.
V
V
(+)
IN
(+)
O
ON/OFF
TRIM
R
trim
GND
Figure 50. Circuit configuration for programming
output voltage using an external resistor.
LOAD
Voltage Margining
Output voltage margining can be implemented in the
Naos Raptor 6A modules by connecting a resistor,
R
margining-up the output voltage and by connecting a
resistor, R
margining-down. Figure 51 shows the circuit
configuration for output voltage margining. The POL
Programming Tool, available at www.lineagepower.com
under the Design Tools section, also calculates the
values of R
voltage and % margin. Please consult your local
Lineage Power technical representative for additional
details.
, from the Trim pin to the ground pin for
margin-up
margin-down
margin-up
, from the Trim pin to output pin for
and R
margin-down
for a specific output
LINEAGE POWER 15
Page 16
Data Sheet
December 6, 2010
Naos Raptor 6A: Non-isolated DC-DC Power Modules
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Feature Descriptions (continued)
Vo
Rmargin-down
MODULE
Q2
Trim
Rmargin-up
Rtrim
Q1
GND
Figure 51. Circuit Configuration for margining
Output voltage.
Monotonic Start-up and Shutdown
The Naos Raptor 6A modules have monotonic start-up
and shutdown behavior for any combination of rated
input voltage, output current and operating temperature
range.
Tunable Loop
The Naos Raptor 6A modules have a new feature that
optimizes transient response of the module called
Tunable Loop
to improve output voltage transient response due to
load current changes. Sensitive loads may also require
additional output capacitance to reduce output ripple
and noise. Adding external capacitance however
affects the voltage control loop of the module, typically
causing the loop to slow down with sluggish response.
Larger values of external capacitance could also cause
the module to become unstable.
To use the additional external capacitors in an optimal
manner, the Tunable Loop
be tuned externally by connecting a series R-C between
the VOUT and TRIM pins of the module, as shown in
Fig. 52. This R-C allows the user to externally adjust
the voltage loop feedback compensation of the module
to match the filter network connected to the output of
the module.
TM
TM
. External capacitors are usually added
TM
feature allows the loop to
Recommended values of R
Tables 3 and 4. Table 3 lists recommended values of
R
TUNE
and C
in order to meet 2% output voltage
TUNE
deviation limits for some common output voltages in the
TUNE
and C
are given in
TUNE
presence of a 3A to 6A step change (50% of full load),
with an input voltage of 12V. Table 4 shows the
recommended values of R
TUNE
and C
for different
TUNE
values of ceramic output capacitors up to 1000uF, again
for an input voltage of 12V. The value of R
TUNE
should
never be lower than the values shown in Tables 3 and
4. Please contact your Lineage Power technical
representative to obtain more details of this feature as
well as for guidelines on how to select the right value of
external R-C to tune the module for best transient
performance and stable operation for other output
capacitance values.
VOUT
RTUNE
MODULE
CTUNE
TRIM
GND
Figure. 52. Circuit diagram showing connection of
R
and C
TUME
module.
Table 3. Recommended values of R
obtain transient deviation of 2% of Vout for a 3A
step load with Vin=12V.
Vout 5V 3.3V 2.5V 1.8V 1.2V 0.69V
Cext
2x47μF3x47μF4x47μF
R
TUNE
100 75 47 47 47 47
C
TUNE
12nF 27nF 39nF 100nF 220nF 330nF
ΔV
81mV 57mV 43mV 27mV 24mV 11mV
Table 4. General recommended values of of R
and C
TUNE
capacitor combinations.
Cext
R
TUNE
C
TUNE
to tune the control loop of the
TUNE
330μF
Polymer
for Vin=12V and various external ceramic
1x47μF 2x47μF 4x47μF 10x47μF 20x47μF
150 100 47 47 47
10nF 12nF 39nF 68nF 82nF
RTrim
and C
TUNE
2x47μF +
330μF
Polymer
to
TUNE
4x330μF
Polymer
TUNE
LINEAGE POWER 16
Page 17
Data Sheet
p
A
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Thermal Considerations
Power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation.
Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of
the module will result in an increase in reliability. The
thermal data presented here is based on physical
measurements taken in a wind tunnel. . The test set-up
is shown in Figure 53. The preferred airflow direction
for the module is in Figure 54.
76.2
[3.0]
º
C.
50.8
[2.00]
[0.285]
Air
Flow
7.24
used in the
ref
Power Module
Probe Location
for measuring
airflow and
ambient
erature
tem
Wind Tunnel
Figure 53. Thermal Test Set-up.
The thermal reference point, T
specifications of thermal derating curves is shown in
Figure 54. For reliable operation this temperature
should not exceed 120
The output power of the module should not exceed the
rated power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of
thermal aspects including maximum device
temperatures
PWBs
irflow Direction
Figure 54. T
Post solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect both
the reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures,
refer to Board Mounted Power Modules: Soldering and
Cleaning Application Note.
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed
through single or dual wave soldering machines. The
pins have an RoHS-compliant finish that is compatible
with both Pb and Pb-free wave soldering processes. A
maximum preheat rate of 3°C/s is suggested. The wave
preheat process should be such that the temperature of
the power module board is kept below 210°C. For Pb
solder, the recommended pot temperature is 260°C,
while the Pb-free solder pot is 270°C max. Not all
RoHS-compliant through-hole products can be
processed with paste-through-hole Pb or Pb-free reflow
process. If additional information is needed, please
consult with your Lineage Power technical
representative for more details.
Temperature measurement location.
ref
LINEAGE POWER 17
Page 18
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Front View Side View
H = 4.8 [0.19]
L = 3.29 [0.13]
Pin out
Pin Function
1 On/Off
2 VIN
3 GND
4 V
5 Trim+
LINEAGE POWER 18
out
Page 19
Data Sheet
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 19
Page 20
Data Sheet
a
©
December 6, 2010
4.5 – 14Vdc input; 0.59Vdc to 6Vdc Output; 6A output current
Naos Raptor 6A: Non-isolated DC-DC Power Modules
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 5. Device Codes
Device Code
Input
Voltage Range
NSR006A0X4Z 4.5 – 14Vdc 0.59 – 6Vdc 6A Positive SIP CC109130894
NSR006A0X4-49Z* 4.5 – 14Vdc 0.59 – 6Vdc 6A Positive SIP CC109138194
Z refers to RoHS-compliant product.
* Special codes, consult factory before ordering
Table 6. Device Options
Option Suffix
Long Pins
5.08 mm ± 0.25 mm
[0.2 ± 0.010 in.]
5
Output
Voltage
Output
Current
On/Off
Logic
Connector
Type
Comcodes
Asia-Pacific Headquarters
Tel: +86.021.54279977*808
World Wide Headquarters
Lineage Power Corporation
601 Shiloh Road, Plano, TX 75074, USA
+1-888-LINEAGE(546-3243)
(Outside U.S.A.: +1-972-244-WATT(9288))
www.lineagepower.com
e-mail: techsupport1@lineagepower.com
Lineage Power reserves the right to make changes to the produ ct(s) or information contained herein without notice. No liability is assumed as a re sult of their use or
pplication. No rights under any patent accompany the sale of any such p roduct(s) or information.
Lineage Power DC-DC products are protected under various paten ts. Information on these patents is available at www.lineagepower.com/patents.
2010 Lineage Power Corporation, (Plano, Texas) All Internatio nal Rights Reserved.
Europe, Middle-East and Africa Headquarters
Tel: +49.89.878067-280
India Headquarters
Tel: +91.80.28411633
LINEAGE POWER 20
Document No: DS06-125 ver. 1.12
PDF name: NSR006A0X_ds.pdf
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