GE Industrial Solutions Galaxy Pulsar Edge User Manual

User Guide for the
Galaxy Pulsar Edge Family of System Controllers
Comcode CC848836981 Issue 3 October 2011
Notice:
The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility for any errors that may appear in this document.
© 2011 Lineage Power All International Rights Reserved Printed in U.S.A.
Galaxy Pulsar Edge Power System Controller

Table of Contents

Table of Contents .............................................................................................................. 3
1 Introduction .................................................................................................................... 8
Overview ......................................................................................................................... 8
Key Features ................................................................................................................... 8
Applications .................................................................................................................. 10
Customer Service Contacts ........................................................................................... 14
2 Product Description ..................................................................................................... 16
Overview ....................................................................................................................... 16
Configurations............................................................................................................... 17
Specifications ................................................................................................................ 20
3 Safety ............................................................................................................................. 22
Safety Statements .......................................................................................................... 22
Warning Statements and Safety Symbols ..................................................................... 23
Precautions .................................................................................................................... 24
4 Getting Started – Installation, Start-Up, and Basic Configuration......................... 26
Preparation .................................................................................................................... 26
Safety ........................................................................................................................ 26
Installation Tools ...................................................................................................... 26
Wiring Guidelines ..................................................................................................... 27
Packaging .................................................................................................................. 27
Install The Galaxy Pulsar Edge Controller ................................................................... 27
Connections To The Pulsar Edge .................................................................................. 31
Initial Startup Of The Pulsar Edge ................................................................................ 32
Craft Port ....................................................................................................................... 34
Web Interface ................................................................................................................ 39
LAN Port As The Craft Port ..................................................................................... 39
Basic Pulsar Edge Configuration .................................................................................. 42
5 Operation ...................................................................................................................... 44
Overview ....................................................................................................................... 44
Front Panel Display Option .......................................................................................... 44
Menu Navigation Buttons ............................................................................................. 45
System Status Display................................................................................................... 46
LCD Backlight .......................................................................................................... 46
Status LEDs .............................................................................................................. 47
Craft Ports ..................................................................................................................... 47
Local and Remote Access Ports ................................................................................ 47
Front Panel Menu Structure .......................................................................................... 48
Front Panel PIN......................................................................................................... 49
Configuration not requiring PIN ................................................................................... 50
Front Panel Menu Flow ............................................................................................ 51
Web Pages ..................................................................................................................... 56
Home Page Overview ............................................................................................... 56
Web Interface Menu Structure ...................................................................................... 59
Home Page .................................................................................................................... 63
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Plant .......................................................................................................................... 63
Batteries .................................................................................................................... 65
Alarms ....................................................................................................................... 66
Distribution ............................................................................................................... 66
Pulsar Edge/System .................................................................................................. 67
Reports Page ................................................................................................................. 68
Inventory ................................................................................................................... 69
Battery Discharge ...................................................................................................... 69
Statistics .................................................................................................................... 70
Trends ....................................................................................................................... 70
Alarm History ........................................................................................................... 71
Boost History ............................................................................................................ 72
Login History ............................................................................................................ 72
Rectifier History........................................................................................................ 73
Converter History...................................................................................................... 73
Maintenance Page ......................................................................................................... 74
System Maintenance Operations............................................................................... 75
Clear Data Maintenance Operations ......................................................................... 75
Disconnects Maintenance Operations ....................................................................... 76
Rectifier Or Converter Start/Stop Maintenance Operations ..................................... 76
T1.317 Terminal ....................................................................................................... 77
Reboot ....................................................................................................................... 78
Settings .......................................................................................................................... 78
System ....................................................................................................................... 79
Defaults............................................................................................................................. 81
Reserve ...................................................................................................................... 88
Power ........................................................................................................................ 96
Communication ....................................................................................................... 101
UDE Notification .................................................................................................... 107
Alarm Cut Off ......................................................................................................... 107
TL1 .......................................................................................................................... 108
Programming........................................................................................................... 108
Installation................................................................................................................... 110
Software ...................................................................................................................... 111
6 One-Wire Peripheral Devices ................................................................................... 113
QS873A Voltage/Thermal Probes .............................................................................. 113
J2 ............................................................................................................................. 113
J1 ............................................................................................................................. 114
Application Of QS873 VT Probes .............................................................................. 114
ES771A Remote Mid-String Voltage Monitor Module.............................................. 116
J10, J20 ................................................................................................................... 116
J30 ........................................................................................................................... 116
J1, J2, J3 .................................................................................................................. 116
ID Switch ................................................................................................................ 117
Status LED .............................................................................................................. 117
Application Of ES771A Modules With QS873 VT Probes........................................ 117
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7 NE872A Remote Distribution Monitor and Control Module ................................ 120
Overview ..................................................................................................................... 120
Module Features.......................................................................................................... 120
Module Connector Definitions ................................................................................... 123
8 QS871A Remote Distribution Monitor and Control Module ................................ 126
Overview ..................................................................................................................... 126
Module Features.......................................................................................................... 126
Module Connector Definitions ................................................................................... 128
9 Troubleshooting ......................................................................................................... 131
Checking for Defective V T-Probes ........................................................................ 134
10 Product Warranty .................................................................................................... 135
Appendix A: Software Upgrades Through Network Connection ............................ 137
Boot Block Software ..................................................................................................... 138
Factory Defaults ............................................................................................................ 139
Application Software .................................................................................................... 139
Web Pages ...................................................................................................................... 140
Backup/Restore Configuration File............................................................................. 141
Password: administrator ............................................................................................... 141
Backing Up/Retrieving ................................................................................................. 141
Restoring ........................................................................................................................ 141
Appendix B: T1.317 Command Language ................................................................. 143
Initializing the Pulsar Edge Controller ....................................................................... 143
RS-232 Terminal/Modem Port ............................................................................... 143
T1.317 Command Language ....................................................................................... 144
Objects and Attributes................................................ Error! Bookmark not defined.
Additional T1.317 Commands And Samples ............................................................. 163
Error Messages............................................................................................................ 169
Appendix C: Battery Functions ................................................................................... 171
Float Mode .................................................................................................................. 171
Slope Thermal Compensation ..................................................................................... 171
Temperature Alarms ............................................................................................... 172
High Temperature Compensation ........................................................................... 173
Low Temperature Compensation ............................................................................ 174
Plant Battery Test ........................................................................................................ 174
Boost Mode ................................................................................................................. 176
Auto-Boost Charge ................................................................................................. 176
Redundancy Loss Function ..................................................................................... 176
Battery Voltage Imbalance Detection ..................................................................... 177
Battery Recharge Current Limit.............................................................................. 177
Battery Parameter Defaults ..................................................................................... 178
Appendix D: Default Configurations .......................................................................... 179
Appendix E: Alarms and Relays ................................................................................. 195
Alarm Relays .............................................................................................................. 195
Alarms ......................................................................................................................... 195
Appendix F: SNMP ....................................................................................................... 198
SNMP Overview ......................................................................................................... 198
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SNMP Operations ....................................................................................................... 199
SNMP Configuration .................................................................................................. 199
Community Strings ..................................................................................................... 200
Issue History .................................................................................................................. 201
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1 Introduction

Overview

The Galaxy Pulsar family of controllers is comprised of the Galaxy Pulsar Plus and Galaxy Pulsar Edge controllers. This manual covers the Galaxy Pulsar Edge group of power system controllers. These controllers were developed to be integrated into the power shelves of the Compact Power Line (CPL), Slimline Power Systems (SPS) , CPS6000 Series II power systems, and the Infinity NE group of converter shelves. The controller is designed to work in the respective power systems in both indoor and outdoor cabinetized and frame power applications. The modular hardware and software design of the Pulsar Edge allows for easy customization for specific applications.
The Pulsar Edge provides control and alarm monitoring functions over several communication interfaces including a standard robust RS485 digital serial interface that interconnects system rectifiers, converters, and other smart peripherals. Control and monitoring involves power module management that provides centralized settings for rectifier output set-point voltages, alarm management items with user defined high and low voltage alarm and shutdown thresholds, load and battery disconnect management, distribution monitoring, and battery management features. Users have access to these and other features through both local and remote means. The majority of the configurable items for the controller’s features and its associated thresholds have been set to industry standard defaults that can be changed to fit specific needs. Having standard defaults helps minimize the equipment setup process in the field. To further facilitate field installation, these controllers are also available with customer specific configuration factory defaults. Customization allows a controller to be Factory tailored for applications or for specific configuration preferences.

Key Features

Modular design utilizing a dedicated power shelf location leaving maximum power modules
Easy field insert or removal (hot insert)
Standard or customer specific factory defaults supported
Control and management of up to:
12 Compact Power Line rectifiers- CP2725,CP 2000, CP1800 6 Slimline Power System rectifiers-EP0500, EP1000, EP0800 30 CPS6000 QS series of rectifiers 32 Infinity NE rectifiers/converters
*More units in ID Override operation mode
Extensive Battery Management features
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Management of four independent Low Voltage Disconnects (LVDs)
Up to eight contactors assignable to the LVDs Load disconnects operated by low voltage, low voltage and/or time delay,
remote command, or external control signal
Battery disconnect operated by voltage threshold, voltage threshold and/or time,
Adaptive Threshold, remote command, high battery temperature, or Emergency Power Off (EPO) signal
Integrated contactor control for single contactor, additional contactor cont rol through
remote distribution and control modules
Battery recharge current limit feature Low and high temperature voltage compensation
Individual adjustable slopes High temperature step function Probe Fail-Safe feature
Manual and automatic Boost Local (manual) discharge test, remote discharge test, and periodic discharge test
capability.
Reserve time calculations with configurable threshold Manual time threshold for pass/fail criteria
1-Wire monitoring
Up to six ES771 Mid-string voltage monitors (Configurable mid-string
imbalance voltage threshold alarm)
Up to sixteen QS873 battery thermal probes (Configurable High, Very High,
Low, and Very Low battery temperat ure al arm s)
Alarm management of DC distribution
Six configurable system alarm inputs
Additional Factory configurable Input/Output options:
Up to 9 configurable binary alarm inputs or Up to six alarm outputs or
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Combination of alarm inputs and alarm outputs
*Number of inputs/outputs depends on Pulsar Edge configuration
Alarm output test feature
Integrated 10/100Base-T Ethernet for local port or for Network remote monitoring
Supports SNMP, TCP/IP, SMTP, HTTP, Telnet, FTP, and utilizes Dynamic Host
Configuration Protocol (DHCP)
SNMP Trap Test featureCommunity string support Remote software and configuration upgrade capability
Internal web server compatible with standard browsers (MS Internet Explorer)
Various Reports
Inventory Report Event history log Statistics and Trend dataBattery Discharge
Energy Efficiency Algorithm
Rectifier Group Standby/ Hold-off mapping (generator/AC load minimization)

Applications

The Galaxy Pulsar Edge controller is available in applications involving the Compact Power Line (CPL), Slimline Power Systems (SPS), CPS6000 Series II power systems, and the Infinity NE group of converter shelves. These systems consist of an integrated controller power shelf that can be single shelf systems with integrated distribution or multi-shelf systems with external distribution for battery or battery-less DC power systems. The controller is available with or without a front panel display and user interface in the CPS6000 Series II, Infinity, and SPS product lines. CPL supports display-less options of the Galaxy Pulsar Edge. Following are a few product depictions utilizing the various Pulsar Edge controller configurations. Consult appropriate system manuals, technical field support or your local sales representative for more details on these or other power systems that may utilize the Edge controller.
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Figure 1-1: Compact Power (CP) Line Shelves- CP841A Family of Controllers
Figure 1-2: Small Power System (SPS) Line Shelves- SPS841A Family of Controllers
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Figure 1-3: CPS6000 Series II Power System (QS) Line Shelves- QS841E Family of
Controllers
Figure 1-4: Infinity NE Converter Power Shelves- QS841E and NE841A Family of
Controllers
Systems that utilize the Pulsar Edge controller provide a dedicated location for the controller that allows the maximum number of power modules to be used per shelf. Present systems locate the controller to a dedicated position located to the left of the left most power position in the shelf. The Pulsar Edge controller is typically pre-installed into the power shelf at the factory. However, it can be ordered separately for spares, installed in the field, or integrated into custom systems. Access to the controller inputs/outputs is typically located on one or two connectors located at the rear of the shelf. There are front access shelf designs that locate these connectors to the front of
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the shelf. For details on these connections consult each of the product’s individual installation guides.
The Galaxy Pulsar Edge controller provides controller configurations that have a front panel RS232 asynchronous Craft port or USB connection for local terminal access. The standard RS232 asynchronous Craft port connection is a DB9 but an RJ45 serial port connection is available in specific configurations. EasyView 2, which simulates the web page interface, is provided as the Graphical User Interface when accessing the Craft port over the RS232 or USB connection. This program is downloadable from the Lineage Power home page. A front panel LCD user interface with capacitive touch soft-keys is also available on several of the platforms for interacting with the controller and power system.
All Galaxy Pulsar Edge controllers utilize the same base processor board and application code. This board is populated and packaged differently for the different power system applications. However, software updates performed in the factory are implemented in all configurations at a time. Since the processor board and software is common to all Galaxy Pulsar Edge configurations the controllers have the same bas ic operation and functionality. These operations and features are described in this product manual.
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Customer Servic e C ontacts

Customer Service, Technical Support, Product Repair and Return, and Warranty Service
For customers in the United States, Canada, Puerto Rico, and the US Virgin Islands, call 1-800­THE-1PWR (1-800-843-1797). This number is staffed from 7:00 am to 5:00 pm Central Time (zone 6), Monday through Friday, on normal business days. At other times this number is still available, but for emergencies only. Services provided through this contact include initiating the spare parts procurement process, ordering documents, product warranty administration, and providing other product and service information.
For other customers worldwide the 800 number may be accessed after first dialing the AT&T Direct country code for the country where the call is originating, or you may contact your local field support center or your sales representative to discuss your specific needs.
Customer Training
Lineage Power offers customer training on many Power Systems products. For information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.
Downloads and Software
To download the latest product information, product software and software upgrades, visit our web site at the web page.
http://www.lineagepower.com/
. The “Downloads” link is located to lower left side of
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