GE Industrial Solutions BDCBB User Manual

Lineage® 2000
(Mini-Distribution Bay)
J85568E-1
Product Manual Select Code 157-005-102 Comcode 107098840 Issue 6 January 2008
Product Manual J85568E-1 Select Code 157-005-102 Comcode 107098840 Issue 6 January 2008
Secondary DC Distribution Bay
Lineage® 2000
(Mini-Distribution Bay)
Notice:
The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility for any errors that may appear in this document.
© 2008 Lineage Power All International Rights Reserved Printed in U.S.A.
J85568E-1 Secondary DC Mini-Distribution Bay

Table of Contents

1 Introduction
General 1 - 1 Additional Information 1 - 1 Customer Service Contacts 1 - 2
Customer Service, Technical Support,
Product Repair and Return 1 - 2 Customer Training 1 - 2 Warranty Service 1 - 2 On-Line Power Systems Product Manuals 1 - 2 EasyView Software 1 - 2
2 Product Description
Overview 2 - 1 Features 2 - 1 Physical Specifications 2 - 2
3 Ordering Information
List Structure 3 - 1 Terminal Lugs 3 - 2 Bay Extenders 3 - 4 Sample Order 3 - 4 Documentation 3 - 4
4 Safety
Admonishments 4 - 1 Safety Statements 4 - 1 Precautions 4 - 2 Warning Statements and Safety Symbols 4 - 3 Electrostatic Discharge (ESD) 4 - 5
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J85568E-1 Secondary DC Mini-Distribution Bay
5 Installation
Safety 5 - 1 Tools and Materials Required 5 - 1 Unpacking, Handling, and Frame Installation 5 - 2 Connecting Load and Distribution Cabling 5 - 5 Frame Ground 5 - 6 Fuse or Circuit Breaker Panel 5 - 6 Meter and Alarm Termination Panel 5 - 9
6 Product Warranty
2 - Table of Contents Issue 6 January 2008
J85568E-1 Secondary DC Mini-Distribution Bay

List of Figures

Figure 2-1: J85568E-1 Mini-Distribution Bay (four
fuse panels shown) 2 - 3
Figure 2-2: J85568E-1 Mini-Distribution Bay Factory
Installed in ED8C800-50 G5 Framework (four fuse panels shown) 2 - 4
Figure 5-1: Typical Floor Mounting Detail 5 - 3
Figure 5-2: Floor Mounting Template 5 - 3
Figure 5-3: Rear View of Mini-Distribution Bay and
A/B Load Connections (four fuse panels shown) 5 - 4
Figure 5-4A: List C Fuse Panel for J85568E-1
Mini-Distribution Bay 5 - 7
Figure 5-4B: List D Circuit Breaker Panel for J85568E-1
Mini-Distribution Bay 5 - 8
Figure 5-5: Fuse Sizes and Ordering Comcodes for
Mini-Distribution Bay 5 - 8
Figure 5-6: Alarm Termination Board 5 - 11
Figure 5-7: Installation Information Label (Rear of
Mini-Distribution Bay) 5 - 12
Issue 6 January 2008 List of Figures - 1
J85568E-1 Secondary DC Mini-Distribution Bay

List of Tables

Table 3-A: J85568E-1 Mini-Distribution Bay Ordering
Information 3 - 1
Table 3-B: Recommended Double Hole Terminal Lugs
for Terminating Load Cables (750KCMIL Maximum) 3 - 3
Table 3-C: Recommended Double Hole Terminal Lugs
for Terminating to Discharge Return Bus or Frame Ground 3 - 3
Table 3-D: Recommended Single Hole 90° Terminal
Lugs for Terminating to Fuse Block 3 - 3
Table 3-E: Recommended Single Hole Terminal Lugs
for Terminating to Circuit Breakers 3 - 4
Table 3-F: Bay Extenders 3 - 4
Table 5-A: DIP Switch Settings and Alarm Connections
for Generating Frame Alarms 5 - 11
Issue 6 January 2008 List of Tables - 1
J85568E-1 Secondary DC Mini-Distribution Bay

1 Introduction

General This product manual (Select Code 157-005-102) describes the

J85568E-1 Secondary DC Distribution Mini-Bay. This unit is
also known as a Mini-Battery Distribution Fuse Bay
(Mini-BDFB) or Mini-Battery Distribution Circuit Breaker Bay
(Mini-BDCBB). Complementing the 7-foot, 9-foot and
11.5-foot J85568C-1 series of DC Power Distribution Bays, the
Mini-BDFB/BDCBB is a fully assembled rack-mountable unit
that distributes -48 volt dc power in a two-load (A/B)
arrangement.

Additional Information

The Mini-Distribution Bay is a secondary fuse distribution
center for dc power delivered from a central office battery plant
to the using equipment. When floor space is minimized, the
Mini-Bay provides a cost-effective solution for distributing
power without sacrificing reliability or features. It is ideal for a
small central office or customer premise power system
application. It is also well suited for power transition or
modernization projects or for satisfying co-location
requirements for RBOCs to provide dc power access to
Inter-Exchange Carriers (IXCs).
Additional copies of this manual or any other Lineage Power
document may be obtained by calling Lineage Power Customer
Service. Specify the code number for manuals or the drawing
numbers for drawings.
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J85568E-1 Secondary DC Mini-Distribution Bay

Customer Service Contacts

Customer Service, Technical Support, Product Repair and Return, and Warranty Service

For customers in the United States, Canada, Puerto Rico, and the US Virgin Islands, call 1-800-THE-1PWR (1-800-843-1797). This number is staffed from 7:00 am to 5:00 pm Central Time (zone 6), Monday through Friday, on normal business days. At other times this number is still available, but for emergencies only. Services provided through this contact include initiating the spare parts procurement process, ordering documents, product warranty administration, and providing other product and service information.
For other customers worldwide the 800 number may be accessed after first dialing the AT&T Direct country code for the country where the call is originating, or you may contact your local field support center or your sales representative to discuss your specific needs.

Customer Training Lineage Power offers customer training on many Power Systems

products. For information call 1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6), Monday through Friday.

Downloads and Software

To download the latest product information, product software and software upgrades, visit our web site at http://www.lineagepower.com/
1 - 2 Introduction Issue 6 January 2008
J85568E-1 Secondary DC Mini-Distribution Bay

2 Product Description

Overview The J85568E-1 Mini-Distribution Bay (Power Distribution Bay)

distributes -48Vdc power in a two-load arrangement, with a
300-ampere capacity per load. There are four fuse or circuit
breaker panel positions. Load Bus A connects the top two fuse
or circuit breaker panels. Load Bus B connects the bottom two
fuse or circuit breaker panels. All panel positions must be
equipped with either a fuse or circuit breaker panel or a blank
panel. Each fuse panel is equipped with twelve fuse blocks for
0-60A fuses. Each circuit breaker panel has 12 empty positions
for up to 12 circuit breakers.
This Mini-Distribution Bay is designed to mount in a 23-inch
relay rack. See Figure 2-1. It can also be factory installed in an
ED8C800-50
7′ framework. See Figure 2-2. If the Mini-Distribution Bay is
installed in a 7′ framework that will be located in a 9′ or 11′-6″
environment, bay extenders are available. Ordering information
for the extenders is given in Section 3. Note: Do not mount
Mini-Distribution Bay onto bay extenders. Other equipment
can be added to this framework, which saves valuable floor
space.
The Mini-Distribution Bay offers the same fusing and alarm
monitoring features as the J85568C-series distribution bay, but
in a more compact design. It provides another Lineage Power
alternative to secondary distribution requirements.

Features The following is a list of features provided with this product:

Fully assembled unit for simplified installation
Lexan rear protective cover
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