GE Industrial Solutions H2007001 G21 User Manual
H2007001 G21 Series
Infinity D Power System
with -48 Volt Rectifiers, +24 Volt Converters,
and Pulsar Controller
Installation Guide
Installation Guide
LineagePower.com
Comcode CC848853515
Issue 2.0
June 2009
Infinity D Power System Installation Guide: -48V Plants H2007001
Notice:
The information, specifications, and procedures in this manual are subject to change
without notice. Lineage Power assumes no responsibility for any errors that may appear
in this document.
© 2008 Lineage Power Systems, Inc. (Mesquite, Texas)
All International Rights Reserved
Printed in U.S.A.
Infinity D Power System Installation Guide: -48V Plants H2007001
Table of Contents
1. Introduction.............................................................................................................. 5
Document Objectives.................................................................................................
Audience .................................................................................................................... 5
Applications ...............................................................................................................
Customer Service Contacts........................................................................................ 6
2. Product Description................................................................................................. 7
Overview.................................................................................................................... 7
3. Safety.......................................................................................................................11
Safety Statements..................................................................................................... 11
Warning Statements and Safety Symbols................................................................ 14
Precautions............................................................................................................... 15
Handling Batteries ................................................................................................... 16
Special Installation Notes ........................................................................................ 17
Deutsch .............................................................................................................. 17
Español............................................................................................................... 18
4. Installation.............................................................................................................. 21
Preparation ............................................................................................................... 21
Anchor the Frame .................................................................................................... 23
Ground the Framework............................................................................................ 23
Connect Frame Ground...................................................................................... 23
Install Batteries ........................................................................................................ 24
Mount the Subframe System to the Frame or Cabinet............................................. 25
Wire the Subframe ................................................................................................... 26
Identify Areas for Each Type of Wiring............................................................ 26
Connect ac Utility .................................................................................................... 27
Wire the Battery Connection Module...................................................................... 33
Connect Central Office Ground (COG)............................................................. 34
Connect External Battery Cables....................................................................... 35
Wire -48V DC Loads...............................................................................................
Install dc Bullet Style Circuit Breaker Modules for -48V Loads ...................... 40
Wire +24V DC Loads..............................................................................................
Install dc Bullet Style Circuit Breaker Modules for +24V Loads ..................... 46
Wire Loads served by GMT Type Fuses ................................................................. 51
Install Rectifiers and Converters..............................................................................
Rectifier/Converter Installation Procedure ........................................................ 54
Install Battery Instrumentation ................................................................................ 57
Install Battery VT Probes...................................................................................
Setup Pulsar Controller............................................................................................ 63
Install Controller Field Wiring........................................................................... 64
Change LAN to Server Mode ............................................................................
Restore the LAN Connection to Client Mode....................................................
Acceptance Testing.................................................................................................. 67
5. Troubleshooting..................................................................................................... 71
Troubleshooting NE-Series Rectifiers/Converters .................................................. 72
5
5
39
45
53
59
65
66
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Troubleshooting VT-Probes..................................................................................... 74
6. Product Warranty.................................................................................................. 75
Appendix A: Pulsar Controller......................................................................................77
User Interface Overview..........................................................................................
Menu Navigation Buttons........................................................................................
System Status Display.............................................................................................. 78
LCD Backlight................................................................................................... 78
NE843 Status LEDs ........................................................................................... 79
Audible Alarm ...................................................................................................
Voltage Test Jacks .............................................................................................
Local and Remote Access Ports......................................................................... 80
Front Panel Menu Structure..................................................................................... 81
Front Panel PIN.................................................................................................. 82
Front Panel Menu Flow .....................................................................................
Appendix B: Reference Information.............................................................................
Pulsar Controller Field Wiring Connector Definitions............................................ 89
Reference Information for 26 inch Frame ............................................................... 91
Revision History..............................................................................................................
77
78
79
80
84
89
92
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Infinity D Power System Installation Guide: -48V Plants H2007001
1. Introduction
Document Objectives
This manual provides installation and maintenance information for the Lineage Power
Infinity D power system:
• Safety Information
• Product Description
• Installation Procedures
• Test and Acceptance
• Troubleshooting, including Controller and Rectifier Operations
• Product Warranty
Audience
• Equipment Installers – Instructions for installation, test, and acceptance.
• Equipment Users – Plant basics and troubleshooting.
CAUTION: This unit must be installed, serviced, and operated only by
skilled and qualified personnel who have the necessary knowledge and
practical experience with electrical equipment and who understand the
hazards that can arise when working on this type of equipment.
Additional Product Documentation
• 2007001 Ordering Guide:
• Configuration and Ordering Information
• Specifications of System, Rectifiers, Converters, and Controller
• Spare and Maintenance Parts Lists
• Engineering Information, such as ac Service Breakers, Conduit and Wiring
Sizing, and dc Wiring Information
Applications
Infinity D represents the state-of-the-art high density power system with a 18x26x84 inch
footprint that are suited for sites ranging from 50A to 1200A power requirements. The 48Vdc power system provides 960 amperes at the 80% load capacity with a -48 to
+24Vdc converter shelf that provides four 75 ampere units for a total of 300 amps at
+24V.
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Customer Service Contacts
Customer Service, Technical Support, Product Repair and
Return, and Warranty Service
For customers in the United States, Canada, Puerto Rico, and the US Virgin Islands, call
1-800-THE-1PWR (1-800-843-1797). This number is staffed from 7:00 am to 5:00 pm
Central Time (zone 6), Monday through Friday, on normal business days. At other times
this number is still available, for emergencies only. Services provided through this
contact include initiating the spare parts procurement process, ordering documents,
product warranty administration, and providing other product and service information.
For other customers worldwide the 800 number may be accessed after first dialing the
AT&T Direct country code for the country where the call is originating, or you may
contact your local field support center or your sales representative to discuss your
specific needs.
Customer Training
Lineage Power offers customer training on many Power Systems products. For
information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30
p.m., Central Time Zone (Zone 6), Monday through Friday.
Downloads and Software
To download the latest product information, product software and software upgrades,
visit our web site at http://www.lineagepower.com/
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[
2. Product Description
Overview
Shown here is an Infinity D equipment only frame made up of six Infinity D Power
Modules. Three different modules are shown: one Battery Connection Module, four
Rectifier System Modules and one Converter System Module. Principal elements are
labeled:
[Battery Hot Terminations] [Shunt & Optional LVBD Contactor] [Battery Return Terminations]
Rectifier System Module
AC Input Terminals
4 Rectifier Plug in Slots
(one required per plant)
Converter System Module
4 Converter Plug in Slots
Plant Controller
DC Distribution
DC Distribution
includes:
includes:
Battery Connection Module
{
[
Colors indicate:
Rectifier Module output
voltage
(Blue label is -48V)
Distribution
Circuit Breaker output
voltage
(Blue label is -48V)
Converter Distribution
Circuit Breaker output
voltage
(Orange label is +24V)
Converter module
output voltage(-48V to
+24V converters
shown with orange
marking)
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Battery Connection Module
Batteries power the load equipment when ac input to the rectifiers is lost. The batteries
are connected to the Battery Connection Module at the top of the frame. An optional Low
Voltage Battery Disconnect (LVBD) contactor provides deep discharge protection if
desired. The System Shunt also resides in the Battery Connection Module.
Rectifier System Module
On the left side of each Rectifier System Module ac is supplied to front accessible
terminal blocks that feed each of the 4 rectifier positions.
The rectifier positions are labeled 1 through 4 from the bottom to the top. At product
introduction, all NE rectifiers operate from 208 to 240VAC nominal.
The DC Distribution provides 10 bullet circuit breaker positions per Rectifier System
module, with room to optionally add 10 more.
Pulsar Controller
The Pulsar system controller monitors and controls system operation. It is required for all
remote telemetry, dry contact alarm closures and precise control of battery voltage.
Converter System Module
The converter positions are labeled 1 through 4 from the bottom to the top. Converters for
this plant are available to convert from -48V to +24V.
The DC Distribution provides 10 bullet circuit breaker positions per Converter System
module. An alternative distribution will add 10 more for a total of 20.
Frame
By simply changing the door, this system can be configured to work with frame sizes of
19”, 23”, and 26” frameworks. Preconfigured part numbers for modules that fit into each
framework are available in the sizes common for most applications. Growth is achieved
by adding one of these supplementary modules. Installation instructions ship with each
module.
Frame Size 19” 23” 26”
-48V Rectifier System Module
-48 to +24V Converter System Module
H2007001
G020E, or 20F
H2007001
G040E
H2007001
G020C, or 20D
H2007001
G040C
H2007001
G020A, or 20B
H2007001
G040A
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Infinity D Block Diagram
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Note on AC surge protection requirements: Our rectifier product Safety Approval is
performed to assure safe and reliable performance in IEC 60664-1 Installation Category
II environments. Building AC surge protection devices installed prior to the rectifiers
must provide this degree of protection.
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3. Safety
Safety Statements
Please read and follow all safety instructions and warnings before installing, maintaining,
or repairing the Lineage power system:
• The CE Mark demonstrates compliance with the European Union Council Directives
for Low Voltage and EMC.
• This system is Underwriters Laboratories (UL) Listed per Subject 1801, Power
Distribution Centers for Telecommunications Equipment (UL 60950-1).
• Install only in restricted access areas (dedicated equipment rooms, equipment closets,
or the like) in accordance with articles 110.27 of the U.S. National Electric Code
(NEC), ANSI/NFPA No. 70, and pursuant to applicable local codes.
• Not for use in a computer room as defined in the Standard for the Protection of
Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
o Ne peut être utilisé dans une salle d’ordinateurs telle que définie dans la
norme ANSI/NFPA 75 Standard for Protection of Electronic Computer/Data
Processing Equipment
• This equipment is to be used in controlled environments (an area where the humidity
is maintained at levels that cannot cause condensation on the equipment, the
contaminating dust is controlled, and the steady-state ambient temperature is within
the range specified).
• This equipment has been evaluated for continuous use in ambient temperature from
-40°C to 45°C. Maximum 45°C ambient for plant outputs not exceeding 960A charge
and 1200A discharge, otherwise maximum 40°C ambient.
• This equipment must not be installed over combustible surfaces.
• For installations in the United States, Listed compression connectors are to be used to
terminate Listed field-wired conductors where required. For all installations, the
appropriate connector is to be applied only to the correct size conductor as specified
by the connector manufacturer, using only the connector manufacturer's
recommended tooling or tooling approved for that connector.
• If the proper connector for the country of installation is not provided, obtain
appropriate connectors and follow manufacturers and all local requirements for
proper connections. All national and local rules and regulations should be followed
when making field connections.
• The main output voltage (less than 60Vdc for all configurations) meets SELV
requirements. Loads connected between -48 volts and +24 volts are not SELV and
therefore shall not be connected.
• Insulation on field-wired conductors should be rated no less than 90° Celsius. Wire
conductor size should be sized per electrical codes for 75° Celsius wire, and based on
the ampacity of the associated protection device. Wiring internal to enclosed
equipment cabinets should be rated at 105° Celsius (minimum).
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• Torque electrical connections to the values specified on labels or in the product
documentation.
• Battery input cables must be dressed to avoid damage to the conductors (caused by
routing around sharp edges or routing in areas where wires could get pinched) and
undue stress on the connectors.
• Alarm contacts on the office alarm board are not fused; therefore, current limiting
protection for these contacts must be provided by external circuits. Maximum ratings
for alarm connections are 60Vdc and 0.5 amperes. Exceeding these maximum ratings
could result in fire or damage to the unit.
• Fuse and/or circuit breaker loads must not exceed 80% of the fuse and/or circuit
breaker current rating. Distribute loads across the panel.
• The short circuit current capability of the battery input to the distribution panel must
not exceed 10,000A.
• Wiring methods used for the connection of the equipment to the AC Mains Supply
shall be in accordance with the National Electric Code, ANSI/NFPA 70, and the
Canadian Electrical Code, Part 1, CSA C22.1. Maximum 20 A protective device is
required for each branch circuit powering one power supply. Maximum 40 A
protective device is required for each branch circuit powering two power supplies.
Refer to the equipment ratings to assure rating of equipment will not exceed 80% of
the value of the protector chosen.
• High leakage currents are possible due to contribution from simultaneous multiple ac
input connections. Earth ground connection is essential before connecting the ac
source to the shelf. This connection is achieved by bonding the AC grounding
conductor(s) to the AC grounding terminal(s).
• DC Ground System: Due to potentially high DC fault currents, the rack should first
be connected to the office DC ground system per the appropriate telecom industry
practices. This Ground connection should be made before any DC power or the AC
connections are made to avoid the possibility of damaging the AC ground if a DC
fault should occur.
• Readily accessible disconnect/protection device(s) must be incorporated in the
building installation wiring in order to remove power from the equipment in the event
of an emergency or required servicing.
• Disconnect all ac branch circuits prior to servicing. Multiple sources of ac may be
present.
• CAUTION – DOUBLE POLE/NEUTRAL FUSING
o ATTENTION. Double pôle/fusible sur le neutre.
• Installing fuses or circuit breakers not specified for use in these distribution modules
may result in injury to service personnel or equipment damage. Use only replacement
parts listed in this manual and on the equipment drawings.
• The telecom-type (for example, GMT type) fuses can produce sparks during
interruption or clearing of a fault on a high energy circuit. Use only fuses provided
with safety caps for this type of circuit. Installing telecom-type fuses not equipped
with safety caps may result in injury to service personnel.
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• While installing batteries, follow all safety precautions outlined in the appropriate
battery product manuals.
• The intra-building port(s) of the equipment or subassembly is suitable for connection
to intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the
equipment or subassembly MUST NOT be metallically connected to interfaces that
connect to the OSP or its wiring. These interfaces are designed for use as intrabuilding interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE,
Issue 4) and require isolation from the exposed OSP cabling. The addition of Primary
Protectors is not sufficient protection in order to connect these interfaces metallically
to OSP wiring. The Ethernet port is suitable for connection only to shielded intrabuilding cabling grounded at both ends.
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Warning Statements and Safety Symbols
The symbols may sometimes be accompanied by some type of statement; e.g.,
“Hazardous voltage/energy inside. Risk of injury. This unit must be accessed only by
qualified personnel.” Signal words as described below may also be used to indicate the
level of hazard.
Indicates the presence of a hazard that will cause death or severe
DANGER
WARNING
CAUTION
personal injury if the hazard is not avoided.
Indicates the presence of a hazard that can cause death or severe
personal injury if the hazard is not avoided.
Indicates the presence of a hazard that will or can cause minor
personal injury or property damage if the hazard is not avoided.
This symbol identifies the need to refer to the equipment
instructions for important information.
These symbols (or equivalent) are used to identify the presence of
hazardous ac mains voltage.
This symbol is used to identify the presence of hazardous ac or dc
voltages. It may also be used to warn of hazardous energy levels.
One of these two symbols (or equivalent) may be used to identify
the presence of rectifier and battery voltages. The symbol may
sometimes be accompanied by some type of statement, for example:
“Battery voltage present. Risk of injury due to high current. Avoid
contacting conductors with uninsulated metal objects. Follow safety
precautions.”
One of these two symbols may be used to identify the presence of a
hot surface. It may also be accompanied by a statement explaining
the hazard. A symbol like this with a lightning bolt through the hand
also means that the part is or could be at hazardous voltage levels.
This symbol is used to identify the protective safety earth ground for
the equipment.
This symbol is used to identify other bonding points within the
equipment.
This symbol is used to identify the need for safety glasses and may
sometimes be accompanied by some type of statement, for example:
“Fuses can cause arcing and sparks. Risk of eye injury. Always wear
safety glasses.”
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Precautions
When working on or using this type of equipment, the following precautions should be
noted:
• This unit must be installed, operated, and serviced, only by qualified technical
personnel, who have the necessary knowledge and practical experience with electrical
equipment and who understand the hazards that can arise when working on this type
of equipment. Equipment in these locations will contain parts at HAZARDOUS
energy levels that can be directly accessed and are only protected by guarding and/or
warning.
• The equipment may be powered by multiple ac inputs. Disconnect all AC branch
circuits before servicing. Do not disconnect grounding, bonding conductors, or
permanent bonding provisions unless all ac inputs are disconnected.
• High leakage current exists. Grounding/Earth connection must be provided before
connecting supply.
• Batteries may be connected in parallel with the output of the rectifiers. Turning off
the rectifiers will not necessarily remove power from the bus. Make sure the battery
power is also disconnected and/or follow safety procedures while working on any
equipment that contains hazardous energy/voltage.
• Hazardous energy and voltages are present in the unit and on the interface cables that
can shock or cause serious injury. Follow all safety warnings and practices when
servicing this equipment. When equipped with ringer modules, hazardous voltages
will be present on the ringer output connectors.
In addition to proper job training and safety procedures, the following are some basic
precautions that should always be used:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Wear safety glasses. Fuses can produce sparks. High energy levels on buses and
distribution components can produce severe arcing.
• Test circuits before touching.
• Lock out and tag circuit breakers/fuses when possible to prevent accidental turn on.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc. (note the
condition of these circuits, especially wiring).
• Use care when removing or replacing covers; avoid contacting circuits.
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Handling Batteries
• To direct attention to the possible source of danger from battery gases, post one or
more warning signs, lettered in large characters, in a conspicuous location near the
battery. For example:
• Fully brief anyone who is permitted access to battery areas on the hazards of handling
lead-acid batteries. Make it clear to anyone handling, unpacking, or installing leadacid batteries that they contain electrolyte (sulfuric acid and water). Everyone must
wear protective equipment such as rubber gloves, rubber aprons, full face mask, and
splash-proof goggles when performing any activity involving handling of batteries or
cells containing electrolyte.
• A storage battery gives no indication by its appearance of the potential energy stored
in it. All lead-acid storage cells/batteries have enormous short circuit capability which
can result in serious burns. Use extreme care to avoid shorting out cell and/or battery
terminals. Shorting a cell or battery with a non insulated tool can vaporize or throw
the tool.
• All lead-acid batteries generate hydrogen gas, even under open circuit conditions. If
not permitted to escape, this gas can build up to explosive concentrations. NEVER
tamper with or block the vent caps of the batteries. A damaged gas vent cap could
become clogged, resulting in an explosion due to internal pressure. Such an explosion
could short circuit other battery modules and result in a fire. ALWAYS place
batteries in a well-ventilated area. NEVER place battery modules in a sealed
environment.
• In case of electrolyte contact with the skin, remove the electrolyte immediately by
flushing the affected area with large amounts of plain tap water. In case of electrolyte
in the eye, pour water into the inner corner of the eye and allow at least one quart of
water to run over the eye and under the eyelid. Eye injuries should be treated by a
physician immediately.
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Special Installation Notes
Deutsch
Installationsanleitung
Eingangsspannung ( Voltage ) :+24, -48
Eingangsstrom ( Current ) : Max 1200A
Eingangsleistung ( Watts ) :
Nennfrequenz ( Frequency ) : 50 / 60 Hz
Seriennummer ( Assembly No. ):-Modellnummer (Model No. ) : Infinity NE
Abmessungen sind nur zur Referenz : 660mm x 533.4mm x 2133.6mm
( Dimensions are for reference only )
Max. Umgebungstemperatur : max. 45 deg. C
( Max. Operation temperature )
Achtung: Für kontinuierlichen Feuerschutz sollte die Sicherung nur mit einer des
gleichen Types ersetzt werden.
Sicherungswert :
( Warning : For continued protection against fire replace with same type and rating of
fuse )
Das System ist ein Gerät der Schutzklasse I / Überspannungs Kategorie II
( Power Supply is a Class I equipment / overvlotage category II )
Ausgangsspannungen und -stöme: DC 58 V / SELV
( Output Voltage and Current )
--Das Gerät darf nur in Räumen mit beschränktem Zutritt aufgestellt werden.
( Nur ausgebildetes Personal )
--Nur für Aufstellung auf Boden oder einer anderen brennbaren Oberfläche
geeignet.
--Das Gerät hat keinen eigenen Ausschalter, es muß daher mit einem Ein- und
Ausschalter im Versorgungskreis versehen sein.
--Das Gerät ist für den Einbau in IT- Geräte in einem Rahmen bestimmt (siehe weitere
Anleitung)
--Beim Einbau des Gerätes ist daraf zu achten das alle Anforderungen gemäß EN60950
eingehalten werden.
ACHTUNG: HOHER ABLEITSTROM
VOR ANSCHLUSS AN DEN VERSORGUNGSSTROMKR EIS
UNBEDINGT ERDUNGSVERBINDUNG HERSTELLEN
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Español
Notas especiales para instalaciones en países que hablan español.
• Instrucciones de instalación
(Installation Instructions)
• Voltaje (Voltage):
+24, -48
• Corriente (Current):
Max 1200 A
• Frecuencia (Frequency):
50/60Hz
• Voltaje y corriente de salida (Output Voltage and Current):
• Temperatura máxima de operación (Maximum Operation Temperature):
45°C (113°F)
• Sin cabina contra incendios, suelo no combustible
(No fire enclosure, non-combustible floor)
• Evaluado en EN60950
(Evaluated to EN60950)
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Infinity D Power System Installation Guide: -48V Plants H2007001
UL Ratings as reflected in the UL Report in May 2009. Please note the available rectifier
output is reduced from the nameplate rating when converters are introduced to the system.
ELECTRICAL RATING:
J2008001
Model
H2007001
Type A(+)
H2007001
Type B(+)
H2007001
Type C(+)
H2007001
Type D(+)
(+) May be followed by –SD. When followed by –SD, the AC input will be up to 16 or 8 feeds rated:
(16)x 15 amps each feed or (8)x 30 amps each feed.
(++) The marked output voltage may be any voltage range or specified voltage as long as it is within
the range specified in the electrical rating table.
(+++) Maximum 45°C ambient for output rating not exceeding 960A charge and 1200A discharge.
Otherwise, 40°C ambient. The secondary (converter) input is a load for the primary (rectifier)
output. This must be considered when loading the plant to its maximum rated primary output.
Battery
Panel
L001, L002,
L005, or
L006
L003, L004,
L007, or
L008
L001, L002,
L005, or
L006
L003, L004,
L007, or
L008
L001, L002,
L005, or
L006
L003, L004,
L007, or
L008
L001, L002,
L005, or
L006
L003, L004,
L007, or
L008
V (50/60Hz) Current Vdc (++) Max Current(+++) Max Power
200-240
(up to 28
feeds)
200-240
(up to 28
feeds)
200-240
(up to 28
feeds)
200-240
(up to 28
feeds)
200-240
(up to 28
feeds)
200-240
(up to 28
feeds)
Input (ac) Output (dc)
640A charge
800A discharge
15 A draw 22 – 29
1280A charge
1600A discharge
Primary:
15 A draw
15 A draw
15 A draw 44 – 57
15 A draw
15 A draw
22 – 29
Secondary:
48 – 54.5
Primary:
22 – 29
Secondary:
48 – 54.5
Primary:
44 – 57
Secondary:
24–27.25
Primary:
44 – 57
Secondary:
24–27.25
Primary:
640A charge
800A discharge
Secondary:
120A
Primary:
1280A charge
1600A discharge
Secondary:
120A
640A charge
800A discharge
1280A charge
1600A discharge
Primary:
640A charge
800A discharge
Secondary:
300A
Primary:
1280A charge
1600A discharge
Secondary:
300A
17,500 W
34,985 W
17,500 W
maximum
combined
output
34,985 W
maximum
combined
output
34,880 W
69,760 W
34,880 W
maximum
combined
output
69,760 W
maximum
combined
output
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DC DISTRIBUTION PANEL OVERCURRENT-PROTECTION DEVICE
CONFIGURATIONS
Shelf(+)
Maximum
Amps(++),(+++)
Manufacturer Series Rating(+++++)
Airpax
Circuit Breakers
LMLK,
LMLHPK
3-70A 1-pole
100A 2-pole
150A 2-pole
250A 3-pole
Comments
Cumulative adjacent
circuit breaker ratings
cannot exceed 250A.
6 fuse holders –
J2007002
(+) - Includes all List options.
(++) - Maximum amps that the distribution section of the shelf is rated. Power supply output may be
(+++) - Plant ratings that exceed 640A charge and 800A discharge: top shelf adjacent to battery panel
(++++) - The J2007002 L051 shelf option is ten additional bullet-breaker positions located on right side
(+++++) - Plant ratings that exceed 640A charge and 800A discharge: top shelf adjacent to battery panel
400 charge
500 discharge
Lineage Power
rated less.
shall not exceed 336A charge and 400A discharge.
of shelf.
shall not use either a 150A 2-pole or 250A 3-pole circuit breaker.
QSGMT6
J2007002
L005
(++++)
57.6A total; 15A
rated fuse/position
3-70A 1-pole
100A 2-pole
R/C (QPQY2/8); uses
R/C fuse (JDYX2) by
SOC, Type AX1 or
Cumulative circuit
breaker ratings cannot
exceed 200A.
POWER SUPPLIES ALLOWED
Power Supply Model(#) Type Manufacturer Certification
NE075AC24 rectifier
NE030DC48 converter
NE100AC24 rectifier
NE050AC48 rectifier
NE075DC24 converter
(#) - May be provided with a non-safety affecting suffix.
IN H2007001 POWER DISTRIBUTION CENTER
Lineage Power
R/C (QQGQ2/QQGQ8)
AX1-B
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4. Installation
Preparation
Safety
Please review all safety warnings in Section 3 before beginning the installation process.
Observe all warnings and labels on the equipment.
WARNING: Due to the possibility of working on energized circuits
during these procedures, all tools and test equipment must be insulated in
an approved manner. Proper ESD protection is required in order to prevent
ESD damage to the equipment.
WARNING: Only qualified personnel should install and service the
power system and plug-in modules. Hazardous energy and voltages are
present in the unit and on the interface cables and will shock or cause
serious injury or death if safety precautions are ignored. Follow all safety
warnings and practices when servicing this equipment.
Installation Sequence
1. Anchor the Frame
2. Ground the Framework
3. Install Batteries
4. Connect ac Utility
5. Connect Central Office Ground
6. Connect External Battery Cables
7. Wire -48 V dc loads and circuit breakers
8. Wire +24 V dc loads and circuit breakers
9. Install Rectifiers and Converters
10. Install Battery Instrumentation
Wiring Guidelines
• All electrical connections should be made using the proper crimping tools and dies
and should be torqued to values specified.
• All building wiring should comply with the NEC and other applicable local codes.
• The temperature rating of the wire must be 90°C minimum. Wire gauge must be
sized based on 75°C wire and the ampacity of the associated branch-circuit
protection.
• Wiring internal to enclosed equipment cabinets must be rated no less than 105°
Celsius.
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Packaging
• All packages should be opened with a box cutter with the blade minimally exposed so
that only the sealing tape is cut.
• Save all packaging material until the system has been powered up and all parts are
operating within specifications
.
Installation Tools
You will need the following tools to install and test the Infinity D.
• Wire cutters and strippers
• Heat shrink gun
• 5/16-inch (8 mm) hex driver
• Digital meter with an accuracy of
±0.02%
• Screw drivers (flat-blade and
Phillips)
• ESD wrist strap
• 48 or/and 24V test load
• Calibrated clamp-on dc current
meter (0.1 ADC sensitivity)
• Torque wrench
• Socket wrenches:
• 7/16” and 9/16” for load and
battery connections;
• 19 mm for anchor bolts;
• 12" extension for socket
• Masonry drill kit as required
• Compression for installation of
various compression lugs
• Protective canvas
• Insulating rubber mat
• Standard insulated installation tools,
screwdrivers, etc.
• Required Insulated Tool Kit 1000v
DC Telecom set to include ESD
protection
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Anchor the Frame
Floor Mounted Frames
Mount the selected frame securely to the floor using floor anchors rated for the Seismic Zone of the site.
We sell a floor anchor kit (847135688) with 4 Hilti 12mm Cap bolts that may be appropriate for the frame
you have selected.
Step Action
Mark floor using template, frame itself, or measurements in Appendix B if 26” frame selected.
1.
Drill anchor holes.
2.
Caution: Follow safe floor drilling procedures to prevent possible asbestos exposure.
Place frame and install floor anchors according to manufacturer requirements.
3.
Battery or Battery Stand Mounted Half- and Third-Height
Frames:
Step Action
Place and secure frame to battery or battery stand per instructions provided with the battery
1.
stand or adapter.
Ground the Framework
Connect Frame Ground
Step Action
Select a Frame Ground landing on the top cross rail of the frame, or on the bottom or the rack
1.
rails depending on frame and site parameters.
Remove covering tape and clean. If required by local code or practice, treat with an oxidation
2.
inhibitor such as NO-OX.
Secure Frame Ground connection
3.
Use 7/16” socket. Torque to 65 in·lbs. (7 Nm)
Battery or Battery Stand Mounted Frames:
If required by local code or practice, battery or battery stand mounted frames may be
grounded to the frame or chassis of the other equipment. Select a Frame Ground landing
at the side of the frame and clean.
Step Action
Select a Frame Ground landing at the side of the frame and clean.
1.
2.
3.
Remove covering tape and clean. If required by local code or practice, treat with an oxidation
inhibitor such as NO-OX.
Secure Frame Ground connection.
Use 7/16” socket. Torque to 65 in·lbs. (7 Nm)
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Infinity D Power System Installation Guide: -48V Plants H2007001
Install Batteries
WARNING: All batteries contain hazardous electrical energy. Lead-acid
batteries contain sulfuric acid and explosive hydrogen gas. Follow all
precautions noted in the literature accompanying the batteries. Use only
insulated tools.
CAUTION: Equipment frame anchoring, load rating, and seismic zone
rating should be verified before field installing trays and batteries.
Installing External Batteries
Step Action
Place batteries on battery trays, battery stands, or other satisfactory supporting surface and
1.
interconnect per manufacturer’s instructions to create 48V strings as required.
Yes - physically mount switch to an
2.
appropriate place and ensure it is in the OFF
position prior to making any connections.
Connect the battery hot conductor(s) to the line side of the disconnect switch and torque
3.
connection per manufacturer's specification.
Connect the load side conductor to the disconnect switch and torque connection per
4.
manufacturer's specification.
Is an external disconnect switch being used?
No – Finished.
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Infinity D Power System Installation Guide: -48V Plants H2007001
Mount the Subframe System to the Frame or Cabinet
The Infinity D is provided in integrated Subframes. Each Subframe contains one Battery
Connection Module, one Pulsar Controller and one or more Rectifier System
Modules. Converter System Modules are not required to have a valid system and are
typically on the bottom of the power equipment stack in any given Subframe. Step 1
below shows the elements included in the smallest valid Subframe.
Step Action
Mount the Subframe to the rack.
1.
Use the fasteners and torque values provided by the frame supplier to secure flanges on the right
2.
and left hand frame rails. Use at least 2 rack screws per side for each element in the Subframe.
This Subframe requires at least 8 rack screws.
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Wire the Subframe
Identify Areas for Each Type of Wiring
The Infinity D is designed for overhead wiring.
Step Action
Look at the framework from the top.
1.
Location
for
1” AC
Conduit
Drop
Battery Hot
Terminations
TOP VIEW
Alarm & Control
[secured near door hinge]
Infinity D Framework – Top View
Address: CO Grounding, AC wiring, Battery wiring, DC wiring and Alarm & Control wiring.
2.
CO Ground (RTN)
DC Distribution
Battery Return
Terminations
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Infinity D Power System Installation Guide: -48V Plants H2007001
Connect ac Utility
Circled below is the part of the Block Diagram to be wired first.
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Infinity D Power System Installation Guide: -48V Plants H2007001
WARNING: Disconnect all ac branch circuits prior to making ac
connections to the system. When connecting to utility source, ensure
compliance to all local and national wiring rules.
There are only 2 options for AC wiring: Four 20A AC circuit breakers per shelf or two 40A AC
circuit breakers per shelf .If you have 4 AC circuit breaker per shelf, one for each of the rectifier
positions, start at step 1 here. If you have 2 AC circuit breakers per shelf, one AC circuit
breaker for each pair of rectifiers, skip this procedure and go to the next procedure in this
section.
Step Action
Loosen the screws that secure the AC
1.
wiring cover.
Loosen
Screws
Remove the AC wiring cover.
2.
Remove the conduit knockout.
3.
At the AC service panel install a 20A double pole circuit breaker for each rectifier position. Choose
4.
the breaker size according to code for the wire type and environmental conditions for your site. Use
10 AWG wire for each rectifier.
Route two wires for each active rectifier position through 1 inch conduit and fitting, up to a total of
5.
8 active wires and one ground (PE), into the AC wiring compartment.
Terminate the PE (ground) wire to the
6.
chassis using a double hole lug (on 5/8 inch
centers) with a UL accepted crimp and tool.
Terminate
Ground Wire
Illustration of
wiring flow
through conduit
hole
Torque ground lug nuts to 65 inch·lbs or 7N·m using a 7/16 inch socket wrench.
7.
Strip 0.32 inches (8 mm) of insulation off the end of each AC wire.
8.
Examine the AC input terminal block provided in your shelf. Is the terminal block of single level
9.
configuration similar to that shown in the figure above?
Issue 2.0, June 3, 2009 28
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