GE Industrial Solutions Austin SuperLynx SMT User Manual

Page 1
Data Sheet September 3, 2013
Austin SuperLynxTM SMT Non-isolated Power Modules:
3.0Vdc – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A Output Current
RoHS Compliant
Applications
Distributed power architectures
Intermediate bus voltage applications
Telecommunications equipment
Servers and storage applications
Networking equipment
Features
Compliant to RoHS EU Directive 2002/95/EC (-
Z versions)
Compliant to ROHS EU Directive 2002/95/EC
with lead solder exemption (non-Z versions)
Delivers up to 16A of output current
High efficiency – 95% at 3.3V full load (V
5.0V)
Small size and low profile:
33.00 mm x 13.46 mm x 8.28 mm
(1.300 in x 0.530 in x 0.326 in)
Low output ripple and noise
High Reliability:
Calculated MTBF > 6.8M hours at 25
load
Output voltage programmable from 0.75 Vdc to
3.63Vdc via external resistor
Line Regulation: 0.3% (typical)
Load Regulation: 0.4% (typical)
Temperature Regulation: 0.4% (typical)
Remote On/Off
Remote Sense
Output overcurrent protection (non-latching)
Overtemperature protection
Wide operating temperature range (-40°C to
85°C)
UL* 60950-1Recognized, CSA
60950-1-03 Certified, and VDE (EN60950-1) Licensed
ISO** 9001 and ISO 14001 certified
manufacturing facilities
C22.2 No.
=
IN
o
C Full-
0805:2001-12
Description
Austin SuperLynxTM SMT (surface mount technology) power modules are non-isolated dc-dc converters that can deliver up to 16A of output current with full load efficiency of 95% at 3.3V output. These modules provide a precisely regulated output voltage programmable via external resistor from 0.75Vdc to 3.63Vdc over a wide range of input voltage (V cost- and space-efficient solutions. Standard features include remote On/Off, remote sense, programmable output voltage, overcurrent and overtemperature protection.
CSA is a reg istered trademark of Canadian Standards Associatio n.
VDE is a t rademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Orga nization of Standards
= 3.0 – 5.5Vdc). Their open-frame construction and small footprint enable designers to develop
IN
Document No: DS03-081 ver. 1.45
PDF name: superlynx_smt_3v-5.5v.pdf
Page 2
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage All V
Continuous
Operating Ambient Temperature All T
IN
A
-0.3 5.8 Vdc
-40 85 °C
(see Thermal Considerations section)
Storage Temperature All T
stg
-55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage V
Maximum Input Current All I
(VIN= V
IN, min
to V
IN, max
, IO=I
O, max VO,set
= 3.3Vdc)
Input No Load Current V
V
– 0.5V VIN 3.0
O,set
IN
IN,max
= 0.75 Vdc I
O,set
IN,No load
5.5 Vdc
16.0 Adc
70 mA
(VIN = 5.0Vdc, IO = 0, module enabled) V
Input Stand-by Current All I
= 3.3Vdc I
O,set
70 mA
IN,No load
1.5 mA
IN,stand-by
(VIN = 5.0Vdc, module disabled)
Inrush Transient All I2t 0.1 A2s
Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; V V
= I
IN, max, IO
; See Test configuration section)
Omax
IN, min
to
All 100 mAp-p
Input Ripple Rejection (120Hz) All 30 dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast­acting fuse with a maximum rating of 20A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
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Page 3
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point All V
(VIN=
IN, min
, IO=I
, TA=25°C)
O, max
Output Voltage All V
(Over all operating input voltage, resistive load, and temperature conditions until end of life)
Adjustment Range All V
Selected by an external resistor
O, set
O, set
O
Output Regulation
Line (VIN=V
Load (IO=I
Temperature (T
IN, min
O, min
to V
to I
ref=TA, min
) All
IN, max
) All
O, max
to T
) All ⎯ 0.4 % V
A, max
Output Ripple and Noise on nominal output
(VIN=V
IN, nom
and IO=I
O, min
to I
O, max
Cout = 1μF ceramic//10μFtantalum capacitors)
RMS (5Hz to 20MHz bandwidth) All
Peak-to-Peak (5Hz to 20MHz bandwidth) All
External Capacitance
ESR 1 m All C
ESR 10 m All C
Output Current All I
Output Current Limit Inception (Hiccup Mode ) All I
Output Short-Circuit Current All I
(VO≤250mV) ( Hiccup Mode )
Efficiency V
VIN= V
IO=I
, TA=25°C V
IN, nom
= V
O, max , VO
V
O,set
V
V
V
= 0.75Vdc η 82.0 %
O,set
= 1.2Vdc η 87.0 %
O, set
= 1.5Vdc η 89.0 %
O,set
= 1.8Vdc η 90.0 %
O,set
= 2.5Vdc η 92.5 %
O,set
= 3.3Vdc η 95.0 %
O,set
Switching Frequency All f
O, max
O, max
o
O, lim
O, s/c
sw
Dynamic Load Response
(dIo/dt=2.5A/μs; VIN = V
IN, nom
; TA=25°C)
Load Change from Io= 50% to 100% of Io,max; 1μF ceramic// 10 μF tantalum
All V
pk
Peak Deviation
Settling Time (Vo<10% peak deviation)
(dIo/dt=2.5A/μs; VIN = V
IN, nom
; TA=25°C)
Load Change from Io= 100% to 50%of Io,max: 1μF ceramic// 10 μF tantalum
All t
All V
s
pk
Peak Deviation
Settling Time (Vo<10% peak deviation)
All t
s
–2.0
–3%
+2.0 % V
+3% % V
0.7525 3.63 Vdc
0.3 % V
0.4 % V
8 15 mV
25 50 mV
0
180
3.5
1000 μF
3000 μF
16 Adc
300
300
25
300
25
μs
μs
pk-pk
% I
Adc
kHz
mV
mV
O, set
O, set
O, set
O, set
O, set
rms
o
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Page 4
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Electrical Specifications (continued)
Parameter Device Symbol Min Typ Max Unit
Dynamic Load Response
(dIo/dt=2.5A/μs; V VIN = V
Load Change from Io= 50% to 100% of Io,max; Co = 2x150 μF polymer capacitors
Peak Deviation
Settling Time (Vo<10% peak deviation)
(dIo/dt=2.5A/μs; VIN = V
Load Change from Io= 100% to 50%of Io,max: Co = 2x150 μF polymer capacitors
Peak Deviation
Settling Time (Vo<10% peak deviation)
IN, nom
IN, nom
; TA=25°C)
; TA=25°C)
All V
All t
All V
All t
pk
s
pk
s
150
100
150
100
μs
μs
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO=I
Weight
, TA=25°C) 6, 800,000 Hours
O, max
5.6 (0.2)
g (oz.)
mV
mV
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Page 5
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal interface
(VIN=V
Compatible, Von/off signal referenced to GND
See feature description section)
Input High Voltage (Module ON) All VIH V
Input High Current All IIH 10 μA
Input Low Voltage (Module OFF) All VIL -0.2 0.3 V
Input Low Current All IIL 0.2 1 mA
Turn-On Delay and Rise Times
(IO=I
Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which V
Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set)
Output voltage Rise time (time for Vo to rise from 10% of V
Output voltage overshoot – Startup
IO= I
Overtemperature Protection
(See Thermal Consideration section)
Input Undervoltage Lockout
to V
IN, min
O, max , VIN
o,set to 90% of Vo, set)
; VIN = 3.0 to 5.5Vdc, TA = 25 oC
O, max
Turn-on Threshold All
Turn-off Threshold All
; Open collector pnp or equivalent
IN, max
= V
= 25 oC, )
IN, nom, TA
=V
IN
until Vo=10% of Vo,set)
IN, min
All Tdelay 3.9 msec
All Tdelay 3.9 msec
All Trise
All T
ref
V
IN, max
4.2 8,5 msec
1
125
2.2
2.0
% V
°C
V
V
O, set
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Page 6
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Characteristic Curves
The following figures provide typical characteristics for the Austin SuperLynxTM SMT modules at 25ºC.
90
87
84
81
78
75
EFFICIENCY, η (%)
72
0481216
VIN = 3.0V
VIN = 5.0V
VIN = 5.5V
OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)
Figure 1. Converter Efficiency versus Output Current (Vout = 0.75Vdc).
93
90
87
84
81
78
75
EFFICIENCY, η (%)
72
VIN = 3.0V
VIN = 5.0V
VIN = 5.5V
0 4 8 12 16
OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)
Figure 2. Converter Efficiency versus Output Current (Vout = 1.2Vdc).
94
91
88
85
82
79
76
73
EFFICIENCY, η (%)
70
0481216
VIN = 3.0V
VIN = 5.0V
VIN = 5.5V
OUTPUT CURRENT, IO (A) OUTPUT CURRENT, IO (A)
Figure3. Converter Efficiency versus Output Current (Vout = 1.5Vdc).
96
93
90
87
84
81
78
75
EFFICIENCY, η (%)
72
0481216
Figure 4. Converter Efficiency versus Output Current (Vout = 1.8Vdc).
10 0
97
94
91
88
85
82
79
76
EFFICIENCY, η (%)
73
0481216
Figure 5. Converter Efficiency versus Output Current (Vout = 2.5Vdc).
10 0
97
94
91
88
85
82
79
EFFICIENCY, η (%)
76
0 4 8 12 16
Figure 6. Converter Efficiency versus Output Current (Vout = 3.3Vdc).
VIN = 3.0V
VIN = 5.0V
VIN = 5.5V
VIN = 3.0V
VIN = 5.0V
VIN = 5.5V
VIN = 4.5V
VIN = 5.0V
VIN = 5.5V
LINEAGE POWER 6
Page 7
Data Sheet
(V)
September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide typical characteristics for the Austin SuperLynxTM SMT modules at 25ºC.
18
16
14
(A)
IN
12
10
8
6
4
2
INPUT CURRENT, I
0
0.5 1.5 2.5 3 .5 4.5 5.5
INPUT VOLTAGE, V
Figure 7. Input voltage vs. Input Current
(Vout = 2.5Vdc).
Io =0A
Io =8A
Io =16A
(V) (200mV/div)
O
(A) (5A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
IN
I
Figure 10. Transient Response to Dynamic Load
TIME, t (5 μs/div)
Change from 50% to 100% of full load (Vo = 3.3Vdc).
(V) (20mV/div)
O
V
OUTPUT VOLTAGE
TIME, t (2μs/div) TIME, t (5 μs/div)
Figure 8. Typical Output Ripple and Noise
(Vin = 5.0V dc, Vo = 0.75 Vdc, Io=16A).
(V) (20mV/div)
O
OUTPUT VOLTAGE
V
TIME, t (2μs/div) TIME, t (10μs/div)
Figure 9. Typical Output Ripple and Noise
(Vin = 5.0V dc, Vo = 3.3 Vdc, Io=16A).
(V) (200mV/div)
O
(A) (5A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
I
Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3 Vdc).
(V) (200mV/div)
O
(A) (5A/div) V
O
OUTPUT CURRENT, OUTPUT VOLTAGE
I
Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 5.0 Vdc, Cext = 2x150 μF Polymer Capacitors).
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Page 8
Data Sheet
μ
September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide typical characteristics for the Austin SuperLynxTM SMT modules at 25ºC.
(V) (2V/div)
(V) (200mV/div)
O
(A) (5A/div) V
O
OUTPUT CURRENT, OUTPUTVOLTAGE
I
TIME, t (10μs/div)
Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 5.0 Vdc, Cext = 2x150
F Polymer Capacitors).
NN
V) (1V/div) V
O
V
OUTPUT VOLTAGE INPUT VOLTAGE
TIME, t (2 ms/div)
Figure 16. Typical Start-Up with application of Vin
(Vin = 5.0Vdc, Vo = 3.3Vdc, Io = 16A).
(V) (2V/div)
On/off
V) (1V/div) V
O
V
OUTPUT VOLTAGE On/Off VOLTAGE
TIME, t (2 ms/div) TIME, t (2 ms/div)
Figure 14. Typical Start-Up Using Remote On/Off (Vin = 5.0Vdc, Vo = 3.3Vdc, Io = 16.0A).
(V) (2V/div)
On/off
V) (1V/div) V
O
OUTPUT VOLTAGE On/Off VOLTAGE
V
F
igure 15. Typical Start-Up Using Remote On/Off with
TIME, t (2 ms/div) TIME, t (10ms/div)
Low-ESR external capacitors (Vin = 5.5Vdc, Vo =
3.3Vdc, Io = 16.0A, Co = 1050μF).
(V) (2V/div)
On/off
V) (1V/div) V
O
V
OUTPUT VOLTAGE On/Off VOLTAGE
Figure 17 Typical Start-Up Using Remote On/Off with Prebias (Vin = 3.3Vdc, Vo = 1.8Vdc, Io = 1.0A, Vbias =1.0Vdc).
(A) (10A/div)
O
OUTPUT CURRENT,
I
Figure 18. Output short circuit Current (Vin = 5.0Vdc, Vo = 0.75Vdc).
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Page 9
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Characteristic Curves (continued)
The following figures provide thermal derating curves for the Austin SuperLynxTM SMT modules.
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, TA OC AMBIENT TEMPERATURE, TA OC
Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 5.0, Vo=3.3Vdc).
OUTPUT CURRENT, Io (A)
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, TA OC
Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 5.0Vdc, Vo=0.75 Vdc).
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
AMBIENT TEMPERATURE, TA OC
Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow
(Vin = 3.3Vdc,
Vo=2.5 Vdc).
Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 3.3dc, Vo=0.75 Vdc).
18
16
14
12
10
NC
8
100 LFM
6
200 LFM
4
300 LFM
2
400 LFM
0
OUTPUT CURRENT, Io (A)
20 30 40 50 60 70 80 90
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Page 10
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Test Configurations
TO OSCILLOSCOPE
L
TEST
1μH
CS 1000μF
BATTERY
NOTE: Measure input reflected ripple current with a simulated
Electrolytic
E.S.R.<0.1Ω
@ 20°C 100kHz
source induct ance (L possible battery impedance. Measure current as shown above.
) of 1μH. Capacit or CS offsets
TEST
Figure 23. Input Reflected Ripple Current Test Setup.
COPPER STRIP
V
(+)
O
1uF .
COM
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then Kelvin connections are required at t he module terminals to avoid measurement errors due to socket contact resistance.
10uF
SCOPE
GROUND PLANE
Figure 24. Output Ripple and Noise Test Setup.
R
R
contact
R
distribution
distribution
R
contact
VIN(+)
V
IN
COM
V
COM
CIN
2x100μF Tantalum
O
V
O
CURRENT PROBE
VIN(+)
COM
RESISTIVE LOAD
R
contactRdistribution
R
contactRdistribution
R
LOAD
Design Considerations
Input Filtering
The Austin SuperLynxTM SMT module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability.
To minimize input voltage ripple, low-ESR polymer and ceramic capacitors are recommended at the input of the module. Figure 26 shows the input ripple voltage (mVp­p) for various outputs with 1x150 µF polymer capacitors (Panasonic p/n: EEFUE0J151R, Sanyo p/n: 6TPE150M) in parallel with 1 x 47 µF ceramic capacitor (Panasonic p/n: ECJ-5YB0J476M, Taiyo- Yuden p/n: CEJMK432BJ476MMT) at full load. Figure 27 shows the input ripple with 2x150 µF polymer capacitors in parallel with 2 x 47 µF ceramic capacitor at full load.
400
350
300
250
200
150
100
50
0
Input Ripple Voltage (mVp-p)
00.511.522.533.5
Output Voltage (Vdc)
Figure 26. Input ripple voltage for various output with 1x150 µF polymer and 1x47 µF ceramic capacitors at the input (full load).
250
200
3.3Vin
5Vin
NOTE: All volt age meas urements to be taken at th e module
terminals , as shown above. If sock ets are us ed then Kelvin conn ections are requir ed at the modu le termi nals to avoid measur ement err ors due to soc ket contact resistance.
Figure 25. Output Voltage and Efficiency Test Setup.
. I
V
O
Efficiency
=
η
VIN. I
O
IN
x 100 %
150
100
50
0
Input Ripple Voltage (mVp-p)
00.511.522.533.5
3.3Vin
5Vin
Output Voltage (Vdc)
Figure 27. Input ripple voltage for various output with 2x150 µF polymer and 2x47 µF ceramic capacitors at the input (full load).
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Page 11
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Design Considerations (continued)
Output Filtering
The Austin SuperLynxTM SMT module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 µF ceramic and 10 µF tantalum capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change.
To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table.
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a fast­acting fuse with a maximum rating of 20A in the positive input lead
.
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Page 12
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Feature Description
Remote On/Off
The Austin SuperLynxTM SMT power modules feature an On/Off pin for remote On/Off operation of the module. The circuit configuration for using the On/Off pin is shown in Figure 28. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = V Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 0.3V. When not using positive logic On/off pin, leave the pin unconnected or tie to V
VIN+
R2
I
ON/OFF
ON/OFF
V
ON/OFF
Q1
+
R1
Q2
R3
is 10µA.
IN,max
IN.
MODULE
PWM Enable
Q3 CSS
the unit will survive temperatures beyond its rating. The module will automatically restart after it cools down.
Output Voltage Programming
The output voltage of the Austin SuperLynxTM SMT can be programmed to any voltage from 0.75 Vdc to 3.63 Vdc by connecting a single resistor (shown as Rtrim in Figure 29) between the TRIM and GND pins of the module. Without an external resistor between TRIM pin and the ground, the output voltage of the module is
0.7525 Vdc. To calculate the value of the resistor Rtrim for a particular output voltage Vo, use the following equation:
Rtrim
Vo
21070
= 5110
7525.0
Ω
 
For example, to program the output voltage of the Austin SuperLynx follows:
TM
module to 1.8 Vdc, Rtrim is calculated is
VIN(+)
21070
= 5110
Rtrim
VO(+)
7525.08.1
Ω= kRtrim 004.15
Vout
 
R4
GND
Figure 28. Remote On/Off Implementation.
_
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 3.5A.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold.
Overtemperature Protection
To provide over temperature protection in a fault condition, the unit relies upon the thermal protection feature of the controller IC. The unit will shutdown if the thermal reference point T the thermal shutdown is not intended as a guarantee that
, exceeds 125oC (typical), but
ref
ON/OFF
GND
TRIM
R
trim
LOAD
Figure 29. Circuit configuration for programming output voltage using an external resistor.
The Austin SuperLynx applying a voltage between the TRIM and the GND pins (Figure 30). The following equation can be used to determine the value of Vtrim needed to obtain a desired output voltage Vo:
For example, to program the output voltage of a SuperLynx follows:
TM
module to 3.3 Vdc, Vtrim is calculated as
TM
can also be programmed by
{}()
7525.01698.07.0 ×= VoVtrim
{}
)7525.03.31698.07.0( ×=Vtrim
VVtrim 2670.0=
LINEAGE POWER 12
Page 13
Data Sheet
V
September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Feature Descriptions (continued)
V
V
(+)
IN
ON/OFF
GND
Figure 30. Circuit Configuration for programming Output voltage using external voltage source.
Table 1 provides Rtrim values required for some common output voltages, while Table 2 provides values of the external voltage source, Vtrim for the same common output voltages.
Table 1
Table 2
By using a 1% tolerance trim resistor, set point tolerance of ±2% is achieved as specified in the electrical specification. The POL Programming Tool, available at
www.lineagepower.com under the Design Tools section,
helps determine the required external trim resistor needed for a specific output voltage.
(+)
O
LOAD
V
O, set
TRIM
(V)
+
rim
t
V
-
Rtrim (K)
0.7525 Open
1.2 41.973
1.5 23.077
1.8 15.004
2.5 6.947
3.3 3.160
(V) Vtrim (V)
O, set
0.7525 Open
1.2 0.6240
1.5 0.5731
1.8 0.5221
2.5 0.4033
3.3 0.2674
The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (P
max
= V
o,set
x I
o,max
).
Voltage Margining
Output voltage margining can be implemented in the Austin SuperLynx R
, from the Trim pin to the ground pin for
margin-up
margining-up the output voltage and by connecting a resistor, R for margining-down. Figure 31 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of R voltage and % margin. Please consult your local Lineage Power technical representative for additional details.
Figure 31. Circuit Configuration for margining Output voltage.
TM
modules by connecting a resistor,
margin-down
Austin Lynx or Lynx II Series
, from the Trim pin to the Output pin
and R
margin-up
Vo
Trim
GND
margin-down
Rtrim
for a specific output
Rmargin-down
Q2
Rmargin-up
Q1
LINEAGE POWER 13
Page 14
Data Sheet September 3, 2013
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
Austin Superlynx
Feature Descriptions (continued)
Remote Sense
The Austin SuperLynxTM SMT power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 32). The voltage between the Sense pin and Vo pin must not exceed 0.5V.
The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase, which if the same output is maintained, increases the power output by the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to the output pin.
R
distribution
R
contact
VIN(+)
V
Sense
R
O
contact Rdistribution
R
LOAD
TM
SMT Non-isolated Power Modules:
R
distribution
R
contact
COM
COM
R
contact Rdistribution
Figure 32. Remote sense circuit configuration
LINEAGE POWER 14
Page 15
Data Sheet
A
W
September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Thermal Considerations
Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation.
Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure
34. Note that the airflow is parallel to the short axis of the module as shown in figure 33. The derating data applies to airflow in either direction of the module’s short axis.
Top View
T
Bottom View
ref
Air Flow
Figure 33. T
The thermal reference point, T specifications is shown in Figure 33. For reliable operation this temperature should not exceed 115
The output power of the module should not exceed the rated power of the module (Vo,set x Io,max).
Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board-
Temperature measurement location.
ref
used in the
ref
o
C.
Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures.
25.4_
ind Tu nn e l
PWBs
x
5.97_
(0.235)
ir
flow
(1.0)
Po w e r M o d u l e
76.2_
(3.0)
Probe Location for measuring airflow and ambient temperature
Figure 34. Thermal Test Set-up.
Heat Transfer via Convection
Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered at different local ambient temperatures (T conditions ranging from natural convection and up to 2m/s (400 ft./min) are shown in the Characteristics Curves section.
) for airflow
A
Layout Considerations
Copper paths must not be routed beneath the power module. For additional layout guide-lines, refer to the FLTR100V10 application note.
LINEAGE POWER 15
Page 16
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 16
Page 17
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
LINEAGE POWER 17
Page 18
Data Sheet September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Packaging Details
The Austin SuperLynxTM SMT version is supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions:
Outside Dimensions: 330.2 mm (13.00)
Inside Dimensions: 177.8 mm (7.00”)
Tape Width: 44.00 mm (1.732”)
LINEAGE POWER 18
Page 19
Data Sheet September 3, 2013
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
Austin Superlynx
Surface Mount Information
Pick and Place
The Austin SuperLynxTM SMT modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300 product information such as product code, serial number and the location of manufacture.
o
C. The label also carries
TM
SMT Non-isolated Power Modules:
Reflow Soldering Information
The Austin SuperLynxTM SMT power modules are large mass, low thermal resistance devices and typically heat up slower than other SMT components. It is recommended that the customer review data sheets in order to customize the solder reflow profile for each application board assembly. The following instructions must be observed when soldering these units. Failure to observe these instructions may result in the failure of or cause damage to the modules, and can adversely affect long-term reliability.
Typically, the eutectic solder melts at 183 land, and subsequently wicks the device connection. Sufficient time must be allowed to fuse the plating on the connection to ensure a reliable solder joint. There are several types of SMT reflow technologies currently used in the industry. These surface mount power modules can be reliably soldered using natural forced convection, IR (radiant infrared), or a combination of convection/IR. For reliable soldering the solder reflow profile should be established by accurately measuring the modules pin temperatures.
o
C, wets the
Figure 35. Pick and Place Location.
Nozzle Recommendations
The module weight has been kept to a minimum by using open frame construction. Even so, these modules have a relatively large mass when compared to conventional SMT components. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended nozzle diameter for reliable operation is 6mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 9 mm.
Oblong or oval nozzles up to 11 x 9 mm may also be used within the space available.
Figure 36. Reflow Profile.
An example of a reflow profile (using 63/37 solder) for the Austin SuperLynx
Pre-heating zone: room temperature to 183 (2.0 to 4.0 minutes maximum)
Initial ramp rate < 2.5
Soaking Zone: 155
seconds typical (2.0 minutes maximum)
Reflow zone ramp rate:1.3
Reflow zone: 210
TM
SMT power module is :
o
C per second
o
C to 183 oC – 60 to 90
o
o
C to 235oC peak temperature –
C to 1.6oC per second
o
C
30 to 60 seconds (90 seconds maximum
LINEAGE POWER 19
Page 20
Data Sheet September 3, 2013
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
Austin Superlynx
Surface Mount Information (continued)
Lead Free Soldering
The –Z version Austin SuperLynx SMT modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 37.
MSL Rating
The Austin SuperLynx SMT modules have a MSL rating of 2a.
Storage and Handling
The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These
TM
SMT Non-isolated Power Modules:
sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001).
300
Per J-STD-020 Rev. C
250
200
150
Heat ing Zone
1°C/Second
100
Reflow Temp (°C)
50
0
Peak Temp 260°C
* Min. Time Above 235°C 15 Seconds
*Time Above 217°C
60 Seconds
Reflow Time (Seconds)
Cooling
Zone
Figure 37. Recommended linear reflow profile using Sn/Ag/Cu solder.
LINEAGE POWER 20
Page 21
Data Sheet
a
©
September 3, 2013
Austin Superlynx
3.0 – 5.5Vdc input; 0.75Vdc to 3.63Vdc Output; 16A output current
TM
SMT Non-isolated Power Modules:
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 3. Device Codes
Product codes
Input
Voltage
AXH016A0X3-SR 3.0 – 5.5Vdc 0.75 – 3.63Vdc 16A
AXH016A0X3-SRZ 3.0 – 5.5Vdc 0.75 – 3.63Vdc 16A
AXH016A0X3-SR12* 3.0 – 5.5Vdc 0.75 – 3.63Vdc 16A
AXH016A0X3-SR12Z* 3.0 – 5.5Vdc 0.75 – 3.63Vdc 16A
* -12 code has 100 resistor between sense and output pins, internal to the module.
Standard code, without –12 suffix, has 10 resistor between sense and output pins.
-Z refers to RoHS-compliant parts
Output
Voltage
Output
Current
Efficiency
3.3V @ 16A
Connector
Type
95.0% SMT
95.0% SMT
95.0% SMT
95.0% SMT
Comcodes
108979519
108995180
108993416
CC109104477
Asia-Pacific Headquarters
Tel: + 65 6593 7211
World Wide Headquarters Lineage Power Corporation
601 Shil oh Roa d, Plano, TX 75074, USA +1-800-526-7 819 (Outsi de U.S.A.: +1-972-244-9428)
www.lineagepower.com e-mail: techs upport1@lineagepower.com
Linea ge Power res erves th e right to make change s to the prod uct(s) or i nformat ion contained herein without not ice. No l iability is assumed as a result o f their use or
pplication . No righ ts under any patent accompany the sal e of an y such produc t(s) or informati on.
Linea ge Power D C-DC pro ducts are p rotected unde r v arious pa tents. Information on these pa tents is avail able at www.l ineagepo wer.com/patents.
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Tel: + 49 898 780 672 80
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LINEAGE POWER 21
Document No: DS03-081 ver. 1.45
PDF name: superlynx_smt_3v-5.5v.pdf
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