GE Industrial Solutions Naos Raptor 50A User Manual

Page 1
Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A Output Current
Naos Raptor 50A: Non-Isolated Power Modules
Features
Compliant to RoHS EU Directive 2002/95/EC (Z
versions)
Compatible in a Pb-free or SnPb wave-soldering
environment (Z versions)
Wide input voltage range (5Vdc-14Vdc)
Output voltage programmable from 0.6Vdc to
2.0Vdc via external resistor
Tunable Loop to optimize dynamic output voltage
response
Fixed switching frequency
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Output overcurrent protection (non-latching)
Over temperature protection
Over voltage protection – Hiccup Mode
Remote On/Off
Power Good Signal
Small size: 36.8 mm x 27.9 mm x 20.1 mm
(1.45 in. x 1.10 in. x 0.79 in)
Wide operating temperature range (0°C to 70°C)
UL* 60950 Recognized, CSA
Certified, and VDE Licensed
0805 (EN60950-1 3rd edition)
C22.2 No. 60950-00
ISO** 9001 and ISO 14001 certified manufacturing
facilitiesISO** 9001 and ISO 14001 certified manufacturing facilities
Description
The Naos Raptor 50 SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 50A of output current with a full load efficiency of 87% at 1.8Vdc output voltage (V modules operate over a wide range of input voltage (V voltage from 0.6dc to 2.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current, and over voltage protection. A new feature, the Tunable Loop, allows the user to optimize the dynamic response of the converter to match the load.
= 5Vdc-14Vdc) and provide a precisely regulated output
IN
IN = 12Vdc). These
* UL is a re gistered trademark of Underwriters Laboratories, Inc.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Orga nization of Standards
Document No: DS07-006 ver. 1.04
PDF name: NSR050A0X_ds.pdf
Page 2
Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage
Continuous All V
Operating Ambient Temperature All T
IN
A
-0.3 15 Vdc
0 70 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 5 12 14 Vdc
Maximum Input Current All I
(VIN= V
Input No Load Current V
(VIN = 12Vdc, IO = 0, module enabled) V
IN, min
to V
IN, max
, IO=I
O, max VO,set
= 2Vdc)
= 0.6 Vdc I
O,set
= 1.8Vdc I
O,set
Input Stand-by Current All I
IN,max
IN,No load
IN,No load
IN,stand-by
(VIN = 12Vdc, module disabled)
Inrush Transient All I2t 1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V V
= I
IN, max, IO
; See Test configuration section)
Omax
IN, min
to
All 172 mAp-p
Input Ripple Rejection (120Hz) All 48 dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast­acting fuse with a maximum rating of 30A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
22.5 Adc
140 mA
200 mA
16 mA
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Page 3
Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point (with 0.1% tolerance for external resistor used to set output voltage)
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
All V
O, set
O, set
O
-1.0 +1.0 % V
-2.0
+2.0 % V
0.6 2.0 Vdc
O, set
O, set
Output Regulation (for VO < 2.0V)
Line (VIN=V
Load (IO=I
IN, min
O, min
to V
to I
) All
IN, max
) All
O, max
9 mV
12 mV
Output Ripple and Noise on nominal output
(VIN=V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 0.6V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1.5V
Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1.8V
External Capacitance1
IN, nom
and IO=I
O, min
to I
Cout = 0μF)
O, max,
30 mV
30 mV
40 mV
40 mV
pk-pk
pk-pk
pk-pk
pk-pk
Without the Tunable Loop
(combination of 500μF ceramic and 3760μF polymer) All C
O, max
0
4260 μF
With the Tunable Loop
ESR 0.15 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
O, max
O, max
o
O, lim
O, s/c
0
0
0
4000 μF
10000 μF
50 Adc
146 % Io
5.54
Arms
Efficiency VO = 0.6Vdc η 72.5 %
VIN= V
IO=I
V
V
Switching Frequency All f
, TA=25°C VO = 1Vdc η 80.6 %
IN, nom
= V
O, max , VO
V
O,set
= 1.2Vdc η 83.1 %
O
= 1.5Vdc η 85.4 %
O
= 1.8Vdc η 87.1 %
O
sw
500
kHz
Dynamic Load Response
(dIo/dt=10A/μs; VIN = V
IN, nom
; V
= 1.8V, TA=25°C)
out
Load Change from Io= 0% to 50% of Io,max; Co = 0
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
Load Change from Io= 50% to 0%of Io,max: Co = 0
All t
Peak Deviation All V
Settling Time (Vo<10% peak deviation)
All t
pk
s
pk
s
360 mV
40
μs
520 mV
40
μs
1
External capacitors may require using the new Tunable Loop feature to ensure that the module is stable as well as
getting the best transient response. See the Tunable Loop section for details.
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Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (VIN=12V, VO=2Vdc, IO=0.8I Telcordia Method
Weight
, TA=40°C) Per
O, max
4,138,506 Hours
23.7 (0.835)
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Enable Signal Interface
(VIN=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to GND)
Logic High (Enable pin open – Module ON)
Input High Current All IIH
Input High Voltage All VIH
Logic Low (Module OFF)
Input Low Current All IIL
Input Low Voltage All VIL
PwGood (Power Good) Signal Interface Open Collector/Drain
PwGood = High = Power Good PwGood = Low = Power Not Good
Logic level low voltage, I
Logic level high voltage, I
= 4 mA 0 0.4 V
sink
= 2 mA 2.4 5.25 V
source
Sink Current, PwGood = low 4 mA
Source Current, PwGood = high 2 mA
Turn-On Delay and Rise Times (VIN=V
IN, nom
, IO=I
to within ±1% of steady state)
O, max , VO
Case 1: Enable input is enabled and then input power is applied (delay from instant at which VIN = V
until Vo = 10% of Vo, set)
IN, min
All Tdelay 3 msec
Case 2: Input power is applied for at least one second and then the Enable input is enabled (delay from instant
All Tdelay 1.2 msec
at which Enable is enabled until Vo = 10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set)
Output voltage overshoot IO = I
O, max
; V
IN, min
– V
, TA = 25 oC
IN, max
All Trise
0.5 % V
Remote Sense Range All
Over Temperature Protection All T
(See Thermal Considerations section)
Input Undervoltage Lockout
Turn-on Threshold All
Turn-off Threshold All
Overvoltage Protection (Hiccup Mode) All
105 ºC
ref
0.5
3.5
3.3 mA
V
V
in,max
-0.3
200 µA
1.2 V
3 msec
0.5 V
4.4 4.8 Vdc
4.2 Vdc
120 125 130 %V
O, set
O, set,
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Page 5
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Characteristic Curves
The following figures provide typical characteristics for the Naos Raptor 50A module at 0.6Vout and at 25ºC.
90
85
80
75
70
65
EFFICIENCY, η (%)
60
0 1020304050
Vin = 5V
Vin = 12V
Vin = 14V
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 1. Converter Efficiency versus Output Current.
60
50
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
Figure 2. Derating Output Current versus Ambient Temperature and Airflow.
2m/s
(400LFM)
NC
(V) 2mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (40μs /div)
Figure 3. Typical output ripple and noise (V I
o,max).
(V) (5V/div)
ON/OFF
(V) (200mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
IN = 12V, Io =
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
IN
(V) (200mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 5. Typical Start-up Using On/Off Voltage (Io = I
o,max).
Figure 6. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
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Page 6
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 50A module at 1.2Vout and at 25ºC.
95
90
60
50
2m/s
(400LFM)
85
80
75
Vin = 5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0 1020304050
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 7. Converter Efficiency versus Output Current.
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (40μs /div)
Figure 9. Typical output ripple and noise (V I
o,max).
IN = 12V, Io =
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Figure 8. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V) (5V/div)
ON/OFF
(V) (500mV/div) V
O
OUTPUT VOLTAGE ON/OFF VOLTAGE
V
TIME, t (1ms/div) TIME, t (1ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V) (5V/div)
IN
(V) (500mV/div) V
O
OUTPUT VOLTAGE INPUT VOLTAGE
V
Figure 12. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
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Page 7
Data Sheet
OUTPUT
CURRENT
OUTPUT
VOLTAGE
VOLTAGE
October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Characteristic Curves (continued)
The following figures provide typical characteristics for the Naos Raptor 50A module at 1.8Vout and at 25ºC.
95
90
60
50
2m/s
(400LFM)
85
80
75
Vin = 5V
Vin = 12V
Vin = 14V
EFFICIENCY, η (%)
70
0 1020304050
OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC
Figure 13. Converter Efficiency versus Output Current.
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (1μs/div) TIME, t (100μs /div)
Figure 15. Typical output ripple and noise (V = I
o,max).
IN = 12V, Io
40
30
20
10
OUTPUT CURRENT, Io (A)
25 30 35 40 45 50 55 60 65 70
1.5m/s
(300LFM)
1m/s
(200LFM)
0.5m/s
(100LFM)
NC
Figure 14. Derating Output Current versus Ambient Temperature and Airflow.
(V) (200mV/div)
O
,
(A) (10Adiv) V
O
I
Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V.
(V)
ON/OFF
(V) (1V/div) V
O
(5V/div)
V
TIME, t (1ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = I
o,max).
(V)
IN
(V) (1V/div) V
O
V
(5V/div)
TIME, t (1ms/div)
Figure 18. Typical Start-up Using Input Voltage (V 12V, I
o = Io,max).
IN =
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Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct ance (L possible battery impedance. Measure current as shown above.
) of 1μH. Capacit or CS offsets
TEST
Figure 19. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance.
Figure 20. Output Ripple and Noise Test Setup.
R
R
contact
distribution
R
R
contact
distribution
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If socket s are us ed then Kelvin conn ections are requir ed at the modu le termi nals to avoid measur ement err ors due to soc ket contact resistance.
VIN(+)
V
IN
COM
Figure 21. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
10uF
V
COM
2x100μF
Tantalum
O
CURRENT PROBE
CIN
SCOPE
V
O
x 100 %
VIN(+)
COM
RESISTIVE LOAD
R
contactRdistribution
R
contactRdistribution
R
LOAD
Naos Raptor 50A: Non Isolated Power Module:
Design Considerations
Input Filtering
The Naos Raptor 50A module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, low-ESR polymer and ceramic capacitors are recommended at the input of the module. Figure 22 shows the input ripple voltage for various output voltages at 50A of load current with 2x22 µF or 4x22 µF ceramic capacitors and an input of 12V. A minimum input capacitance of 3x22 µF ceramic capacitors in order to handle worst­case conditions over the entire input voltage, output voltage and load range. For more specific conditions, please consult your Lineage Power technical representative.
100
90 80 70 60
50 40 30
20 10
0
0.5 1 1.5 2
2x22uF
4x22uF
Figure 22. Input ripple voltage for various output voltages with 2x22 µF or 4x22 µF ceramic capacitors at the input (50A load). Input voltage is 12V.
Output Filtering
The Naos Raptor 50A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with no external capacitors. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR ceramic and polymer are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal
LINEAGE POWER 8
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Data Sheet October 31, 2011
performance of the module can be achieved by using the Tunable Loop feature described later in this data sheet.
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1­03, and VDE 0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast­acting fuse with a maximum rating of 30 A in the positive input lead
.
Naos Raptor 50A: Non Isolated Power Module:
Feature Descriptions
Enable (Remote On/Off)
The Naos Raptor 50A power modules feature an Enable with positive logic pin for remote On/Off operation. If not using the Enable pin, leave the pin open (the module will be ON, except for the -49 option and the -432 modules where leaving the pin open will cause the module to remain OFF). The Enable signal (V
) is referenced to ground.
Enable
During a Logic High on the Enable pin, the module remains ON. During Logic-Low, the module is turned OFF.
2.2K
GND
47K
5V
o,max
2K
ENABLE
.
MOD UL E
2K
100K
ON/OF F
2.2K
47K
Figure 23. Remote On/Off Implementation. The 100K resistor is absent in the -49 option and -432 modules.
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 10% of I
LINEAGE POWER 9
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Data Sheet October 31, 2011
Over Temperature Protection
To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shut down if the overtemperature threshold of 105ºC is exceeded at the thermal reference point T thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown, it will then wait to cool before attempting to restart.
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
. The
red
Naos Raptor 50A: Non Isolated Power Module:
VIN(+)
ON/OFF
VO(+)
TRIM+
TRIM
GND
Vout
R
trim
LOAD
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Output Voltage Programming
The output voltage of the Naos Raptor 50A module can be programmed to any voltage from 0.6Vdc to
2.0Vdc by connecting a resistor between the Trim + and Trim - pins of the module. Without an external resistor between Trim + and Trim - pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation:
Rtrim
Rtrim is the external resistor in k
Vo is the desired output voltage
Table 1 provides Rtrim values required for some common output voltages.
Vo
2.1
= k
Ω
)6.0(
Table 1
V
(V)
O, set
0.6 Open
0.8 6.00
1.0 3.00
1.2 2.00
1.5 1.333
1.8 1.000
By using a ±0.1% tolerance trim resistor with a TC of ±25ppm, a set point tolerance of ±1% can be achieved as specified in the electrical specification. The POL Programming Tool available at
www.lineagepower.com under the Design Tools
section, helps determine the required trim resistor needed for a specific output voltage.
Rtrim (K)
Figure 24. Circuit configuration for programming output voltage using an external resistor.
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Data Sheet October 31, 2011
Power Good
The Naos Raptor 50A power modules provide a Power Good Status signal that indicates whether or not the power module is functioning properly.
PwGood is a power good signal implemented with an open-collector output to indicate that the output voltage is within the regulation limits of the power module. The PwGood signal will be de-asserted to a low state If any condition such as over-current, or over-voltage occurs which would result in the output voltage going out of range.
Monotonic Start-up and Shutdown
The Naos Raptor 50A up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range.
modules have monotonic start-
Tunable Loop
The Naos Raptor 50A modules have a new feature that optimizes transient response of the module called Tunable Loop. External capacitors are usually added to improve output voltage transient response due to
Vout 1.8V 1.2V 0.6V
4x47μF
Cext
R
TUNE
C
TUNE
ΔV
+
7x330uF
Polymer
47 39 33
33nF 100nF 220nF
35mV 23mV 12mV
load current changes. Sensitive loads may also require additional output capacitance to reduce output ripple and noise. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable.
To use the additional external capacitors in an optimal manner, the Tunable Loop feature allows the loop to be tuned externally by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 25. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module to match the filter network connected to the output of the module.
Recommended values of R in Tables 2 and 3. Table 2 lists recommended values of R
TUNE
and C
TUNE
voltage deviation limits for some common output voltages in the presence of a 25A to 50A step change
4x47μF
+
12x330uF
Polymer
TUNE
in order to meet 2% output
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
4x47μF
+
25x330uF
Polymer
and C
TUNE
are given
Naos Raptor 50A: Non Isolated Power Module:
(50% of full load), with an input voltage of 12V. Table 3 shows the recommended values of R
TUNE
and C
TUNE
for different values of ceramic output capacitors up to 1000uF, again for an input voltage of 12V. The value of R
should never be lower than the values shown
TUNE
in Tables 2 and 3. Please contact your Lineage Power technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values.
VOUT
SENSE+
RTune
MODULE
CTune
TRIM+
RTrim
TRIM-
Figure. 25. Circuit diagram showing connection of
and C
R
TUME
module.
Table 2. Recommended values of R to obtain transient deviation of 2% of Vout for a 25A step load with Vin=12V.
Table 3. General recommended values of of R and C
TUNE
ceramic capacitor combinations.
Cext
R
TUNE
C
TUNE
to tune the control loop of the
TUNE
and C
TUNE
TUNE
TUNE
for Vin=12V and various external
2x47μF 4x47μF 10x47μF 20x47μF 40x47μF
75 75 47 39 33
1000pF 2200pF 5600pF 10nF 22nF
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Data Sheet
p
October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Thermal Considerations
Power modules operate in a variety of thermal environments; however sufficient cooling should always be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set­up is shown in Figure 26. The preferred airflow direction for the module is in Figure 27.
Naos Raptor 50A: Non Isolated Power Module:
guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note.
76.2 [3.0]
50.8
[2.00]
[0.285]
7.24
Power Module
Probe Location for measuring airflow and ambient
erature
tem
Wind Tunnel
PWBs
Air
Flow
Figure 26. Thermal Test Set-up.
The thermal reference points, T
ref1
and T
used in
ref2
the specifications are shown in Figure 27. For reliable operation the temperature at T
o
C, and the temperature at T
120
o
105
C. Please refer to the Application Note “Thermal
should not exceed
ref1
should not exceed
ref2
Characterization Process For Open-Frame Board­Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Post solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For
Figure 27. Temperature measurement locations T
ref1
and T
ref2
.
Through-Hole Lead-Free Soldering Information
The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Lineage Power representative for more details.
LINEAGE POWER 12
Page 13
Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Mechanical Outline
Dimensions are in inches and (millimeters).
Tolerances: x.xx in. ± 0.02 in. (x.x mm ± 0.5 mm) [unless otherwise indicated]
x.xxx in ± 0.010 in. (x.xx mm ± 0.25 mm)
Front View
Pin Function Pin Function
1 Vout
2 Vout 9 PwGood
3 Vout 10 Sense -
4 GND 11 Sense +
5 GND 12 Vin
6 Enable 13 Vin
7 Trim - 14 GND
15 GND
8 Trim +
Side View
Pin Out
LINEAGE POWER 13
Page 14
Data Sheet October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 14
Page 15
Data Sheet
a
©
October 31, 2011
5 – 14Vdc input; 0.6Vdc to 2.0Vdc Output; 50A output current
Naos Raptor 50A: Non Isolated Power Module:
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 4. Device Code
Device Code
NSR050A0X43-49Z 5 – 14Vdc 0.6 – 2.0Vdc 50 A Positive SIP CC109138244
Input
Voltage Range
Z refers to RoHS-compliant codes
Output
Voltage
Output
Current
On/Off
Logic
Connector Type Comcode
Asia-Pacific Headquarters
Tel: +86.021.54279977*808
World Wide Headquarters Lineage Power Corporation
601 Shiloh Road, Plano, TX 75074, USA +1-888-LINEAGE(546-3243) (Outside U.S.A.: +1-972-244-WATT(9288))
www.lineagepower.com e-mail: techsupport1@lineagepower.com
Europe, Middle-East and Africa Headquarters
Tel: +49.89.878067-280
India Headquarters
Tel: +91.80.28411633
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or
pplication. No rights under any patent accompany the sale of any such product(s) or information.
Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents.
2011 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved.
LINEAGE POWER 15
Document No: DS07-006 ver. 1.04
PDF name: NSR050A0X_ds.pdf
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