GE Industrial Solutions EntelliGuard G Command Closing Coil User Manual

Introduction Command Closing Coil:
Command Close coil is used to switch ON the Power Circuit Breaker remotely. When energized, it releases the spring charged mechanism thus ensuring a rapid connection of the main contacts. The Command Close coil offers an extended functionality in addition to all the features of the standard closing coil. Additional connections allow it to be wired out through the trip unit and can be accessed electrically through the communications bus. It also has an extra round ‘ON’ push button that fits onto the breaker front fascia, which can be locally operated manually to close the breaker.
Table 1. Catalog Numbers and Ratings
Catalog No DC Voltage AC Voltage
GCCC024DR 24V GCCC030DR 30V GCCC048R 48V 48V GCCC060DR 60-72V GCCC120R 110-130V 110-130V GCCC208AR 208V GCCC240R 220-240V 220-240V GCCC277R* 250V 250-277V
*Electrical close switch push button cannot be used with GCCC277R
DEH-41418 Installation Instructions
EntelliGuard Accessories
Command Closing Coil
®
G Circuit Breaker
WARNING: Before installing any accessories, turn the breaker OFF, disconnect it from all voltage sources, and discharge the closing spings.
AVERTISSEMENT: Avant d’installer tout accessoire, mettre le disjoncteur en position OFF, le déconnecter de toute tension d’alimentation , et décharger les resorts d’armement
Inrush Power: 350VA Steady state : 50VA
Use the following procedure to install the Command Closing Coil accessory into the circuit breaker.
1. Verify that the rating on the Command Closing Coil identification plate matches the voltage rating required for the application, as listed in Table 1.
2. Turn the breaker off and discharge the closing springs by depressing the OFF and ON buttons in the sequence OFF-ON-OFF. Verify that the breaker OFF-ON indicator shows OFF on a green background and that the charge indicator shows DISCHARGE on a white background. If installing in a draw-out type breaker remove breaker from adaptor (cassette) before continuing.
3. Loosen the 6 screws on front cover (fascia) using a posidrive screw driver as shown in Fig 1.B Rotate the charging handle down and slide the front cover over the handle to remove the front cover as shown in Fig. 1.C.
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6. Tilt the device backwards until the rear hooks engage in the slots on the mechanism top support plate as shown in the Fig. 4.
Figure 1. (A) Front Cover (B) ScrewRemoval (C) Handle Rotation
4. Place the coil on the mechanism top plate and assemble the connector marked as CCC from the Command closing coil to the connector marked as CCC in the Trip unit harness as shown in Fig. 2.
Figure 2. Plug Assembly
5. Tilt the coil forward and engage the front hooks into the mechanism top support plate as shown in the Fig. 3.
Figure 4. Coil Assembly
7. After installing the closing coil on the mechanism top plate, connect the input wire assembly plug to the A9- A10-A11 locations marked on the secondary disconnect as shown in Fig. 5.
Figure 3. Coil Assembly
Figure 5. Close Coil Plug assembly
8. Ensure the plug is inserted properly by the snap in the secondary disconnect.
9.
Place the ferrite from the coil assembly behind
the coil. Route the wire from the close coil to the side of the PMU base for the connection with Electrical close switch as shown in fig.6.
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Figure 6. Close Coil wire routing

Installation of Electrical close switch:
10. Slide the switch assembly over the mechanism side sheet and locate in the two locating holes as shown in Fig. 7.

Figure 8. Screw assembly

12. Plug the connector from the EC switch assembly to the connector from the command closing coil beside the PMU base as shown in Fig 9.
Figure 7. EC switch assembly
11. Assemble the screw with washer as shown in
Fig. 8. Tighten the screw to torque 1.2N-m (0.9 ft­lbs).

Figure 9. Connector plug assembly

Installation of Push button on the fascia:
13. Remove the existing dummy button by removing the screw as shown in fig 10.
Dummy button Screw

Figure 10. Connector plug assembly

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14. Insert the push button and the spring from the front of the fascia. Assemble them to the fascia with the screw & washer as shown in fig 11.
Fig 11. Push button assembly
15. To reinstall the cover, rotate the charging
handle down and slide the front cover over the handle to assemble the front cover to housing as shown in Fig. 12.
Figure 12.
16. Ensure the fascia is aligned properly with the trip unit and the pad lock features of the breaker.
17. Fasten the 6 mounting screws of fascia with the housing using a pozidrive screwdriver. Apply torque of 6 Nm (4.42ft-lbs).
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Reference: Command Closing Coil Connection Scheme:
These instructions do not purport to cover all details or variations in equipment nor, to provide contingency to be met in connection with installation, operation, or maintenance. Should further information be desired, or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to GE.
GE
41 Woodford Ave, Plainville, CT 06062 www.geelectrical.com
© 2009 General Electric Company
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