GE Industrial Solutions D20A6 User Manual

D20A6 expanded I/O
for AV-300i Drives
12 Digital Inputs
8 Digital Outputs
2 Analog Inputs
2 Analog Outputs (V)
2 Analog Outputs (I)
GE Industrial SystemsGE Industrial Systems
These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Industrial Systems.
This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems.
© 1999 by General Electric Company, USA. All rights reserved.
Table of contents
1. INTRODUCTION ...................................................................... 4
2. MOUNTING ............................................................................. 6
3. TERMINAL BOARD POINTS.................................................... 7
3.1 DIGITAL INPUTS TERMINAL BOARD POINTS .................................... 7
3.2 DIGITAL OUTPUTS TERMINAL BOARD POINTS ................................. 7
3.3 ANALOG INPUTS TERMINAL BOARD POINTS ................................... 7
3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS ................................ 8
3.5 FUNCTIONAL OVERVIEW ..................................................................... 9
4. JUMPERS ............................................................................. 10
5. LEDS ..................................................................................... 10
6. TECHNICAL DATA ................................................................. 11
Dimensions and weight ............................................................................. 11
General data ............................................................................................. 12
Digital inputs ............................................................................................. 12
Digital outputs ........................................................................................... 12
Analog inputs ............................................................................................ 12
Voltage Analog outputs .............................................................................. 13
Current Analog outputs .............................................................................. 13
Temperature .............................................................................................. 13
7. ACCESSORIES ...................................................................... 14
8. MAXIMUM WIRE SIZES ....................................................... 14
GEI-100427

1. INTRODUCTION

The D20A6 card is an AV-300i drive option used to add digital inputs, digital outputs, analog inputs, analog outputs to the drive. It is possible to use only one I/O expansion card per Drive. This option card features:
- 12optocoupled digital inputs 15V up to 30VDC
- 8 optocoupled digital outputs 15V up to 30VDC
- 2 analog inputs ±10V or 0 up to20mA or 4 up to 20mA
- 2 analog outputs ±10V
- 2 analog outputs 0 up to20mA or 4 up to 20mA
Front side
4
—————— I/O Expansion card ——————
D20A6
Back side
—————— I/O Expansion card ——————
5
GEI-100427

2. MOUNTING

The D20A6 card is supplied with standoffs and the cable for connection between regulation and expansion card .
1 . Switch the drive off. 2 . Fasten the D20A6 card to the drive regulation board by means of screws
(B) and standoffs (A).
3. The D20A6 card is connected to the regulator card through the XH connector using the supplied connector. The power supply (+5V) and the control signals are provided by the drive via the XH connector.
4 . Switch on the drive.
6
—————— I/O Expansion card ——————
D20A6

3. TERMINAL BOARD POINTS

3.1 DIGITAL INPUTS TERMINAL BOARD POINTS

Connectors XDI0 and XDI1 have different ground connection.
DIGITAL INPUTS
Connector
Terminal 31 32 33 34 35 36 37 38 39 40 Function DI0 DI1 DI2 DI3 GND DI4 DI5 DI6 DI7 GND
Connector
Terminal 41 42 43 44 45 Function DI8 DI9 DI10 DI11 GND
XDI0

3.2 DIGITAL OUTPUTS TERMINAL BOARD POINTS

Digital outputs need a +15V…+24V supply voltage. The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 mA total including Encoder, LAN, EXP card and DGF (or 350 mA without DGF).
T erminal 60 is power supply, terminal 55 is the common power supply .
XDI1XDI0
expDA10
DIGITAL OUTPUTS
Connector
Terminal 51 52 53 54 55 56 57 58 59 60 Function DQ0 DQ1 DQ2 DQ3 COM DQ4 DQ5 DQ6 DQ7 PWR
* = Reserved
XQD

3.3 ANALOG INPUTS TERMINAL BOARD POINTS

Differential analog inputs are available.
ANALOG INPUTS
Connector
Terminal 12345 Function AI0+ AI0- AI1+ AI1- GND
—————— I/O Expansion card ——————
XAI
expD30
expDA20
7
GEI-100427

3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS

VOLTAGE ANALOG OUTPUTS
Connector
Terminal 11 12 13 14 15 Function AQV0 GND AQV1 GND GND
CURRENT ANALOG OUTPUTS
Connector
Terminal 21 22 23 24 25 Function AQI0+ AQI0- AQI1+ AQI1- GND
XAQV
XAQV
expDA40
8
—————— I/O Expansion card ——————

3.5 FUNCTIONAL OVERVIEW

D20A6
0V (COM)
+24V (PWR)
31
32
33
34
35
36
DIO
DI1
DI2
DI3
GND
DI4
DIGITAL INPUTS
CONNECTOR XDIO
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
55
60
51
52
53
54
56
57
DIGITAL OUTPUTS CONNECTOR XDQ
DQ6
37
38
39
40
41
42
43
44
45
DI5
DI6
DI7
GND
DI8
DI9
DI10
DI11
GND
DIGITAL INPUTS
CONNECTOR XDI1
DIGITAL INPUTS
CONNECTOR XDI2
OUTPUTS
VOLTAGEANALOG
CONNECTOR XAQI
OUTPUTS
CRRENT ANALOG
CONNECTOR XAQV
ANALOG INPUTS
CONNECTOR XAI
DQ7
AQI0+
AQI0-
AQI1+
AQI1-
GND
AQV0
GND
AQV1
GND
GND
AIO+
AIO-
AI1+
AI1-
GND
58
59
21
22
23
24
25
11
12
13
14
15
1
2
3
4
5
—————— I/O Expansion card ——————
9
GEI-100427

4. JUMPERS

Following table describes the expansion board jumpers.
JUMPERS ON BOARD
Name Description
Adaption to the unput signal of analog input O
S2
ON 0…20mA / 4…20mA OFF 0…10V / -10V…-10V Adaption to the unput signal of analog input I
S3
ON 0…20mA / 4…20mA OFF 0…10V / -10V…-10V
I/O available depending on drive firmware version
Drive firmware 1.X from 2.X
Digital Inputs 4 12
Digital Outputs 6 8
Analog Inputs - 2
Analog Outputs 2 4
Default
OFF
OFF
expDA50
expDA75

5. LEDs

+5V ____________________ The led is lit when internal +5V power supply is
available from the Drive.
+15V ___________________ The led is lit when +15V power supply is provided by
the Drive
-15V ___________________ The led is lit when -15V power supply is provided by
the Drive
10
—————— I/O Expansion card ——————

Dimensions and weight

142.49
D20A6

6. TECHNICAL DATA

92.36
Dimensions _________________________________ 142.49mm [5.6 inches] x 92.36
mm [3.63 inches]
Weight _____________________________________ 77 g [2.7 oz]
—————— I/O Expansion card ——————
11
GEI-100427

General data

I/O scan time________________________________ 2ms Internal power supply from the drive _____________ +5VDC, ±18VDC
NOTE !
The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 mA total including Encoder, LAN, EXP card and DGF. (or 350 mA without DGF)

Digital inputs

Input type __________________________________ Voltage/Optocoupled Inputs no. __________________________________ 12 (3 groups of 4 inputs) 0V connection _______________________________ different 0V for the groups Voltage input value ___________________________ 15 up to 30V Current input value___________________________ 4.5 up to 9mA Voltage input range High level (on pin) ) (U Voltage input range Low level (on pin) ) (U
) _______ >= 10V
High
) _______ <= 3V
Low

Digital outputs

Output type _________________________________ open emitter/Optocoupled Pull down __________________________________ 10 k Outputs no. _________________________________ 8 Connection _________________________________ common Ext supply External power supply ________________________ 15 up to 30VDC Output current ______________________________ 50mA max for any output Output voltage (U
)_________________________ Power supply less 1V @50mA
High

Analog inputs

Input type (differential) ________________________ V oltage or Current Inputs no. __________________________________ 2 Connection _________________________________ differential Input voltage (with V oltage r ef in input) ___________ ±10V Current r equir ements (with Voltage ref in input) ____ <0.5mA Input current (with current ref in input) ___________ 0 up to 20mA/4 up to 20mA Input impedence (with current ref in input)_________ 510 Bandwidth __________________________________ 100Hz
12
—————— I/O Expansion card ——————
D20A6

Voltage Analog outputs

Output type _________________________________ V oltage Outputs no. _________________________________ 2 Max Output voltage __________________________ ±10V Output current ______________________________ 5mA max Bandwidth __________________________________ 265Hz

Current Analog outputs

Output type _________________________________ Current Outputs no. _________________________________ 2 Max Output voltage __________________________ 0 up to 14V Output current ______________________________ 0 up to 20mA max / 4 up to
20mA
Bandwidth __________________________________ 2kHz

Temperature

Storage temperature: _________________________ -20°... +70°C (-68...+158°F) Operating temperature: _______________________ 0°... +55°C (32...+131°F) These temperatures are adequate to those of the drive, to which the card is connected.
—————— I/O Expansion card ——————
13
GEI-100427

7. ACCESSORIES

Terminals XDI0,XDI1, XDI2, XAI, XAQV, XAQI Type PHOENIX CONTACT
5 contacts MC1,5/5 ST3,81 1803604 or equivalent.
Terminals XDQ __________________________ Type PHOENIX CONTACT
10 contacts MC 1,5/10 ST3,81 1803659 or equivalent.

8. MAXIMUM WIRE SIZES

2
Terminals on connector
XDQ, XDI0, XDI1,XDI2, XAI,XAQV, XAQI 0.14 … 1.5 28 … 16
mm
AWG
expDA80
14
—————— I/O Expansion card ——————
D20A6 GEI-100427 05/99
Rev. 0.0 / 24.5.99
1S5G21
We bring good things to life.
GEI-100427 Rev. 0.0 (05/99)
GE Industrial Systems
Internet Address: http://www.ge.com
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