GE Industrial Solutions CP2725AC54TE User Manual

GE

Data Sheet

CP2725AC54TE Compact Power Line High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54VDC @ 2725W, 5VDC @ 4W

RoHS Compliant

Applications

 48V  Routers/Switches  VoIP/Soft Switches  LAN/WAN/MAN applications  File servers  Indoor wireless  Telecommunications equipment  Enterprise Networks  SAN/NAS/iSCSI applications

distributed power architectures

DC

Features

 Efficiency 96.2%  Compact 1RU form factor with 30 W/in  Constant power from 52 – 58V  2725W from nominal 200 – 277V  1200W from nominal 100 – 120V  Output voltage programmable from 42V – 58V

2

 PMBus compliant dual I  Isolated +5V Aux, signals and I  Power factor correction (meets EN/IEC 61000-3-2 and

EN 60555-2 requirements)

 Output overvoltage and overload protection  AC Input overvoltage and undervoltage protection  Over-temperature warning and protection  Redundant, parallel operation with active load sharing  Remote ON/OFF  Internally controlled Variable-speed fan  Hot insertion/removal (hot plug)  Four front panel LED indicators  UL* Recognized to UL60950-1, CAN/ CSA

60950-1, and VDE

 CE mark meets 2006/95/EC directive  RoHS 6 compliant

C and RS485 serial busses

‡

0805-1 Licensed to IEC60950-1

3

density

DC

AC

2

C communications

†

C22.2 No.

§

DC

Description

The CP2725AC54TE Rectifier provides significant efficiency improvements in the Compact Power Line platform of Rectifiers. Highdensity front-to-back airflow is designed for minimal space utilization and is highly expandable for future growth. The wide-input standard product is designed to be deployed internationally. It is configured with both RS485 and dual-redundant I communications busses that allow it to be used in a broad range of applications. These signals and the 5V auxiliary supply are isolated from the main output and frame ground. Feature set flexibility makes this rectifier an excellent choice for applications requiring modular AC to - 48V

intermediate voltages, such as in distributed power.

DC

*

UL is a registered trademark of Underwriters Laboratories, Inc.

†

CSA is a registered trademark of Canadian Standards Association.

‡

VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

§ This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the International Organization of Standards

+

The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF)

2

C

GE

Data Sheet

CP2725AC54TE CPL High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54V

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Symbol Min Max Unit

Input Voltage: Continuous VIN 0 300 VAC Operating Ambient Temperature TA -10 751 °C Storage Temperature Tstg -40 85 °C I/O Isolation voltage to Frame (100% factory Hi-Pot tested) 1500 VAC

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, Vo=54VDC, resistive load, and temperature conditions.

INPUT

Parameter Symbol Min Typ Max Unit

Startup Input Voltage Low-line Operation High-line Operation

Operating Voltage Range Low-line Configuration High-line Configuration

Input Voltage Swell (no damage) 305 Input Frequency F Input Current; at 110VAC

at 240V Inrush Transient (at 25°C, excluding X-Capacitor charging) I Idle Power (at 220VAC) 54V OFF

54V ON @ Io=0 Input Leakage Current (265VAC, 60Hz) I Power Factor (50 – 100% load) PF 0.96 0.995 Efficiency2 (30 – 80% of FL, 240VAC @ 25C)

Holdup time (output allowed to decay down to 40VDC) For loads below 1200W

Ride thru (tested at 115V @ 230V. (Complies to CISPR24) T 1/2 1 cycle Power Fail Warning3 (main output allowed to decay to 40VDC) PFW 3 5 ms Isolation (per EN60950) (consult factory for testing to this requirement)

Input-Chassis/Signals Input - Output

AC

@ 2725W, 5V

DC

V

IN

V

IN

I

IN

P

IN



T

V

185

94.5 96.2 %

1500 3000

DC

90

47 66 Hz

25 30 APK

2.5 3.5 mA

@ 4W

100 – 120

200 - 277

11.9

13.1

8.2 16

20 30

90

185

140 300

A

W

ms

V

VAC V

AC

1

Derated above 50C at 2.5%/C

2

See efficiency curve in the Characteristics Curves section.

3

Internal protection circuits may override the PFW signal and may trigger an immediate shutdown.

GE

Data Sheet

CP2725AC54TE CPL High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54V

Electrical Specifications (continued)

54VDC MAIN OUTPUT

Parameter Symbol Min Typ Max Unit

Output Power @ low line input 100 – 120VAC @ high line input 200 – 277V @ nominal 277Vac and T

Default Set point Overall regulation (load, temperature, aging) 0 - 45C LOAD > 2.5A

> 45C Output Voltage Set Range - analog margining

- Set either by I

2

C or RS485

Output Current - @ 1200W (100 – 120Vac), 54V/52V @ 2725W (200 – 240V @ 2000W ( > 277V

@ Tamb > 45C), 54V/52V

AC

Current Share ( > 50% FL) -5 5 %FL Proportional Current Share between different rectifiers ( > 50% FL) <7 %FL Output Ripple ( 20MHz bandwidth, load > 1A)

RMS (5Hz to 20MHz) Peak-to-Peak (5Hz to 20MHz) Psophometric Noise

External Bulk Load Capacitance C

Turn-On (monotonic turn-ON from 30 – 100% of Vnom above 5C) Delay Rise Time – PMBus mode

Rise Time - RS-485 mode

Output Overshoot Load Step Response ( I

O,START

I

 285

V, V

AC

V, VAC  285

AC

Response Time

Overload - Power limit @ high line down to 52V

Power limit @ low line down to 52V High line current limit if V High line current limit if V Low line current limit Output shutdown (commences as voltage decays below this level)

System power up Upon insertion the power supply will delay an overload shutdown

Overvoltage - 200ms delayed shutdown Immediate shutdown

Latched shutdown Three restart attempts are implemented within a 1 minute window

Over-temperature warning (prior to commencement of shutdown) Shutdown (below the max device rating being protected) Restart attempt Hysteresis (below shutdown level)

Isolation Output-Chassis (Standard, non-POE compliant) Output-Chassis/Signals (POE compliant per IEEE802.3)

amb

), 54V/52V

AC

6

> 2.5A )

> 41.5V

out

< 41.5V

out

AC

> 45C

DC

@ 2725W, 5V

DC

@ 4W

1200

W

2725

W

2000

54 V

V

OUT

-2 44

42

-1

1

I

Out

1 1

+1 +2

58 58

25/23

50.5/52.4 37/38.4

V

OUT

T

V

OUT

I

OUT

V

OUT

V

OUT

T

P

OUT

P

OUT

I

OUT

V

OUT

0 5,000

5

100

5

2.0

3.2 2

2725 1200

53 36 26

100

300

9

2

50

39

5

mV

4

mV mV

for 20 seconds allowing for the insertion and startup of multiple modules within a system.

V

OUT

> 65

< 65

prior to a latched shutdown.

5

T

20 10

V

500

2250

DC

%

V

DC

A

DC

F

s

ms

s

%

%FL

V

DC

VDC

ms

W

DC

W

DC

A

DC

A

DC

A

DC

V

DC

V

DC

C

V

DC

VDC

rms

p-p

rms

4

500mVp-p max above 280V

5

Complies with ANSI TI.523-2001 section 4.9.2 emissions max limit of 20mV flat unweighted wideband noise limits

6

Below -5°C, the rise time is approximately 5 minutes to protect the bulk capacitors.

input or above 56Vdc output;

AC

GE

Data Sheet

CP2725AC54TE CPL High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54V

5V

Auxiliary output

DC

Parameter Symbol Min Typ Max Unit

Output Voltage Setpoint V Overall Regulation -107 +5 % Output Current 0.005 0.75 A Ripple and Noise (20mHz bandwidth) 50 100 mV Over-voltage Clamp 7 VDC Over-current Limit 110 175 %FL

Isolation from the main output STD / POE compliant Isolation from frame ground

General Specifications

@ 2725W, 5V

DC

5 VDC

OUT

500 / 2250

50

DC

@ 4W

p-p

Vdc Vdc

Parameter Min Typ Max

Reliability 450,000 Hours

Units

Notes

Full load, 25C ; MTBF per SR232 Reliability protection for electronic equipment, issue 2, method I, case III,

Service Life 10 Years Full load, excluding fans

Unpacked Weight 2.18/4.8 Kgs/Lbs

Packed Weight 2.45/5.4 Kgs/Lbs

Heat Dissipation 100 Watts or 341 BTUs @ 80% load, 153 Watts or 522 BTUs @ 100% load

Feature Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Signals are referenced to Logic_GRD unless noted otherwise. Fault, PFW, OTW, SMBAlert#, and Power capacity need to be pulled HI through external pull-up resistors. See Feature Descriptions for additional information.

Parameter Symbol Min Typ Max Unit

Enable (should be connected to Logic_GRD) 54V output OFF V 54V output ON V Margining (through adjusting Vcontrol) Voltage control range V

Programmed output voltage range V Voltage adjustment resolution (8-bit A/D) V Output configured to 54VDC V Output configured to 44VDC V ON/OFF [short pin controls 54V

output - ] referenced to VOUT( - )

DC

54V output OFF V 54V output ON V Module Present [Resistor connected to Logic_GRD internally] Write protect enabled V 1 Write protect disabled V Over Temperature Warning (OTW) Logic HI (temperature normal) V 0.7V

Sink current I

Logic LO (temperature is too high) V Fault Logic HI (No fault is present) V 0.7V Sink current I Logic LO (Fault is present) V SMBAlert# (Alert#_0, Alert#_1) Logic HI (No Alert - normal) V 0.7V Sink current I

Logic LO (Alert is set) V

1.4

OUT

0 3.3 VDC

control

OUT

control

3.0 3. 3 VDC

control

0 0.1 VDC

control

1.4

control

0

44 58 VDC

42 58 VDC

3.3 mVDC

0

500 

 



0

DD

 

0

DD

 

0

DD

 

0

 



5 V

0.8 VDC

5 VDC

0.8 VDC

5 VDC

0.8 VDC 12 V

5 mA

0.4 VDC 12 V

5 mA

0.4 VDC 12 V

5 mA

0.4 VDC

DC

7

Within ±5% when load is < 0.5A

GE

Data Sheet

CP2725AC54TE CPL High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54V

Feature Specifications (continued)

Parameter Symbol Min Typ Max Unit

Power Capacity Logic HI V 0.7V Logic LO V

Reset Logic HI Logic LO V Protocol select Logic HI - Analog/PMBus™ mode

Logic – intermediate – RS485 mode V Logic LO – DSP reprogram mode VIL 0

Digital Interface Specifications

Parameter Conditions Symbol Min Typ Max Unit

PMBus Signal Interface Characteristics

Input Logic High Voltage (CLK, DATA) V 1.5 3.6 VDC Input Logic Low Voltage (CLK, DATA) V 0 0.8 VDC Input high sourced current (CLK, DATA) I 0 10 A Output Low sink Voltage (CLK, DATA, SMBALERT#) I Output Low sink current (CLK, DATA, SMBALERT#) I 3.5 mA Output High open drain leakage current (CLK,DATA,

SMBALERT#) PMBus Operating frequency range Slave Mode FPMB 10 400 kHz

Measurement System Characteristics

Clock stretching T I

measurement range Direct I

OUT

I

measurement accuracy 25°C I

OUT

V

measurement range Direct V

OUT

V

measurement accuracy9 V

OUT

Temp measurement range Temp measurement accuracy10 Temp VIN measurement range Direct V VIN measurement accuracy V PIN measurement range Direct P PIN measurement accuracy11 P Fan Speed measurement range Direct 0 30k RPM Fan Speed measurement accuracy -10 10 % Fan speed control range Direct 0 100 %

Device Addressing

Unit address [reference: V

OUT

( - )]

Shelf address [reference: V

OUT

( - )]

8

Load levels higher than 50A will be read as 50A.

9

Above 2.5A of load current

10

Temperature accuracy reduces non-linearly with decreasing temperature

11

Below 100W input power measurement accuracy reduces significantly

=3.5mA V 0.4 VDC

OUT

V

=3.6V I

OUT

Direct

Module 1 V Module 2 V Module 3 V Module 4 V

Shelf 1 V Shelf 2 V Shelf 3 V Shelf 4 V Shelf 5 V Shelf 6 V Shelf 7 V Shelf 8 V

@ 2725W, 5V

DC

V

2.7

IH

II

25 ms

stretch

rng

out(acc)

0 70 VDC

out(rng)

out(acc)

Temp

0 150

(rng)

(acc)

0 320 VAC

in(rng)

in(acc)

0 3000 W

in(rng)

in(acc)

unitadr

shelfadr

@ 4W

DC

12 V

0.4 VDC

12 V

0.4 VDC

3.5 V

0.7V

DD

0

DD

0

 



1.0 2.65 VDC 

0.4 VDC

0 10 A

0 508 A

-2.5 +2.5 % of FL

-1 +1 %

-5 +5 %

-1.5 +1.5 %

-3.5 +3.5 %

2.3 2.477 3.3 VDC

1.6 1.925 2.2 VDC

0.9 1.243 1.5 VDC 0 0.654 0.8 VDC

3.0 3.3 3.45 VDC

2.7 2.86 2.97 VDC

2.18 2.4 2.56 VDC

1.73 1.96 2.14 VDC

1.29 1.50 1.70 VDC

0.84 1.10 1.25 VDC

0.30 0.60 0.80 VDC 0 0.01 0.25 VDC

DC

C

DC

in

GE

CP2725AC54TE CPL High Efficiency Rectifier

100-120/200-277VAC input; Default Outputs: ±54V

Environmental Specifications

@ 2725W, 5V

DC

@ 4W

Data Sheet

Parameter Min Typ

Ambient Temperature -4012 5513 °C Air inlet from sea level to 5,000 feet.

Storage Temperature -40 85 °C

Operating Altitude 1524/5000 m / ft

Non-operating Altitude 8200/30k m / ft

Power Derating with Temperature 2.0 %/°C

Power Derating with Altitude 2.0

Acoustic noise 55 dbA Full load

Over Temperature Protection

Humidity Operating

Storage

Shock and Vibration acceleration 6 Grms

Earthquake Rating 4

125/110

5 5

Max

95 95

Units

55°C to 75C

C/305 m

C/1000 ft

°C

% %

Zone

Above 1524/5000 m/ft; 3962/13000 m/ft max

Shutdown / restart [internally measured points]

Relative humidity, non-condensing

NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes

NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications.

Notes

14

EMC

Parameter Criteria Standard

AC input

AC Input Immunity

Enclosure immunity

Conducted emissions EN55022, FCC Docket 20780 part 15, subpart J

Radiated emissions EN55022 A 30 – 10000MHz

Line sags and interruptions

Lightning surge EN61000-4-5, Level 4, 1.2/50µs – error free A 4kV, common mode

Fast transients EN61000-4-4, Level 3 B 5/50ns, 2kV (common mode)

Conducted RF fields EN61000-4-6, Level 3 A 130dBµV, 0.15-80MHz, 80% AM

Radiated RF fields EN61000-4-3, Level 3 A 10V/m, 80-1000MHz, 80% AM

ENV 50140 A

ESD EN61000-4-2, Level 3 B 6kV contact, 8kV air

EN61000-3-2 Meets Telcordia GR1089-CORE by a 3dB margin

EN61000-4-11 B -30%, 10ms

Output will stay above 40VDC @ full load 25% line sag for 2 seconds

Sag must be higher than 80Vrms. 1 cycle interruption

ANSI C62.41 - damage free A3 6kV, common & differential

12

Designed to start and work at an ambient as low as -40°C, but may not meet operational limits until above -5°C

13

Output power is derated to 2kW for temperatures higher than 45C and input voltages higher than 285VAC.

14

The maximum operational ambient is reduced in Europe in order to meet certain power cord maximum ratings of 70C. The maximum

operational ambient where 70C rated power cords are utilized is reduced to 60C until testing demonstrates that a higher level is acceptable.

Level

A 0.15 – 30MHz

0 – 2 KHz

B -60%, 100ms

B -100%, 5sec

A 2kV, differential mode

Test

GE Industrial Solutions CP2725AC54TE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual