GE Industrial Solutions D14A4F User Manual

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D14A4F expanded I/O

for AV-300i Drives

8 Digital Inputs

6 Digital Outputs

2 Analog Inputs

2 Analog Outputs

1 Frequency Input

INSTRUCTIONS

GE Industrial SystemsGE Industrial Systems

These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired or if particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Industrial Systems.

This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems.

Table of contents

1. INTRODUCTION ...................................................................... 5

2. MOUNTING ............................................................................. 7

3. TERMINAL BOARD POINTS.................................................... 8

3.1 DIGITAL INPUTS TERMINAL BOARD POINTS .................................... 8

3.2 DIGITAL OUTPUTS TERMINAL BOARD POINTS ................................. 8

3.3 ANALOG INPUTS TERMINAL BOARD POINTS ................................... 8

3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS ................................ 9

3.5 ENCODER CONNECTION ...................................................................... 9

3.6 FUNCTIONAL OVERVIEW ................................................................... 10

4. JUMPERS ............................................................................. 11

5. TECHNICAL DATA ................................................................. 12

Dimensions and weight ............................................................................. 12

General data ............................................................................................. 13

Digital inputs ............................................................................................. 13

Digital outputs ........................................................................................... 13

Analog inputs ............................................................................................ 13

Analog outputs .......................................................................................... 14

Encoder interface ...................................................................................... 14

Temperature .............................................................................................. 14

6. ACCESSORIES ...................................................................... 15

7. MAXIMUM WIRE SIZES ....................................................... 15

D14A4F

1. INTRODUCTION

The D14A4F card is an AV-300i drive option used to add digital inputs, digital outputs, analog inputs, analog outputs and a second optocoupled encoder input to the drive. It is possible to use only one I/O expansion card per Drive.

This option card features:

- 8 optocoupled digital inputs 15V up to 30VDC

- 6 optocoupled digital outputs 15V up to 30VDC

- 2 analog inputs ±10V or 0 up to20mA or 4 up to 20mA

- 2 analog outputs ±10V

- 1 optocoupled digital encoder input

Front side

—————— I/O Expansion card ——————

GEI-100426

Back side

—————— I/O Expansion card ——————

D14A4F

2. MOUNTING

The D14A4F card is supplied with standoffs and the cable for connection between regulation and expansion card .

1 . Switch the drive off. 2 . Fasten the D14A4F card to the drive regulation board by means of screws

(B) and standoffs (A).

3. The D14A4F card is connected to the regulator card through the XH connector using the supplied connector. The power supply (+5V) and the control signals are provided by the drive via the XH connector.

4 . Switch on the drive.

—————— I/O Expansion card ——————

GEI-100426

3. TERMINAL BOARD POINTS

3.1 DIGITAL INPUTS TERMINAL BOARD POINTS

Connectors XDI0 and XDI1 have different ground connection.

DIGITAL INPUTS

Connector

Terminal 31 32 33 34 35 36 37 38 39 40 Function DI0 DI1 DI2 DI3 GND DI4 DI5 DI6 DI7 GND

3.2 DIGITAL OUTPUTS TERMINAL BOARD POINTS

Digital outputs need a +15V…+24V supply voltage. T erminal 60 is power supply, terminal 55 is the common power supply.

DIGITAL OUTPUTS

Connector

Terminal 51 52 53 54 55 56 57 58 59 60 Function DQ0 DQ1 DQ2 DQ3 COM DQ4 DQ5 * * PWR

* = Reserved

XQD

XDI1XDI0

expD10

expD20

3.3 ANALOG INPUTS TERMINAL BOARD POINTS

Differential analog inputs are available.

ANALOG INPUTS

Connector

Terminal 12345 Function AI0+ AI0- AI1+ AI1- GND

—————— I/O Expansion card ——————

XAI

expD30

D14A4F

3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS

ANALOG OUTPUTS

Connector

Terminal 11 12 13 14 15 Function AQV0 GND AQV1 GND GND

XAQV

expD40

3.5 ENCODER CONNECTION

The D14A4F expansion board adds a second digital encoder input via a 15 pins high density connector (VGA type). External power for the encoder (+5V or +15V/24V) can be supplied thru terminals 93, 94, 95.

ENCODER

Connector

PIN 1 2 345678

B-

Signal

I/O IOIIIIOI

(5V)

+24VE0+

(5V)0-(5V)A+(5V)A-(5V)

XFI

0VE

B+

(5V)

Connector

PIN 9 10 1112131415

Signal +5VE

I/O OI IIIII

WARNING!

A+ (15V up to 24V)

5V and 15V-30V encoder signals cannot be intermixed in

A-

(15V up to 24V)

B+

(15V up to 24V)

XFI

B-

(15V up to 24V)

the same connector.

ENCODER SUPPLY

Connector

Terminal 91 92 93 94 95

Signal

—————— I/O Expansion card ——————

C1+ C1- +5VE +24VE 0VE

XSI

O+

(15V up to 24V)

O(15V up to 24V)

expD50

expD60

3.6 FUNCTIONAL OVERVIEW

GEI-100426

DIO

DI1

DI2

DI3

GND

DI4

DIGITAL INPUTS

CONNECTOR XDIO

DIGITAL OUTPUTS CONNECTOR XDQ

DI5

DI6

DI7

GND

DIGITAL INPUTS

CONNECTOR XDI1

0V (COM)

+24V (PWR)

DQ0

DQ1

DQ2

DQ3

DQ4

DQ5

AIO+

AIO-

AI1+

AI1-

GND

C1+

C1-

+5VE

+24VE

0VE

ENCODER

QUALIFIER

A+ (15V up to 24)

SUPPLY

ENCODER

OUTPUTS

ANALOG INPUTS

CONNECTOR XAI

ENCODER (Frequency input)

A- (5V)

B- (5V)

+24VE

0+ (5V)

A+(5V)

0- (5V)

0VE

B+ (5V)

+5VE

ANALOG

CONNECTOR XAQV

AQV0

GND

AQV1

GND

A- (15V up to 24)

B+ (15V up to 24)

B- (15V up to 24)

O+ (15V up to 24)

O- (15V up to 24)

—————— I/O Expansion card ——————

D14A4F

4. JUMPERS

EXP-D14A4F board

Name Default

S2 Adaptation to the input signal of analog input 0 OFF

ON 0…20mA/4…20mA

OFF

0 … 10V / -10V … +10V

S3 Adaptation to the input signal of analog input 1

ON 0…20mA/4…20mA

OFF

0 … 10V / -10V … +10V

S7 ON 0 Channel included in the encoder loss logic

OFF

0 Channel not included in the encoder loss logic

Set Jumper to ON when encoder loss detection is used also for zero channel. (Alarm active only if a digital encoder with all A, Anot, B, Bnot channels and +15V/24V power supply is used).

I/O available depending on drive firmware version

Description

OFF

expD70

Drive firmware 1.X from 2.X

Digital Inputs 4 8

Digital Outputs 6 6

Analog Inputs - 2

Analog Outputs 2 2

Encoder Input 1 1

—————— I/O Expansion card ——————

expD75

Dimensions and weight

142.24

GEI-100426

5. TECHNICAL DATA

92.08

Dimensions _________________________________ 142.24mm [4.8 inches] x 92.08

mm [3.6 inches]

W eight _____________________________________ 97g [ 3.4 oz]

—————— I/O Expansion card ——————

D14A4F

General data

I/O scan time________________________________ 2ms Internal power supply from the drive ____________ +5VDC, ±18VDC

NOTE !

The Drive TB can be used to supply 24VDC power. AV-300i 24VDC supply maximum output = 120 mA total including Encoder, LAN, Expansion card and DGF (or 350 mA without DGF).

Digital inputs

Input type _________________________________ Voltage/Optocoupled Inputs no. __________________________________ 8 (2 groups of 4 inputs) 0V connection _______________________________ different 0V for the groups Voltage input value ___________________________ 15 up to 30V Current input value___________________________ 4.5 up to 9mA

Digital outputs

Output type ________________________________ open emitter/Optocoupled Pull down __________________________________ 10 kΩ Outputs no. ________________________________ 6 External power supply ________________________ 15 up to 30V Output current ______________________________ 50mA max for any output Output voltage ______________________________ Power supply less 1V @50mA

Analog inputs

Input type (differential) _______________________ Voltage or Current Inputs no. __________________________________ 2 Input voltage (con ingresso in tensione) ___________ ±10V Current requirements (with Voltage ref in input) ____ <0.5mA Input current (with current ref in input) __________ 0 up to 20mA/4 up to 20mA Bandwidth _________________________________ 100Hz

—————— I/O Expansion card ——————

GEI-100426

Analog outputs

Output type ________________________________ Voltage Outputs no. ________________________________ 2 Max Output voltage __________________________ ±10V Output current ______________________________ 5mA max Bandwidth _________________________________ 265Hz

Encoder interface

Interface type _______________________________ optocoupled digital encoder

input interface Standard inputs______________________________ A+,A-,B+,B-,0+,0Additional input for encoder qualifier ____________ C1+,C1- (optocoupled) Encoder power supply ________________________ +5V or 15V/24V, selectable Voltage input range High level (on pin) ) (U

Voltage input range Low level (on pin) ) (U

Current input value (@ 5V, on pin) ______________ 10mA Current input value (@ 15V, on pin) _____________ 8mA Current input value (@ 24V, on pin) _____________ 13mA Voltage (Current) value additional input for encoder qualifier

__________________________________________ 15 up to 30V (4.5up to 9mA)

)_____ 2.5V up to 5.25V (@5V)

High

9 up to26V (@15V/24V)

) _____ <= 0.8V (@5V)

Low

<= 1.6V (@15V÷24V)

No. encoder pulses ___________________________ 600 up to 9999 Max Frequency input _________________________ 150kHz

Temperature

Storage temperature: __________________________ -20°... +70°C (-68...+158°F) Operating temperature:________________________ 0°... +55°C (32...+131°F) These temperatures are adequate to those of the drive, to which the card is connected.

—————— I/O Expansion card ——————

D14A4F

6. ACCESSORIES

XFI Connector ___________________________ 15 poles high density (VGA type),

male.

XFI connector cover _______________________ Standard 9 poles low profile.

Example manufacturer code: AMP: 0-748676-1 3M: 3357-6509

Terminals XDI0,XDI1, XAI, XAQV, XSI ______ Type PHOENIX CONTACT

5 contacts MC1,5/5 ST3,81 1803604 or equivalent.

Terminals XDQ __________________________ Type PHOENIX CONTACT

10 contacts MC 1,5/10 ST3,81 1803659 or equivalent.

7. MAXIMUM WIRE SIZES

Terminals on connector

XDQ, XDI0, XDI1,XAI,XAQV,XFI 0.14 … 1.5 28 … 16

—————— I/O Expansion card ——————

AWG

expD80

MANUALE D14A4F GEI-100426 03/99

Rev. 0.0 / 14.5.99

1S5G18

We bring good things to life.

GEI-100426 Rev. 0.0 (03/99)

GE Industrial Systems

Internet Address: http://www.ge.com

GE Industrial Solutions D14A4F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. INTRODUCTION

2. MOUNTING

3. TERMINAL BOARD POINTS

3.1 DIGITAL INPUTS TERMINAL BOARD POINTS

3.2 DIGITAL OUTPUTS TERMINAL BOARD POINTS

3.3 ANALOG INPUTS TERMINAL BOARD POINTS

3.4 ANALOG OUTPUTS TERMINAL BOARD POINTS

3.5 ENCODER CONNECTION

3.6 FUNCTIONAL OVERVIEW

4. JUMPERS

Dimensions and weight

General data

Digital inputs

Digital outputs

Analog inputs

Analog outputs

Encoder interface

Temperature

6. ACCESSORIES

7. MAXIMUM WIRE SIZES