GE Industrial Solutions Naos Raptor 40A User Manual

Data Sheet
July 11, 2011

Naos Raptor 40A Non-Isolated Power Modules

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A Output Current

RoHS Compliant

Applications

 Distributed power architectures

 Intermediate bus voltage applications

 Telecommunications equipment

 Servers and storage applications

 Networking equipment

Features

 Compliant to RoHS EU Directive 2002/95/EC (Z

versions)

 Compatible in a Pb-free or SnPb wave-soldering

environment (Z versions)

 Wide input voltage range (5Vdc-13.8Vdc)

 Output voltage programmable from 0.6Vdc to

5.0Vdc via external resistor

 Tunable Loop

response

TM

to optimize dynamic output voltage

 Fixed switching frequency

 Output overcurrent protection (non-latching)

 Over temperature protection

 Remote On/Off

 Remote Sense

 Power Good Signal

 Over voltage protection – Hiccup Mode

 Small size:

36.8 mm x 27.9 mm x 10.7 mm

(1.45 in. x 1.10 in. x 0.42 in)

 Wide operating temperature range (0°C to 70°C)

 UL* 60950 Recognized, CSA

Certified, and VDE
Licensed

‡

0805 (EN60950-1 3rd edition)

 ISO** 9001 and ISO 14001 certified manufacturing

facilitiesISO** 9001 and ISO 14001 certified
manufacturing facilities

†

C22.2 No. 60950-00

Description

The Naos Raptor 40A SIP power modules are non-isolated dc-dc converters in an industry standard package that
can deliver up to 40A of output current with a full load efficiency of 92% at 3.3Vdc output voltage (V
These modules operate over a wide range of input voltage (V
output voltage from 0.6dc to 5.0Vdc, programmable via an external resistor. Features include remote On/Off,
adjustable output voltage, over current and over temperature protection. A new feature, the Tunable Loop
the user to optimize the dynamic response of the converter to match the load.

* UL is a re gistered trademark of Underwriters Laboratories, Inc.

†

CSA is a reg istered trademark of Canadian Standards Associat ion.

‡

VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.

** ISO is a registered trademark of the International Orga nization of Standards

= 5Vdc-13.8Vdc) and provide a precisely regulated

IN

Document No: DS06-128 ver. 1.15

PDF name: NSR040A0X_ds.pdf

IN = 12Vdc).

TM

, allows

Data Sheet
July 11, 2011

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current

Naos Raptor 40A Non Isolated Power Module:

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.

Parameter Device Symbol Min Max Unit

Input Voltage

Continuous All V

Operating Ambient Temperature All T

IN

A

-0.3 15 Vdc

0 70 °C

(see Thermal Considerations section)

Storage Temperature All T

stg

-55 125 °C

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.

Parameter Device Symbol Min Typ Max Unit

Operating Input Voltage All VIN 5 13.8 Vdc

Maximum Input Current All I

(VIN= V

Input No Load Current V

(VIN = 12Vdc, IO = 0, module ON) V

IN, min

to V

IN, max

, IO=I

O, max VO,set

= 3.3Vdc)

= 0.6 Vdc I

O,set

= 5.0Vdc I

O,set

Input Stand-by Current All I

IN,max

IN,No load

IN,No load

IN,stand-by

(VIN = 12Vdc, module disabled)

Inrush Transient All I2t 1 A2s

Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
V

= I

IN, max, IO

; See Test configuration section)

Omax

IN, min

to

All 130 mAp-p

Input Ripple Rejection (120Hz) All 50 dB

CAUTION: This power module is not internally fused. An input line fuse must always be used.

This power module can be used in a wide variety of applications, ranging from simple standalone operation to being
part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to
achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast­acting fuse with a maximum rating of 30A (see Safety Considerations section). Based on the information provided in
this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be
used. Refer to the fuse manufacturer’s data sheet for further information.

30 Adc

165 mA

360 mA

23 mA

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Data Sheet
July 11, 2011

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current

Naos Raptor 40A Non Isolated Power Module:

Electrical Specifications (continued)

Parameter Device Symbol Min Typ Max Unit

Output Voltage Set-point

(VIN=

IN, min

, IO=I

, TA=25°C) V

O, max

V

≥ 1.2Vdc

o, SET

< 1.2Vdc All V

o, SET

All V

Output Voltage All V

(Over all operating input voltage, resistive load,
and temperature conditions until end of life)

Adjustment Range All V

Selected by an external resistor

Output Regulation (for VO ≥ 2.5V)

O, set

O, set

O, set

O

Input range1 (5V – 9V); range2 (9V – 13.8V)

Line (Range1, range2) All

Load (IO=I

O, min

to I

) All

O, max

Line & Load All

Output Regulation (for VO < 2.5V)

Input range1 (5V – 9V); range2 (9V – 13.8V)

Line (Range1, range2) All

Load (IO=I

O, min

to I

) All

O, max

Line & Load All

Output Ripple and Noise on nominal output

(VIN=V

IN, nom

and IO=I

O, min

to I

Cout = 0μF)

O, max,

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 0.6V

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1V

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1.5V

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 2.5V

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 3.3V

Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 5.0V

External Capacitance1`

Without the Tunable Loop

TM

ESR ≥ 1 mΩ All C

With the Tunable Loop

TM

ESR ≥ 0.15 mΩ All C
ESR ≥ 10 mΩ

All

Output Current All I

Output Current Limit Inception (Hiccup Mode ) All I

Output Short-Circuit Current All I

(VO≤250mV) ( Hiccup Mode )

Efficiency V

VIN= V

IO=I

, TA=25°C V

IN, nom

= V

O, max , VO

V

O,set

V

V

V

= 0.6Vdc η 70.9 %

O,set

= 1.2Vdc η 82.3 %

O,set

= 1.8Vdc η 86.8 %

O,set

= 2.5Vdc η 89.5 %

O,set

= 3.3Vdc η 91.4 %

O,set

= 5.0Vdc η 93.7 %

O,set

Switching Frequency All f

1

External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as

getting the best transient response. See the Tunable Loop

TM

section for details.

C

O, max

O, max

O, max

o

O, lim

O, s/c

sw

–0.8

–10

–1.1%

⎯

⎯

⎯

+0.8 % V

+10 mV

+1.1% % V

0.6 5.0 Vdc

0.3 % V

0.6 % V

0.8 % V

9 mV

12 mV

15 mV

⎯

⎯

⎯

⎯

⎯

⎯

⎯

⎯

⎯

⎯

⎯

⎯

30 mV

30 mV

40 mV

40 mV

60 mV

60 mV

⎯

1000 μF

0

⎯
⎯

⎯

1500 μF

10000 μF

40 Adc

103 130 180 % Io

⎯

5.7

⎯

Arms

⎯

500

⎯

O, set

O, set

O, set

O, set

O, set

pk-pk

pk-pk

pk-pk

pk-pk

pk-pk

pk-pk

kHz

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Data Sheet
July 11, 2011

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current

Naos Raptor 40A Non Isolated Power Module:

General Specifications

Parameter Min Typ Max Unit

Calculated MTBF (VIN=12V, VO=5Vdc, IO=0.8I
Telcordia Issue 2 Method 1 Case 3

Weight

, TA=40°C) Per

O, max

4,107,921 Hours

⎯

17.5 (0.617)

⎯

g (oz.)

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.

Parameter Device Symbol Min Typ Max Unit

On/Off Signal Interface

(VIN=V

IN, min

to V

IN, max

; open collector or equivalent,

Signal referenced to GND)

Logic High (On/Off pin open – Module ON)

Input High Current All IIH

Input High Voltage All VIH

Logic Low (Module OFF)

Input Low Current All IIL

Input Low Voltage All VIL

PwGood (Power Good) Signal Interface Open
Collector/Drain

PwGood = High = Power Good
PwGood = Low = Power Not Good

Logic level low voltage 0 0.4 V

Logic level high voltage 2.4 5.25 V

Sink Current, PwGood = low 4 mA

0.5

1.0

⎯

⎯

3.3 mA

5.5 V

⎯ ⎯

-0.3

⎯

200 µA

0.4 V

Turn-On Delay and Rise Times
(VIN=V

IN, nom

, IO=I

to within ±1% of steady state)

O, max , VO

Case 1: On/Off input is enabled and then
input power is applied (delay from instant at
which VIN = V

until Vo = 10% of Vo, set)

IN, min

All Tdelay 3 msec

Case 2: Input power is applied for at least one second
and then the On/Off input is enabled (delay from instant

All Tdelay 1.2 msec

at which On/Off is enabled until Vo = 10% of Vo, set)

Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of Vo, set)

Output voltage overshoot
IO = I

O, max

; V

IN, min

– V

, TA = 25 oC

IN, max

All Trise

0.5 % V

Remote Sense Range All

Over Temperature Protection All T

(See Thermal Considerations section)

Input Undervoltage Lockout

Turn-on Threshold All

Turn-off Threshold All

Overvoltage Protection (Hiccup Mode) All

127 ºC

ref

3 msec

⎯ ⎯

0.5 V

4.4 4.8 Vdc

4.2 Vdc

120 125 130 V

O, set,

O, set

%

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Data Sheet

OUTPUT

CURRENT

OUTPU

T

VOLTAGE

July 11, 2011

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current

Naos Raptor 40A Non Isolated Power Module:

Characteristic Curves

The following figures provide typical characteristics for the Naos Raptor 40A modules at 0.6Vout and 25ºC.

85

80

75

70

65

Vin = 5V

Vin = 12V

Vin = 14V

EFFICIENCY, η (%)

60

010203040

OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC

Figure 1. Converter Efficiency versus Output Current.

45

40

35

30

25

20

15

10

OUTPUT CURRENT, Io (A)

25 30 35 40 45 50 55 60 65 70

2m/s

(400LF M)

1.5m/s

(300LFM)

1m/s

(200LF M)

(100LFM)

Figure 2. Derating Output Current versus Ambient
Temperature and Airflow.

0.5m/s

NC

(V) (20mV/div)

O

V

OUTPUT VOLTAGE

TIME, t (1μs/div) TIME, t (40μs /div)

Figure 3. Typical output ripple and noise (V
I

o,max).

(V) (2V/div)

ON/OFF

(V) (200mV/div) V

O

OUTPUT VOLTAGE ON/OFF VOLTAGE

V

TIME, t (1ms/div) TIME, t (1ms/div)

IN = 12V, Io =

(V) (200mV/div)

O

,

(A) (10Adiv) V

O

I

Figure 4. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.

(V) (5V/div)

IN

(V) (200mV/div) V

O

OUTPUT VOLTAGE INPUT VOLTAGE

V

Figure 5. Typical Start-up Using On/Off Voltage (Io =
I

o,max).

Figure 6. Typical Start-up Using Input Voltage (V
9V, I

o = Io,max).

IN =

LINEAGE POWER 5

Data Sheet

OUTPUT

CURRENT

OUTPUT

VOLTAGE

July 11, 2011

5 – 13.8Vdc input; 0.6Vdc to 5.0Vdc Output; 40A output current

Naos Raptor 40A Non Isolated Power Module:

Characteristic Curves (continued)

The following figures provide typical characteristics for the Naos Raptor 40A modules at 1.2Vout and 25ºC.

95

90

85

80

75

70

EFFICIENCY, η (%)

65

0 10203040

Vin = 5V

Vin = 12V

Vin = 14V

OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, TA OC

Figure 7. Converter Efficiency versus Output Current.

45

40

35

30

25

20

15

10

OUTPUT CURRENT, Io (A)

25 30 35 40 45 50 55 60 65 70

2m/s

(400LFM)

(300LFM)

1.5m/s

1m/s

(200LFM)

0.5m/s

(100LFM)

Figure 8. Derating Output Current versus Ambient
Temperature and Airflow.

NC

(V) (20mV/div)

O

V

OUTPUT VOLTAGE

TIME, t (1μs/div) TIME, t (40μs /div)

Figure 9. Typical output ripple and noise (V

o,max).

I

(V) (2V/div)

ON/OFF

(V) (500mV/div) V

O

OUTPUT VOLTAGE ON/OFF VOLTAGE

V

TIME, t (1ms/div) TIME, t (1ms/div)

IN = 12V, Io =

(V) (200mV/div)

O

,

(A) (10Adiv) V

O

I

Figure 10. Transient Response to Dynamic Load
Change from 0% to 50% to 0% with VIN=12V.

(V) (5V/div)

IN

(V) (500mV/div) V

O

OUTPUT VOLTAGE INPUT VOLTAGE

V

Figure 11. Typical Start-up Using On/Off Voltage (Io =
I

o,max).

Figure 12. Typical Start-up Using Input Voltage (V
12V, I

o = Io,max).

IN =

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