GE Industrial Solutions AKD-5, AKD-6, AKD-8 User Manual

GE Energy

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Retrofit doors for the EntelliGuard® Retrofill can be ordered as required, depending on door size and if you want door cutouts for accommodating lamps and ammeters.

imagination at work

Table of Contents

Related Publications ...................................................................................................................................................................................... 3

Doors, Retrofit Ordering and Replacement ............................................................................................................................................... 3

Danger ....................................................................................................................................................................................................................................................3

AKD-5, AK25 Retrofit Door ............................................................................................................................................................................ 4

20-Inch Door (AKD5, AK25) ........................................................................................................................................................................................................... 4

22-Inch Door (AKD5, AK25) ........................................................................................................................................................................................................... 5

27-Inch Door (AKD5, AK25) ........................................................................................................................................................................................................... 6

Assy. DWG—27” RH AK25 Retrofill (Sheet 1) .................................................................................................................................................................. 7

Assy. DWG—27” RH AK25 Retrofill (Sheet 2) .................................................................................................................................................................. 8

AKD-5, AK50 Retrofit Door.............................................................................................................................................................................................................8

27-Inch Door (AKD5, AK50) .................................................................................................................................................................................................... 8

Replace AKD5 Door ......................................................................................................................................................................................10

Modify Existing Door .................................................................................................................................................................................... 10

AKD-6, AKR Retrofit Door ............................................................................................................................................................................10

22-Inch Door (AKD6) ...................................................................................................................................................................................................................... 11

Assy. DWG—22” RH AKD6 Retrofill (Sheet 1) ............................................................................................................................................................... 12

Assy. DWG—22” RH AKD6 Retrofill (Sheet 2) ............................................................................................................................................................... 13

27-inch Door Sizes (AKD6) .......................................................................................................................................................................................................... 13

Replacing AKD6 Door Assembly .............................................................................................................................................................................................. 15

Modifying Existing Door ....................................................................................................................................................................................................... 15

AKD-8, AKR30S, AKR30H, AKR 30/50 Retrofit Door Assemblies ...........................................................................................................15

22-Inch and 30-Inch RH AKD8 ................................................................................................................................................................................................. 16

Assy. DWG—30” RH AKR30S Retrofill (Sheet 1) .......................................................................................................................................................... 17

Assy. DWG—30” RH AKR30S Retrofill (Sheet 2) .......................................................................................................................................................... 18

Assy. DWG—30” RH AKR30/30H/50/50H Retrofill (Sheet 1) ................................................................................................................................ 19

Assy. DWG—30” RH AKR30/30H/50/50H Retrofill (Sheet 2) ................................................................................................................................ 20

Replacing AKD8 Door Assembly .............................................................................................................................................................................................. 21

Retrofill Escutcheon Kit—Spare .................................................................................................................................................................. 23

BOM (Bill of Materials) .................................................................................................................................................................................. 23

BOM 10106255G1 .......................................................................................................................................................................................................................... 23

BOM 10108088G1 .......................................................................................................................................................................................................................... 24

BOM 10108439G1 .......................................................................................................................................................................................................................... 24

BOM 10108090G1 .......................................................................................................................................................................................................................... 25

BOM 10108361G1 .......................................................................................................................................................................................................................... 25

Comprehensive BOM: All Levels ................................................................................................................................................................. 26

AKD-5 AK25 ....................................................................................................................................................................................................................................... 26

AK25 DOOR ASSY, 20” ........................................................................................................................................................................................................... 26

AK25 DOOR ASSY, 20” WITH LIGHT ................................................................................................................................................................................. 27

AK25 DOOR ASSY, 20” RH .................................................................................................................................................................................................... 28

AK25 DOOR ASSY, 22” ........................................................................................................................................................................................................... 29

AK25 DOOR 22” ASSY ............................................................................................................................................................................................................ 30

AK25 DOOR ASSY- 27”, 30”, 38” ........................................................................................................................................................................................ 31

AK25 DOOR ASSY, 27” WITH LIGHT ................................................................................................................................................................................. 32

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

AKD-5 AK50 ....................................................................................................................................................................................................................................... 34

AK50 DOOR ASSY- 27”, 30”,38”.......................................................................................................................................................................................... 34

AK50 DOOR ASSY, 20” WITH LIGHT ................................................................................................................................................................................. 35

AK50 DOOR ASSY-27”, RH ................................................................................................................................................................................................... 36

AKD-6 ................................................................................................................................................................................................................................................... 40

AKD6 DOOR ASSY, 22” ........................................................................................................................................................................................................... 40

AKD6 DOOR ASSY, 22” WITH LIGHT ................................................................................................................................................................................ 41

Door Assembly of AKD6 ....................................................................................................................................................................................................... 42

AKD6 27”,30” & 38” DOOR ASSY ....................................................................................................................................................................................... 43

AKD6 27” DOOR ASSY WITH LIGHTS............................................................................................................................................................................... 44

AKD6 27 & 30” DOOR ASSY ................................................................................................................................................................................................. 45

AKD-8 ................................................................................................................................................................................................................................................... 46

DOOR ASSY, AKD8 AKR30H ................................................................................................................................................................................................. 46

AKD8 AKR30/50 30” DOOR ASSY ..................................................................................................................................................................................... 47

AKR30S 22” DOOR ASSY ....................................................................................................................................................................................................... 48

AKR30S 30” DOOR ASSY ....................................................................................................................................................................................................... 49

Notes .............................................................................................................................................................................................................50

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Related Publications

Publication Publication Number

Brochure DEA-532 Snapshot DEE-543 Installation Manual AKD8 DEH-41549 Installation Manual AKD6 DEH-41548 Installation Manual AKD5 DEH-41547 Accessory: Door Interlock (Door Interlock Kit) DEH-41529 Accessory Retrofill Doors Assembly DEH-41563 Accessory: Position Switch Plate & Position Switch

Assembly & Wiring (Position Switch Kit) Accessory: Neutral Rogowski CT Disconnect

(Neutral Assemblies) Accessory: Programmer Disconnects DEH-41532 Accessory: Finger Clusters (Cluster Assemblies) DEH-41533 Accessory: Secondary Disconnects DEH-41534 FAQ DEQ-171 Application Guide DET-753 Guideform Spec DET-754 Spare/Renewal Parts Guide DET-755

DEH-41530

DEH-41531

Doors, Retrofit Ordering and Replacement

Danger

• Turn off all power to switchgear. Tagout and lockout main source, up-stream or main breaker.

• Failure to comply with these instructions will result in death or serious injury from

severe burns caused by arc flashing that has exceedingly high temperatures.

• Always wear personal protection equipment according to OSHA standards and appropriate to the severity of potential burns.

• Ensure only qualified personnel install, operate, service, and maintain all electrical equipment.

It takes about 5 to 15 minutes to install the retrofill door(s) in the switchgear, but does not include the 20-minute timing claimed for the roll-in replacement.

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

AKD-5, AK25 Retrofit Door

Retrofit doors for the can be ordered as required, depending on door size and if you want door cutouts for accommodating lamps and ammeters (Figure 1 and Figure 2). In this section, the particular wireframe figures feature different door sizes. Table 1 lets you specify a door type. It can be ordered by catalog number by referring to the last column in the table. Some doors allow cutouts for lamps and/or ammeters; some do not. All the doors in Table 1 are right-hand doors.

20-Inch Door (AKD5, AK25)

Figure 1. AK25 (20-inch door assembly) with and without Cutouts for Lights

Figure 2. AK25 (20-inch door assembly) with Cutouts for Lights and Accessories

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Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

22-Inch Door (AKD5, AK25)

Figure 3 displays 22-inch door assemblies, with and without cutouts for lights. The next figure, Figure 4 displays

cutouts for both lights and accessories.

Figure 3. AK25 (22-inch door assembly) with and without Cutouts for Lights

Figure 4. AK25 (22-inch door assembly) with Cutouts for Lights and Accessories

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

27-Inch Door (AKD5, AK25)

Figure 5 displays 27-inch door assemblies, with and without cutouts for lights. The next figure, Figure 6, displays

cutouts for both lights and accessories.

Figure 5. AK25 (27-inch door assembly) with and without Cutouts for Lights

Figure 6. AK25 (27-inch door assembly) with Cutouts for

Lights and Accessories

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Table 1. Replacement Door Categories (TOP LEVEL)

Available Stack Width

(in inches)

20 22 27 30 38

Type

Door

Width

(in inches)

Door Bump-out (in inches)

Description

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

AK25 DOOR

ASSY

Cutout Options

Breaker

Type

AK25 AKD5 YES YES YES YES RH 27 YES—3.7

AK25 AKD5 YES YES RH 20 YES—3.7

AK25 AKD5 YES YES RH 22 YES—3.7

AK25 AKD5 YES YES RH 20 YES—3.7

AK25 AKD5 YES YES RH 22 YES—3.7

AK25 AKD5 YES YES YES YES RH 27 YES—3.7

LVS

Fascia

Cutout

Only

Lamps

Only

Lamps +

Amme-

ter

Assy. DWG—27” RH AK25 Retrofill (Sheet 1)

Sheet 1 of Drawing 10106255 is shown below. Sheet 2 of this drawing immediately follows Sheet 1.

Refer to BOM 10106255G1.

GCAT #

10106255G1

10107429G1

10108047G1

10108345G1

10108347G1

10108376G1

10108380G1

10108383G1

DWG 1 (Sheet 1). 10106255 Door Assembly—27” RH AK25 Retrofill

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

Assy. DWG—27” RH AK25 Retrofill (Sheet 2)

DWG 1 (Sheet 2). 10106255: Door Assembly—27” RH AK25 Retrofill

AKD-5, AK50 Retrofit Door

27-Inch Door (AKD5, AK50)

Retrofit doors for the can be ordered as required, depending on door size and if you want door cutouts for accommodating lamps and ammeters (Figure 7 and Figure 8). In this section, the particular wireframe figures feature different door sizes. Table 2 lets you select a specific door type. It can be ordered by catalog number by referring to the last column in the table. Two doors allow cutouts for lamps and/or ammeters; one does not allow any cutouts. All the doors in Table 2 are right-hand doors.

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Figure 7. AK50 (27-inch door assembly) with and without Cutouts for Lights

Figure 8. AK50 (27-inch door assembly) with

Cutouts for Lights and Accessories

Table 2. Replacement Door Categories (TOP LEVEL)

Cutout Options

Description

AK50 DOOR

ASSY

AK50 DOOR

ASSY

AK50 DOOR

ASSY

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Breaker

Type

AK50 AKD5 YES YES YES YES RH 27 No

LVS

Fascia

Cutout

Only

Lamps

Only

Lamps +

Amme-

ter

Available Stack Width

(in inches)

20 22 27 30 38

Type

Door

Width

(in inches)

Door Bump-out (in inches)

GCAT #

10106248G1

10108355G1

10108363G1

DEH-41563 02/12

Replace AKD5 Door

Sequence of replacement of door assemblies will remain the same for all AKD5 type doors.

1. De-energize/switch off the LVS section that is to be retrofitted.

2. Open the compartment door that is to be retrofitted.

3. Rack out the existing legacy AK/AKR breaker from the LVS.

4. Keep the door open for accessing the door mounting hinges. These are placed on the right side wall of the

moving frame in the LVS compartment.

5. The door hinge is mounted via 2/3-mounting pins that hold the door in place.

6. Lift the pin out of the hinge joint. This allows access for removing the old door from the LVS compartment.

7. Unpack the new door assembly and mount it on the door mounting hinges. These are located at the right

side of the moving frame.

8. Replace the hinge pins and secure the joints.

9. Insert the new retrofitted EntelliGuard R Retrofill circuit breaker into the compartment and slide the breaker into

the disconnected condition.

10. Close the new door and secure it to the compartment.

11. Rack-in the new retrofitted EntelliGuard R Retrofill in.

Modify Existing Door

If customer doesn’t want to buy a new door, the customer can modify the existing door:

1. Remove the legacy door assembly from the LVS section.

2. Modify the door cut out as per the new door cutout template.

3. Check the through-door racking with the new door assembly.

AKD-6, AKR Retrofit Door

Retrofit doors for the can be ordered as required, depending on door size and if you want door cutouts for accommodating lamps and ammeters. Table 3 lets you select a specific door type (Figure 9 and Figure 10). In this section, the particular wireframe figures different door sizes. It can be ordered by catalog number by referring to the last column in the table. Some doors allow cutouts for lamps and/or ammeters; some do not. All the doors in Table 3 are right-hand doors.

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

22-Inch Door (AKD6)

Figure 9. AKD6 (22-inch door assembly) with and without Cutouts for Lights

Figure 10. AKD6 (22-inch door assembly) with

Cutouts for Lights and Accessories

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

Assy. DWG—22” RH AKD6 Retrofill (Sheet 1)

Sheet 1 of Drawing 10108439 is shown below. Sheet 2 of this drawing immediately follows Sheet 1. Refer to BOM 10108439G1.

DWG 2 (Sheet 1). 10108439 AKD6 Door Assembly 22” AKD6 Retrofill

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Assy. DWG—22” RH AKD6 Retrofill (Sheet 2)

DWG 3 (Sheet 2). 10108439 AKD6 Door Assembly 22” AKD8 Retrofill

27-inch Door Sizes (AKD6)

For the AKD6, Figure 11 displays the 27-inch door assembly with and without cutouts for lights. Figure 12 shows cutouts or punch-outs for the same door assembly.

Figure 11. AKD6 (27-inch door assembly) with and without Cutouts for Lights

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

Figure 12. AKD6 (27-inch door assembly with Cutouts for Lights and Accessories

Table 3. Replacement Door Categories (TOP LEVEL)

Description

AKD6 DOOR

ASSY

AKD6 DOOR

ASSY

AKD6 DOOR

ASSY

AKD6 DOOR

ASSY

AKD6 DOOR

ASSY

AKD6 DOOR

ASSY

Cutout Options

Breaker

Type

AKR AKD6 YES YES RH 22 No

AKR AKD6 YES YES YES YES RH 27 No

LVS

Fascia

Cutout

Only

Lamps

Only

Lamps +

Amme-

ter

Available Stack Width

(in inches)

20 22 27 30 38

Type

Door

Width

(in inches)

Bump-out (in inches)

Door

GCAT #

10107469G1

10108074G1

10108439G1

10108447G1

10108462G1

10108469G1

DEH-41563 02/12

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

Replacing AKD6 Door Assembly

Sequence of replacement of door assemblies will remain the same for all AKD6 type doors.

1. De-energize/switch off the LVS section that is to be retrofitted.

2. Open the compartment door that is to be retrofitted.

3. Rack out the existing legacy AK/AKR breaker from the LVS.

4. Keep the door open for accessing the door mounting hinges. These are placed on the right side wall of the

moving frame in the LVS compartment.

5. The door hinge is mounted via 2/3-mounting pins that hold the door in place. [What does the “2/3” mean: size, inches, type, etc.?] [How many pins are there per door?]

6. Lift the pin out of the hinge joint. This will provide access for removing the old door from the LVS compartment.

7. Unpack the new door assembly and mount it on the door mounting hinges. These are placed [found?] [or are

they already installed there?] at the right side of the moving frame.

8. Replace the hinge pins and secure the joints.

9. Insert the new retrofitted EntelliGuard R Retrofill circuit breaker into the compartment and slide the breaker into

the disconnected condition.

10. Close the new door and secure it to the compartment.

11. Rack-in the new retrofitted EntelliGuard R Retrofill in. [OK, what do I do with the old door? Discard it—salvage it

for something else?]

Modifying Existing Door

If customer doesn’t want to buy a new door, the customer can modify the existing door:

1. Remove the legacy door assembly from the LVS section.

2. Modify the door cut out as per the new door cutout template.

3. Check the through-door racking with the new door assembly.

AKD-8, AKR30S, AKR30H, AKR 30/50 Retrofit Door Assemblies

Retrofit doors for the can be ordered as required, depending on door size and if you want door cutouts for accommodating lamps and ammeters (Figure 13, Figure 14, and Figure 15). Table 4 lets you select a specific door type. It can be ordered by catalog number by referring to the last column in the table. Some doors allow cutouts for lamps and/or ammeters; some do not. All the doors in Table 4 are right-hand doors.

Retrofill Doors Assemblies for AKD-5, AKD-6, and AKD-8

DEH-41563 02/12

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