GE Industrial Solutions AF-300 P11-G11 User Manual

USER MANUAL

Ethernet Option OPC-G11S-ETN

For GE Fuji AF-300G11/P11

Firmware Version 1.XXX

Document SDM-7583-006 Version 1.0 - Dec 19, 2003

HMS Industrial Networks

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Table of Contents

Table of Contents.................................................................................................................. I

About This Manual ............................................................................................................ IV

How To Use This Manual.........................................................................................................................................................IV

Important User Information.....................................................................................................................................................IV

Related Documentation.............................................................................................................................................................IV

Revision List................................................................................................................................................................................IV

Conventions Used in This Manual............................................................................................................................................ V

About the OPC-G11S-ETN...................................................................................................1

Key Features.................................................................................................................................................................................. 1

General........................................................................................................................................................................................ 1

Ethernet Global Data (EGD)..................................................................................................................................................... 1

EtherNet/IP............................................................................................................................................................................... 1

Modbus/TCP ............................................................................................................................................................................. 1

EtherNet/IP Network Overview............................................................................................................................................... 2

Ethernet Global Data (EGD) Network Overview.................................................................................................................. 2

Modbus/TCP Network Overview............................................................................................................................................. 3

Applicable Inverters..................................................................................................................................................................... 4

Installation ............................................................................................................................5

Receiving Inspection.................................................................................................................................................................... 5

Installation of Option Card......................................................................................................................................................... 6

Installation Checklist.................................................................................................................................................................... 7

Installation and Configuration .............................................................................................8

Module Overview......................................................................................................................................................................... 8

Network Connection ................................................................................................................................................................... 8

Status Indicators ........................................................................................................................................................................... 9

LED 1 – Ethernet Link/Activity.............................................................................................................................................. 9

LED 2 – Module Status............................................................................................................................................................. 9

LED 3 – Network Status .......................................................................................................................................................... 9

Assigning a Network Address................................................................................................................................................... 10

Example Using HICP .............................................................................................................................................................. 11

Bus Configuration Parameters.................................................................................................................................................. 12

Operation Configuration Parameters....................................................................................................................................... 12

Fault Detection and Action....................................................................................................................................................... 13

EGD .................................................................................................................................... 14

Configuration .............................................................................................................................................................................. 14

Data Messages............................................................................................................................................................................. 15

Command Messages................................................................................................................................................................... 15

Configuration Messages............................................................................................................................................................. 16

Modbus/TCP......................................................................................................................17

Table of Contents

Addressing................................................................................................................................................................................... 17

Commands .................................................................................................................................................................................. 17

Exception Codes......................................................................................................................................................................... 17

Timeout........................................................................................................................................................................................ 18

EtherNet/IP ....................................................................................................................... 19

IO Connection............................................................................................................................................................................ 19

Idle action .................................................................................................................................................................................. 19

Example PLC configuration ...................................................................................................................................................... 19

Explicit Messaging...................................................................................................................................................................... 21

Get Attribute Single Example................................................................................................................................................... 21

Set Attribute Single Example.................................................................................................................................................... 23

Electronic Data Sheet (EDS) File ............................................................................................................................................24

Appendix A - EGD, EtherNet/IP IO Format.................................................................... 25

Data Consumed by the Drive................................................................................................................................................... 25

Run Command Word ................................................................................................................................................................ 25

Frequency Setting (S01) ............................................................................................................................................................. 25

Data Produced by the Drive..................................................................................................................................................... 26

Operation Status Monitor 1 ....................................................................................................................................................... 26

Operation Status Monitor 2 ....................................................................................................................................................... 26

Output Frequency Monitor (M06).............................................................................................................................................. 27

Appendix B - Drive Parameters.......................................................................................... 28

Parameter List............................................................................................................................................................................. 28

Data Format Specification......................................................................................................................................................... 33

Data Format [1]: Integer Data (Positive): Min. Unit 1 ............................................................................................................ 33

Data Format [2]: Integer Data (Positive, Negative): Min. Unit 1............................................................................................. 33

Data Format [3]: Decimal Data (Positive): Min. Unit 0.1....................................................................................................... 33

Data Format [4]: Decimal Data (Positive, Negative): Min. Unit 0.1........................................................................................ 33

Data Format [5]: Decimal Data (Positive): Min. Unit 0.01..................................................................................................... 33

Data Format [6]: Decimal Data (Positive, Negative): Min. Unit 0.01 ..................................................................................... 33

Data Format [7]: Decimal Data (Positive): Min. Unit 0.001................................................................................................... 33

Data Format [8]: Decimal Data (Positive, Negative): Min. Unit 0.001 ................................................................................... 34

Data Format [10]: Alarm Code............................................................................................................................................... 34

Data Format [11]: Capacity Code............................................................................................................................................ 34

Data Format [12]: Index Data (ACC/DEC Time, Display Coefficient).................................................................................. 35

Data Format [14]: Operation Command................................................................................................................................... 35

Data Format [15]: Universal Output Terminal......................................................................................................................... 35

Data Format [16]: Operating State........................................................................................................................................... 36

Data Format [17]: Type Code.................................................................................................................................................. 36

Data Format [18]: Code Setting (1 – 4 Figures)........................................................................................................................36

Data Format [19]: Amperage Value Decimal Data (Positive)................................................................................................... 37

Data Format [20]: Transmission Error Code............................................................................................................................ 37

Data Format [21]: Auto Tuning............................................................................................................................................... 37

Appendix C – Ethernet/IP Objects.................................................................................... 38

Identity Object, Class 0x01 ....................................................................................................................................................... 39

Services ...................................................................................................................................................................................... 39

Class Attributes......................................................................................................................................................................... 39

Instance Attributes..................................................................................................................................................................... 39

Assembly Object (Class 0x04) ..................................................................................................................................................40

Services ...................................................................................................................................................................................... 40

Class Attributes......................................................................................................................................................................... 40

Instance Attributes, Instance/Connection Point 0x03 (3d).......................................................................................................... 40

Table of Contents

III

Instance Attributes, Instance/Connection Point 0x64 (100d) .....................................................................................................40

Instance Attributes, Instance/Connection Point 0x65 (101d) .....................................................................................................40

Instance Attributes, Instance/Connection Point 0x96 (150d) .....................................................................................................40

Fuji Vendor Specific Object (Class 0x64) ............................................................................................................................... 41

Services ...................................................................................................................................................................................... 41

Class Attributes......................................................................................................................................................................... 41

Instance Attributes..................................................................................................................................................................... 41

TCP/IP Interface Object (Class 0xF5).................................................................................................................................... 42

Services ...................................................................................................................................................................................... 42

Class Attributes......................................................................................................................................................................... 42

Instance Attributes..................................................................................................................................................................... 42

Ethernet Link Object (Class 0xF6).......................................................................................................................................... 43

Services ...................................................................................................................................................................................... 43

Class Attributes......................................................................................................................................................................... 43

Instance Attributes..................................................................................................................................................................... 43

Appendix D - EGD Exchanges ..........................................................................................44

Exchange C1 ............................................................................................................................................................................... 44

Exchange P1................................................................................................................................................................................ 44

Exchange P2................................................................................................................................................................................ 44

Exchange P3................................................................................................................................................................................ 45

About This Manual

How To Use This Manual

This manual is intended to provide a good understanding of the functionality of the OPC-G11S-ETN module. This manual only covers the Ethernet communication module, for more info about the drive’s capabilities refer to the drive manual. For more information about a specific fieldbus contact the respective fieldbus organization.

Important User Information

The data and illustrations found in this document are not binding. We reserve the right to modify our products in line with our policy of continuous product development. The information in this document is subject to change without notice and should not be considered as a commitment by HMS Industrial Networks AB. HMS Industrial Networks AB assumes no responsibility for any errors that may appear in this document.

AnyBus® is a registered trademark of HMS Industrial Networks AB. All other trademarks are the property of their respective holders.

Revision List

Revision Date Author Chapter Description

1.0 Dec 19, 2003 MaH All Document created

About This Manual

Conventions Used in This Manual

The following conventions are used throughout this manual:

• Numbered lists provide sequential steps

• Bulleted lists provide information, not procedural steps

• The term ‘module’ is used when referring to the OPC-G11S-ETN

• Hexadecimal values are written in the format NNNNh or 0xNNNN, where NNNN is the

hexadecimal value.

About the OPC-G11S-ETN

The OPC-G11S-ETN Ethernet adapter interfaces the G11 or P11 drive to an Ethernet network. The module support three different communication protocols: EtherNet/IP, Ethernet Global Data (EGD), and Modbus/TCP. It is not recommended that more than one protocol is used for controlling the drive at the same time.

Key Features

General

• 10/100 Mbps operation

• DHCP support

• Supports HICP (Host IP Configuration Protocol)

• FTP server for configuration and firmware upgrade

Ethernet Global Data (EGD)

• Implements EGD class 3 functionality

• Data messages (Exchanges)

• Command messages

• Configuration messages

EtherNet/IP

• IO data connection

• EtherNet/IP explicit messaging

Modbus/TCP

• Supports 8 simultaneously connections

• Configurable time-out

About the OPC-G11S-ETN

EtherNet/IP Network Overview

EtherNet/IP is an industrial networking standard that takes advantage of commercial off-the-shelf Ethernet communication chips and physical media. IP, stands for 'industrial protocol' and is what distinguishes this network. Unlike many options in the industrial Ethernet crowd, EtherNet/IP uses an open protocol at the application layer. Further, more than one vendor or organization backs EtherNet/IP. It is the only standard supported by three networking organizations: ControlNet International (CI), the Industrial Ethernet Association (IEA) and the Open DeviceNet Vendor Association (ODVA)

For further information:

ODVA

1099 Highland Drive, Suite A

Ann Arbor, Michigan 48108

Phone: 1-734-975-8840

Fax: 1-734-922-0027

Email: odva@odva.org

http://www.odva.org

Ethernet Global Data (EGD) Network Overview

Ethernet Global Data (EGD) supports the ability to share information between controllers (nodes) in a networked environment. EGD allows one controller, referred to as the producer of the data, to simultaneously send information to any number of peer controllers (consumers) at a fixed periodic rate.

In addition, EGD supports a set of commands for accessing data and protocol information on EGD nodes. EGD also defines a mechanism for sharing configuration information among nodes.

EGD protocol messages are categorized as command, data, or configuration messages.

Command messages can be used to monitor and control the operation of EGD on the destination node. Data messages are individually configured to send a sample of data at a fixed periodic rate. Each data message that a node sends or receives is associated with a specific identifier, which uniquely defines the configuration of the data sample. This configuration is referred to as an exchange. EGD allows the configuration of exchanges that are sent to a single destination address (IP Unicast addressing), a group of addresses (IP Multicast addressing), or to all EGD nodes (IP Broadcast addressing). An assigned set of 32 IP Multicast addresses has been defined for use by applications requiring the transmission of data exchanges to a group of nodes.

EGD configuration messages are transferred using HTTP on the connection based TCP/IP transport layer, utilizing XML as a data abstraction layer.

About the OPC-G11S-ETN

Modbus/TCP Network Overview

Modbus/TCP was invented by Modicon/Group Schneider and is today is one of the most popular protocols embedded inside the TCP/IP frames of Ethernet.

The Modbus protocol was first published back in the 1970's and has been adopted by users and vendors alike in the industrial automation world. No changes have been made to the protocol itself but changes have been made in the way or the rate that messages are sent in order to fulfill the real-time needs of industrial applications. This has given us Modbus/TCP.

Modbus/TCP basically embeds a Modbus frame into a TCP frame in a simple manner. This is a connectionoriented transaction, which means every query expects a response.

This query/response technique fits well with the master/slave nature of Modbus, adding to the deterministic advantage that Switched Ethernet offers industrial users.

For further information:

The Modbus Organization

PO Box 628

Hopkinton, MA 01748-0628

Phone: 508-435-7170

http://www.modbus.org

About the OPC-G11S-ETN

Applicable Inverters

Item Description

Inverter type AF-300G11/P11 Compatible inverter Model number The two last digits of the model number should be B1 or later

Example: 6KG1123X1B1 Up to 22kW (30HP) S08000 Minimum inverter ROM version 30 kW (40HP) and above H08004

Note: This product can only be used for Inverters with ROM version numbers greater than or equal to the versions

shown above.

1. Check the ROM number of your Inverter as follows, using the inverter keypad.

2. Check that the Inverter Operation monitor (Operation mode) screen is displayed.

3. Press the [PRG] key of the Inverter once.

4. Select the "5. MAINTENANC" with the cursor and press the [FUNC/DATA] key.

5. Press the down cursor key to increment the display at the MAINTENANC screen. Finally, the ROM number is shown in the maintenance information, as indicated by the display "INV=Hxxxxx or Sxxxxx".

The maintenance and inspection items are similar to the Inverter unit, for detail refer to the Inverter Instruction Manual.

Installation

Receiving Inspection

Confirm the following items upon a receipt.

1. The model number matches your purchase order?

2. Check the model number printed on the circuit board.

Model: OPC – G11S – ETN

Inverter type G11S = AF-300 G11/P11 Series

Installation

Option Type ETN = Ethernet Interface Option

3. Inspection for damage during transportation. Report damage to transportation carrier.

Installation

Installation of Option Card

Please follow the installation procedure described as follows. Please install or detach the option after turning off the input power supply of the inverter and confirming the charge lamp (CHARGE or CRG) is gone out.

The shape, the dimensions and the position of the charge lamp of the inverter are different by each capacity.

Inverter Unit

Cover

Keypad

Inverter Unit

PE Line

tion Unit

Charge Lamp

Step 1 Step 2 to 4

Step 1

Loosen two screws (M4) at a and remove the top cover. Loosen two screws (M3) at b and detach the keypad panel. (For the 30kW[40HP] and above inverters, the keypad panel can be detached if the front cover is removed and the screws loosened at b.)

Step 2

Reassemble the top cover, push-in the option unit and secure it with two screws (M3) at c.

Step 3

Secure the keypad panel to the option unit with two screws at b.

Step 4

Connect the ground cable to the PE terminal of the option unit (The rightmost screw terminal, besides the RJ45 Ethernet connector).

Installation Checklist

After installation and wiring, check the following items.

• The wiring is correct.

• No loose wires or screws remain inside the Inverter.

• The screws and terminals are all tight.

• There are no loose threads of wires at terminals that may contact other terminals.

• Inverter parameters such as H30, o27, o28, o31 to o40, are set correctly. (H30: Link Active/Inactive,

o27 and o28: for network loss action, o31 to o40: for fieldbus specific options)

Installation

Installation and Configuration

Module Overview

A B C

Figure Description

A PE Connector B RJ45 Ethernet connector C Network address switch 1-3 LED indicators

Network Connection

Connect the module to a 10 or 100 Mbps Ethernet network.

LED 1 lit green when the module detects link, the LED will flash when the module is receiving/transmitting data on the network.

Default, auto negotiation will be used for speed and duplex. If speed and duplex settings need to be configured manually, i.e., no link is established, see the bus configuration parameters.

Installation and Configuration

Status Indicators

LED 1 – Ethernet Link/Activity

Color LED state Description

Green

LED 2 – Module Status

LED state Device State Description

Steady Off No power Steady Green Device operational

Flashing Green Standby

Flashing Red Minor fault

Steady Red Major fault

Flashing Green/Red Self-test The module is performing its power up testing.

On The module sense link Off The module does not sense link Flash The module is receiving/transmitting data on Ethernet

The module has an Ethernet/IP connection OR has a healthy EGD exchange OR has a Modbus/TCP connection.

The module has no active data exchange but is ready to be controlled.

A recoverable minor fault has been detected. E.g., a connection time out or EGD exchange in unhealthy state.

A major internal error has been detected. E.g., hardware fault or invalid drive type detected.

LED 3 – Network Status

LED state Network State Description

Steady Off

Flashing Green No connections

Steady Green Connected

Flashing Red Connection timeout

Steady Red Duplicate IP

Flashing Green/Red Self-test The module is performing its power up testing.

No power or no IP address

The module has no power or no IP address is configured.

There are no Ethernet/IP connections established to the module.

The module has at least one established Ethernet/IP connection.

One or more of the EtherNet/IP connections, where this module is the target, has timed out. This state is only left if all timed out connections are re-established or if the module is reset.

The module has detected that its IP address is already in use.

Installation and Configuration

Assigning a Network Address

When the module is connected to the network it must me assigned a unique IP address on the network. There are four methods available for setting the IP address:

Method Description Comment

Network address switch

DHCP

HICP (Windows program)

EtherNet/IP

The module will use the IP address

192.168.0.X where X is set with the network address switch. The address is set binary with DIP1 as MSB.

The module will automatically receive the configuration from a DHCP server.

Use “Anybus IPconfig” software to find the module on the network and configure it.

Send IP parameters to the TCP/IP interface object-

Must be set before power-on. This configuration can only be used in a private network.

DHCP is enabled by default.

HICP can be disable, see bus config parameters.

Module needs to be restarted before new configuration will be used.

Installation and Configuration

Example Using HICP

Install “Anybus IPconfig” software on a PC with MS Windows. The software is located on the diskette delivered with the module and can also be downloaded from the web at http://www.hms-networks.com.

1. Start the configuration program and hit the Scan button, the module(s) shall appear in the window: If the module does not appear, make sure that it is connected to the same network and that it has link.

2. Double click on the line with the module you want to configure. If you have several nodes connected to the network, the MAC address shall match the MAC address that is printed on the side of the module. The following window will open:

3. Enter the desired settings and turn DHCP off. The settings can optionally be protected by a password. Hit set and the module is configured. The DNS settings are not used in this product.

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