GE Industrial Solutions Naos Raptor 60A User Manual

Page 1
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A Output Current
Naos Raptor 60A: Non-Isolated Power Modules
Features
Compliant to RoHS EU Directive 2002/95/EC (Z
versions)
Compatible in a Pb-free or SnPb wave-soldering
environment (Z versions)
Wide input voltage range (5Vdc-13.8Vdc)
Output voltage programmable from 0.6Vdc to
5.0Vdc via external resistor
Tunable Loop
response
TM
to optimize dynamic output voltage
Fixed switching frequency
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Over temperature protection
Over voltage protection – Hiccup Mode
Remote On/Off
Power Good Signal
Small size:
65.5 mm x 31.8 mm x 11.6 mm
(2.58 in. x 1.25 in. x 0.46 in.)
Wide operating temperature range (0°C to 70°C)
UL* 60950 Recognized, CSA
Certified, and VDE Licensed
0805 (EN60950-1 3rd edition)
C22.2 No. 60950-00
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Description
The Naos Raptor 60A SIP power modules are non-isolated dc-dc converters in an industry standard package that
Output overcurrent protection (non-latching)
can deliver up to 60A of output current with a full load efficiency of 92.1% at 3.3Vdc output voltage (V These modules operate over a wide range of input voltage (V output voltage from 0.6dc to 5.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current, over temperature and over voltage protection. A new feature, the Tunable
TM
Loop
, allows the user to optimize the dynamic response of the converter to match the load.
= 5Vdc-13.8Vdc) and provide a precisely regulated
IN
IN = 12Vdc).
* UL is a re gistered trademark of Underwriters Laboratories, Inc.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Or ganization of Standards
Document No: DS06-129 ver. 1.09
PDF name: NSR060A0X_ds.pdf
Page 2
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage
Continuous All V
Operating Ambient Temperature All T
IN
A
-0.3 15 Vdc
0 70 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 5 12.0 13.8 Vdc
Maximum Input Current All I
(VIN= V
IN, min
to V
IN, max
, IO=I
O, max VO,set
= 3.3Vdc)
Input No Load Current
(VIN = 9Vdc, IO = 0, module ON) V
(VIN = 12Vdc, IO = 0, module ON) V
= 0.6 Vdc I
O,set
= 5.0Vdc I
O,set
Input Stand-by Current All I
IN,max
IN,No load
IN,No load
IN,stand-by
(VIN = 12Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V V
= I
IN, max, IO
; See Test configuration section)
Omax
IN, min
to
All 150 mAp-p
Input Ripple Rejection (120Hz) All 50 dB
40 Adc
36 mA
86 mA
1 mA
LINEAGE POWER 2
Page 3
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point
(VIN=
IN, min
, IO=I
, TA=25°C) V
O, max
V
1.2Vdc
o, SET
< 1.2Vdc All V
o, SET
All V
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
Output Regulation (for VO ≥ 2.5V)
O, set
O, set
O, set
O
Input range1 (5V – 9V); range2 (9V – 13.8V)
Line (Range1, range2) All
Load (IO=I
O, min
to I
) All
O, max
Line & Load All
Output Regulation (for VO < 2.5V)
Input range1 (5V – 9V); range2 (9V – 13.8V)
Line (Range1, range2) All
Load (IO=I
O, min
to I
) All
O, max
Line & Load All
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
Cout = 0μF)
O, max,
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 0.6V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1.5V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 2.5V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 3.3V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 5.0V
External Capacitance1
Without the Tunable Loop
TM
ESR 1 m All C
With the Tunable Loop
TM
ESR 0.15 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= V
IO=I
, TA=25°C V
IN, nom
= V
O, max , VO
V
O,set
V
V
V
= 0.6Vdc η 74.4 %
O,set
= 1.2Vdc η 85.0 %
O,set
= 1.8Vdc η 88.6 %
O,set
= 2.5Vdc η 91.0 %
O,set
= 3.3Vdc η 92.1 %
O,set
= 5.0Vdc η 93.5 %
O,set
Switching Frequency All f
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as
getting the best transient response. See the Tunable Loop
TM
section for details.
O, max
O, max
O, max
o
O, lim
O, s/c
sw
–0.8
–10
–1.1%
+0.8 % V
+10 mV
+1.1% % V
0.6 5.0 Vdc
O, set
O, set
0.3 % V
0.6 % V
0.8 % V
O, set
O, set
O, set
9 mV
12 mV
15 mV
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
pk-pk
30 mV
30 mV
40 mV
40 mV
60 mV
60 mV
0
0
0
1000 μF
2000 μF
10000 μF
60 Adc
103 130 180 % Io
5
Adc
500
kHz
LINEAGE POWER 3
Page 4
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (VIN=12V, VO=1.5Vdc, IO=60°, TA=40°C) Per Telcordia Issue 2, Method I Case 3
Weight
2,808,442 Hours
22 (0.78)
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
On/Off Signal Interface
(VIN=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to GND)
Logic High (On/Off pin open – Module ON)
Input High Current All IIH
Input High Voltage All VIH
Logic Low (Module OFF)
Input Low Current All IIL
Input Low Voltage All VIL
PwGood (Power Good) Signal Interface Open Collector/Drain PwGood = High = Power Good PwGood = Low = Power Not Good
Logic level low voltage, I
Logic level high voltage, I
= 4 mA 0 0.4 V
sink
= 2 mA 2.4 5.25 V
source
Sink Current, PwGood = low 4 mA
Source Current, PwGood = high 2 mA
Turn-On Delay and Rise Times (VIN=V
IN, nom
, IO=I
to within ±1% of steady state)
O, max , VO
Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = V
until Vo = 10% of Vo, set)
IN, min
All Tdelay 3 msec
Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant
All Tdelay 1.2 msec
at which On/Off is enabled until Vo = 10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set)
Output voltage overshoot IO = I
O, max
; V
IN, min
– V
, TA = 25 oC
IN, max
All Trise
0.5 % V
Remote Sense Range All
Over Temperature Protection All T
(See Thermal Considerations section)
Input Undervoltage Lockout
Turn-on Threshold All
Turn-off Threshold All
Overvoltage Protection (Hiccup Mode) All
135 ºC
ref
0.5
3.5
3.3 mA
V
V
in,max
-0.3
200 µA
1.2 V
3 msec
0.5 V
4.5 4.8 Vdc
4.1 4.4 Vdc
120 125 130 V
O, set,
O, set
%
LINEAGE POWER 4
Page 5
Data Sheet
OU
TPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves
The following figures provide typical characteristics for the Naos Raptor 60A module at 0.6Vout and at 25ºC.
90
85
80
75
70
EFFICIENCY, η (%)
65
0 102030 405060
Vin = 5V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 3. Typical output ripple and noise (V I
o,max).
IN = 12V, Io =
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
(400LFM)
1m/s
(200LFM)
2m/s
0.5m/s
(100LFM)
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
(V) (100mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (200mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (200mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 6. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 5
Page 6
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 60A module at 1.2Vout and at 25ºC.
95
90
85
80
75
Vin = 5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0 102030405060
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 9. Typical output ripple and noise (V I
o,max).
IN = 12V, Io =
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
(400LFM)
1m/s
(200LFM)
2m/s
0.5m/s
(100LFM)
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
(V) (100mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (500mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io =
o,max).
I
(V) (5V/div)
IN
(V) (500mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 12. Typical Start-up Using Input Voltage (V
o = Io,max).
12V, I
IN =
LINEAGE POWER 6
Page 7
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 60A module at 1.8Vout and at 25ºC.
95
90
Vin = 5V
85
80
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
75
0 102030 405060
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 15. Typical output ripple and noise (V = I
o,max).
IN = 12V, Io
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
(400LFM)
1m/s
(200LFM)
2m/s
0.5m/s
(100LFM)
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (500mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (500mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 18. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 7
Page 8
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 60A module at 2.5Vout and at 25ºC.
100
95
90
85
80
Vin = 5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
75
0 1020304050 60
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 19. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 21. Typical output ripple and noise (V = I
o,max).
IN = 12V, Io
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
1m/s
(200LFM)
2m/s
(400LFM)
(100LFM)
0.5m/s
Figure 20. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (1V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (1V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 24. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 8
Page 9
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 60A module at 3.3Vout and at 25ºC.
100
95
90
85
Vin = 6V
80
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
75
0 102030405060
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 25. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 27. Typical output ripple and noise (V = I
o,max).
IN = 12V, Io
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
(400LFM)
1m/s
(200LFM)
2m/s
0.5m/s
(100LFM)
Figure 26. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (1V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 29. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (1V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 30. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 9
Page 10
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 60A module at 5Vout and at 25ºC.
100
95
90
85
80
Vin = 9V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
75
0 1020304050 60
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 31. Converter Efficiency versus Output Current.
(V) (10mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 33. Typical output ripple and noise (V = I
o,max).
IN = 12V, Io
70
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
(400LFM)
1m/s
(200LFM)
2m/s
0.5m/s
(100LFM)
Figure 32. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (200mV/div)
ON/OFF
(V) (1V/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 35. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (2V/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 36. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
LINEAGE POWER 10
Page 11
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct ance (L possible battery impedance. Measure current as shown above.
) of 1μH. Capacit or CS offsets
TEST
Figure 37. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
10uF
CIN
2x100μF
Tantalum
SCOPE
CURRENT PROBE
VIN(+)
COM
RESISTIVE LOAD
Naos Raptor 60A: Non Isolated Power Modules
Design Considerations
Input Filtering
The Naos Raptor 60A module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, low-ESR polymer and ceramic capacitors are recommended at the input of the module. Figure 40 shows the input ripple voltage for various output voltages at 60A of load current with 2x22 µF or 4x22 µF ceramic capacitors and an input of 12V.
250
200
150
100
50
2x22uF
4x22uF
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Figure 38. Output Ripple and Noise Test Setup.
R
R
contact
distribution
V
R
R
contact
distribution
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If socket s are us ed then Kelvin conn ections are requir ed at the modu le termi nals to avoid m easurem ent err ors due to s ocket contact resistance.
IN
VIN(+)
COM
V
COM
R
O
contactRdistribution
R
V
O
R
LOAD
contactRdistribution
Figure 39. Output Voltage and Efficiency Test Setup.
V
. I
O
Efficiency
=
η
VIN. I
O
IN
x 100 %
0
Input Ripple Voltage (mVp-p)
012345
Output Voltage (Vdc)
Figure 40. Input ripple voltage for various output voltages with 2x22 µF or 4x22 µF ceramic capacitors at the input (60A load). Input voltage is 12V.
Output Filtering
The Naos Raptor 60A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with no external capacitors. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and polymer are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using
LINEAGE POWER 11
Page 12
Data Sheet December 6, 2010
the Tunable Loop data sheet.
TM
feature described later in this
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1­03, and VDE 0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
An input fuse for the module is recommended. Due to the wide input voltage and output voltage ranges of the module, different fuse ratings are recommended as shown in Table 1. These are suggested “maximum” fuse ratings. However, for optimum circuit protection, the fuse value should not be any larger than required in the end application. As an option to using a fuse, no fuse is required, if the module is
1. powered by a power source with current limit protection set point less than the protection device value listed in Table 1, and
2. the module is evaluated in the end-use equipment.
Table 1.
Input
Voltage
(VDC)
10.1 to 14
6.51 to 10
5 to 6.5 40A 90A 100A
0.59 to 1.3 1.31 to 2.7 2.71 to 5.0
Output Voltage (VDC)
25A 50A 80A 40A 70A 100A
Naos Raptor 60A: Non Isolated Power Modules
Feature Descriptions
Remote On/Off
The Naos Raptor 60A power modules feature a remote On/Off pin with positive logic. If not using the On/Off pin, leave the pin open (the module will be ON, except for the -49 option modules where leaving the pin open will cause the module to remain OFF). The On/Off signal (V
During a Logic High on the On/Off pin, the module remains ON. During Logic-Low, the module is turned OFF.
MOD UL E
100K
ON/OF F
2.2K
Figure 41. Remote On/Off Implementation. The 100K resistor is absent in the -49 option modules.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 10% of I
) is referenced to ground.
On/Off
2K
2.2K
47K
GND
47K
5V
o,max
2K
ENABLE
.
Over Temperature Protection
To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shut down if the overtemperature threshold of 135ºC is exceeded at the thermal reference point T
red
. The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown, it will then wait to cool before attempting to restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
LINEAGE POWER 12
Page 13
Data Sheet December 6, 2010
Power Good
The Naos Raptor 60A power modules provide a Power Good Status signal that indicates whether or not the power module is functioning properly.
PwGood is a power good signal implemented with an open-collector output to indicate that the output voltage is within the regulation limits of the power module. The PwGood signal will be de-asserted to a low state If any condition such as over-temperature, over-current, or over-voltage occurs which would result in the output voltage going out of range.
Output Voltage Programming
The output voltage of the Naos Raptor 60A module can be programmed to any voltage from 0.6Vdc to
5.0Vdc by connecting a resistor between the Trim + and Trim - pins of the module. Without an external resistor between Trim + and Trim - pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation:
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Table 2
V
(V)
O, set
0.6 Open
1.0 3000
1.2 2000
1.5 1333
1.8 1000
2.5 632
3.3 444
5.0 273
Monotonic Start-up and Shutdown
The Naos Raptor 60A modules have monotonic start­up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range.
Rtrim (Ω)
Vo
2.1
= k
Rtrim
Rtrim is the external resistor in k
Vo is the desired output voltage
Table 2 provides Rtrim values required for some common output voltages.
By using a ±0.1% tolerance trim resistor with a TC of ±25ppm, a set point tolerance of ±0.8% can be achieved as specified in the electrical specification. The POL Programming Tool available at
www.lineagepower.com under the Design Tools
section, helps determine the required trim resistor needed for a specific output voltage.
Note: Vin 180% of Vout at the module output pin.
V
(+)
IN
ON/OFF
V O (+)
TRIM+
TRIM
GND
)6.0(
Vout
Ω
R
trim
LOAD
Figure 42. Circuit configuration for programming output voltage using an external resistor.
LINEAGE POWER 13
Page 14
Data Sheet December 6, 2010
Naos Raptor 60A: Non Isolated Power Modules
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Feature Descriptions (continued)
Tunable Loop
The Naos Raptor 60A modules have a new feature that optimizes transient response of the module called Tunable Loop added to improve output voltage transient response due to load current changes. Sensitive loads may also require additional output capacitance to reduce output ripple and noise. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable.
To use the additional external capacitors in an optimal manner, the Tunable Loop to be tuned externally by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 43. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module to match the filter network connected to the output of the module.
TM
TM
. External capacitors are usually
TM
feature allows the loop
Recommended values of R in Tables 3 and 4. Table 3 lists recommended values of R
TUNE
and C
in order to meet 2% output
TUNE
voltage deviation limits for some common output voltages in the presence of a 30A to 60A step change (50% of full load), with an input voltage of 12V. Table 4 shows the recommended values of R for different values of ceramic output capacitors up to 1880 µF, again for an input voltage of 12V. The value of R
should never be lower than the values shown
TUNE
in Tables 3 and 4. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values.
TUNE
and C
are given
TUNE
TUNE
and C
TUNE
VOUT
SENSE+
RTune
MODULE
CTune
TRIM+
RTrim
TRIM-
Figure. 43. Circuit diagram showing connection of R
and C
TUME
module.
Table 3. Recommended values of R to obtain transient deviation of 2% of Vout for a 30A step load with Vin=12V.
Vout 5V 3.3V 2.5V 1.8V 1.2V 0.6V
2x47μF
Cext
R
TUNE
C
TUNE
ΔV
+
2x330μF
Polymer
100 68 47 39 33 30
12nF 27nF 47nF 100nF 180nF 180nF
100mV 66mV 50mV 36mV 24mV 12mV
Table 4. General recommended values of of R and C
TUNE
ceramic capacitor combinations.
Cext
R
TUNE
C
TUNE
to tune the control loop of the
TUNE
and C
6x47μF
+
3x330μF
Polymer
2x47μF
+
5x330μF
Polymer
8x330μF
Polymer
TUNE
13x330μF
Polymer
TUNE
31x330μF
Polymer
TUNE
for Vin=12V and various external
2x47μF 4x47μF 10x47μF 20x47μF 40x47μF
100 75 47 33 30
2700pF 4700pF 12nF 22nF 27nF
LINEAGE POWER 14
Page 15
Data Sheet
p
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Thermal Considerations
Power modules operate in a variety of thermal environments; however sufficient cooling should always be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set­up is shown in Figure 44. The derating data applies to airflow in either direction of the module’s axis.
Wind Tunnel
PWBs
50.8
[2.00]
Power Module
Naos Raptor 60A: Non Isolated Power Modules
The thermal reference points, T
ref1
and T the specifications are shown in Figure 45. For reliable operation this temperatures should not exceed 120
The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board­Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered at different local ambient temperatures (T for airflow conditions ranging from natural convection and up to 2m/s (400 ft./min) are shown in the Characteristics Curves section.
used in
ref2
º
C.
A
)
Probe Location for measuring airflow and ambient
erature
tem
76.2 [3.0]
7.24
[0.285]
Air
Flow
Figure 44. Thermal Test Set-up.
Figure 45. Temperature measurement locations T
ref1
and T
ref2
.
Post solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to the Board Mounted Power Modules: Soldering and Cleaning Application Note.
Through-Hole Lead-Free Soldering Information
The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power representative for more details.
LINEAGE POWER 15
Page 16
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Pin 26
Pin 3
Pin 1
L = 2.85 ± 0.25 [ 0.112 ± 0.01] L = 5.08 ± 0.25 [ 0.200 ± 0.01] 5 Option
Front View
Pin Function Pin Function Pin Function
1 Trim +
2 No Pin 10 Sense - 19 GND
3 GND 11 Sense + 20 V
4 PwGood 12 Vin 21 GND
5 Trim - 13 Vin 22 V
6 Ishare 14 Vin 23 GND
7 GND 15 V
8 GND 16 V
17 GND 26 GND
Pin 25
Pin 24
Side View
Pinout
9 On/Off 18 V
24 V
out
25 GND
out
out
out
out
out
LINEAGE POWER 16
Page 17
Data Sheet December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 17
Page 18
Data Sheet
a
©
December 6, 2010
5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 60A output current
Naos Raptor 60A: Non Isolated Power Modules
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 5. Device Codes
Device Code
Input
Voltage Range
NSR060A0X43Z 5 – 13.8Vdc 0.6 – 5.0Vdc 60 A Positive SIP CC109130936
NSR060A0X43-49Z* 5 – 13.8Vdc 0.6 – 5.0Vdc 60 A Positive SIP CC109138236
NSR060A0X543-37Z* 5 – 13.8Vdc 0.6 – 5.0Vdc 60 A Positive SIP CC109150942
Z refers to RoHS-compliant versions.
* Special codes, consult factory before ordering
Table 6. Device Options
Option Suffix
Long Pins
5.08 mm ± 0.25 mm [0.2 ± 0.010 in.]
5
Output
Voltage
Output
Current
On/Off
Logic
Connector Type Comcode
Asia-Pacific Headquarters
Tel: +86.021.54279977*808
World Wide Headquarters Lineage Power Corporation
601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288))
www.lineagepower.com e-mail: techsupport1@lineagepower.com
Lineage Power reserves the right to make changes to the prod uct(s) or information contained herein without notice. No liability is assumed as a result of their use or
pplication. No rights under any patent accompany the sale of any such product (s) or information.
Lineage Power DC-DC products are protected under various pat ents. Information on these patents is available at www.lineagepower.com/patents.
2010 Lineage Power Corporation, (Plano, Texas) All Internationa l Rights Reserved.
Europe, Middle-East and Africa Headquarters
Tel: +49.89.878067-280
India Headquarters Tel: +91.80.28411633
LINEAGE POWER 18
Document No: DS06-129 ver. 1.09
PDF name: NSR060A0X_ds.pdf
Loading...