GE Industrial Solutions AF-650 GP User Manual

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AF-650 GP & AF-600 FP

PROFINET

Operating Instructions

Contents PROFINET Operating Instruction

Contents

1 Safety

1.1.2 Safety Note 3

1.1.3 Safety Regulations 3

1.1.4 Warning against Unintended Start 4

2 Introduction

2.1.1 About this Manual 5

2.1.2 Technical Overview 5

2.1.3 Assumptions 5

2.1.4 Hardware 5

2.1.5 Background Knowledge 5

2.1.6 Abbreviations 5

3 How to Install

3.1.1 How to Install Option in Frequency Converter

3.1.2 Network 7

3.1.3 PROFINET Cables 8

3.1.4 LED Behaviour

3.1.5 Topology 11

3.1.6 Recommended Design Rules 13

3.1.7 EMC Precautions

4 How to Configure

4.1.1 IP Settings 15

4.1.2 Ethernet Link Parameters 16

5 How to Configure the System

5.1 Configure the PROFINET Network

5.2 Configure the Controller

5.2.1 GSD File 17

5.3 Configure the Frequency Converter

5.3.1 Drive Parameters 21

6 How to Control the Frequency Converter

6.1 PPO Types

6.2 Process Data

6.2.3 Reference Handling

6.2.4 Process Control Operation 24

6.3 Control Profile

6.4 PROFIdrive Control Profile

6.5 GE Drive Control Profile

Contents PROFINET Operating Instruction

7 PROFINET Acyclic Communication

7.1.1 Features of an IO Controller System 33

7.1.2 Features of an IO-Supervisor System 33

7.1.3 Addressing Scheme 34

7.1.4 Acyclic Read/Write Request Sequence 35

7.1.5 Data Structure in the Acyclic Telegrams 36

7.1.6 Header 36

7.1.7 Parameter Block 36

7.1.8 Data Block 36

7.1.9 Header 37

7.1.10 Data Block 37

8 Parameters

8.1 Parameter Group O-## Communication and Option

8.2 Parameter Group PB-## PROFIdrive

8.3 Parameter Group EN-## Ethernet

8.4 PROFINET-specific Parameter List

8.5 Object and Data Types Supported

9 Application Examples

9.1 E.g.: Process Data with PPO Type 6

9.2 E.g.: Control Word Network using Standard Telegram 1 / PPO3

9.3 E.g.: Status Word Network using Standard Telegram 1 / PPO3

9.4 E.g.: PLC Programming

10 Troubleshooting

10.1 Troubleshooting

10.1.1 LED Status 55

10.1.2 No Communication with the Drive 56

10.1.3 Warning 34 Appears even though Communication is Established

10.1.4 Will Not Respond to Control Signals 57

10.1.5 Alarm and Warning Words 60

11 Warnings and Alarms

11.1 Status Messages

11.1.1 Warnings/Alarm Messages 64

11.1.2 Alarm List 64

Index

Safety PROFINET Operating Instruction

1Safety

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to GE. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from GE or equipment from other vendors provided that such equipment is intended for communication with GE equipment over an serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

GE does not guarantee that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.

Although GE has tested and reviewed the documentation within this manual, GE gives no warranty or representation, either express or implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall GE be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, GE is not responsible for any costs including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

GE reserves the right to revise this publication at any time and to make changes in its contents without prior notice or any obligation to notify previous users of such revisions or changes.

1.1.2 Safety Note

WARNING

HIGH VOLTAGE

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or network may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

1.1.3 Safety Regulations

1. The drive must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The off-command on the serial bus does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing or grounding of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than

3.5mA.

5. Do not remove the plugs for the motor and mains supply while the drive is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

It has been assumed that all devices will be sitting behind a firewall that does packet filtering and the environment has wellimplemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.

Safety PROFINET Operating Instruction

1.1.4 Warning against Unintended Start

1. The motor can be brought to a stop by means of bus commands while the drive is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2. While parameters are being changed, the motor may start.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

WARNING

ELECTRICAL HAZARD

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Introduction PROFINET Operating Instruction

2Introduction

2.1.1 About this Manual

First time users can obtain the most essential information for quick installation and set-up in these chapters:

Introduction

How to Install

How to Configure the System

For more detailed information including the full range of set-up options and diagnosis tools please refer to the chapters:

How to Configure the System

How to Control the AF-600 FP/AF-650 GP

How to Access AF-600 FP/AF-650 GP Parameters

Parameters

Troubleshooting

Terminology: In this manual several terms for Ethernet are used.

-PROFINET, is the term used to describe the PROFINET protocol.

-Ethernet, is a common term used to describe the physical layer of the network and does not relate to the application protocol.

2.1.2 Technical Overview

Since its introduction in 2001, PROFINET has been updated to handle low and medium performance requirement supported by PROFINET RT (Real Time) up to High end servo performance in PROFINET IRT (Isochronous Real Time). With this, PROFINET is the Ethernet Based Fieldbus offering the most scalable and versatile technology today.

PROFINET provides users with the network tools to deploy standard Ethernet technology for manufacturing applications while enabling Internet and enterprise connectivity.

2.1.3 Assumptions

These operating instructions are under the conditions that the GE PROFINET option is used in conjunction with a GE AF-600 FP or AF-650 GP frequency converter. It is also assumed that the installed controller supports the interfaces described in this document and that all the requirements stipulated in the controller, as well as the frequency converter, are strictly observed along with all limitations herein.

2.1.4 Hardware

This manual relates to the PROFINET option OPCPRT.

2.1.5 Background Knowledge

The GE PROFINET Option Card is designed to communicate with any system complying with the PROFINET schema version 2.2 standard. For earlier versions of PROFINET, which support schema version 2.1 and earlier, GE recommends an upgrade of the master and other devices connected to the PROFINET network to schema version 2.2. Familiarity with this technology is assumed. Issues regarding hardware or software produced by other manufacturers, including commissioning tools, are beyond the scope of this manual, and are not the responsibility of GE.

For information regarding commissioning tools, or communication to a non-GE node, please consult the appropriate manuals.

2.1.6 Abbreviations

Abbreviation Definition

API Actual Packet Interval

CC Control Card

CTW Control Word

DCP Discovery and Configuration Protocol

DHCP Dynamic Host Configuration Protocol

EMC Electromagnetic Compatibility

I/O Input/Output

IP Internet Protocol

GSD Generic station description

LED Light Emitting Diode

LSB Least Significant Bit

MAV Main Actual Value (actual output)

MSB Most Significant Bit

MRV Main Reference Value

N/A Not applicable

PC Personal Computer

PCD Process Control Data

PLC Programmable Logic Controller

PNU Parameter Number

REF Reference (= MRV)

RT Real Time

RTC Real Time Clock

STP Spanning tree Protocol

STW Status Word

Table 2.1

How to Install PROFINET Operating Instruction

3How to Install

3.1.1 How to Install Option in Frequency Converter

Items required for installing a network option in the frequency converter:

- The network option

- Network option adaptor frame for the AF-600 FP/ AF-650 GP. This frame is deeper than the standard frame, to allow space for the network option beneath

- Strain relief (only for unit sizes 11 and 12)

Illustration 3.1

Illustration 3.2

Instructions:

- Remove keypad panel from the AF-600 FP/AF-650 GP.

- Remove the frame located beneath and discard it.

- Push the option into place. The Ethernet connectors must be facing upwards.

- Remove both knock-outs on the network option adaptor frame.

- Push the network option adaptor frame for the AF-600 FP/AF-650 GP into place.

- Replace the keypad and attach cable

NOTE

Do not strip the Ethernet cable and ground it via the strain relief-plate! The grounding of screened Ethernet cable is done through the RJ-45 connector on the option.

NOTE

After installing the OPCPRT option, be aware of the following parameter settings:

O-01 Control Site: [2] Controlword only or [0] Digital and ctrl. word O-02 Control Word Source: [3] Option A

How to Install PROFINET Operating Instruction

3.1.2 Network

It is of high importance that the media chosen for Ethernet data transmission are suitable. Usually CAT 5e and 6 cables are recommended for industrial applications. Both types are available as Unshielded Twisted Pair and Shielded Twisted Pair. Generally shielded cables are recommended for use in industrial environments and with frequency converters. A maximum cable-length of 100m is allowed between switches.

Optical fibres can be used for gapping longer distances and providing galvanic isolation.

For connecting PROFINET devices both hubs and switches can be used. It is, however, recommended always to use suitable industrial graded Ethernet switches. GE recommends always to use PROFINET compliant switches

How to Install PROFINET Operating Instruction

3.1.3 PROFINET Cables

PROFINET cables used are based electrically on category 5 balanced LAN cables according to ISO/IEC 11801 Edition 2.0, Class D. Type C cables can be used in special applications (e.g. the use of trailing cables and frequently moved machine parts) even though their design and mechanical parameters can deviate from the specifications of type A and type B cables. Still most of the electrical parameters (impedance levels etc.) are retained. Highly flexible copper cables generally have the finest stranded conductors and, for example, a highly resistant polyurethane outer sheath. Various outer sheath materials are permitted in order to meet the various demands with regard to resistance of industrial environments and exterior/underground laying (natural and synthetic oil, grease, coolants/lubricants, chemicals, high and low temperatures, UV radiation).

All balanced cables used shall comply with the following parameters:

Cable Type Application Type A Application Type B Application Type C

Design Data Cable Data Cable Data Cable

Cable Installation Type Stationary, no movement

after installation

Cable Marking PROFINET Type A PROFINET Type B PROFINET Type C

Core Cross Section AWG 22/1 AWG 22/7 AWG 22/..

Outer Diameter 5,5 - 8,0 mm Application

Core Diameter 1,5 +/- 0,1 mm Application

Colour (Outer Sheath) Green RAL6018 Application

Core Identification (colours) star

quad 2 pair

Number of Cores 4

Cable Design 2 pairs or 1 star quad

Shielding Design Type Aluminum Foil + Cu braiding Application

Which Plug for which Cable Type RJ45 (IP 20 or IP 65/67) / M12

white, yellow, blue, orange Pair 1: white (RXD+), blue (RXD-) Pair 2: yellow(TXD+), orange(TXT-)

Flexible, occasional movement

or vibration

Special Applications (e.g. highly flexible,

permanent movement, vibration or torsion)

Table 3.1

Transmission Performance Requirements:

Relevant Standard ISO/IEC 11801 Edition 2.0, IEC 61156

(minimum Category 5)

Delay Skew <=20ns/100m

Transfer Impedance <=50mOhm/m at 10MHz

Table 3.2

How to Install PROFINET Operating Instruction

3.1.4 LED Behaviour

The option has 3 bi-coloured LEDs that allow a fast and detailed diagnosis. The three LEDs are each linked to its unique part of the PROFINET option:

LED Label Description

MS Module Status, reflects the activity on the

PROFINET stack

NS1 Network Status 1, reflects the activity on port 1

NS2 Network Status 2, reflects the activity on port 2

Table 3.3

Illustration 3.3 Overview of the Option

How to Install PROFINET Operating Instruction

Module Status

Status Tri-colour LED

No IP Address assigned Off

No Communication to PROFINET module. Module is waiting for configu-

ration telegram from Controller.

IO AR established Green:

Supervisor AR established, No IO AR. Green:

Internal Error Red:

Green:

Wink

Table 3.4 MS: Module Status

Yellow:

Network Status

Phases Status Tri-colour LED

Power Off No Power or No Link on the corresponding port Off

IP Address Conflict Red:

Power On

Running

Data exchange

Table 3.5 Indication on Network Status LED

Waiting for configuration Green:

In Data Exchange Mode Green:

Wrong Configuration Red:

No increment in "In Octets" counter of

corresponding port in last 60 secs.

Yellow:

During normal operation the MS and at least one NS LED will show a constant green light.

Wink command The option will responds to a Wink command from the network by yellow flashing of all three LEDs simultaneously.

How to Install PROFINET Operating Instruction

3.1.5 Topology

The PROFINET module features a built-in Ethernet-switch, thus having two Ethernet RJ-45 connectors. This enables the possibility for connecting several PROFINET options in a line topology as an alternative to the typical star-topology.

The two ports are equal, in the sense that they are transparent for the option. If only one connector is used, both ports can be used.

Illustration 3.4 Star Topology

Illustration 3.5 Line Topology

How to Install PROFINET Operating Instruction

NOTE

In a line topology all drives must be powered, either by mains or by their 24V DC option cards, for the built-in switch to work. Please observe that mounting drive of different power-sizes in a line topology may result in unwanted power-off behavior, while using controlword timeout (O-02 Control Word Source to O-06 Reset Control Word Timeout. It is recommended to mount the drives with the longest discharge time first in the line topology.

Illustration 3.6 Ring/Redundant Line Topology

CAUTION

For this type of topology it is crucial that the network switch supports detection of loss of line topology. In some cases the detection. The switch inside the PROFINET option does not support this, but it must be supported in the switch that connects the ring to the controller/network Please consult the manual of the switch for more information.

How to Install PROFINET Operating Instruction

3.1.6 Recommended Design Rules

While designing Ethernet networks special attention and caution must be taken regarding active network components. While designing a network for line topology it is important to notice that a small delay is added with each switch in the line.

It is not recommended to connect more than 32 drive in a line. Exceeding the recommended design rules, may result in unstable or faulted communication.

Illustration 3.7

How to Install PROFINET Operating Instruction

3.1.7 EMC Precautions

The following EMC precautions are recommended in order to achieve interference-free operation of the Ethernet network. Additional EMC information is available in the AF-600 FP/AF-650 GP series Design Guide.

NOTE

Relevant national and local regulations, for example regarding protective earth connection, must be observed.

The Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 200mm (8 inches) is sufficient, but maintaining the greatest possible distance between the cables is recommended, especially where cables run in parallel over long distances. When crossing is unavoidable, the Ethernet cable must cross motor and brake resistor cables at an angle of 90°.

Illustration 3.8

How to Configure PROFINET Operating Instruction

4How to Configure

4.1.1 IP Settings

All IP-related parameters are located in parameter group EN-##: The parameters are all set to PROFINET standard values, so that only a minimum change is necessary.

EN-00 IP Address Assignment

EN-01 IP Address

EN-02 Subnet Mask

EN-03 Default Gateway

EN-04 DHCP Server

EN-05 Lease Expires

EN-06 Name Servers

EN-07 Domain Name

EN-08 Host Name

EN-09 Physical Address

The PROFINET option offers several ways of IP address assignment.

Setting up drive with manual assigned IP address:

Parameter Value

EN-00 IP Address

Assignment

EN-01 IP Address 192.168.0.003*

EN-02 Subnet Mask 255.255.255.0*

EN-03 Default

Gateway

[0] MANUAL

optional

EN-09 Physical Address reads out the MAC address of option, which is also printed on the label of the option. If using fixed leases together with DHCP or BOOTP, the physical MAC address is linked with a fixed IP address.

NOTE

If no DHCP or BOOTP reply has been received after 4 attempts (e.g. if the DHCP/BOOTP server has been powered off), the option will fallback to the last functioning IP address.

EN-03 Default Gateway is optional and only used in routed networks.

EN-06 Name Servers EN-07 Domain Name EN-08 Host Name

are used with Domain Name Server systems and are all optional. If DHCP or BOOTP is selected as IP address assignment, these parameters are read only.

NOTE

It is only possible to assign valid class A, B and C IP address to the option. The valid ranges are shown in Table 4.3:

Class A 1.0.0.1 - 126.255.255.254

Class B 128.1.0.1 - 191.255.255.254

Class C 192.0.1.1 - 223.255.254.254

Table 4.1

*= Class C IP address example. Any valid IP address can be entered.

Setting up drive with automatic (BOOTP/DHCP) assigned IP address:

Parameter Value

EN-00 IP Address

Assignment

EN-01 IP Address Read only

EN-02 Subnet Mask Read only

EN-03 Default

Gateway

Table 4.2

By IP address assigned by DHCP/BOOTP/DCP server, the assigned IP Address and Subnet Mask can be read out in

EN-01 IP Address and EN-02 Subnet Mask. In EN-04 DHCP Server the IP address of the found DHCP or BOOTP server

is displayed. For DHCP only: The remaining lease-time can be read-out in EN-05 Lease Expires. If lease time is set to 0 (zero) the timer will never expire.

[0] MANUAL/[1] DHCP/[2] BOOTP/[10] DCP

Read only

Table 4.3

How to Configure PROFINET Operating Instruction

4.1.2 Ethernet Link Parameters

Parameter group EN-1# holds information Ethernet Link information:

EN-10 Link Status

EN-11 Link Duration

EN-12 Auto Negotiation

EN-13 Link Speed

EN-14 Link Duplex

Please note the Ethernet Link Parameters are unique per port.

EN-10 Link Status and EN-11 Link Duration displays information on the link status, per port. EN-10 Link Status will display Link or No Link according to the status of the present port. EN-11 Link Duration will display the duration of the link on the present port. If the link is broken the counter will be reset.

EN-12 Auto Negotiation - is a feature that enables two connected Ethernet devices to choose common transmission parameters, such as speed and duplex mode. In this process, the connected devices first share their capabilities as for these parameters and then choose the fastest transmission mode they both support. Incapability between the connected devices, may lead to decreased communication performance. To prevent this, Auto Negotiation can be disabled. If EN-12 Auto Negotiation is set to OFF, link speed and duplex mode can be configured manually in EN-13 Link

Speed and EN-12 Auto Negotiation.

EN-13 Link Speed - displays/sets the link speed per port.

“None” is displayed if no link is present.

EN-14 Link Duplex - displays/sets the duplex mode per port. Half-duplex provides communication in both directions, but only in one direction at a time (not simultaneously). Full-duplex allows communication in both directions, and unlike half-duplex, allows for this to happen simultaneously.

How to Configure the System PROFINET Operating Instruction

5 How to Configure the System

outlined below show how to add a new GSD file to the

5.1 Configure the PROFINET Network

All PROFINET devices that are connected to the same network must have a unique device name.

The PROFINET device name of the frequency converter can be set via:

EN-08 Host Name

5.2 Configure the Controller

5.2.1 GSD File

In order to configure a PROFINET Controller, the configuration tool needs a GSD file for each type of slave on the network. The GSD file is a PROFINET standard text file containing the necessary communication setup data for a slave. Download the GSD file for the AF-6 Series drives at www.geelectrical.com/drives. The name of the GSD file may vary compared to this manual. Please download the latest version from the above website.

Simatic Manager software tool. For each drive series, a GSD file is typically imported once only, following the initial installation of the software tool.

Illustration 5.1

The first step in configuration of the PROFINET Controller is to import the GSD file in the configuration tool. The steps

How to Configure the System PROFINET Operating Instruction

Illustration 5.2

The GSD file is now imported and will be accessible via the following path in the Hardware catalogue:

Illustration 5.3

Open a Project, set up the Hardware and add a PROFINET Master system. Select GE FC PN then drag and drop it onto the PROFINET IO system.

A window for the Device name of the now appears. Type the name into the field. Note that the name must match the name in EN-08 Host Name. If the checkmark Assign IP address via the IO controller is set, the controller will download the IP address to the IO device that has the corresponding device name. The IP address is stored in the non volatile memory of the .

How to Configure the System PROFINET Operating Instruction

Illustration 5.4

The next step is to set up the peripheral input and output data. Data set up in the peripheral area is transmitted cyclically via telegrams/PPO types. In the example below, a PPO type 6 is dragged and dropped to slot 1.

See the PPO types section in How to Control the Frequency Converter for more information.

How to Configure the System PROFINET Operating Instruction

Illustration 5.5

The configuration tool automatically assigns addresses in the peripheral address area. In this example the input and output area have the following configuration:

PPO type 6:

PCD word number 0 1 2 3

Input address 256-257 258-259 260-261 262-263

Set-up STW MAV PB-16 PCD Read Configuration.2 PB-16 PCD Read Configuration.3

Table 5.1 PCD Read (Drive to PLC)

PCD word number 0 1 2 3

Output address 256-257 258-259 260-261 262-263

Set-up CTW MRV PB-15 PCD Write Configuration.2 PB-15 PCD Write Configuration.3

Table 5.2 PCD Write (PLC to Drive)

The PCDs have to be assigned via PB-16 PCD Read Configuration for inputs and PB-15 PCD Write Configuration for outputs.

Download the configuration file to the PLC. The PROFINET system should be able to go online and it will start to exchange data when the PLC is set to Run mode.

How to Configure the System PROFINET Operating Instruction

5.3 Configure the Frequency Converter

5.3.1 Drive Parameters

Pay particular attention to the following parameters when configuring the frequency converter with a PROFINET interface.

K-40 [Hand] Button on Keypad. If the Hand button

•

on the frequency converter is activated, control of the drive via the PROFINET interface is disabled

After an initial power up the frequency converter

•

will automatically detect whether a network option is installed in slot A, and set O-02 Control Word Source to [Option A]. If an option is added, changed or removed from an already commissioned drive, it will not change O-02 Control Word Source but enter Trip Mode, and the drive will display an error

O-10 Control Word Profile. Choose between the GE

•

Drive Profile and the PROFIdrive profile

O-50 Coasting Select to O-56 Preset Reference

•

Select. Selection of how to gate PROFINET control commands with digital input command of the control module.

NOTE

When O-01 Control Site is set to [2] Control word only, then the settings in O-50 Coasting Select to O-56 Preset Reference

Select will be overruled, and all act on Bus-control.

O-03 Control Word Timeout Time to O-05 End-of-

•

Timeout Function. The reaction in the event of a network time out is set via these parameters

EN-00 IP Address Assignment

•

EN-08 Host Name

•

How to Control the Frequenc... PROFINET Operating Instruction

6 How to Control the Frequency Converter

6.1 PPO Types

The PROFIdrive profile for frequency converters specifies a number of communication objects (Parameter Process data Objects, PPO), which are suitable for data exchange between a process controller, such as a PLC, and frequency converters. All PPOs are defined for cyclic data transfer, so that process data (PCD) can be transferred from the controller to the slave and vice versa. Table 6.1 shows the PPO types available for the GE AF-650 GP & AF-600 FP drives..

PPO types 3, 4, 6, 7 and 8 are pure process data objects for applications requiring no cyclic parameter access. The PLC sends out process control data, and the frequency converter then responds with a PPO of the same length, containing process status data. The first two bytes of the process data area (PCD 1) comprise a fixed part present in all PPO types. The first two words of the process data area (PCD 0 and PCD1) comprise a fixed part present in all PPO types. The following data (PCD 2 to PCD 9) are flexible for PCD write entries (PB-15 PCD Write Configuration, and for PCD read entries (PB-16 PCD Read Config- uration. The to parameters can be parameterised with process signals from the list on PB-23 Parameters for Signals.

Select the signals for transmission from the master to the frequency converter in PB-15 PCD Write Configuration (request from master to the frequency converter). Select the signals for transmission from the frequency converter to the master in PB-16 PCD Read Configuration (response: Drive → master).

The choice of PPO type is made in the master configuration, and is then automatically recorded in the frequency converter. No manual setting of PPO types in the frequency converter is required. The current PPO type can be read in PB-22 Telegram Selection.

Selection [1] Standard telegram 1 is equivalent to PPO type 3.

PB-15 PCD Write Configuration + PB-16 PCD Read Configuration

index. no.:

Type 3:

Type 4:

Type 6:

Type 7:

Type 8: CTW: STW: Status word MRV: Main reference value MAV: Main actual value (Actual output frequency)

0123456789

[0] [1] [2] [3] [4] [5] [6] [7] [8] [9]

CTW MRV PCD PCD PCD PCD PCD PCD PCD PCD STW MAV

Control word

PCD

Table 6.1

How to Control the Frequenc... PROFINET Operating Instruction

6.2 Process Data

Use the process data part of the PPO for controlling and monitoring the frequency converter via the PROFINET.

6.2.1 Process Control Data

Process data sent from the PLC to the frequency converter are defined as Process Control Data (PCD).

Master slave

0 1 2 ...... 9

PCD write

Table 6.2

PCD 0 contains a 16-bit control word, where each bit controls a specific function of the frequency converter, see

6.3 Control Profile. PCD 1 contains a 16-bit speed set point in percentage format. See 6.2.3 Reference Handling .

The content of PCD 2 to PCD 9 is programmed in

PB-15 PCD Write Configuration and PB-16 PCD Read Configuration.

CTW MRV PCD ...... PCD

6.2.2 Process Status Data

6.2.3 Reference Handling

The reference handling in the GE AF-650 GP & AF-600 FP drives is an advanced mechanism that sums up references from different sources.

For more information on reference handling, please refer to the AF-650 GP or AF-600 FP Design Guides.

Illustration 6.1

The reference, or speed set point (MRV, send via PROFINET is always transmitted to the frequency converter in percentage format as integers represented in hexadecimal (0-4000 hex).

Process data sent from the frequency converter contain information about the current state of the drive.

Slave master

0 1 2 ...... 9

STW MAV PCD ...... PCD

PCD read

Table 6.3

PCD 0 contains a 16-bit status word, where each bit contains information regarding a possible state of the frequency converter. PCD 1 contains per default the value of the current speed of the frequency converter in percentage format (see 6.2.3 Reference Handling ).

The content of PCD 2 to PCD 9 is programmed in PB-16 PCD Read Configuration.

How to Control the Frequenc... PROFINET Operating Instruction

Depending on the setting of F-50 Reference Range the reference and MAV are scaled accordingly:

Illustration 6.2

NOTE

If F-50 Reference Range is set to [0] Min - Max, a negative reference will be handled as 0%.

The actual output of the frequency converter is limited by the speed limit parameters in F-18 Motor Speed Low Limit [RPM] to F-15 Motor Speed High Limit [Hz]. The final speed limit is set by F-03 Max Output Frequency 1.

The reference and the MAV have the format which appears from the table

MRV / MAV Integer in hex Integer in decimal

100% 4000 16.384

75% 3000 12.288

50% 2000 8.192

25% 1000 4.096

0% 0 0

-25% F000 -4.096

-50% E000 -8.192

-75% D000 -12.288

-100% C000 -16.384

Table 6.4

NOTE

Negative numbers are formed as two's complement.

NOTE

The data type for MRV and MAV is a N2 16 bit standardised value, meaning it can express a range from

-200% to +200% (8001 to 7FFF).

MRV / MAV Actual Speed

0% 0 hex 100 RPM

25% 1000 hex 825 RPM

50% 2000 hex 1550 RPM

75% 3000 hex 2275 RPM

100% 4000 hex 3000 RPM

Table 6.5

6.2.4 Process Control Operation

In process control operation H-40 Configuration Mode is set to [3] Process. The reference range in F-50 Reference Range is alway [0]

Min - Max.

- MRV represents the process setpoint.

- MAV expresses the actual process feedback (range +/200%).

H-40 Configuration Mode set to [0] Speed open loop. F-50 Reference Range set to [0] Min - Max. F-52 Minimum Reference set to 100 RPM. F-53 Maximum Reference set to 3000 RPM.

How to Control the Frequenc... PROFINET Operating Instruction

6.2.5 Influence of the Digital Input Terminals upon Drive Control Mode,

O-50 Coasting Select to O-56 Preset Reference Select

The influence of the digital input terminals upon control of the frequency converter can be programmed in O-50 Coasting Select to O-56 Preset Reference Select. Please note the O-01 Control Site overrules the settings in O-50 Coasting Select to O-56 Preset Reference Select, and Terminal 37 Coasting Stop (safe) overrules any parameter. Terminal 37 Safe Stop is standard on the AF-650 GP only.

Each of the digital input signals can be programmed to logic AND, logic OR, or to have no relation to the corresponding bit in the control word. In this way a specific control command i.e. stop / coast, can be initiated by network only, network AND Digital Input, or Ether Network OR Digital input terminal.

CAUTION

In order to control the frequency converter via PROFINET, O-50 Coasting Select must be set to either Bus [1], or to Logic AND [2], and O-01 Control Site must be set to [0] or [2].

6.4.1 Control Word according to PROFIdrive Profile (CTW)

The Control word is used to send commands from a master (e.g. a PC) to a slave.

Bit Bit = 0 Bit = 1

00 OFF 1 ON 1

01 OFF 2 ON 2

02 OFF 3 ON 3

03 Coasting No coasting

04 Quick stop Accel/Decel

05 Hold frequency output Use Accel/Decel

06 Accel/Decel stop Start

07 No function Reset

08 Jog 1 OFF Jog 1 ON

09 Jog 2 OFF Jog 2 ON

10 Data invalid Data valid

11 No function Slow down

12 No function Catch up

13 Parameter set-up Selection lsb

14 Parameter set-up Selection msb

15 No function Reverse

Table 6.6

More detailed information and examples of logical relationship options are provided in 10 Troubleshooting.

6.3 Control Profile

The frequency converter can be controlled according to the GE Drive protocol. Select the desired control profile in O-10 Control Word Profile. The choice of profile affects the control and status word only.

6.4 PROFIdrive Control Profile and 6.5 GE Drive Control Profile provide a detailed description of control and status data.

6.4 PROFIdrive Control Profile

This section describes the functionality of the control word and status word in the PROFIdrive profile. Select this profile by setting O-10 Control Word Profile.

Explanation of the Control Bits

Bit 00, OFF 1/ON 1 Normal ramp stops using the ramp times of the actual selected ramp. Bit 00 = "0" leads to the stop and activation of the output relay 1 or 2 if the output frequency is 0Hz and if [Relay 123] has been selected in E-24 Function Relay. When bit 00 = "1", the frequency converter is in State 1: “Switching on inhibited”. Please refer to Illustration 6.3, at the end of this section.

Bit 01, OFF 2/ON 2 Coasting stop When bit 01 = "0", a coasting stop and activation of the output relay 1 or 2 occurs if the output frequency is 0Hz and if [Relay 123] has been selected in E-24 Function Relay. When bit 01 = "1", the frequency converter is in State 1: “Switching on inhibited”. Please refer to Illustration 6.3, at the end of this section.

Bit 02, OFF 3/ON 3 Quick stop using the ramp time of C-23 Quick Stop Decel Time. When bit 02 = "0", a quick stop and activation of the output relay 1 or 2 occurs if the output frequency is 0Hz and if [Relay 123] has been selected in E-24 Function Relay. When bit 02 = "1", the frequency converter is in State 1: “Switching on inhibited”. Please refer to Illustration 6.3, at the end of this section.

How to Control the Frequenc... PROFINET Operating Instruction

Bit 03, Coasting/No coasting Coasting stop Bit 03 = "0" leads to a stop. When bit 03 = "1", the frequency converter can start if the other start conditions are satisfied.

NOTE

The selection in O-50 Coasting Select determines how bit 03 is linked with the corresponding function of the digital inputs.

Bit 04, Quick stop/Accel/Decel Quick stop using the ramp time of C-23 Quick Stop Decel Time. When bit 04 = "0", a quick stop occurs. When bit 04 = "1", the frequency converter can start if the other start conditions are satisfied.

NOTE

The selection in O-51 Quick Stop Select determines how bit 04 is linked with the corresponding function of the digital inputs.

Bit 05, Hold frequency output/Use Accel/Decel When bit 05 = "0", the current output frequency is being maintained even if the reference value is modified. When bit 05 = "1", the frequency converter can perform its regulating function again; operation occurs according to the respective reference value.

Bit 06, Decel stop/Start Normal ramp stop using the ramp times of the actual ramp as selected. In addition, activation of the output relay 01 or 04 if the output frequency is 0Hz if Relay 123 has been selected in E-24 Function Relay. Bit 06 = "0" leads to a stop. When bit 06 = "1", the frequency converter can start if the other start conditions are satisfied.

NOTE

The selection in O-53 Start Select determines how bit 06 is linked with the corresponding function of the digital inputs.

Bit 07, No function/Reset Reset after switching off. Acknowledges event in fault buffer. When bit 07 = "0", no reset occurs. When there is a slope change of bit 07 to "1", a reset occurs after switching off.

Bit 09, Jog 2 OFF/ON Activation of the pre-programmed speed in O-91 Bus Jog 2 Speed. JOG 2 is only possible if bit 04 = "0" and bit 00 - 03 = "1".

Bit 10, Data invalid/valid Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10 = “0” causes the control word to be ignored, Bit 10 = “1” causes the control word to be used. This function is relevant, because the control word is always contained in the message, regardless of which type of message is used, i.e. it is possible to turn off the control word if you do not wish to use it in connection with updating or reading parameters.

Bit 11, No function/Slow down Is used to reduce the speed reference value by the amount given in F-62 Catch up/slow Down Value value. When bit 11 = "0", no modification of the reference value occurs. When bit 11 = "1", the reference value is reduced.

Bit 12, No function/Catch up Is used to increase the speed reference value by the amount given in F-62 Catch up/slow Down Value. When bit 12 = "0", no modification of the reference value occurs. When bit 12 = "1", the reference value is increased. If both slowing down and accelerating are activated (bit 11 and 12 = "1"), slowing down has priority, i.e. the speed reference value will be reduced.

Bits 13/14, Set-up selection Bits 13 and 14 are used to choose between the four parameter set-ups according to Table 6.7:

The function is only possible if Multi Set-up has been chosen in K-10 Active Set-up. The selection in O-55 Set-up Select determines how bits 13 and 14 are linked with the corresponding function of the digital inputs. Changing setup while running is only possible if the set-ups have been linked in K-12 This Set-up Linked to.

Set-up Bit 13 Bit 14

100

210

301

411

Table 6.7

Bit 08, Jog 1 OFF/ON Activation of the pre-programmed speed in O-90 Bus Jog 1 Speed. JOG 1 is only possible if bit 04 = "0" and bit 00 - 03 = "1".

Bit 15, No function/Reverse Bit 15 = “0” causes no reversing. Bit 15 = “1” causes reversing. Note: In the factory setting reversing is set to digital in O-54 Reversing Select.

How to Control the Frequenc... PROFINET Operating Instruction

NOTE

Bit 15 causes reversing only when Ser. communication, Logic or or Logic and is selected.

6.4.2 Status Word according to PROFIdrive Profile (STW)

The Status word is used to notify a master (e.g. a PC) about the status of a slave.

Bit Bit = 0 Bit = 1

00 Control not ready Control ready

01 Drive not ready Drive ready

02 Coasting Enable

03 No error Trip

04 OFF 2 ON 2

05 OFF 3 ON 3

06 Start possible Start not possible

07 No warning Warning

09 Local operation Bus control

10 Out of frequency limit Frequency limit ok

11 No operation In operation

12 Drive OK Stopped, autostart

13 Voltage OK Voltage exceeded

14 Torque OK Torque exceeded

15 Timer OK Timer exceeded

Table 6.8

Explanation of the Status Bits

Speed

≠

reference

Speed = reference

Bit 03, No error/Trip When bit 03 = "0", no error condition of the frequency converter exists. When bit 03 = "1", the frequency converter has tripped and requires a reset signal before it can start.

Bit 04, ON 2/OFF 2 When bit 01 of the Control word is "0", then bit 04 = "0". When bit 01 of the Control word is "1", then bit 04 = "1".

Bit 05, ON 3/OFF 3 When bit 02 of the Control word is "0", then bit 05 = "0". When bit 02 of the Control word is "1", then bit 05 = "1".

Bit 06, Start possible/Start not possible If PROFIdrive has been selected in O-10 Control Word Profile, bit 06 will be "1" after a switch-off acknowledgement, after activation of OFF2 or OFF3, and after switching on the mains voltage. Start not possible will be reset, with bit 00 of the Control word being set to "0" and bit 01, 02 and 10 being set to "1".

Bit 07, No warning/Warning Bit 07 = “0” means that there are no warnings. Bit 07 = “1” means that a warning has occurred.

Bit 08, Speed ≠ reference / Speed = reference When bit 08 = "0", the current speed of the motor deviates from the set speed reference value. This may occur, for example, when the speed is being changed during start/ stop through accel/decel. When bit 08 = "1", the current speed of the motor corresponds to the set speed reference value.

Bit 00, Control not ready/ready When bit 00 = "0", bit 00, 01 or 02 of the Control word is "0" (OFF 1, OFF 2 or OFF 3) - or the frequency converter is switched off (trip). When bit 00 = "1", the frequency converter control is ready, but there is not necessarily power supply to the unit present (in the event of external 24 V supply of the control system).

Bit 01, Drive not ready/ready Same significance as bit 00, however, there is a supply of the power unit. The frequency converter is ready when it receives the necessary start signals.

Bit 02, Coasting/Enable When bit 02 = "0", bit 00, 01 or 02 of the Control word is "0" (OFF 1, OFF 2 or OFF 3 or coasting) - or the frequency converter is switched off (trip). When bit 02 = "1", bit 00, 01 or 02 of the Control word is "1"; the frequency converter has not tripped.

Bit 09, Local operation/Bus control Bit 09 = "0" indicates that the frequency converter has been stopped by means of the stop button on the keypad, or that [Linked to hand] or [Local] has been selected in F-02 Operation Method. When bit 09 = "1", the frequency converter can be controlled through the serial interface.

Bit 10, Out of frequency limit/Frequency limit OK When bit 10 = "0", the output frequency is outside the limits set in H-72 Warning Speed Low and H-73 Warning Speed High. When bit 10 = "1", the output frequency is within the indicated limits.

Bit 11, No operation/Operation When bit 11 = "0", the motor does not turn. When bit 11 = "1", the frequency converter has a start signal, or the output frequency is higher than 0 Hz.

How to Control the Frequenc... PROFINET Operating Instruction

Bit 12, Drive OK/Stopped, autostart When bit 12 = "0", there is no temporary overloading of the inverter. When bit 12 = "1", the inverter has stopped due to overloading. However, the frequency converter has not switched off (trip) and will start again after the overloading has ended.

Bit 13, Voltage OK/Voltage exceeded When bit 13 = "0", the voltage limits of the frequency converter are not exceeded. When bit 13 = "1", the direct voltage in the intermediate circuit of the frequency converter is too low or too high.

Bit 14, Torque OK/Torque exceeded When bit 14 = "0", the motor torque is below the limit selected in F-40 Torque Limiter (Driving) and F-41 Torque

Limiter (Braking). When bit 14 = "1", the limit selected in F-40 Torque Limiter (Driving) or F-41 Torque Limiter (Braking)

is exceeded.

Bit 15, Timer OK/Timer exceeded When bit 15 = "0", the timers for the thermal motor protection and electronic overload protection have not exceeded 100%. When bit 15 = "1", one of the timers has exceeded 100%.

6.4.3 PROFIdrive State - Transition Diagram

In the PROFIdrive Control profile, the control bits 0 to 3 perform the basic start-up/power down functions, whereas the control bits 4 to 15 perform application-oriented control.

Illustration 6.3 shows the basic state-transition diagram, where control bits 0 to 3 control the transitions, and the corresponding status bit indicates the actual state. The black bullets indicate the priority of the control signals, where fewer bullets indicate lower priority, and more bullets indicate higher priority.

Illustration 6.3 PROFIdrive State Transition Diagram

How to Control the Frequenc... PROFINET Operating Instruction

6.5 GE Drive Control Profile

6.5.1 Control Word according to Drive Profile (CTW)

To select GE Drive protocol in the control word, O-10 Control Word Profile must be set to GE Drive protocol [0]. The control word is used to send commands from a master (PLC or PC) to a slave (frequency converter).

Please refer to 9 Application Examples for an example of a control word message using PPO type 3.

Bit Bit value = 0 Bit value = 1

00 Reference value external selection lsb

01 Reference value external selection msb

02 DC brake Accel/Decel

03 Coasting No coasting

04 Quick stop Accel/Decel

05 Hold output frequency Use Accel/Decel

06 Accel/Decel stop Start

07 No function Reset

08 No function Jog

09 Ramp 1 Accel/Decel 2

10 Data invalid Data valid

11 No function Relay 01 active

12 No function Relay 04 active

13 Parameter set-up selection lsb

14 Parameter set-up selection msb

15 No function Reverse

Programmed

ref. value

1 C-05 Multi-step

2 C-05 Multi-step

3 C-05 Multi-step

4 C-05 Multi-step

Table 6.10

Parameter Bit 01 Bit 00

Frequency 1 - 8 [0]

Frequency 1 - 8 [1]

Frequency 1 - 8 [2]

Frequency 1 - 8 [3]

Table 6.9

Explanation of the Control Bits

Bits 00/01 Reference value Bits 00 and 01 are used to choose between the four reference values, which are pre-programmed in C-05 Multi- step Frequency 1 - 8 according to Table 6.10:

NOTE

In O-56 Preset Reference Select a selection is made to define how Bit 00/01 gates with the corresponding function on the digital inputs.

How to Control the Frequenc... PROFINET Operating Instruction

Bit 02, DC brake Bit 02 = 0 leads to DC braking and stop. Braking current and duration are set in B-01 DC Brake Current and B-02 DC Braking Time. Bit 02 = 1 leads to ramping.

Bit 03, Coasting Bit 03 = 0 causes the frequency converter to immediately "let go" of the motor (the output transistors are "shut off"), so that it coasts to a standstill. Bit 03 = 1 enables the frequency converter to start the motor if the other starting conditions have been fulfilled.

NOTE

In O-50 Coasting Select a selection is made to define how Bit 03 gates with the corresponding function on a digital input.

Bit 04, Quick stop Bit 04 = 0 causes a stop, in which the motor speed is ramped down to stop via C-23 Quick Stop Decel Time.

Bit 05, Hold output frequency Bit 05 = 0 causes the present output frequency (in Hz) to freeze. The frozen output frequency can then be changed only by means of the digital inputs (E-01 Terminal 18 Digital Input to E-06 Terminal 33 Digital Input) programmed to Speed up and Speed down.

NOTE

If Freeze output is active, the frequency converter can only be stopped by the following:

Bit 03 Coasting stop

•

Bit 02 DC braking

•

Digital input (E-01 Terminal 18 Digital Input to

•

E-06 Terminal 33 Digital Input) programmed to DC braking, Coasting stop or Reset and coasting stop.

Bit 06, Ramp stop/start: Bit 06 = 0 causes a stop, in which the motor speed is ramped down to stop via the selected ramp down parameter. Bit 06 = 1" permits the frequency converter to start the motor, if the other starting conditions have been fulfilled.

NOTE

In O-53 Start Select a selection is made to define how Bit 06 Ramp stop/start gates with the corresponding function on a digital input.

Bit 07, Reset Bit 07 = "0" does not cause a reset. Bit 07 = "1" causes the reset of a trip. Reset is activated on the signals leading edge, i.e. when changing from logic "0" to logic "1".

How to Control the Frequenc... PROFINET Operating Instruction

Bit 08, Jog Bit 08 = "1" causes the output frequency to be determined by C-21 Jog Speed [RPM].

Bit 09, Selection of ramp 1/2 Bit 09 = "0" means that ramp 1 is active Bit 09 = "1" means that ramp 2 is active.

Bit 10, Data not valid/Data valid Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10 = "0" causes the control word to be ignored. Bit 10 = "1" causes the control word to be used. This function is relevant, because the control word is always contained in the message, regardless of which type of message is used, i.e. it is possible to turn off the control word if you do not wish to use it in connection with updating or reading parameters.

Bit 11, Relay 01 Bit 11 = "0" Relay not activated. Bit 11 = "1" Relay 01 activated, provided Control word bit 11 has been chosen in E-24 Function Relay.

6.5.2 Status Word according to GE Drive Profile (STW)

The status word is used to inform the master (e.g. a PC) of the operation mode of the slave (frequency converter).

Please refer to 9 Application Examples for an example of a status word message using PPO type 3.

Explanation of the Status Bits

Bit 00, Control not ready/ready Bit 00 = "0" means that the frequency converter has tripped. Bit 00 = "1" means that the frequency converter controls are ready, but that the power component is not necessarily receiving any power supply (in case of external 24V supply to controls).

Bit 01, Drive ready Bit 01 = "1". The frequency converter is ready for operation, but there is an active coasting command via the digital inputs or via serial communication.

Bit 12, Relay 04 Bit 12 = "0" Relay 04 has not been activated. Bit 12 = "1" Relay 04 has been activated, provided Control word bit 12 has been chosen in E-24 Function Relay.

Bit 13/14, Selection of set-up Bits 13 and 14 are used to choose from the four menu setups according to Table 6.11:

The function is only possible when Multi-Set-ups is selected in K-10 Active Set-up.

Set-up Bit 14 Bit 13

10 0

20 1

31 0

41 1

Table 6.11

In O-55 Set-up Select a selection is made to define how Bit 13/14 gates with the corresponding function on the digital inputs.

Bit 15 Reverse Bit 15 = "0" causes no reversing. Bit 15 = "1" causes reversing.

Bit 02, Coasting stop Bit 02 = "0". The frequency converter has released the motor. Bit 02 = "1". The frequency converter can start the motor when a start command is given.

Bit Bit = 0 Bit = 1

00 Control not ready Control ready

01 Drive not ready Drive ready

02 Coasting Enable

03 No error Trip

04 No error Error (no trip)

05 Reserved -

06 No error Triplock

07 No warning Warning

08 Speed reference Speed = reference

09 Local operation Bus control

10 Out of frequency limit Frequency limit ok

11 No operation In operation

12 Drive OK Stopped, autostart

13 Voltage OK Voltage exceeded

14 Torque OK Torque exceeded

15 Timer OK Timer exceeded

Table 6.12

Bit 03, No error/trip Bit 03 = "0" means that the frequency converter is not in fault mode. Bit 03 = "1" means that the frequency converter is tripped, and that a reset signal is required to re-establish operation.

How to Control the Frequenc... PROFINET Operating Instruction

Bit 04, No error/error (no trip) Bit 04 = "0" means that the frequency converter is not in fault mode. Bit 04 = 1 means that there is a frequency converter error but no trip.

Bit 05, Not used Bit 05 is not used in the status word.

Bit 06, No error/triplock Bit 06 = "0" means that the frequency converter is not in fault mode. Bit 06 = 1 means that the frequency converter is tripped, and locked.

Bit 07, No warning/warning Bit 07 = "0" means that there are no warnings. Bit 07 = "1" means that a warning has occurred.

Bit 08, Speed reference/speed = reference Bit 08 = "0" means that the motor is running, but that the present speed is different from the preset speed reference. It might, for example, be the case while the speed is being ramped up/down during start/stop. Bit 08 = "1" means that the present motor present speed matches the preset speed reference.

Bit 13, Voltage OK/limit exceeded Bit 13 = "0" means that there are no voltage warnings. Bit 13 = "1" means that the DC voltage in the frequency converters intermediate circuit is too low or too high.

Bit 14, Torque OK/limit exceeded Bit 14 = "0" means that the motor current is lower than the torque limit selected in F-40 Torque Limiter (Driving) or F-41 Torque Limiter (Braking). Bit 14 = "1" means that the torque limit in F-40 Torque Limiter (Driving) and F-41 Torque Limiter (Braking) has been exceeded.

Bit 15, Timer OK/limit exceeded Bit 15 = "0" means that the timers for motor thermal protection and electronic overload protection, respectively, have not exceeded 100%. Bit 15 = "1" means that one of the timers has exceeded 100%.

Bit 09, Local operation/bus control Bit 09 = "0" means that [STOP/RESET] is activated on the control unit, or that Local control in F-02 Operation Method is selected. It is not possible to control the frequency converter via serial communication. Bit 09 = "1" means that it is possible to control the frequency converter via the network/ serial communication.

Bit 10, Out of frequency limit Bit 10 = "0", if the output frequency has reached the value in F-18 Motor Speed Low Limit [RPM] or F-17 Motor Speed High Limit [RPM]. Bit 10 = "1" means that the output frequency is within the defined limits.

Bit 11, No operation/in operation Bit 11 = "0" means that the motor is not running. Bit 11 = "1" means that the frequency converter has a start signal or that the output frequency is greater than 0Hz.

Bit 12, Drive OK/stopped, autostart Bit 12 = "0" means that there is no temporary over temperature on the inverter. Bit 12 = "1" means that the inverter has stopped because of over temperature, but that the unit has not tripped and will resume operation once the over temperature stops.

PROFINET Acyclic Communicat... PROFINET Operating Instruction

7 PROFINET Acyclic Communication

PROFINET offers additional to the cyclical data communication, an cyclical communication. This feature is possible by an IO controller (e.g. PLC), as well as an IO Supervisor (e.g. PC Tool).

Cyclical communication means that data transfer takes place all the time with a certain update rate. This is the known function normally used for quick update of I/O Process Data. A-cyclical communication means a one time event, mainly used for Read/Write on parameters from Process controllers, PC based tools or monitoring systems.

7.1.1 Features of an IO Controller System

- Cyclical data exchange.

- A-cyclical read/write on parameters.

The a-cyclical connection is fixed and can not be changed during operation.

In general an IO controller is used as Process controller, responsible for commands, speed reference, status of the application etc. ( PLC or PC based controller.)

The IO controller, a-cyclical connection might be used for general parameter access in the slaves.

7.1.2 Features of an IO-Supervisor System

- Initiate/Abort a-cyclical connection.

- A-cyclical read/write on parameters.

The a-cyclical connection can be established dynamically (Initiate) or removed (Abort) even though an IO controller is active on the network.

The a-cyclical connection is typically used for configuration or commissioning tools for easy access to each parameter in any slave in the system.

PROFINET Acyclic Communicat... PROFINET Operating Instruction

7.1.3 Addressing Scheme

The structure of a PROFINET IO Device is shown in Illustration 7.1.

An IO device consists of a number of physical or virtual slots. Slot 0 is always present, and represents the basic unit. Each slot contains a number of data blocks addressed by an index.

The master must address a variable in the slave as follows: /Slave address/Slot #/Index #

Illustration 7.1 PROFINET IO Device Structure

PROFINET Acyclic Communicat... PROFINET Operating Instruction

7.1.4 Acyclic Read/Write Request Sequence

A Read or Write service on a drive parameter will take place as illustrated in Illustration 7.2.

Illustration 7.2 Acyclic Read/Write Request Sequence

A Read or Write on a drive parameter must be initiated by an acyclic write service on slot 0, index 47. If this Write request is valid, a positive write response without data is returned from the drive immediately. If not, a negative write response is returned from the drive.

The drive will now interpret the “Profidrive parameter channel” part of the Data Unit, and start to perform this command internal in the drive.

As the next step, the master will send a Read request. If the drive is still busy performing the internal parameter request, a negative response without data is returned from the drive. This request will be repeated by the master, until the drive has the response data ready for the drive parameter request.

The following example shows the details of the telegrams needed for the Read/Write service.

PROFINET Acyclic Communicat... PROFINET Operating Instruction

7.1.5 Data Structure in the Acyclic Telegrams

The data structure for a write/read parameter request, consists of three main blocks:

Header block

Parameter block

Data block

They have to be arranged as in Table 7.1:

Word number

1 Header Request # Request ID

2 Header Axis # Param.

3 (Param. 1) Attribute # elements

4 (Param. 1) Parameter number

5 (Param. 1) Subindex number

6 (Param. 2) Attribute # elements

7 (Param. 2) Parameter number

8 (Param. 2) Subindex number

9 (Param. 3) Attribute # elements

10 (Param. 3) Parameter number

11 (Param. 3) Subindex number

....

N (Data Param. 1) Format # elements

N+1 (Data Param. 1) Data Data

N (Data Param. 2) Format # elements

N+1 (Data Param. 2) Data Data

N (Data Param. 3) Format # elements

N+1 (Data Param. 3) Data Data

Table 7.1 Request Telegram

7.1.6 Header

Request number: Request # is used by the Master to handle the response from the IO device. The IO device mirrors this number in its response.

Request ID: 1 = request parameter 2 = change parameter

Axis: Always leave this to 0 (zero). Only used in multi axis system.

Number of parameters: Number of parameters to read or write.

7.1.7 Parameter Block

The following 5 values have to be provided for each parameter to read.

Attribute: Attribute to be read 10 = Value 20 = Description 30 = Text

Number of elements: The number of elements to read, if parameter is indexed.

Attribute: Attribute to be read.

Parameter number: The number of the parameter to read.

Subindex: Pointer to the index.

7.1.8 Data Block

The Datablock is only needed for write commands. For each parameter to write this information has to be setup.

Format: The format of the information to write, 2: Integer 8 3: Integer 16 4: Integer 32 5: Unsigned 8 6: Unsigned 16 7: Unsigned 32 9: Visible string 33: Normalized value 2 bytes 35: Bit sequence of 16 Boolean variables 54: Time difference without date For the individual drive series, the programming guide contains a table with parameter number, format and other relevant information and will not be further explained in this document.

Number of elements: The number of elements to read if parameter is indexed.

PROFINET Acyclic Communicat... PROFINET Operating Instruction

Data: The actual value to transfer. The amount of data has to be exactly the size requested in the parameter block. If the size differs, the request will generate an error.

On a successful transmission of a request command, the master can read the response from the drive. The response does look very much like the request command. The response only consists of two blocks, the header and the data block.

1 Header Request # Request ID

2 Header Axis # Param.

3 (Data Param. 1) Format Error code

4 (Data Param. 1) Data Data

5 (Data Param. 2) Format Error code

6 (Data Param. 2) Data Data

7 (Data Param. 3) Format Error code

8 (Data Param. 3) Data Data

9 (Data Param. 3) Data Data

10 (Data Param. 3) Data Data

Table 7.2 Response Telegram

7.1.9 Header

Request number: Request # is used by the Master to handle the response from the IO device. The IO device does mirror this number in its response.

Request ID: 1 = request parameter 2 = change parameter

Axis: Always leave this to 0 (zero). Only used in multi axis system.

Number of parameters: Number of parameters transferred.

7.1.10 Data Block

The Datablock is only needed for write commands. For each parameter to write, This information has to be setup.

Format: See under the request telegram.

Error code: If the IO device does discover an error during the execution of the command, it will set the error code to the following values: 0x00 unknown parameter 0x01 parameter is read-only 0x02 value out of range due to max/min value 0x03 wrong subindex 0x04 parameter is no array 0x05 wrong datatype (wrong data length) 0x06 it is not allowed to set this parameter (only reset) 0x07 descriptive element is read-only 0x09 no description available (only value) 0x0b process control not possible 0x0f no text array available (only value) 0x11 not possible in current state 0x14 value out of range due to drive state/configuration 0x15 reply too long (more than 240 bytes) 0x16 wrong parameter address (unknown or unsupported value for attribute, element, parameter number or subindex or illegal combination 0x17 illegal format (for writing) 0x18 value amount not consistent 0x65 wrong axis : action not possible with this axis 0x66 unknown service request 0x67 this service is not possible with multi parameter access 0x68 parameter value can not be read from bus Note: all values if Hex numbers

Data: The actual value to transfer. The amount of data has to be exactly the size requested in the parameter block. If the size differs, the request will generate an error.

Parameters PROFINET Operating Instruction

8Parameters

8.1 Parameter Group O-## Communication and Option

O-01 Control Site

Option: Function:

The setting in this parameter overrides

the settings in O-50 Coasting Select to

O-56 Preset Reference Select.

Digital and

[0]

ctrl.word

[1] Digital only Control by using digital inputs only.

[2] Controlword only Control by using control word only.

Control by using both digital input and

control word.

O-03 Control Word Timeout Time

Range: Function:

1.0 s* [0.1 -

18000.0 s]

Enter the maximum time expected to pass

between the reception of two consecutive

messages. If this time is exceeded, it

indicates that the serial communication has

stopped. The function selected in

O-04 Control Word Timeout Function will

then be carried out. The time-out counter is

triggered by a valid control word.

O-04 Control Word Timeout Function

Select the time-out function. The time-out function activates

when the control word fails to be updated within the time

period specified in O-03 Control Word Timeout Time.

Option: Function:

[0] *Off Resumes control via serial bus (network or

standard) using the most recent control

word.

[1] Freeze output Freezes output frequency until communi-

cation resumes.

[2] Stop Stops with auto restart when communi-

cation resumes.

[3] Jogging Runs the motor at JOG frequency until

communication resumes.

[4] Max. speed Runs the motor at maximum frequency

until communication resumes.

[5] Stop and trip Stops the motor, then resets the drive in

order to restart: via the network, via the

reset button on the keypad or via a digital

input.

[7] Select setup 1 Changes the set-up upon reestablishment of

communication following a control word

time-out. If communication resumes causing

the time-out situation to disappear,

O-05 End-of-Timeout Function defines

whether to resume the set-up used before

O-04 Control Word Timeout Function

Select the time-out function. The time-out function activates

when the control word fails to be updated within the time

period specified in O-03 Control Word Timeout Time.

Option: Function:

the time-out or to retain the set-up

endorsed by the time-out function.

[8] Select setup 2 See [7] Select setup 1

[9] Select setup 3 See [7] Select setup 1

[10] Select setup 4 See [7] Select setup 1

[26] Trip

NOTE

The following configuration is required in order to change the set-up after a time-out: Set K-10 Active Set-up to [9] Multi set-up and select the relevant link in K-12 This Set-up Linked to.

O-05 End-of-Timeout Function

Option: Function:

Select the action after receiving a valid

control word following a time-out. This

parameter is active only when O-04 Control

Word Timeout Function is set to [Set-up 1-4].

[0] Hold set-up Retains the set-up selected in O-04 Control

Word Timeout Function and displays a

warning, until O-06 Reset Control Word

Timeout toggles. Then the drive resumes its

original set-up.

Resume set-upResumes the set-up active prior to the time-

[1]

out.

O-06 Reset Control Word Timeout

This parameter is active only when Hold set-up [0] has been

selected in O-05 End-of-Timeout Function.

Option: Function:

[0] *Do not reset Retains the set-up specified in O-04 Control

Word Timeout Function, following a control

word time-out.

[1] Do reset Returns the drive to the original set-up

following a control word time-out. The drive

performs the reset and then immediately

reverts to the Do not reset [0] setting

Parameters PROFINET Operating Instruction

O-10 Control Word Profile

Select the interpretation of the control and status words

corresponding to the installed network. Only the selections valid

for the network installed in slot A will be visible in the keypad

display.

Option: Function:

[0]

[1] PROFIdrive profile

[5] ODVA

Drive Profile

O-13 Configurable Status Word STW

Option: Function:

This parameter enables configuration of bits

12 – 15 in the status word.

[0] No function

Profile Default Function corresponds to the profile default

[1]

selected in O-10 Control Word Profile.

O-50 Coasting Select

Option: Function:

Select control of the coasting function via the

terminals (digital input) and/or via the network.

[0] Digit

Input

[1] Bus Activates Coast command via the serial

[2] Logic

AND

Logic OR Activates Coast command via the network/serial

[3]

Activates Coast command via a digital input.

communication port or network option module.

Activates Coast command via the network/serial

communication port, AND additionally via one

of the digital inputs.

communication port OR via one of the digital

inputs.

O-51 Quick Stop Select

Select control of the Quick Stop function via the terminals

(digital input) and/or via the network.

Option: Function:

[0] Digital Input

[1] Bus

[2] Logic AND

[3]

Logic OR

O-52 DC Brake Select

Option: Function:

Select control of the DC brake via the terminals

(digital input) and/or via the network.

[0] Digit

Input

[1] Bus ActivatesDC Brake command via the serial

[2] Logic

AND

ActivatesDC Brake command via a digital input.

communication port or network option module.

ActivatesDC Brake command via the network/

serial communication port, AND additionally via

one of the digital inputs.

O-52 DC Brake Select

Option: Function:

[3] *Logic OR ActivatesDC Brake command via the network/

serial communication port OR via one of the

digital inputs.

O-53 Start Select

Option: Function:

Select control of the drive start function via the

terminals (digital input) and/or via the network.

[0] Digit

Input

[1] Bus Activates Start command via the serial

[2] Logic

AND

Logic OR Activates Start command via the network/serial

[3]

Activates Start command via a digital input.

communication port or network option module.

Activates Start command via the network/serial

communication port, AND additionally via one

of the digital inputs.

communication port OR via one of the digital

inputs.

O-54 Reversing Select

Option: Function:

[0] Digital

Input

[1] Bus Activates the Reverse command via the serial

[2] Logic AND Activates the Reverse command via the

Logic OR Activates the Reverse command via the

[3]

Select control of the drive reverse function via

the terminals (digital input) and/or via the

network.

communication port or network option

module.

network/serial communication port, AND

additionally via one of the digital inputs.

network/serial communication port OR via one

of the digital inputs.

O-55 Set-up Select

Option: Function:

Select control of the drive set-up selection via

the terminals (digital input) and/or via the

network.

[0] Digit

Input

[1] Bus Activates the set-up selection via the serial

[2] Logic

AND

Logic OR Activate the set-up selection via the network/

[3]

Activates the set-up selection via a digital input.

communication port or network option module.

Activates the set-up selection via the network/

serial communication port, AND additionally via

one of the digital inputs.

serial communication port OR via one of the

digital inputs.

Parameters PROFINET Operating Instruction

O-90 Bus Jog 1 Speed

Range: Function:

100 RPM* [0 - par. F-17

RPM]

Enter the jog speed. This is a fixed

jog speed activated via the serial

port or network option.

O-91 Bus Jog 2 Speed

Range: Function:

200 RPM* [0 - par. F-17

RPM]

Enter the jog speed. This is a fixed

jog speed activated via the serial

port or network option.

8.2 Parameter Group PB-## PROFIdrive

PB-15 PCD Write Configuration

Array [10]

Option: Function:

Select the parameters to be assigned to PCD 3 to 10 of

the messages. The number of available PCDs depends

on the telegram type. The values in PCD 3 to 10 will

then be written to the selected parameters as data

values. Alternatively, specify a standard Profibus

message in PB-22 Telegram Selection.

PB-16 PCD Read Configuration

Array [10]

Option: Function:

Select the parameters to be assigned to PCD 3 to 10 of

the messages. The number of available PCDs depends

on the telegram type. PCDs 3 to 10 contain the actual

data values of the selected parameters. For standard

Profibus message, see PB-22 Telegram Selection.

PB-22 Telegram Selection

Option: Function:

Select a standard Profibus telegram

configuration for the frequency

converter, as an alternative to

using the freely configurable

telegrams in PB-15 PCD Write

Configuration and PB-16 PCD Read

Configuration.

[1] Standard telegram 1

[100] None

[101] PPO 1

[102] PPO 2

[103] PPO 3

[104] PPO 4

[105] PPO 5

[106] PPO 6

[107] PPO 7

PPO 8

[108]

[200] Custom telegram 1

[202] Custom telegram 3

PB-23 Parameters for Signals

Array [1000]

Option: Function:

This parameter contains a list of signals available for

selection in PB-15 PCD Write Configuration and

PB-16 PCD Read Configuration.

PB-27 Parameter Edit

Option: Function:

Parameters can be edited via PROFINET, the

standard RS485 interface, or the keypad.

[0] Disabled Disables editing via PROFINET.

Enabled Enables editing via PROFINET.

[1]

PB-28 Process Control

Option: Function:

Process control (setting of Control Word, speed

reference, and process data) is possible via

either PROFINET or standard Network but not

both simultaneously. Local control is always

possible via the keypad. Control via process

control is possible via either terminals or

Network depending on the settings in

O-50 Coasting Select to O-56 Preset Reference

Select.

[0] Disable Disables process control via PROFINET, and

enables process control via standard Network or

PROFINET IO-Supervisor.

[1]

Enable

cyclic

master

Enables process control via IO Controller, and

disables process control via standard Network or

PROFINET IO-Supervisor..

PB-53 Profibus Warning Word

Range: Function:

0 N/A* [0 - 65535 N/A] This parameter displays PROFINET

communication warnings. Please refer

to the PROFINET Operating Instructions

for further information.

Read only

Parameters PROFINET Operating Instruction

Bit Condition when bit is active

0 Connection with IO Controller is not ok

1 Reserved for status of connection with second IO

Controller

2Not used

3 Clear data command received

4Actual value is not updated

5 No Link on both port

6Not used

7 Initializing of PROFINET is not ok

8 Drive is tripped

9 Internal CAN error

10 Wrong configuration data from IO Controller

11 Not used

12 Internal error occurred

13 Not configured

14 Timeout active

15 Warning 34 active

Table 8.1

PB-65 Profile Number

Range: Function:

0 N/A* [0 - 0 N/A] This parameter contains the profile identifi-

cation. Byte 1 contains the profile number

and byte 2 the version number of the

profile.

NOTE

This parameter is not visible via keypad.

PB-71 Profibus Save Data Values

Option: Function:

EEPROM non-volatile memory, so changed

parameter values will be retained at power-

down.

Off Deactivates the non-volatile storage function.

[0]

[1] Store all

setups

[2] Store all

setups

Stores all parameter values for all set-ups in the

non-volatile memory. The selection returns to

Off [0] when all parameter values have been

stored.

Stores all parameter values for all set-ups in the

non-volatile memory. The selection returns to

Off [0] when all parameter values have been

stored.

PB-72 ProfibusDriveReset

Option: Function:

[0] *No action

[1] Power-on reset Resets frequency converter upon power-

up, as for power-cycle.

[2] Power-on reset

prep

[3] Comm option

reset

Resets the PROFINET option only, the

PROFINET option will go through a

power-up sequence.

When reset, the frequency converter

disappears from the Network, which may

cause a communication error from the

master.

PB-70 Edit Set-up

Option: Function:

Select the set-up to be edited.

[0] Factory setup Uses default data. This option can be used

as a data source to return the other set-ups

to a known state.

[1] Set-up 1 Edits Set-up 1.

[2] Set-up 2 Edits Set-up 2.

[3] Set-up 3 Edits Set-up 3.

[4] Set-up 4 Edits Set-up 4.

Active Set-up Follows the active set-up selected in

[9]

K-10 Active Set-up.

This parameter is unique to keypad and fieldbuses. See also K-11 Edit Set-up.

PB-71 Profibus Save Data Values

Option: Function:

Parameter values changed via PROFINET are

not automatically stored in non-volatile

memory. Use this parameter to activate a

function that stores parameter values in the

PB-80 Defined Parameters (1)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

defined frequency converter parameters

available for PROFINET.

PB-81 Defined Parameters (2)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

defined frequency converter parameters

available for PROFINET.

Parameters PROFINET Operating Instruction

PB-82 Defined Parameters (3)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

defined frequency converter parameters

available for PROFINET.

PB-83 Defined Parameters (4)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

defined frequency converter parameters

available for PROFINET.

PB-84 Defined Parameters (5)

Array [115]

No keypad access

Read only

Range: Function:

0 * [0 - 9999 ] This parameter displays a list of all the defined

frequency converter parameters available for

PROFINET.

PB-90 Changed Parameters (1)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

drive parameters deviating from default

setting.

PB-91 Changed Parameters (2)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

drive parameters deviating from default

setting.

PB-92 Changed Parameters (3)

Array [116]

No keypad access

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

drive parameters deviating from default

setting.

PB-94 Changed Parameters (5)

Array [116]

No keypad Address

Read only

Range: Function:

0 N/A* [0 - 9999 N/A] This parameter displays a list of all the

drive parameters deviating from default

setting.

8.3 Parameter Group EN-## Ethernet

EN-00 IP Address Assignment

Option: Function:

Selects the IP Address assignment method.

MANUAL IP-address can be set in EN-01 IP Address IP

[0]

Address.

[1] DHCP IP-address is assigned via DHCP server.

[2] BOOTP IP-address is assigned via BOOTP server.

DCP DCP Assigned vis the DCP protocol.

[10]

EN-01 IP Address

Range: Function:

0 N/A* [0 - 2147483647

N/A]

EN-02 Subnet Mask

Range: Function:

0 * [0 - 2147483647 ] Configure the IP subnet mask of the

EN-03 Default Gateway

Range: Function:

[0 - 2147483647

N/A

N/A]

EN-04 DHCP Server

Range: Function:

0 N/A* [0 - 2147483647 N/A] Read only. Displays the IP

EN-05 Lease Expires

Range: Function:

0 N/A* [0 - 0 N/A] Read only. Displays the lease-time left for

the current DHCP-assigned IP address.

Configure the IP address of the

option. Read-only if EN-00 IP

Address Assignment set to DHCP

or BOOTP.

option. Read-only if EN-00 IP Address

Assignment set to DHCP or BOOTP.

Configure the IP default gateway of

the option. Read-only if EN-00 IP

Address Assignment set to DHCP or

BOOTP. In a non routed network this

adress is set to the IP adress of the IO

Device

address of the found DHCP or

BOOTP server.

Parameters PROFINET Operating Instruction

EN-06 Name Servers

Range: Function:

0 N/A* [0 - 2147483647 N/A] IP addresses of Domain Name

Servers. Can be automatically

assigned when using DHCP.

EN-07 Domain Name

Range: Function:

0 N/A [0 - 2147483647 N/A] Domain name of the attached

network. Can be automatically

assigned when using DHCP.

EN-08 Host Name

Range: Function:

0 N/A [0 - 0 N/A] Logical (given) name of option.

NOTE

Please note that the display of the drive will only show the first 19 characters, but the remaining characters are stored in the drive.

EN-09 Physical Address

Range: Function:

0 N/A* [0 - 0 N/A] Read only Displays the Physical (MAC)

address of the option.

EN-1# Ethernet Link parameters

Option: Function:

Applies for whole parameter group.

[0] Port 1

[1] Port 2

EN-10 Link Status

Option: Function:

Read only. Displays the link status of the Ethernet

ports.

No Link

[0]

[1] Link

EN-11 Link Duration

Range: Function:

0 N/A* [0 - 0 N/A] Read only. Displays the duration of the

present link on each port in dd:hh:mm:ss.

EN-12 Auto Negotiation

Option: Function:

Configures Auto Negotiation of Ethernet link

parameters, for each port: ON or OFF.

[0] Off Link Speed and Link Duplex can be configured in

EN-13 Link Speed and EN-14 Link Duplex.

[1]

NOTE

It is recommended to set EN-12 Auto Negotiation to OFF [0] for the PROFINET option and for the connected port. This will ensure that the connected ports will be set to an optimized Link Speed with Link Duplex setting. If only one of the ports in a link is set to Auto Negotiation ON, it can course the ports to switch to half duplex, resulting in poor network performance. Most switches today have Auto negotiation set, but this can lead to a longer time to establish a connection.

EN-13 Link Speed

Option: Function:

Forces the link speed for each port in 10 or 100

Mbps. If EN-12 Auto Negotiation is set to: ON,

this parameter is read only and displays the

actual link speed. “None” is displayed if no link

is present.

None

[0]

[1] 10 Mbps

100 Mbps

[2]

EN-14 Link Duplex

Option: Function:

Forces the duplex for each port to Full or Half

duplex. If EN-12 Auto Negotiation is set to: ON,

this parameter is read only.

[0] Half Duplex

Full Duplex

[1]

EN-80 FTP Server

Option: Function:

[0] *Disabled Disables the built-in FTP server.

[1] Enabled Enables the built-in FTP server.

EN-81 HTTP Server

Option: Function:

[0] *Disabled Disables the built-in HTTP (web) server.

[1] Enabled Enables the built-in HTTP (web) server.

EN-82 SMTP Service

Option: Function:

[0] *Disabled Disables the SMTP (e-mail) service on the option.

[1] Enabled Enables the SMTP (e-mail) service on the option.

EN-89 Transparent Socket Channel Port

Range: Function:

4000

N/A

[0 - 65535

N/A]

Configures the TCP port number for

the transparent socket channel. This

enables Drive messages to be sent

transparently on Ethernet via TCP.

Default value is 4000, 0 means

Parameters PROFINET Operating Instruction

EN-89 Transparent Socket Channel Port

Range: Function:

disabled. This port is used by the

DCT-10.

EN-90 Cable Diagnostic

Option: Function:

Enables/disables advanced Cable diagnosis

function. If enabled, the distance to cable errors

can be read out in EN-93 Cable Error Length. The

parameter resumes to the default setting of

Disable after the diagnostics have finished.

Disabled

[0]

[1] Enabled

NOTE

The cable diagnostics function will only be issued on ports where there is no link (see EN-10 Link Status, Link Status)

EN-91 MDI-X

Option: Function:

[0] Disabled Disables the auto cross-over function.

Enabled Enables the auto cross-over function.

[1]

EN-92 IGMP Snooping

Option: Function:

This prevents flooding of the Ethernet protocol

stack by only forwarding multicast packets to

ports that are member of the multicast group. In

PROFINET this function is disabled.

[0] Disabled Disables the IGMP snooping function.

Enabled Enables the IGMP snooping function.

[1]

EN-93 Cable Error Length

Range: Function:

[0 -

N/A

65535

N/A]

EN-94 Broadcast Storm Protection

Range: Function:

-1

[-1 -

20 %]

If Cable Diagnostics is enabled in EN-90 Cable

Diagnostic, the built-in switch is possible via

Time Domain Reflectometry (TDR). This is a

measurement technique which detects

common cabling problems such as open

circuits, short circuits and impedance

mismatches or breaks in transmission cables.

The distance from the option to the error is

displayed in metres with an accuracy of +/-

2m. The value 0 means no errors detected.

The built-in switch is capable of protecting the

switch system from receiving too many broadcast

packages, which can use up network resources.

EN-94 Broadcast Storm Protection

Range: Function:

The value indicates a percentage of the total

bandwidth that is allowed for broadcast messages.

Example:

The “OFF” means that the filter is disabled - all

broadcast messages will be passed through. The

value “0%” means that no broadcast messages will

be passed through. A value of “10%” means that

10% of the total bandwidth is allowed for

broadcast messages, if the amount of broadcast

messages increases above the 10% threshold, they

will be blocked.

EN-95 Broadcast Storm Filter

Option: Function:

Applies to EN-94 Broadcast Storm

Protection; if the Broadcast Storm

Protection should also include

Multicast messages.

Broadcast only

[0]

[1] Broadcast &

Multicast

EN-96 Port Mirroring

Enables/disables port-mirroring function. For troubleshooting

with a network analyzer tool.

Option: Function:

[0]

Disable No port-mirroring

[1] Port 1 to Port 2 All network traffic on port 1 will

be mirrored to port 2.

[2] Port 2 to Port 1 All network traffic on port 2 will

be mirrored to port 1.

[254] Int. Port to Port 1

[255] Int. Port to Port 2

EN-98 Interface Counters

Range: Function:

4000 N/A* [0 - 65535

N/A]

Read only. Advanced Interface

counters, from built-in switch, can be

used for low-level trouble-shooting,

The parameter shows a sum of port 1

+ port 2.

EN-99 Media Counters

Range: Function:

0 N/A* [0 - 65535

N/A]

Read only. Advanced Interface counters,

from built-in switch, can be used for

low-level trouble-shooting, The

parameter shows a sum of port 1 + port

Parameters PROFINET Operating Instruction

8.4 PROFINET-specific Parameter List

Parameter Default value Range Conver-

Data type

sion index

O-01 Control Site Dig. & ctrl. word [0] [0 - 2] - Uint8

O-02 Control Word Source Drive RS485 [0] [0 - 4] - Uint8

O-03 Control Word Timeout Time 1 0.1-18000 -1 Uint32

O-04 Control Word Timeout Function Off [0] [0 - 10] - Uint8

O-05 End-of-Timeout Function Hold set-up [0] [0 - 1] - Uint8

O-06 Reset Control Word Timeout Do not reset [0] [0 - 1] - Uint8

O-07 Diagnosis Trigger Disable [0] [0 - 3] - Uint8

O-10 Control Word Profile GE Drive profile [0] [0 - x] - Uint8

O-13 Configurable Status Word STW

O-50 Coasting Select *Logic OR [3] [0 - 3] - Uint8

O-51 Quick Stop Select *Logic OR [3] [0 - 3] - Uint8

O-52 DC Brake Select *Logic OR [3] [0 - 3] - Uint8

O-53 Start Select *Logic OR [3] [0 - 3] - Uint8

O-54 Reversing Select *Logic OR [3] [0 - 3] - Uint8

O-55 Set-up Select *Logic OR [3] [0 - 3] - Uint8

O-56 Preset Reference Select *Logic OR [3] [0 - 3] - Uint8

0 - F-17 Motor Speed High

O-90 Bus Jog 1 Speed 100 rpm

O-91 Bus Jog 2 Speed 200 rpm

PB-15 PCD Write Configuration -- -Uint16

PB-16 PCD Read Configuration -- -Uint16

PB-22 Telegram Selection - [0 - 108] - Uint8

PB-23 Parameters for Signals -0 - 573-Uint16

PB-27 Parameter Edit Enabled [1] [0 - 1] - Uint16

PB-28 Process Control Enable cyclic master [1] [0 - 1] - Uint16

PB-44 Fault Message Counter 0[0 - 8]0Uint16

PB-45 Fault Code 0- -Uint16

PB-47 Fault Number 0- -Uint16

PB-52 Fault Situation Counter 0 0 - 1000 0 Uint16

PB-53 Profibus Warning Word 016 bits0V2

PB-64 Device Identification 0 [0 - 10] 0 Uint16

PB-65 Profile Number 0 8 bits 0 Uint8

PB-70 Edit Set-up Active set-up [9] [0 - 9] - Uint8

PB-71 Profibus Save Data Values Off [0] [0 - 2] - Uint8

PB-72 ProfibusDriveReset No action [0] [0 - 2] - Uint8

PB-80 Defined Parameters (1) -0-1150Uint16

PB-81 Defined Parameters (2) 0-115 0 Uint16

PB-82 Defined Parameters (3) -0-1150Uint16

PB-83 Defined Parameters (4) -0-1150Uint16

PB-90 Changed Parameters (1) -0-1150Uint16

PB-91 Changed Parameters (2) -0-1150Uint16

PB-92 Changed Parameters (3) -0-1150Uint16

PB-93 Changed parameters (4) -0-1150Uint16

EN-00 IP Address Assignment 0.0.0.0 0 - 255 - Unsigned 8

EN-01 IP Address 0.0.0.0 0 - 255 - Oct. string 4

EN-02 Subnet Mask 0.0.0.0 0 - 255 - Oct. string 4

EN-03 Default Gateway 0.0.0.0 0 - 255 - Oct. string 4-

EN-04 DHCP Server 0.0.0.0 0 - 255 - Oct. string 4

Limit [RPM] 67 Uint16

0 - F-17 Motor Speed High

Limit [RPM] 67 Uint16

Parameters PROFINET Operating Instruction

Parameter Default value Range Conver-

Data type

sion index

Time diff. w/

EN-05 Lease Expires 00:00:00:00 - -

EN-06 Name Servers 0.0.0.0 0 - 255 - Oct. string 4

EN-07 Domain Name - max. 19 ch. - Visible string 48

EN-08 Host Name - max. 19 ch. - Visible string 48

EN-09 Physical Address 00:1B:08:00:00:00 - - Visible string 17

EN-10 Link Status No Link [0] [0 - 1] - Unsigned 8

EN-11 Link Duration 00:00:00:00 - -

EN-12 Auto Negotiation On [1] [0 - 1] - Unsigned 8

EN-13 Link Speed None [0] [0 - 2] - Unsigned 8

EN-14 Link Duplex Full Duplex [1] [0 - 1] - Unsigned 8[

EN-80 FTP Server Disable [0] [0 – 1] - Unsigned 8

EN-81 HTTP Server Disable [0] [0 – 1] - Unsigned 8

EN-82 SMTP Service Disable [0] [0 – 1] - Unsigned 8

EN-89 Transparent Socket Channel Port Disable [0] [0 – 1] - Unsigned 8

EN-90 Cable Diagnostic Disable [0] [0 - 1] - Unsigned 8

EN-91 MDI-X Enable [0] [0 - 1] - Unsigned 8

EN-92 IGMP Snooping Enable [0] [0 - 1] - Unsigned 8

EN-93 Cable Error Length 00 - 2000Unsigned 16

EN-94 Broadcast Storm Protection 0Off – 20%-Unsigned 16

EN-95 Broadcast Storm Filter Enable [1] [0 - 1] - Unsigned 8

EN-98 Interface Counters 0 0 - 65535 - Unsigned 16

EN-99 Media Counters 0 0 - 65535 - Unsigned 16

DR-84 Comm. Option STW 00 - FFFF0V2

DR-90 Alarm Word 00 - FFFF0Uint32

DR-92 Warning Word 00 - FFFF0Uint32

date

Time diff. w/

date

Table 8.2

Please refer to the relevant Operating Instructions for a comprehensive parameter list.

Parameters PROFINET Operating Instruction

8.5 Object and Data Types Supported

8.5.1 Parameter and Data Type Structure Description

8.5.2 Parameter Description

PROFINET has a number of describing attributes.

8.5.3 Size Attribute

The size index and the conversion index for each parameter can be taken from the parameter list in the respective Operating Instructions.

Physical unit Size index Measuring unit Designation Conversion index Conversion factor

0No dimension

second s 0 1

-1 0.1

-2 0.01

Time 4

Energy 8

Power 9

Rotation 11 rotation per minute RPM 67 1

Torque 16

Temperature 17 degree Celsius ºC 0 1

Voltage 21

Current 22

Resistance 23

Ratio 24 per cent % 0 1

Relative change 27 per cent % 0 1

Frequency 28

millisecond ms -3 0.001

minute min 70 60

hour h 74 3600

day d 77 86400

watthour Wh 0 1

kilowatthour kWh 3 1000

megawatthour MWh 6

milliwatt mW -3 0.001

watt W 0 1

kilowatt kW 3 1000

megawatt MW 6

newtonmetre Nm 0 1

kilonewtonmetre kNm 3 1000

millivolt mV -3 0.001

volt V 0 1

kilovolt kV 3 1000

milliampere mA -3 0.001

ampere A 0 1

kiloampere kA 3 1000

milliohm mOhm -3 0.001

ohm Ohm 0 1

kiloohm kOhm 3 1000

hertz Hz 0 1

kilohertz kHz 3 1000

megahertz MHz 6

gigahertz GHz 9

Table 8.3

Parameters PROFINET Operating Instruction

8.5.4 Object and Data Types Supported

Data types supported

Data type Short name Description

3 I2 Integer 16

4 I4 Integer 32

5-Unsigned 8

6 O2 Unsigned 16

7 O4 Unsigned 32

9 - Visible string

10 - Byte string

33 N2 Standardized value (16 bit)

35 V2 Bit sequence

54 - Time difference without date indication

Table 8.4

Application Examples PROFINET Operating Instruction

9 Application Examples

9.1 E.g.: Process Data with PPO Type 6

This example shows how to work with PPO type 6, which consists of Control Word/Status Word and Reference/Main Actual Value. The PPO also has two additional words, which can be programmed to monitor process signals:

From Controller

From Drive

Byte #

Table 9.1

The application requires monitoring of the motor torque and digital input, so PCD 2 is set up to read the current motor torque. PCD 3 is set up to monitor the state of an external sensor via the process signal digital input. The sensor is connected to digital input 18.

An external device is also controlled via control word bit 11 and the built-in relay of the frequency converter. Reversing is permitted only when the reversing bit 15 in the control word and the digital input 19 are set to high.

For safety reasons the frequency converter will stop the motor if the PROFINET cable is broken, the master has a system failure, or the PLC is in stop mode.

01 2 3

CTW MRV PCD[2] PCD

04 7C 20 00 00 00 00 00

STW MAV PCD[2] PCD[3]

0F 07 20 00 3F A6 00 08

1234567 8

PCD

Illustration 9.1

Application Examples PROFINET Operating Instruction

Program the frequency converter as follows:

Parameter Setting

H-08 Reverse Lock Both directions [2]

E-01 Terminal 18 Digital Input No operation [0]

E-02 Terminal 19 Digital Input Reversing [10]

E-24 Function Relay Control word bit 11/12 [36/37]

O-03 Control Word Timeout Time 1 sec

O-04 Control Word Timeout Function Stop [2]

O-10 Control Word Profile GE Drive Profile [0]

O-50 Coasting Select Network [1]

O-51 Quick Stop Select Network [1]

O-52 DC Brake Select Network [1]

O-53 Start Select Network [1]

O-54 Reversing Select Logic AND [2]

O-55 Set-up Select Network [1]

O-56 Preset Reference Select Network [1]

PB-16 PCD Read Configuration Sub index [2] DR-16 Torque [Nm]

Sub indes [3] DR-60 Digital Input

Table 9.2

Application Examples PROFINET Operating Instruction

9.2 E.g.: Control Word Network using Standard Telegram 1 / PPO3

This example shows how the control word network relates to the controller and the frequency converter, using GE Drive Control Profile.

The control word network is sent from the PLC to the frequency converter. Standard Telegram 1 is used in the example in order to demonstrate the full range of modules. All the values shown are arbitrary, and are provided for the purposes of demonstration only.

PQW:

Bit no.:

0 47C2000

0123

CTW MRV PCD PCD

04 7C 20 00

256 258

CTW MRV

31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

0000 0100011111000010000000000000

PCD

260 262

Table 9.3

Table 9.3 indicates the bits contained within the control word, and how they are presented as process data in Standard Telegram 1 for this example.

Table 9.4 indicates which bit functions, and which corresponding bit values are active for this example.

Bit Bit value = 0 Bit value = 1 Bit value

00 Reference value

01 Reference value

DC brake Accel/Decel 1

Coasting Enable 1

Quick stop Accel/Decel 1

Freeze output Accel/Decel enable 1

Accel/Decel stop Start 1

07 No function

08 No function

09 Accel/Decel 1

Data not valid Valid 1

11 No function

No function Relay 02 active 0

Parameter set-up Selection lsb 0

Parameter set-up Selection msb 0

No function Reversing 0

Function active

External selection lsb 0

External selection msb 0

Reset 0

Jog 0

Accel/Decel 2 0

Relay 01 active 0

Function inactive

Table 9.4

Application Examples PROFINET Operating Instruction

9.3 E.g.: Status Word Network using Standard Telegram 1 / PPO3

This example shows how the control word network relates to the PLC and the frequency converter, using GE Drive Control Profile.

The control word network is sent from the frequency converter to the controller. Standard Telegram 1 is used in the example in order to demonstrate the full range of modules. All the values shown are arbitrary, and are provided for the purposes of demonstration only.

PIW:

Bit no.:

0F072000

0123

STW MAV PCD PCD

0F 07 20 00

256 258

STW MAV

31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

00000100011111000010000000000000

PCD

260 262

Table 9.5

Table 9.5 indicates the bits contained within the status word, and how they are presented as process data in Standard Telegram 1 for this example.

Table 9.6 indicates which bit functions, and which corresponding bit values are active for this example.

Bit Bit value = 0 Bit value = 1 Bit value

Function active

Control not ready Control ready 1

Drive not ready Drive ready 1

Coasting Enable 1

No error Trip 0

No error Error (no trip) 0

Reserved -0

No error Triplock 0

No warning Warning 0

Speed reference Speed = reference 1

Local operation Network control 1

Outside frequency range Within frequency range 1

No operation In operation 1

Drive ok Stopped, autostart 0

Voltage ok Voltage exceeded 0

Torque ok Torque exceeded 0

Timers ok Timers exceeded 0

Function inactive

Table 9.6

Application Examples PROFINET Operating Instruction

9.4 E.g.: PLC Programming

In this example PPO type 6 is placed in the following Input/Output address:

Illustration 9.2

Input address 256-257 258-259 260-261 262-263 Output

address

Set-up Status word MAV Motor torque Digital input Set-up Control word Reference Not used Not used

Table 9.7

This network will send a start command (047C Hex) and a reference (2000 Hex) of 50% to the frequency converter.

Illustration 9.5

Illustration 9.3

This network reads the motor torque from the frequency converter. A new reference will be sent to the frequency converter because the Motor Torque (86.0%) is higher than the compared value.

256-257 258-259 260-261 262-263

Illustration 9.4

This network reads the status on the digital inputs from the frequency converter. If digital input 18 is On it will stop the frequency converter.

Application Examples PROFINET Operating Instruction

This network will reverse the motor when digital input 19 is ON, because O-54 Reversing Select is programmed to Logic AND.

Illustration 9.6

This network will activate the relay 02.

130BA110.10

Illustration 9.7

Troubleshooting PROFINET Operating Instruction

10 Troubleshooting

10.1 Troubleshooting

10.1.1 LED Status

Status Tri-colour LED

No IP Address assigned Off

No Communication to PROFINET module. Module is waiting for

configuration telegram from Controller.

IO AR established Green:

Supervisor AR established, No IO AR. Green:

Internal Error Red:

Green:

Wink

Table 10.1 MS: Module Status

Network Status

Phases Status Tri-colour LED

Power Off No Power or No Link on the corresponding port Off

IP Address Conflict Red:

Power On

Running

Data exchange

Table 10.2 Indication on Network Status LED

Waiting for configuration Green:

In Data Exchange Mode Green:

Wrong Configuration Red:

No increment in "In Octets" counter of

corresponding port in last 60 secs

Yellow:

10 1

Troubleshooting PROFINET Operating Instruction

10.1.2 No Communication with the Drive

If there is no communication with the drive, proceed with the following checks:

Check 1: Is the cabling correct? Check that the cable is mounted correctly. Check if the corresponding Network LED shows link activity. NS1 or NS2

Check 2: Does the hardware config match? Check that the Hardware config match the value in

EN-08 Host Name

Check 3: Is the correct GSD file installed? Download the correct GSD file from www.geelectrical.com/drives.

100

Illustration 10.1

ID-61 Option SW Version GSDML File

1.x GEAF6SeriesV2-X.GSD

Table 10.3

Troubleshooting PROFINET Operating Instruction

10.1.3 Warning 34 Appears even though

Communication is Established

If the master is in stop mode Warning 34 will appear. Check that the master is in run mode.

10.1.4 Will Not Respond to Control Signals

Check 1: Is the Control word valid? If bit 10=0 in the Control word, the drive will not accept the Control word.

Check 2: Is the relationship between bits in the Control word and the terminal I/Os correct? Check the logical relationship in the drive.

Define the desired logical relationship in O-50 Coasting Select to O-56 Preset Reference Select according to the following range of options. Select the Drive control mode, digital input and/or serial communication, using O-50 Coasting Select to O-56 Preset Reference Select.

The tables below show the effect upon the frequency converter of a coast command for the full range of O-50 Coasting Select settings.

If Serial communication [1] is selected, commands will be activated only when given via serial communication.

Serial communication [1]

Terminal Bit 02/03/04 Function

0 0 Coast/DC brake/Q-Stop

0 1 No Coast/DC brake/Q-Stop

1 0 Coast/DC brake/Q-Stop

1 1 No Coast/DC brake/Q-Stop

Table 10.5

If Logic AND [2] is selected, both signals must be activated to perform the function.

Logic AND [2]

Terminal Bit 02/03/04 Function

0 0 Coast/DC brake/Q-Stop

0 1 No Coast/DC brake/Q-Stop

1 0 No Coast/DC brake/Q-Stop

1 1 No Coast/DC brake/Q-Stop

Table 10.6

If Logic OR [3] is selected, activation of one signal will activate the function.

The effect of control mode upon the function of

O-50 Coasting Select, O-51 Quick Stop Select and O-52 DC Brake Select is as follows:

If Digital input [0] is selected, the terminals will control the Coast and DC Brake functions.

NOTE

Please note that Coasting, Quick Stop and DC brake functions are active for logic 0.

Digital input [0]

Terminal Bit 02/03/04 Function

0 0 Coast/DC brake/Q-Stop

0 1 Coast/DC brake/Q-Stop

10 No Coast/DC brake/Q-Stop

11 No Coast/DC brake/Q-Stop

Table 10.4

Logic OR [3]

Terminal Bit 02/03/04 Function

0 0 Coast/DC brake/Q-Stop

0 1 Coast/DC brake/Q-Stop

1 0 Coast/DC brake/Q-Stop

1 1 No Coast/DC brake/Q-Stop

Table 10.7

The effect of control mode upon the function of O-53 Start Select and O-54 Reversing Select:

If Digital input [0] is selected, the terminals will control the start and reversing functions

Digital input [0]

Terminal Bit 06/15 Function

0 0 Stop/Anti-clockwise

0 1 Stop/Anti-clockwise

10 Start/Clockwise

11 Start/Clockwise

Table 10.8

10 1

If Serial communication [1] is selected, commands will be activated only when given via serial communication.

Troubleshooting PROFINET Operating Instruction

Serial communication [1]

Terminal Bit 02/03/04 Function

0 0 Stop/Anti-clockwise

01 Start/Clockwise

1 0 Stop/Anti-clockwise

11 Start/Clockwise

Table 10.9

If Logic AND [2] is selected, both signals must be activated to perform the function.

Logic AND [2]

Terminal Bit 02/03/04 Function

0 0 Stop/Anti-clockwise

0 1 Stop/Anti-clockwise

1 0 Stop/Anti-clockwise

11 Start/Clockwise

Table 10.10

If Logic OR [3] is selected, activation of one signal will activate the function.

Digital input [0]

Terminal Bit 00/01, 13/14 Function

Msb Lsb Msb Lsb Preset ref., Set-up no.

0000 1

0001 1

0010 1

0011 1

0100 2

0101 2

0110 2

0111 2

1000 3

1001 3

1010 3

1011 3

1100 4

1101 4

1110 4

1111 4

Table 10.12

Logic OR [3]

Terminal Bit 02/03/04 Function

0 0 Stop/Anti-clockwise

100

01 Start/Clockwise

10 Start/Clockwise

11 Start/Clockwise

Table 10.11

The effect of control mode upon the function of O-55 Set- up Select and O-56 Preset Reference Select:

If Digital input [0] is selected, the terminals will control the set-up and preset reference functions.

Troubleshooting PROFINET Operating Instruction

If Serial communication [1] is selected, commands will be activated only when given via serial communication.

Serial communication [1]

Terminal Bit 00/01, 13/14 Function

Msb Lsb Msb Lsb Preset ref., Set-up no.

0000 1

0001 2

0010 3

0011 4

0100 1

0101 2

0110 3

0111 4

1000 1

1001 2

1010 3

1011 4

1100 1

1101 2

1110 3

1111 4

Table 10.13

If Logic AND [2] is selected, both signals must be activated to perform the function.

Logic AND [2]

Terminal Bit 00/01, 13/14 Function

Msb Lsb Msb Lsb Preset ref., Set-up no.

0000 1

0001 1

0010 1

0011 1

0100 1

0101 2

0110 1

0111 2

1000 1

1001 1

1010 3

1011 3

1100 1

1101 2

1110 3

1111 4

10 1

Table 10.14

Troubleshooting PROFINET Operating Instruction

If Logic OR [3] is selected, activation of one signal will activate the function.

Logic OR [3]

Terminal Bit 00/01, 13/14 Function

Msb Lsb Msb Lsb Preset ref., Set-up no.

0000 1

0001 2

0010 3

0011 4

0100 2

0101 2

0110 4

0111 4

1000 3

1001 4

1010 3

1011 4

1100 4

1101 4

1110 4

Table 10.15

10.1.5 Alarm and Warning Words

100

Alarm word, Warning word and PROFINET warning word are shown on the display in Hex format. If there is more than one warning or alarm, a sum of all warnings or alarms will be shown. Alarm word, warning word and PROFINET warning word can also be displayed using the serial network in DR-90 Alarm Word, DR-92 Warning Word and PB-53 Profibus Warning Word.

Troubleshooting PROFINET Operating Instruction

AF-650 GP & AF-600 FP

Bit (Hex) Unit

diagnose

bit

00000001 48 Brake check 28

00000002 49 Power card over

00000004 50 Earth fault 14

00000008 51 Control card over

00000010 52 Control word timeout 18

00000020 53 Over current 13

00000040 54 Torque limit 12

00000080 55 Motor thermistor over

00000100 40 Motor Electronic Overload

00000200 41 Drive overloaded 9

00000400 42 DC link under voltage 8

00000800 43 DC link over voltage 7

00001000 44 Short circuit 16

00002000 45 Inrush fault 33

00004000 46 Mains phase loss 4

00008000 47 Auto Tune not OK 50

00010000 32 Live zero error 2

00020000 33 Internal fault 38

00040000 34 Brake overload 26

00080000 35 Motor phase U is missing 30

00100000 36 Motor phase V is missing 31

00200000 37 Motor phase W is missing 32

00400000 38 Network comm. fault 34

00800000 39 24 V supply fault 47

01000000 24 Mains failure 36

02000000 25 1.8 V supply fault 48

04000000 26 Brake resistor short circuit 25

08000000 27 Brake chopper fault 27

10000000 28 Option change 67

20000000 29 Drive Initialized 80

40000000 30 Safe stop 68

80000000 31 Mechanical brake low 63

Alarm word (DR-90 Alarm

Word)

temperature

temp.

over temperature

Alarm no.

AF-650 GP & AF-600 FP

Bit (Hex) Unit

diagnose

bit

00000001 112 Brake check 28

00000002 113 Power card over

00000004 114 Earth fault 14

00000008 115 Control card 65

00000010 116 Control word timeout 18

00000020 117 Over current 13

00000040 118 Torque limit 12

00000080 119 Motor thermistor over

00000100 104 Motor Electronic Overload

00000200 105 Drive overloaded 9

00000400 106 DC link under voltage 8

00000800 107 DC link over voltage 7

00001000 108 DC link voltage low 6

00002000 109 DC link voltage high 5

00004000 110 Mains phase loss 4

00008000 111 No motor 3

00010000 96 Live zero error 2

00020000 97 10 V low 1

00040000 98 Brake overload 26

00080000 99 Brake resistor short circuit 25

00100000 100 Brake chopper fault 27

00200000 101 Speed limit 49

00400000 102 Network comm. fault 34

00800000 103 24 V supply fault 47

01000000 88 Mains failure 36

02000000 89 Current limit 59

04000000 90 Low temperature 66

08000000 91 Voltage limit 64

10000000 92 Encoder loss 61

20000000 93 Output frequency limit 62

40000000 94 Unused -

80000000 95 Warning word 2 (ext. stat.

Warning word

(DR-92 Warning Word)

temperature

temp.

over temperature

word)

Alarm no.

10 1

Table 10.16

Table 10.17

Troubleshooting PROFINET Operating Instruction

AF-650 GP & AF-600 FP

Bit (Hex) Unit

diagnose

bit

00000001 160 Connection with DP-master is not ok

00000002 161 Unused

00000004 162 NDL (Network Data link Layer) is not

00000008 163 Clear data command received

00000010 164 Actual value is not updated

00000020 165 Baudrate search

00000040 166 PROFIBUS ASIC is not transmitting

00000080 167 Initialising of PROFIBUS is not ok

00000100 152 Drive is tripped

00000200 153 Internal CAN error

00000400 154 Wrong configuration data from PLC

00000800 155 Wrong ID sent by PLC

00001000 156 Internal error occurred

00002000 157 Not configured

00004000 158 Timeout active

00008000 159 Warning 34 active

PROFIBUS warning word

(PB-53 Profibus Warning Word)

Table 10.18

AF-650 GP & AF-600 FP

Bit (Hex) Comm. option STW (DR-84 Comm. Option STW)

100

00000001 parameters ok

00000002 configuration ok

00000004 clearmode active

00000008 baudrate search

00000010 waiting for parameterization

00000020 waiting for configuration

00000040 in data exchange

00000080 not used

00000100 not used

00000200 not used

00000400 not used

00000800 MCL2/1 connected

00001000 MCL2/2 connected

00002000 MCL2/3 connected

00004000 data transport active

00008000 not used

Table 10.19

NOTE

DR-84 Comm. Option STW is not part of extended diagnostics.

Troubleshooting PROFINET Operating Instruction

10.1.6 Warning and Alarm Messages

There is a clear distinction between alarms and warnings. When there is an alarm, the frequency converter will enter a fault condition. After the cause for the alarm has been cleared, the master will have to acknowledge the alarm message before the frequency converter can start operating again. A warning, on the other hand, may come when a warning condition appears, then disappear when conditions return to normal, without interfering with the process.

Warnings Warnings within the frequency converter are represented by a single bit within a warning word. Bit status FALSE [0] means no warning, while bit status TRUE [1] means warning. Any bit change in the warning word will be notified by a change of bit 7 in the status word.

Alarms Following an alarm message the frequency converter will enter Fault condition. Only after the fault has been alleviated and the controller has acknowledged the alarm message by setting bit 7 in the control word, the frequency converter will resume operation. Alarms within the frequency converter are represented by a single bit within an alarm word. Bit status FALSE [0] means no fault, while bit status TRUE [1] means fault.

10 1

Warnings and Alarms PROFINET Operating Instruction

11 Warnings and Alarms

11.1 Status Messages

11.1.1 Warnings/Alarm Messages

A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display.

A warning remains active until its cause is no longer present. Under certain circumstances operation of the motor may still be continued. Warning messages may be critical, but are not necessarily so.

In the event of an alarm, the frequency converter will trip. Alarms must be reset to restart operation once their cause has been rectified.

This may be done in three ways:

By using the [RESET] control button on the

•

keypad control panel

Via a digital input with the “Reset” function

•

Via serial communication/optional network

•

NOTE

After a manual reset using the [RESET] button on the keypad, the [AUTO] button must be pressed to restart the

111

motor.

If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked (see also Table 11.1).

Alarms that are trip-locked offer additional protection, meaning that the mains supply must be switched off before the alarm can be reset. After being switched back on, the frequency converter is no longer blocked and may be reset as described above once the cause has been rectified.

Alarms that are not trip-locked can also be reset using the automatic reset function in H-04 Auto-Reset (Times) (Warning: automatic wake-up is possible!)

If a warning and alarm is marked against a code in Table 11.1, this means that either a warning occurs before an alarm, or that you can specify whether it is a warning or an alarm that will be displayed for a given fault.

This is possible, for instance, in F-10 Electronic Overload. After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset.

11.1.2 Alarm List

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter

Reference

110 Volts low X

2 Live zero error (X) (X) AN-01 Live Zero Timeout Function

3No motor (X) H-80 Function at Stop

4 Mains phase loss (X) (X) (X) SP-12 Function at Line Imbalance

5 DC link voltage high X

6 DC link voltage low X

7 DC over-voltage X X

8DC under voltage X X

9 Inverter overloaded X X

10 Motor Electronic OL over temperature (X) (X) F-10 Electronic Overload

11 Motor thermistor over temperature (X) (X) F-10 Electronic Overload

12 Torque limit X X

13 Over Current X X X

14 Earth Fault X X X

15 Hardware mismatch X X

16 Short Circuit X X

17 Control word time-out (X) (X) O-04 Control Word Timeout

Function

22 Hoist Mech. Brake

Warnings and Alarms PROFINET Operating Instruction

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter

Reference

23 Internal Fan Fault X

24 External Fan Fault X SP-53 Fan Monitor

25 Brake resistor short-circuited X

26 Brake resistor power limit (X) (X) B-13 Braking Thermal Overload

27 Brake chopper short-circuited X X

28 Brake check (X) (X) B-15 Brake Check

29 Heatsink temp X X X

30 Motor phase U missing (X) (X) (X) H-78 Missing Motor Phase Function

31 Motor phase V missing (X) (X) (X) H-78 Missing Motor Phase Function

32 Motor phase W missing (X) (X) (X) H-78 Missing Motor Phase Function

33 Inrush Fault X X

34 Network communication fault X X

36 Mains failure X X

38 Internal Fault X X

39 Heatsink sensor X X

40 Overload of Digital Output Terminal 27 (X) E-00 Digital I/O Mode, E-51 Terminal

27 Mode

41 Overload of Digital Output Terminal 29 (X) E-00 Digital I/O Mode, E-52 Terminal

29 Mode

42 Overload of Digital Output On X30/6 (X) E-56 Term X30/6 Digi Out (OPCGPIO)

42 Overload of Digital Output On X30/7 (X) E-57 Term X30/7 Digi Out (OPCGPIO)

46 Pwr. card supply X X

47 24V supply low X X X

48 1.8 V supply low X X

49 Speed limit X

50 Auto Tune calibration failed X

nom

and I

nom

51 Auto Tune check U

52 Auto Tune low I

53 Auto Tune motor too big X

54 Auto Tune motor too small X

55 Auto Tune parameter out of range X

56 Auto Tune interrupted by user X

57 Auto Tune time-out X

58 Auto Tune internal fault X X

59 Current limit X

61 Tracking Error (X) (X) H-20 Motor Feedback Loss Function

62 Output Frequency at Maximum Limit X

63 Mechanical Brake Low (X) B-20 Release Brake Current

64 Voltage Limit X

65 Control Board Over-temperature X X X

66 Heat sink Temperature Low X

67 Option Module Configuration has

Changed

68 Safe Stop (X)

69 Pwr. Card Temp X X

70 Illegal Drive configuration X

71 Safe Stop X

72 Dangerous Failure

73 Safe Stop Auto Restart

77 Reduced power mode X SP-59 Actual Number of Inverter

(X)

E-07 Terminal 37 Safe Stop

Units

11 1

Warnings and Alarms PROFINET Operating Instruction

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter

Reference

79 Illegal PS config X X

80 Drive Restored to Factory Settings X

81 CSIV corrupt

82 CSIV parameter error

85 Profibus/Profisafe Error

90 Encoder Loss (X) (X) EC-61 Feedback Signal Monitoring

91 Analog input 54 wrong settings X S202

243 Brake IGBT X X

244 Heatsink temp X X X

245 Heatsink sensor X X

246 Pwr.card supply X X

247 Pwr.card temp X X

248 Illegal PS config X X

250 New spare part X

251 New Model Number X X

Table 11.1 Alarm/Warning Code List

(X) Dependent on parameter

1) Can not be Auto reset via H-04 Auto-Reset (Times)

A trip is the action when an alarm has appeared. The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital input (Parameter group E-1# [1]). The origin event that caused an alarm cannot damage the frequency converter or cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause damage to frequency converter or connected parts. A Trip Lock situation can only be reset by a power cycling.

LED indication

Warning yellow

111

Table 11.2

Alarm flashing red

Trip locked yellow and red

Index PROFINET Operating Instruction

Index

Abbreviations........................................................................................... 5

Acyclic....................................................................................................... 33

Alarm

Messages............................................................................................. 64

Word..................................................................................................... 60

Assumptions............................................................................................. 5

Network

Network................................................................... 5, 14, 43, 44, 7, 9

Switch................................................................................................... 12

No Communication With The Drive............................................... 56

Overview.................................................................................................... 9

Background Knowledge....................................................................... 5

Cabling..................................................................................................... 44

Configuration.................................................................................... 39, 5

Control

Profile................................................................................................... 25

Word According To Drive Profile (CTW)................................... 29

Word According To PROFIdrive Profile (CTW)....................... 25

Data Types Supported........................................................................ 48

Drive Parameters.................................................................................. 21

EMC Precautions................................................................................... 14

Ethernet.............................................................................. 14, 16, 43, 44

GSD File.................................................................................................... 17

Parameters................................................................................... 4, 15, 16

PPO Types................................................................................................ 22

Process

Control Data....................................................................................... 23

Control Operation............................................................................ 24

Data....................................................................................................... 23

Status Data......................................................................................... 23

PROFIdrive State - Transition Diagram......................................... 28

PROFINET................................................................................................... 5

Reference

Reference............................................................................................... 5

Handling.............................................................................................. 23

Safety........................................................................................................... 3

Size Attribute......................................................................................... 47

Spanning Tree.......................................................................................... 5

Status Word According To PROFIdrive Profile (STW)............... 27

Hardware............................................................................................... 3, 5

I/O................................................................................................................. 5

Influence Of The Digital Input Terminals Upon Drive Control

Mode...... 25

Installation........................................................................................ 3, 5, 6

IP Settings................................................................................................ 15

LED

LED........................................................................................................... 5

Status.................................................................................................... 55

Multicast.................................................................................................. 44

Topology........................................................................................... 13, 11

Warning

34........................................................................................................... 57

Word..................................................................................................... 60

Warnings.................................................................................................. 64

Will Not Respond To Control Signals............................................. 57

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered suȻciently for the purchaser·s purposes, the matter should be referred to the GE company.

AF-650 GP and AF-600 FP are trademarks of the General Electric Company.

GE 41 Woodford Avenue Plainville, CT 06062

www.geelectrical.com/drives

130R0257

*MG91B102*

DET-744

GE Industrial Solutions AF-650 GP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual