GE Industrial Solutions AF-300 P11 User Manual

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GE Consumer & Industrial

AF-300 P11

User’s Guide

Page 2

These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Drives, Plainville, CT USA.

This document contains proprietary information of GE Drives and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without the written approval of GE Drives.

AF-300 P11 is a trademark of GE Drives Energy $aver is a registered trademark of General Electric Company, USA. Genius is a registered trademark of GE Fanuc Automation North America, Inc. Profibus is a trademark of Profibus International. X$D is a trademark of General Electric Company, USA.

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WARNING:

This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment.

Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment cannot be grounded to the equipment under test, the test equipment’s case must be shielded to prevent contact by personnel.

To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly followed.

WARNING:

To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained personnel should modify any programmable machine.

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i. Preface .................................................................... i

Safety Instructions .................................................. iii

Model Numbering System Diagram....................... vii

Dimensions & Weights .......................................... viii

1. Before Using This Product 1-1

Receiving Instructions.......................................... 1-1

Appearance.......................................................... 1-1

Handling the Product ........................................... 1-2

Carrying ............................................................... 1-3

Storage ................................................................ 1-3

Ratings Efficiency and Watts Loss ...................... 1-4

2. Installation Environment and Connection 2-1

Operating Environment ........................................2-1

Installation Method .............................................. 2-1

Connection........................................................... 2-3

Basic Connection Diagrams ........................... 2-4

Connecting the Main Circuit and

Ground Terminals ....................................... 2-8

Connecting the Control Terminals ................ 2-11

Terminal Configuration .................................. 2-15

Cable Size, Tightening Torque &

Circuit Protection Rating .......................... 2-16

DC Link Reactor ........................................... 2-17

3. Operation 3-1

Inspection and Preparation Before Operation ..... 3-1

Operation Method ................................................ 3-1

Trial Run ............................................................... 3-1

4. Keypad Panel 4-1

Appearance of Keypad Panel .............................. 4-1

Operation From the Keypad Panel ...................... 4-2

Normal Operation ........................................... 4-2

Alarm Modes .................................................. 4-2

Entering Data on the Keypad Panel .................... 4-4

Operation Mode .............................................. 4-4

Setting Digital Frequency ............................... 4-4

Switching to LED Digital Monitor .................... 4-5

Program Menu Screen.................................... 4-5

Setting Function Data .....................................4-5

Checking Function Data ................................. 4-7

Monitoring Operating Status .......................... 4-7

I/O Check ........................................................ 4-8

Maintenance Information ................................ 4-9

Load Rate Measurement .............................. 4-10

Alarm Information ......................................... 4-11

Alarm History and Factors ............................4-12

Data Copy ..................................................... 4-13

Alarm Mode .................................................. 4-15

5. Function Selection 5-1

Function Selection List ........................................ 5-1

Alphabetical Function List ................................... 5-5

Function Explanation ........................................... 5-7

F: Fundamental Functions .............................. 5-7

E: Extensions Terminal Functions .................5-18

C: Control Functions of Frequency............... 5-28

6. Protective Operations 6-1

List of Protective Functions ................................. 6-1

Alarm Reset ......................................................... 6-2

7. Troubleshooting 7-1

Activation of Protective Function ......................... 7-1

Abnormal Motor Rotation .................................... 7-5

8. Maintenance and Inspection 8-1

Daily Inspections .................................................. 8-1

Periodic Inspections ............................................ 8-1

Main Circuit Measurements ................................. 8-4

Insulation Test ...................................................... 8-5

Replacement Parts .............................................. 8-5

9. Warranty Parts and Service 9-1

In-Warranty Failure Checklist............................... 9-2

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10. Replacement Parts 10-1

11. Specifications 11-1

Standard Specifications..................................... 11-1

Common Specifications..................................... 11-3

Outline Dimensions ............................................ 11-5

Keypad Mounting Hole .................................... 11-12

12. RS485 Modbus RTU Serial Communications 12-1

Transmission Specification ................................ 12-1

Connection......................................................... 12-1

Serial Interface Configuration ............................ 12-1

Modbus RTU Functions ..................................... 12-1

Drive Function Code Access ............................. 12-2

Command and Monitor Data Registers ............. 12-2

Data Format Specification ................................. 12-4

Communication Errors .......................................12-8

13. Options 13-1

Built-in Options ..................................................13-1

14. Electromagnetic Compatibility (EMC) 14-1

General............................................................... 14-1

Recommended Installation Instructions ............ 14-1

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Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive. Familiarize yourself with all safety features before using the drive. In this manual, safety messages are classified as follows:

WARNING Improper operation may result in serious personal injury or death. CAUTION Improper operation may result in slight to medium personal injury or property damage.

Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions.

Instructions on Use

WARNING

• This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase or other types of motors.

• This drive may not be used as a component of a life-support system or other medical device directly affecting the personal welfare of the user.

• This drive is manufactured under strict quality control standards. However, safety equipment must be installed or the failure of this device may result in personal injury, property damage, or risk an accident.

Instructions on Installation

WARNING

•Mount this drive on an incombustible material such as metal, otherwise a risk of fire may result.

• Do not place combustible or flammable material near this drive, as fire may result.

CAUTION

• Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result.

• Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of wood or metal, and dust), as fire or accident may result.

• Do not install or operate a damaged drive or a drive with missing parts, as electric shock or injury may occur.

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Instructions on Wiring

WARNING

• Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result. Always connect a ground wire, as electric shock or fire may result.

•A licensed specialist must perform all wiring work, as electric shock may result.

•Turn off the power before wiring, as electric shock may result.

•Wire the drive after mechanical installation is complete, as electric shock or injury may occur.

CAUTION

• Confirm that the number of phases and rated voltage of this product match those of the AC power supply, otherwise injury may result.

• Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.

• Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result.

• Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral sensors and equipment, as an accident may result.

Instructions on Operation

WARNING

• Be sure to install the cover before turning on the power. Do not remove the cover while power to the drive is turned on. Electric shock may occur.

• Do not operate switches with wet hands, as electric shock may result. When the retry function is selected, the drive may restart automatically after tripping. Design the machine to ensure personal safety in the event of restart. Accident may result.

•When the torque limiting function is selected, operating conditions may differ from preset parameters (acceleration/deceleration time or speed). In this case, personal safety must be assured. An accident may result.

• The STOP key is only effective when a function setting has been established. Install an independent emergency switch to disable the STOP key on the keypad panel when an operation is selected via the external signal terminal, otherwise an accident may result.

• Operations can start up suddenly, after an alarm is reset, if there is a run signal present. Confirm that the run signal input is not present before resetting the alarm. Accident may result.

• Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result.

CAUTION

• Do not start or stop the drive using the main circuit power. Failure may result.

• Do not touch the heat sink or braking resistor because they become very hot. Burns may result.

• Since the drive can reach high speed operation easily, carefully check the performance of motor or machine before changing any speed settings. Injury may result.

• Do not use the drive braking function for mechanical holding. Injury may result.

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Instructions on Maintenance, Inspection, and Replacement

WARNING

•Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between terminals P(+) and N(-) does not exceed 25V. Electrical shock may result.

•Only authorized personnel should perform maintenance, inspection, and replacement operations. Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury may result.

Instructions on Disposal

CAUTION

•Treat as industrial waste when disposing of drive. Injury may result.

Instructions for UL/cUL Requirements

CAUTION

• Hazard of electrical shock. Disconnect incoming power before working on this control.

• Dangerous voltage exist until charge light is off.

•Type1 - indoor use only.

• Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on the wiring diagram.

• The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the Table 2-3-5 (30 HP or less).

• In case of using auxiliary control-power input, connect it by referring to the basic connection diagram (2-3-1).

• Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes, for 230V , 460V.

• Use 60/75 °C CU wire only.

•A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more).

• Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.

• Solid state motor overload protection is provided in each model.

Other Instructions

WARNING

• Never modify the product. Electric shock or injury may result.

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Conformity to Low Voltage Directive in Europe

CAUTION

• The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is

0.5A at 48V DC, 0.3A ≤ 250 VAC

• The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to the main circuit terminal or drive ground terminal.

•Where a residual-current protective device (RCD) is used for protection in case of direct or indirect contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise, another protective measure shall be applied such as separation of the electrical equipment from the environment by double or reinforced insulation or isolation of the electrical equipment and supply system by the transformer.

• Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground terminals.

• Use only a molded-case circuit breaker (MCCB) or magnetic contactor (MC) that conform to EN or IEC standards.

• Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc.

• For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C in EN60204.

•To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:

1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.

2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.

• In case of external cooling system, cover the drive rear side in order not to touch the main capacitor and braking resistor.

General Instructions

For clarity, some figures in this manual may show the drive with covers and safety screens removed for explanation purposes. Do not operate the device until all such covers and screens have been replaced.

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AF-300 P11™ Model Numbering System Diagram

Description 6K P11 N N (X/N)NN X N X N

GE Product Code

AF-300 Drive Family

Input Voltage

2 = 230V 50/60 Hz 4 = 460V 50/60 Hz

Input Phases

3 = 3 Phase

Horsepower

F50 = 1/2 Hp 010 = 10 Hp 100 = 100 Hp

Factory Installed Options

N = None X = Keypad B = to be determined

Enclosure Type

1 = NEMA 1 (UL Type 1) 2 = NEMA 12 (UL Type 12) 4 = NEMA 4 (UL Type 4) 8 = IP00 with NEMA 12 heatsink 9 = IP00

Product Revision

A = 1st Revision B = 2nd Revision

Minor Product Revision

1 = 1st Minor Revision 2 = 2nd Minor Revision

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AF-300 P11 Dimensions & Weights

AF-300 P11

Rating

230VAC, 3 phase, 50/60Hz Input, NEMA 1

0.25 1 1.5 1.7 6KP1123F25X1## D6600 10.24 x 4.33 x 5.12 4.8

0.5 1 3 3.3 6KP1123F50X1## D6601 10.24 x 4.33 x 5.12 4.8 11 5 5.5 6KP1123001X1## D6602 10.24 x 4.33 x 5.71 5.5 21 8 8.8 6KP1123002X1## D6603 10.24 x 5.91 x 5.71 8.4 31 11 12 6KP1123003X1## D6604 10.24 x 5.91 x 5.71 8.4 51 17 19 6KP1123005X1## D6605 10.24 x 5.91 x 5.71 8.4

7.5 1 22 24 6KP1123007X1## D6606 10.24 x 8.66 x 7.68 12.6

10 1 29 32 6KP1123010X1## D6607 10.24 x 8.66 x 7.68 12.6 15 1 42 46 6KP1123015X1## D6608 10.24 x 8.66 x 7.68 12.6 20 1 55 61 6KP1123020X1## D6609 15.75 x 9.84 x 7.68 22.0 25 1 67 74 6KP1123025X1## D6610 15.75 x 9.84 x 7.68 22.0 30 1 78 86 6KP1123030X1## D6611 15.75 x 9.84 x 7.68 23.1 40 1 115 127 6KP1123040X1## D6612 29.7 x 13.5 x 10.0 70 50 1 145 160 6KP1123050X1## D6613 29.7 x 13.5 x 10.0 70 60 1 180 198 6KP1123060X1## D6614 33.1 x 14.9 x 10.6 86

75 1 215 237 6KP1123075X1## D6615 38.0 x 14.9 x 10.6 106 100 1 283 311 6KP1123100X1## D6616 38.0 x 14.9 x 10.6 110 125 1 346 381 6KP1123125X1## D6617 41.3 x 21.0 x 11.2 172 150 1 415 457 6KP1123150X1## D6618 50.4 x 26.9 x 14.2 282

NEMA

Enclosure

Rated Output

Current (A)

Overload

(110% 1min.)

AF-300P11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

Weight

(lbs)

230VAC, 3 phase, 50/60Hz Input, NEMA 4

0.25 4 1.5 1.7 6KP1123F25X4## D6650 10.24 x 4.33 x 5.12 4.8

0.5 4 3 3.3 6KP1123F50X4## D6651 10.24 x 4.33 x 5.12 4.8 14 5 5.5 6KP1123001X4## D6652 10.24 x 4.33 x 5.71 5.5 24 8 8.8 6KP1123002X4## D6653 10.24 x 5.91 x 5.71 8.4 34 11 12 6KP1123003X4## D6654 10.24 x 5.91 x 5.71 8.4 54 17 19 6KP1123005X4## D6655 10.24 x 5.91 x 5.71 8.4

7.5 4 22 24 6KP1123007X4## D6656 10.24 x 8.66 x 7.68 12.6

10 4 29 32 6KP1123010X4## D6657 10.24 x 8.66 x 7.68 12.6 15 4 42 46 6KP1123015X4## D6658 10.24 x 8.66 x 7.68 12.6

230VAC, 3 phase, 50/60Hz Input, NEMA 12

20 12 55 61 6KP1123020X2## D6659 15.75 x 9.84 x 7.68 22.0 25 12 67 74 6KP1123025X2## D6660 15.75 x 9.84 x 7.68 22.0 30 12 78 86 6KP1123030X2## D6661 15.75 x 9.84 x 7.68 23.1

230VAC, 3 phase, 50/60Hz Input, Open

40 Open 115 127 6KP1123040X9## --- 21.7 x 13.4 x 10.0 64 50 Open 145 160 6KP1123050X9## --- 21.7 x 13.4 x 10.0 64 60 Open 180 198 6KP1123060X9## --- 24.2 x 14.8 x 10.6 79

75 Open 215 237 6KP1123075X9## --- 29.1 x 14.8 x 10.6 97 100 Open 283 311 6KP1123100X9## --- 29.1 x 14.8 x 10.6 101 125 Open 346 381 6KP1123125X9## --- 29.5 x 20.9 x 11.2 154 150 Open 415 457 6KP1123150X9## --- 34.6 x 26.8 x 14.2 253

## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.

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AF-300 P11 Dimensions & Weights

AF-300 P11

Rating

NEMA

Enclosure

Rated Output

Current (A)

Overload

(110% 1min.)

AF-300P11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

230VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 115 127 6KP1123040X8## --- 21.7 x 13.4 x 10.0 64 50 Open 145 160 6KP1123050X8## --- 21.7 x 13.4 x 10.0 64 60 Open 180 198 6KP1123060X8## --- 24.2 x 14.8 x 10.6 79

75 Open 215 237 6KP1123075X8## --- 29.1 x 14.8 x 10.6 97 100 Open 283 311 6KP1123100X8## --- 29.1 x 14.8 x 10.6 101 125 Open 346 381 6KP1123125X8## --- 29.5 x 20.9 x 11.2 154 150 Open 415 457 6KP1123150X8## --- 34.6 x 26.8 x 14.2 253

460VAC, 3 phase, 50/60Hz Input, NEMA 1

0.5 1 1.5 1.7 6KP1143F50X1## D6649 10.24 x 4.33 x 5.12 4.8 11 2.5 2.8 6KP1143001X1## D6619 10.24 x 4.33 x 5.71 5.5 21 3.7 4.1 6KP1143002X1## D6620 10.24 x 5.91 x 5.71 8.4 31 5.5 6.1 6KP1143003X1## D6621 10.24 x 5.91 x 5.71 8.4 51 9 9.9 6KP1143005X1## D6622 10.24 x 5.91 x 5.71 8.4

7.5 1 12.5 14 6KP1143007X1## D6623 10.24 x 8.66 x 7.68 13.4

10 1 16.5 18 6KP1143010X1## D6624 10.24 x 8.66 x 7.68 13.4 15 1 23 25 6KP1143015X1## D6625 10.24 x 8.66 x 7.68 13.4 20 1 30 33 6KP1143020X1## D6626 15.75 x 9.84 x 7.68 22.0 25 1 37 41 6KP1143025X1## D6627 15.75 x 9.84 x 7.68 22.0 30 1 44 48 6KP1143030X1## D6628 15.75 x 9.84 x 7.68 23.1 40 1 60 66 6KP1143040X1## D6630 29.7 x 13.5 x 10.0 70 50 1 75 83 6KP1143050X1## D6631 29.7 x 13.5 x 10.0 70 60 1 91 100 6KP1143060X1## D6632 29.7 x 14.9 x 10.6 82

75 1 112 123 6KP1143075X1## D6633 34.6 x 14.9 x 10.6 95 100 1 150 165 6KP1143100X1## D6634 34.6 x 14.9 x 10.6 97 125 1 176 194 6KP1143125X1## D6635 38.0 x 14.9 x 10.6 115 150 1 210 231 6KP1143150X1## D6636 38.0 x 21.0 x 12.4 174 200 1 253 278 6KP1143200X1## D6637 38.0 x 21.0 x 12.4 174 250 1 304 334 6KP1143250X1## D6638 53.1 x 21.0 x 14.2 245 300 1 377 415 6KP1143300X1## D6639 53.1 x 21.0 x 14.2 245 350 1 415 457 6KP1143350X1## D6640 55.1 x 26.9 x 14.2 337 400 1 485 534 6KP1143400X1## D6641 55.1 x 26.9 x 14.2 337 450 1 520 572 6KP1143450X1## D6642 55.1 x 26.9 x 14.2 337 500 1 650 715 6KP1143500X1## D6643 57.1 x 26.8 x 17.7 562 600 1 740 814 6KP1143600X1## D6644 57.1 x 26.8 x 17.7 562 700 1 840 924 6KP1143700X1## D6645 57.1 x 34.6 x 17.7 804 800 1 960 1056 6KP1143800X1## D6646 57.1 x 34.6 x 17.7 804

Weight

(lbs)

460VAC, 3 phase, 50/60Hz Input, NEMA 4

0.5 4 1.5 1.7 6KP1143F50X4## D6699 10.24 x 4.33 x 5.12 4.8 14 2.5 2.8 6KP1143001X4## D6669 10.24 x 4.33 x 5.71 5.5 24 3.7 4.1 6KP1143002X4## D6670 10.24 x 5.91 x 5.71 8.4 34 5.5 6.1 6KP1143003X4## D6671 10.24 x 5.91 x 5.71 8.4 54 9 9.9 6KP1143005X4## D6672 10.24 x 5.91 x 5.71 8.4

7.5 4 12.5 14 6KP1143007X4## D6673 10.24 x 8.66 x 7.68 13.4

10 4 16.5 18 6KP1143010X4## D6674 10.24 x 8.66 x 7.68 13.4

15 4 23 25 6KP1143015X4## D6675 10.24 x 8.66 x 7.68 13.4 ## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.

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AF-300 P11 Dimensions & Weights

AF-300 P11

Rating

NEMA

Enclosure

Rated Output

Current (A)

Overload

(110% 1min.)

AF-300P11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

460VAC, 3 phase, 50/60Hz Input, NEMA 12

20 12 30 33 6KP1143020X2## D6676 15.75 x 9.84 x 7.68 22.0 25 12 37 41 6KP1143025X2## D6677 15.75 x 9.84 x 7.68 22.0 30 12 44 48 6KP1143030X2## D6678 15.75 x 9.84 x 7.68 23.1

460VAC, 3 phase, 50/60Hz Input, Open

40 Open 60 66 6KP1143040X9## --- 21.7 x 13.4 x 10.0 64 50 Open 75 83 6KP1143050X9## --- 21.7 x 13.4 x 10.0 64 60 Open 91 100 6KP1143060X9## --- 21.7 x 14.8 x 10.6 75

75 Open 112 123 6KP1143075X9## --- 26.6 x 14.8 x 10.6 86 100 Open 150 165 6KP1143100X9## --- 26.6 x 14.8 x 10.6 88 125 Open 176 194 6KP1143125X9## --- 29.1 x 14.8 x 10.6 106 150 Open 210 231 6KP1143150X9## --- 29.1 x 20.9 x 12.4 154 200 Open 253 278 6KP1143200X9## --- 29.1 x 20.9 x 12.4 154 250 Open 304 334 6KP1143250X9## --- 39.4 x 20.9 x 14.2 220 300 Open 377 415 6KP1143300X9## --- 39.4 x 20.9 x 14.2 220 350 Open 415 457 6KP1143350X9## --- 39.4 x 26.8 x 14.2 308 400 Open 485 534 6KP1143400X9## --- 39.4 x 26.8 x 14.2 308 450 Open 520 572 6KP1143450X9## --- 39.4 x 26.8 x 14.2 308 500 Open 650 715 6KP1143500X9## --- 55.1 x 26.8 x 17.7 551 600 Open 740 814 6KP1143600X9## --- 55.1 x 26.8 x 17.7 551 700 Open 840 924 6KP1143700X9## --- 55.1 x 35.6 x 17.7 793 800 Open 960 1056 6KP1143800X9## --- 55.1 x 35.6 x 17.7 793

Weight

(lbs)

460VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 60 66 6KP1143040X8## --- 21.7 x 13.4 x 10.0 64

50 Open 75 83 6KP1143050X8## --- 21.7 x 13.4 x 10.0 64

60 Open 91 100 6KP1143060X8## --- 21.7 x 14.8 x 10.6 75

75 Open 112 123 6KP1143075X8## --- 26.6 x 14.8 x 10.6 86 100 Open 150 165 6KP1143100X8## --- 26.6 x 14.8 x 10.6 88 125 Open 176 194 6KP1143125X8## --- 29.1 x 14.8 x 10.6 106 150 Open 210 231 6KP1143150X8## --- 29.1 x 20.9 x 12.4 154 200 Open 253 278 6KP1143200X8## --- 29.1 x 20.9 x 12.4 154 250 Open 304 334 6KP1143250X8## --- 39.4 x 20.9 x 14.2 220 300 Open 377 415 6KP1143300X8## --- 39.4 x 20.9 x 14.2 220 350 Open 415 457 6KP1143350X8## --- 39.4 x 26.8 x 14.2 308 400 Open 485 534 6KP1143400X8## --- 39.4 x 26.8 x 14.2 308 450 Open 520 572 6KP1143450X8## --- 39.4 x 26.8 x 14.2 308 500 Open 650 715 6KP1143500X8## --- 55.1 x 26.8 x 17.7 551 600 Open 740 814 6KP1143600X8## --- 55.1 x 26.8 x 17.7 551 700 Open 840 924 6KP1143700X8## --- 55.1 x 35.6 x 17.7 793 800 Open 960 1056 6KP1143800X8## --- 55.1 x 35.6 x 17.7 793

## Indicates product revision. Note: Hp rating is shown for 230V and 460V nominal systems. When applying at lower voltage, select the drive by rated current and not Hp rating.

Page 14

1. Before Using This Product

1.1 Receiving Instructions

Unpack and check the product as explained below.

If you have any questions about the product, contact GE

Drives or your local GE Drives distributor.

1. Check the ratings nameplate to confirm that the delivered product is the one that was ordered.

SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01

Ratings Nameplate

Production lot serial number Production week: Fiscal week (01 to 53) Production year: Last two digits of year (99 = 1999)

2. Check for damaged and/or missing parts upon delivery.

3. In addition to the drive unit and this manual, the package contains rubber bushings (for products with 30 Hp or less) and a terminating resistor (1/2 W, 120 ohm). The terminating resistors for products with 30 Hp or less are packaged separately. The terminating resistors for products with 40HP or more are installed internal to the drive unit. To connect the internal terminating resistor, place hardware jumper J2 to the “ON” position. This terminating resistor is required for RS485 RTU communication.

4. On drives rated 100 Hp and larger, a separately mounted DC Link Reactor is provided. The reactor should be checked for proper rating before installation.

1.2 Appearance

Mounting screws of surface cover

Keypad Panel

Surface cover

Mounting screws of surface cover (Total of 6 screws)

Lifting Holes (4 holes total)

Intermediate cover

Ratings nameplate

Keypad Panel

30 HP or less

40 HP or more

1-1

Surface Cover

Ratings Nameplate

Page 15

1.3 Handling the Product

(1) Removing the Cover

For drives 30HP or less, loosen the cover mounting screws, then remove the cover by pulling from the top (see Figure

1.3.1).

Fig.1-3-1 Removing the Cover (for drives of 30HP or less)

For drives 40HP or more, first remove the six cover mounting screws, then remove the cover.

Mounting screws of service cover (6 positions total)

Fig.1-3-2 Removing the Cover (for drives of 40HP or more)

(2) Removing the Keypad Panel

After removing the cover as explained in (1), loosen the keypad panel mounting screws and remove as shown in Figure

1.3.3 for drives 30HP or less. Mounting screws of

Keypad panel

Fig.1-3-3 Removing the Keypad Panel (for drives of 30 HP or less)

For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad panel case.

Keypad panel case

Fig.1-3-4 Removing the Keypad Panel (for drives 40HP or more)

1-2

Page 16

1.4 Carrying

Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes.

1.5 Storage

Temporary Storage

Temporary storage of this product must meet the conditions listed in Table 1-5-1.

Table 1-5-1 Storage Environment

Item Specifications Ambient Temperature -10° to +50°C

(+14° to +122°F)

Storage Temperature

-25° to +65°C (-4° to +149°F)

Relative Humidity

5 to 95%

Atmosphere The standard product must not be exposed to dust, direct sunlight, corrosive

gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content in the atmosphere should be minimized.

Condensation or freezing, as a result of sudden temperature changes, must not occur.

Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on extended storage guidelines.

Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not store where such temperature changes may occur.

1. Do not place this product directly on the floor.

2. To store the product in an extreme environment, pack in vinyl sheeting, etc.

3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in vinyl sheeting.

Long-term Storage

If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on the storage location.

The general long-term storage method is as follows:

1. The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30°C (86°F) to prevent the deterioration of the electrolytic capacitors.

2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative humidity of about 70% or less.

3. Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly on a construction site). In this case, remove the product and store in a suitable environment.

4. Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store electrolytic capacitors for one year or longer without providing power.

1-3

Page 17

1.6 AF-300 P11 Drive Ratings Efficiency and Watts Loss

HP Rating

Rated Output

Current (A)

Rated Output

Power (KVA)

Efficiency at 2KHz

(%)

Efficiency at

15KHz (%)

Watts Loss at

2KHz (W)

Watts Loss at

15KHz (W) Internal DB (W)

230VAC

0.25 1.5 0.59 92.0 90.5 25 30 N/A

0.5 3 1.1 93.5 91.7 35 45 N/A 15 1.9 94.9 94.0 50 60 N/A 28 3.1 95.7 94.1 80 110 N/A 311 4.3 95.9 94.9 110 140 N/A 517 6.7 96.2 95.4 170 210 N/A

7.5 22 8.7 96.2 95.2 210 280 N/A

10 29 11 96.5 95.3 290 370 N/A 15 42 16 96.4 95.2 410 550 N/A 20 55 21 96.9 95.9 500 670 N/A 25 67 26 96.8 95.8 630 840 N/A 30 78 31 96.5 95.5 770 1030 N/A

40 115 45 97.2 96.8 950 1100 N/A 50 145 57 97.0 96.7 1250 1400 N/A 60 180 71 97.1 96.6 1500 1750 N/A 75 215 85 97.3 96.6 1700 1950 N/A

100 283 112 97.4 97.0 2200 2500 N/A

125 346 137 97.4 97.2 2650 2800 N/A 150 415 165 97.4 97.3 3200 3350 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)

460VAC

0.5 1.5 1.1 93.5 89.3 35 60 N/A 1 2.5 1.9 95.4 91.7 45 85 N/A 2 3.7 2.9 96.7 94.1 60 110 N/A 3 5.5 4.3 97.0 94.5 80 150 N/A 59 7.1 97.1 95.0 130 230 N/A

7.5 12.5 9.9 97.3 95.3 160 290 N/A

10 16.5 13.1 97.3 95.4 210 370 N/A 15 23 18.3 97.6 95.9 300 520 N/A 20 30 23.9 97.9 96.5 360 610 N/A 25 37 29.4 97.8 96.4 460 770 N/A 30 44 35 97.8 96.4 530 870 N/A

40 60 47 97.8 96.9 750 1050 N/A 50 75 59 97.7 96.9 950 1300 N/A 60 91 72 97.8 97.0 1100 1550 N/A 75 112 89 97.8 97.0 1350 1900 N/A

100 150 119 97.8 97.1 1800 2450 N/A

125 176 140 98.1 97.8 1850 2200 N/A 150 210 167 98.0 97.8 2400 2750 N/A 200 253 202 98.0 97.7 2900 3350 N/A 250 304 242 98.1 97.8 3250 3800 N/A 300 377 300 98.1 97.8 4250 4900 N/A 350 415 330 98.2 97.9 4350 5100 N/A 400 485 386 98.1 97.8 5100 5900 N/A 450 520 414 98.1 97.8 5700 6650 N/A 500 650 518 98.2 97.9 6900 8050 N/A 600 740 590 98.1 97.8 8050 9350 N/A 700 840 669 98.2 97.9 8900 10400 N/A 800 960 765 98.1 97.8 10300 12100 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

2KHz (%) 6KHz (%) 2KHz (W) 6KHz (W)

1-4

Page 18

2. Installation Environment and Connection

Altitude Output current

reduction rate

3300 feet 1

(1000m or lower)

3300-4950 feet 0.97

(1000-1500m)

4950-6600 feet 0.95

(1500-2000m)

6600-8250 feet 0.91

(2000-2500m)

8250-9900 feet 0.88

(2500-3000m)

2.1 Operating Environment

Install this product in a location that meets the conditions listed in Table 2-1-1.

Table 2-1-1 Operating Environment

Item Specifications

Location Indoors Ambient Temperature

Relative Humidity

Atmosphere The product must not be exposed to dust,

Altitude 1000 m (3300 feet) or lower - For altitude above

Vibration 3mm peak from 2 to 9Hz, 9.8m/s2 from 9 to 20Hz,

-10° to +50°C (+14° to +122°F) - for products of 30 HP or less, the ventilating covers must be removed if ambient temperature exceeds +40°C (104°F), NEMA Type 4 & 12 Unit -10° to +40°C (+14° to +104°F)

5 to 95% (No condensation).

direct sunlight, corrosive gas, oil mist, vapor, or water. There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature.

1000 m (3300 feet), see Table 2-1-2.

2m/s2 from 20-55Hz, 1m/s2 from 55 to 200Hzs.

CAUTION

Ensure that the drive and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust. Fire or accident

may result.

Table 2-1-2 Output current reduction rate based on altitude

2.2 Installation Method

1. Securely fasten the product in an upright position on a solid structure with the tag AF-300 P11 facing the front. Do not turn the product upside down or install in a horizontal position. Fig. 2-2-1

2. Since heat is generated during drive operation, the spaces shown in Fig. 2-2-1 are required to ensure sufficient cooling. Do not install the product beneath a device sensitive to heat as heat radiates upward.

3. The heat sink may reach a temperature of 90°C (+194°F) during drive operation. Ensure that the material surrounding the product can withstand this temperature.

WARNING

Install this product on nonflammable material such as metal.

4. When installing this product in a control panel, consider ventilation to prevent the drive’s ambient temperature from exceeding the specified value. Do not install the product in an area from which heat cannot be sufficiently released.

5. If two or more drives must be installed in the same device or control panel, arrange the units horizontally to minimize the effect of heat. If two or more drives must be installed vertically, place an insulated plate between the drives to minimize the effect of heat.

6. When shipped from the factory, drives provide internal cooling inside the panel. A drive of 30HP or less can be converted to external cooling simply by adding an optional mounting adapter.

Top

4” (100mm)

AF-300 P11 Drive

Left

Bottom

Right

4” (100mm)

Internal Heat Dissipation (30%)

Internal fan

Internal air supply

Fig. 2-2-2 Through Panel Mount

Fig. 2-2-1 30 HP or less: Gap X can be

0. (side-by-side installation) 40HP or more: Gap X >= 2.0” (50mm)

External Heat Dissipation

(70%)

Cooling fan

Heatsink

External air supply

2-1

Page 19

A drive of 40HP or more can be converted to external cooling simply by moving the upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket

Installation of Open Type with NEMA 12 Heatsink Drive (40 Hp and above)

screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.)

Bracket Screws (M6)

Case mounting screws (M5) 10 screws total

Mounting

Mounting bracket

Fig. 2-2-3

In an external cooling system, a heat sink radiating about 70% of total drive heat (total loss) can be placed outside the device or control panel, as shown in Fig. 2-2-2.

7. For drives of 30HP or less, remove the ventilating covers if ambient temperature exceeds +40°C (104°F).

1. Removing the Ventilating Covers

One ventilating cover is mounted on top of the drive and two or three are mounted at the bottom. Remove the main cover and then remove ventilating covers by popping out the cover inserts as shown in Fig. 2-2-4.

Fig. 2.2.6

Fig.2.2.5

1. Remove adhesive protection strip from gasket and then mount gasket to panel/enclosure, carefully aligning cutout and mounting holes.

2. Install the drive unit and tighten the mounting bolt and nut. (Tightening torque: 119 lbs-inch [M8], 425 lbs-inch [M12] ). Mounting hardware to be supplied by customer. (refer to figure 2.2.5)

3. After proper torque has been applied to all mounting hardware, seal the outside end of the hardware with silicon glue. Silicon glue to be supplied by the customer. (Refer to Fig. 2.2.6)

Fig. 2-2-4 Removing the ventilating cover

2-2

Page 20

2.3 Connection

Remove the main cover before connecting the terminal blocks as follows.

2-3-1 Basic Connection

1. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to another terminal will damage the drive. Check that the input voltage is within the maximum allowable voltage marked on the nameplate, etc.

2. Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise.

3. Use a reliable crimp terminal for connection between a power terminal and a power wire.

4. After terminating the wiring connection, confirm the following: a. Confirm that the connection is correct. b. Confirm that all necessary connections have been made. c. Confirm that there is no short-circuit or ground fault between the terminals and wire.

5. Connection modification after power-on. The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the

power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before shortcircuiting. The residual voltage (electric charge) may cause sparks.

WARNING

Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations. Electrical shock may result.

2-3

Page 21

2.3.1 Basic Connection Diagram (Sink Logic)

20 Hp and above Up to 15 Hp

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary. (*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR. (*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option) (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input. (*9) If using V2 or C1, as a reference signal, they must be used exclusively. (*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer

2-4

Page 22

Basic Connection Diagram to PLC (Sink Logic)

20 Hp and above Up to 15 Hp

See page 2-4 for notes

2-5

Page 23

Basic Connection Diagram (Source Logic, Typically used in Europe)

20 Hp and above Up to 15 Hp

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary. (*4) Remove the jumper wire between P1 and P(+) before connecting a DC REACTOR. (*5) Be sure to use the braking unit (option) when connecting the external braking resistor (option). (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

2-6

Page 24

Basic Connection Diagram to PLC (Source logic, Typically used in Europe)

20 Hp and above Up to 15 Hp

See page 2-6 for notes

2-7

Page 25

2.3.2 Connecting the Main Circuit and Ground Terminals

Table 2.3.1 Functions of main circuit terminals and ground termnals

Symbol Terminal Name Description L1/R,L2/S,L3/T Main circuit power terminals Connects a 3-phase power supply

U,V,W Inverter output terminals Connects a 3-phase motor R0,T0 Input terminals for auxiliary control power Connects a backup AC power supply to the control

P1,P(+) DC reactor terminals Connects the optional power correcting DC reactor

circuit (not supported for drives of 1 Hp or less)

P(+),DB Terminals for external braking resistor Connects the optional external braking resistor (for

P(+),N(-) Terminals for DC link circuit Supplies DC link circuit voltage to the external

GGround terminal Connects the drive chassis (case) to ground.

drives of 15 Hp or less)

braking unit (option) or power regeneration unit (option).

(1) Main circuit power terminals (L1/R, L2/S, L3/T)

1. Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for

circuit protection. Phase-sequence matching is unnecessary.

2. To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive

protective function activates.

3. Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main

circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used

more than once every hour.

4. If you need to connect these terminals to a single-phase power supply, please contact the factory.

(2) Drive output terminals (U, V, W)

1. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is

incorrect, exchange any two of the U, V, and W phases.

2. Do not connect a power factor correction capacitor or surge absorber to the drive output.

3. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance

between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in

current indication precision.

When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:

Drives 7.5 HP and larger

Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) * 230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *

Drives 5 HP and smaller

Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * For this case the cable length is determined by secondary effects and not voltage spiking.

Note: When a motor protective thermal O/L relay is inserted between the drive and the motor, the thermal O/L relay may malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)

2-8

Page 26

(3) Input terminals for auxiliary control power

(R0 and T0)

The drive operates even if power is not provided to these

terminals. If a protective circuit operates, and the mag-

netic contactor on the drive’s power is opened (off), the

inverter control circuit power, the alarm output (30A, B,

and C), and the keypad panel display goes off. To prevent

this, the main circuit AC power must also be supplied as

auxiliary control power to the auxiliary control power input

terminals (R0 and T0).

1. To ensure effective noise reduction when using a

radio noise filter, the output power from the filter must go

to the auxiliary control power input terminals. If these

terminals are connected to the input side of the filter, the

noise reduction effect deteriorates.

(4) DC reactor terminals (P1 and P(+))

1. Before connecting a power factor correcting DC reactor (optional) to these terminals, remove the factory-installed jumper.

2. If a DC reactor is not used, do not remove the jumper.

Note: For drives of 100 Hp or more, the DC reactor is provided as a separate standard component and should always be connected to the terminals. DC reactor is provided as open type, enclosure to be provided by other.

CAUTION

A DC reactor does not come with drives rated less than 100 Hp, however, use a DC reactor or AC reactor under the following conditions otherwise the drive may be damaged or malfunction.

1) Used when the capacity of the power supply transformer exceeds 500k VA and exceeds the rated capacity of the drive tenfold.

2. Used when a thyrister converter is connected as a common load on the same transformer.

3. Used to prevent a drive OV trip from occuring when the power factor capacitor in the power line is switched on and off.

4. Used when the voltage imbalance exceds 3%.

Fig. 2-3-2 Connection the auxiliary control-power input terminals

(6) Terminals for DC link circuit (P(+) and N(-))

The P11 drive of 20 Hp or more, does not contain a drive circuit for the braking resistor. To improve braking performance, an external braking unit (option) and an external braking resistor (option) must be installed.

1. Connect terminals P(+) and N(-) on the braking unit to terminals P(+) and N(-) on the drive. The wiring length (twisted pair cables, etc.) should not exceed 16.5 feet (5m).

2. Connect terminals P(+) and DB on the braking resistor to terminals P(+) and DB on the braking unit. The wiring length (twisted pair cables, etc.) should not exceed 33 feet (10m). If terminals P(+) and N(-) on the drive are not used, leave the terminals open. If P(+) is connected to N(-), or the braking resistor is connected directly, the resistor will burn up.

3. Auxiliary contacts 1 and 2 of the braking unit have polarity.

4. Refer to DB unit instruction book for paralleled resistors.

Note: Braking units and resistors are rated on degree of braking, duration and system frequency of braking cycle. Verify units meet application requirements.

Imbalance rate between phase [%] =

(Max. voltage [V] - Min. voltage [V]

3-phase average voltage [V]

x 100%

(5) Terminals for external braking resistor (P(+) and DB) (15 Hp or less)

The P11 drive 15 Hp or less, does not contain a braking resistor. To improve braking performance, an external braking resistor must be installed.

1. Connect terminals P(+) and DB on the external braking resistor to terminals P(+) and DB on the drive.

2. The wiring length (twisted pair cables, etc.) should not exceed 16.5 feet (5m).

2-9

Fig. 2-3-3

Fig. 2-3-4 Connection (15 Hp or less)

Page 27

When shipped from the factory, CN UX is connected to the U1 side.

Fig. 2-3-5 Connection 20 Hp or more, 100 Hp or more parallel resistors, 200 Hp or more parallel braking units.

(7) Ground terminal

The grounding connector should be sized in accordance with the NEC or Canadian Electrical Code. The connection should be made by a UL listed or CSA certified

<3D view of part A>

Factory Shipment Status Connector CN UX: U1

closed-loop terminal connector sized for the wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector manufacturer.

(8) Auxiliary power switching connector (CN UX) (for drives of 40 Hp or more)

When a drive of 40 Hp or more requires main circuit power voltage as listed below, disconnect the auxiliary power switching connector CN UX from U1 and connect to U2. For the switching method, see Fig. 2-3-6.

Table 2-3-3 Main Voltage Requiring Auxiliary Power Switching Connector

Frequency [Hz] Power Voltage Range [VAC]

50 380 - 398 60 380 - 430

CAUTION

• Check that the number of phases and rated voltage match those of the AC power supply.

• Do not connect the AC power supply to the output terminals (U, V, W). Injury may result.

• Do not directly connect a braking resistor to the DC terminals (P[+] and N[-]). Fire may result.

RO-TO

L1/R-L3T

The switching connectors are mounted on the power PCB above the control PCB as shown on the right.

Note: To remove a connector, unlock the connector (using the locking mechanism) and pull. To install, firmly push the connector until it clicks into place.

CN UX

2-10

CN UX (red)

Fig. 2-3-6

Page 28

2.3.3 Connecting the Control Terminals

Table 2.3.3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according to its function setting.

Table 2-3-3

Classification Symbol Terminal Name Function

Analog input 13 Potentiometer power supply Used for +10V DC power supply for frequency setting POT

Te rm inal

(resistance of 1 to 5k Ohms)

12 Voltage input 1. Frequency is set according to the analog input voltage

supplied from an external circuit.

- 0 to +10V DC / 0 to 100%

- Reversible operation using positive and negative signals: 0 to +/- 10V DC / 0 to 100%

- Reverse operation: +10 to 0V DC / 0 to 100%

2. Input feedback signal for PID control is input.

3. The analog input value from the external circuit is used for torque control

* Input resistance: 22 k Ohms

V2 Voltage input ¨ Frequency is set according to the analog input voltage

supplied from an external circuit.

- 0 to +10V DC/0 to 100%

- Reverse operation: +10 to 0V DC/0 to 100% * Use only one terminal - V2 or C1 Exclusively * Input resistance: 22 k Ohms

C1 Current input 1. Frequency is set according to the analog input current supplied

from an external circuit.

- 4 to 20mA DC / 0 to 100%

- Reverse operation: 20 to 4mA DC / 0 to 100%

2. The feedback signal for PID control is input.

3. PTC thermistor input

11 Analog input common Common terminal for analog input signals

* Use only one terminal - V2 or C1 Exclusively * Input resistance: 250 Ohms

* PTC switch is off when PTC function is not used

2-11

Page 29

Digital input FWD Forward operation / Used for forward operation (when FWD-CM is on) or

Stop command deceleration and stop (when FWD-CM is opened)

REV Reverse operation / Used for reverse operation (when REV-CM is on) or

Stop command deceleration and stop (when REV-CM is opened)

X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset, multi-

step frequency selection, and other functions (from an external circuit) can be assigned to terminals X1 to X9. For details, see "Setting the Terminal Functions E01 to E09" in Section 5.2 Function Explanation. <Specifications of digital input circuit>

Item min. typ. max. Operating voltage ON 0V – 2V

X2 Digital input 2 X3 Digital input 3 X4 Digital input 4 X5 Digital input 5

Maximum load current ON – 3.2mA 4.5 mA Leakage current OFF – – 0.5 mA

OFF 22V 24V 27V

X6 Digital input 6 X7 Digital input 7 X8 Digital input 8 X9 Digital input 9

P24 Control Unit power Supply +24VDC power supply for control input. Maximum output current 100mA

PLC PLC signal power Used to connect PLC power supply for output signals; rated nominal

voltage = 24 VDC (22 to 27 V DC range) at sink logic operation.

CM Digital input common Common terminal for digital input signals and P24

Analog output FMA Analog monitor Outputs monitor signal using analog DC voltage 0 to +10V DC.

The signal indicates one of the following: (11: common - Output frequency (before slip compensation) terminal) - Load factor

- Output frequency (after slip compensation)

- Power consumption

- Output current

- PID feedback value

- Output voltage

- PG feedback value

- Output torque

- DC link circuit voltage * Connectable impedance: min. 5k ohms

Pulse output FMP Frequency monitor Outputs a monitor signal using the pulse waveform.

(CM: common (pulse waveform output) This signal has the same function as the FMA signal. terminal)

2-12

Page 30

Transistor Y1 Transistor output 1 A running signal, frequency equivalence signal, overload early

warning output signal, and other signals from the drive are output (as transistor output) to arbitrary ports. For details, see "Setting the Terminal Functions E20 to E23" in Section 5.2 Function Explanation. * <Specifications of transistor output circuit>

Item min. typ. max. Operating voltage ON – 1V 2V

OFF – 24V 27V

Y2 Transistor output 2 Y3 Transistor output 3 Y4 Transistor output 4

Maximum load current ON – – 50 mA Leakage current OFF – – 0.1 mA

CMY Transistor output common Common terminal for transistor output signals. This terminal is

Relay output 30A,30B,30C Alarm outputs for any fault. If the drive is stopped by an alarm (protective function), the alarm

Y5A,Y5C Multi-purpose signal These signals can be output similar to the Y1 to Y4 signals above.

Communic- DX+,DX– RTU communication Input / output signal terminals for RTU communication input / output ation Up to 31 inverters can be connected using the daisy chain method.

SD Communication cable Terminal for connecting the cable shield. The terminal is electrically

shield connection terminal floating.-

(1) Analog input terminals (13, 12, C1, and 11)

1. These terminals receive low level analog signals that may be affected by external noise. The cables must be as short as possible (20 meters or less), must be shielded, and the shields must be grounded. If the cables are affected by external induction noise, the shielding effect may be improved by connecting the shield to terminal [11].

insulated from terminals (CM) and [11].

signal is output from the relay contact output terminal (1SPDT). Contact rating: 250 VAC, 0.3A,cosØ = 0.3, 48 VDC, 0.5A for CE Marking

An excitation mode (excitation at alarm occurrence or at normal operation) can be selected.

The contact rating is the same as that of the alarm output above.

Drive

Shielded wires

VR 1k to

5K ohms

Fig. 2-3-9

13 12 11

2. If contacts must be connected to these circuits, twin (bifurcated) contacts for handling low level signals must be used. A contact must not be connected to terminal [11].

3. If an external analog signal output device is connected to these terminals, it may malfunction as a result of drive noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device.

Fig. 2-3-10 Example of Noise Prevention

2-13

Page 31

(2) Digital input terminals (FWD, REV, X1 to X9, PLC,

and CM)

1. Digital input terminals (e.g., FWD, REV, X1 to X9) are generally turned on or off by connecting or disconnecting the line to or from the CM terminal.

If digital input terminals are turned on or off by switching the PLC’s open collector output using an external power supply, a resulting bypass circuit may cause the drive to malfunction. To prevent a malfunction, connect the PLC terminal as shown in Fig. 2-3-

11.

Fig. 2-3-11 Prevention of Bypass Current by External Power

2. When using a contact input, a high-quality relay with reliable contacts must be used.

(3) Transistor output terminals (Y1 to Y4, CMY)

1. These terminals have a circuit configuration as shown in Table 2-3-3, "Transistor Output". Confirm the polarity of the external power supply.

2. To connect a control relay, connect a surge absorbing diode to both ends of its exciting coil.

(4) Sink or Source Logic Selection.

1. Set SWI for Sink or Source Connection to the PLC. The factory default setting is Sink and this instruction manual explains Sink logic function only.

2. When you need to connect source type logic, refer to Basic Connection Diagram Fig. 2-3-3 and Fig. 2-3-4 and Technical Information Manual. (Sink Logic is commonly used in the USA and Source Logic is commonly used in Europe.)

(5) Others

1. To prevent a malfunction as a result of noise, control terminal cables must be placed as far as possible from the main circuit cables.

2. The control cables inside the inverter must be secured to prevent direct contact with the main circuit (e.g., main circuit terminal block).

(6) Wiring of control circuit (inverter of 40 Hp or more)

1. Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-12.

2. Secure the cable to cable binding hole A (on the left wall of the main circuit terminal block) using a cabletie (e.g., Insulock). The cable-tie must not exceed 0.14" (3.5mm) in width and 0.06" (1.5mm) in thickness.

3. When the optional PC board is mounted, the signal lines must be secured to cable binding hole B.

Fig. 2-3-12 The Control Wiring Route

Cable ties

wiring

Cable

Cable binding

Hole B

Fig. 2-3-13 Securing Positions for Inverter Control Circuit Wiring (40 HP or more)

binding

Hole A

WARNING

Control lines generally do not have enhanced insulation. If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the main circuit. The Low Voltage Directive in Europe also restricts the exposure to high voltage. Electric shock may result

CAUTION

The inverter, motor, and cables generate noise. Check that the ambient sensors and devices do not malfunction. Accident may result.

2-14

Page 32

2.3.4 Terminal Configuration

(1) Main circuit terminals

1/4 to 1 Hp 230 VAC 1/2 to 1 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

G G

Screw size M3.5

2 to 5 Hp 230 VAC 2 to 5 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

Screw size M4

7.5 to 15 Hp 230 VAC

7.5 to 15 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

G G

Screw size M5

60 To 100 Hp 230 VAC 125 to 200 Hp 460 VAC

L1/R L2/S L3/T DB P1

G G

125 Hp 230 VAC

R0 T0

L1/R L2/S L3/T P1 P(+) N(-) U V W

150 Hp 230 VAC 250 to 450 Hp 460 VAC

R0 T0

L1/R

G G

R0 T0

Screw size M4

G G

Screw size G = M10 Other terminals = M12

Screw size M4

L2/S L3/T

Screw size G = M10 Other terminals = M12

U V W

P(+) N(–)

Screw size G = M8 Other terminals = M10

P(+)

N(-)

20 to 30 Hp 230 VAC 20 to 30 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

Screw size M6

40 to 50 Hp 230 VAC 40 to 100 Hp 460 VAC Screw size M4

R0 T0

L1/R L2/S L3/T DB P1

U V W

P(+) N(–)

G G

Screw size M8

500, 600 Hp 460 VAC

R0 T0

L1/R L2/S

L1/R

L2/S L3/T

Screw size M4

G G

700, 800 Hp 460 VAC

R0 T0

L1/R

L2/S L3/T

L1/R

Screw size RO,TO = M4 G = M10 Other terminals = M12

L3/T

P(+) N(-)

P(+)

N(-)

P(+) N(-)

N(-)

Screw size G = M10 Other terminals = M12

P(+)

2-15

Page 33

(2) Control circuit terminals

30A Y5A CMY Y3 Y1 C1 FMA FMP PLC X1 X2 X3 X4 X5 X6 X7 X8 X9

30C 30B Y5C Y4 Y2 11 12 13 V2 CM CM FWD REV P24 P24 DX- DX+ SD

2.3.5 AF-300 P11 Drive Cable Size, Tightening Torque and Circuit Protection Rating

L1/R, L2/S, L3/T

(Nominal)

230 VAC Input

0.25 3 3 3 15 10.6 (1.2) 10.6 - 6.2 (0.7) 16 16 - 22

0.5 5 6 3 15 (1.2) - 110 15320 - 21520330 20.8 (2.36) 20.8 10.6 (1.2) 14 32030340 (2.36) 14 14 535 50360 10

7.5 60 80 3 100 31.0 (3.5) 31.0 8

10 70 125 3 125 (3.5) 6 15 100 150 3 175 4 20 125 200 3 225 3 25 150 225 3 250 2 30 175 250 3 300 1 40 200 - 5 200 4/0 1/0 2/0 10 50 225 - 5 225 Qty2 - 1 3/0 4/0 10 60 300 - 5 300 239(27) 119(13.5) 119 Qty2 - 2/0 4/0 Qty2 - 1

75 350 - 5 350 (13.5) Qty2 - 3/0 Qty2 - 1/0 Qty2 - 2/0 8 100 300 - 5 300 Qty 2 - 2/0 Qty2 - 3/0 Qty2 - 4/0 6 125 400 - 5 400 425(48) 239(27) Qty2 - 4/0 Qty2 - 4/0 Qty2 - 250 4 150 450 - 5 450 Qty2 - 250 Qty2 - 300 Qty2 - 350

460 VAC Input

0.5 3 3 3 15 10.6 (1.2) 10.6 - 6.2 (0.7) 16 16 - 22 15 6315 (1.2) - 21010315 20.8 (2.36) 20.8 10.6 (1.2) 14 31515320 (2.36) 520 25335 14 14

7.5 30 45 3 50 31.0 (3.5) 31.0 12

10 40 60 3 70 (3.5) 10 15 50 90 3 90 20 70 110 3 110 8 25 80 125 3 150 6 30 100 125 3 175 4 40 100 - 10 100 119(13.5) 2 3 3 10 50 125 - 10 125 1 2 2 60 150 - 10 150 51.3 2/0 2 1

75 175 - 10 175 (5.8) 3/0 1/0 2/0 100 150 - 10 150 2/0 3/0 4/0 125 200 - 10 200 239(27) 119(13.5) 3/0 4/0 Qty2 - 1 10 150 225 - 10 225 239(27) 119 Qty2 - 1/0 Qty2 - 1/0 Qty2 - 1/0 8 200 300 - 10 300 (13.5) Qty2 - 1/0 Qty2 - 2/0 Qty2 - 3/0 250 400 - 10 400 425(48) 239 Qty2 - 3/0 Qty2 - 3/0 Qty2 - 4/0 6 300 450 - 10 450 (27) Qty2 - 4/0 Qty2 - 250 Qty2 - 300 4 350 500 - 10 500 Qty2 - 250 Qty2 - 300 Qty2 - 350 400 600 - 10 600 (*3) Qty2 - 350 Qty2 - 350 Qty2 - 500 (*3) 450 700 - 10 700 Qty2 - 350 Qty2 - 400 Qty2 - 500

500 700 - 10 700 Qty2 - 500 Qty3 - 300 Qty3 - 300 600 1000 - 10 1000 Qty3 - 300 Qty3 - 350 Qty3 - 500 700 1000 - 10 1000 Qty3 - 400 Qty3 - 500 Qty3 - 600

800 1200 - 10 1200 Qty3 - 500 Qty3 - 600 Qty3 - 600

(*1)Class J Fuse or Circuit Breaker reted 600V with the maximum current rating as shown in the above table shall be connected to the drive for 30HP and less. (*2)Based on GE Fuji standard DB unit and DB resistor designs. Other rating require careful review. (*3) Consult factory Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user. Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps. These are minimum wire sizes : consult and conform to local and national codes.

Input Fuse

L1/R, L2/S, L3/T

(Maximum) (*1)

Incoming Device Tightening Torque lb-Inch (Nm) Cable size AWG

Auxiliary

Input

R0, T0

Input Circuit Breaker (*1)

L1/R, L2/S, L3/T, U, V,

W, P1, P(+)

51.3 (5.8)

119(13.5)

51.3 (5.8)

E(G)

DB circuit

(*2) P(+),

N(-), DB

R0, T0 Control

L1/R, L2/S,

L3/T

DC Reactor

P1, P(+)

DB circuit

(*2) P(+),

N(-), DB

R0,

ControlU, V, W

2-16

Page 34

2.3.6 DC Link Reactor

Dimensions in inches

Terminal

Height

Width

230V P11

100 DCR2-75B 7.87 10.63 7.09 37 55 125 DCR2-90B 7.09 11.02 8.46 37 57 150 DCR2-110B 7.48 12.99 9.05 46 67

460V P11

100 DCR4-75B 7.48 10.63 6.89 35 58 125 DCR4-90B 7.48 11.02 7.87 44 64 150 DCR4-110B 7.48 11.02 7.87 46 73 200 DCR4-132B 7.87 11.02 8.07 55 84 250 DCR4-160B 8.27 12.6 8.07 68 90 300 DCR4-200B 8.27 12.99 9.06 75 126 350 DCR4-220B 8.66 13.78 9.06 81 131 400 DCR4-280B 8.66 14.57 9.65 95 133 450 DCR4-280B 8.66 14.57 9.65 95 150 500 DCR4-355B 9.84 12.99 8.78 99 205 600 DCR4-400B 9.84 13.78 9.17 106 215 700 DCR4-450B 10.63 13.78 10.35 121 272 800 DCR4-500B 11.1 14.17 10.35 143 292

Model No. Width Depth Height Weight Loss [W]

Depth

Note:

• AF-300 P11 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed between terminal P1 and P+ prior to commissioning of the Drive.

• The weight of the DC Link Reactor is not included with that of the Drive.

• DC Link Reactor is provided as open type and is separately mounted. Enclosure to be provided by others.

2-17

Page 35

Notes

2-18

Page 36

3. Operation

3.1 Inspection and Preparation Before Operation

Check the following before operation:

1. Check that the connections are correct.

In particular, check that the power supply is not connected to any of the U, V, or W output terminals and that the ground terminal is securely grounded.

2. Check for short circuits and ground faults between the terminals

and sections under power.

3. Check for loose terminals, connectors, or screws.

4. Check that the motor is disconnected from the mechanical

equipment.

5. Turn off switches before turning on power to ensure that the drive

will not start or operate abnormally at power-on.

6. Check the following after power-on:

a. No alarm message is displayed on the keypad panel (see Figure 3-1-2).

b. The fan inside the drive is rotating. (For drives with 2Hp or more.)

WARNING

Be sure to have the drive cover in place before turning on the power (closed). Never remove the cover while power is applied to the drive. To ensure safety, do not operate switches with wet hands. Electric shock may result.

Drive

L1/R, L2/S, L3/T, U, V, W

power

Fig. 3-1-1 Drive connection

motor

3.2 Operation Method

There are various methods of operation. Select a method of operation according to the operating requirements and specifications; refer to Section 4-2 Operating the Keypad Panel, and Chapter 5 Function Selection. Table 3-2-1 lists general methods of operation.

3.3 Trial Run

Once inspection is completed (see Section 3-1), proceed with a trial run. The motor is initially disconnected and the drive is operated (factory setting) using the keypad panel.

1. Turn power on and confirm that the LED monitor display 0.00

Hz is blinking.

2. Set the frequency to about 5 Hz using

3. To start the run, press

key (for forward rotation) or

FWD

key (for reverse rotation). To stop, press frequency increases for zero to the set point.

Connect motor and repeat steps 1-3

4. Check the following items:

a. Is the direction of rotation correct? b. Is the rotation smooth (no buzzing or abnormal vibration)? c. Are acceleration and deceleration smooth?

5. If no abnormality is detected, increase the frequency and

check the above items again. If the results of the trial run are normal, start a formal run.

key.

STOP

key. Verify

REV

3-1

Operation Frequency Setting Operation Command Command Operation Keys on keypad panel

using keypad

panel

Operation Input from

using external Terminals

terminal FWD-CM and

signals REV-CM

Fig. 3-1-2 Display on keypad panel at power-on

REV

FWD

STOP

Frequency Setting POT(VR),

analog voltage, analog current

Notes: If an error is detected in the drive or motor’s operation, immediately stop and attempt to determine the cause of error by referring to Chapter 7 Troubleshooting.

Since voltage is still present at the main circuit terminals (L1/R, L2/S, L3/T) and auxiliary control power terminals (R0, T0), even when the output from the drive is terminated, do not touch the terminals. The smoothing capacitor in the drive is charged after the power is turned off and it is not discharged immediately. Before touching an electric circuit, confirm that the charge lamp is off or use a multimeter to check that the volatge has decreased below 25 VDC for low voltage at the DC (P-N) terminals.

Page 37

Notes

3-2

Page 38

4. Keypad Panel

The keypad panel has various functions for specifying operations such as frequency setting, run/stop command, confirming and changing function data, confirming status, and copying function code settings.

Review the use of each function before attempting to operate the drive from the keypad panel. The keypad panel can also be removed or inserted during inverter operation. However, if the keypad panel is removed

during keypad panel operation (e.g., run/stop, frequency setting), the drive stops and outputs an alarm.

4.1 Appearance of Keypad Panel

LED monitor

4-digit display. Used to display data such as setting frequency, output frequency and alarm code.

Auxiliary Information Related to LED Monitor

Indicates selected units or multiple of the data shown on the LED monitor and is displayed on the top line of the LCD monitor. The ■ symbol indicates selected units or multiple number. The symbol indicates that there is an upper screen not currently displayed.

LCD Monitor:

Used to display various items of information such as operation status and function data. An operating guide message, is scrolled and displayed at the bottom of the LCD monitor. This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key is pressed, and stays on approximately 5 minutes after the last key stroke.

Status Indicators on LCD Monitor:

Displays current operating status: FWD: Forward operation

REV: Reverse operation

Control keys (valid during keypad panel operation):

Used for drive run and stop

Forward operation command

FWD

Reverse operation

REV

STOP

Stop command

Operation keys:

Used for switching screens, data change,frequency setting, etc.

STOP: Stop

Displays the selected operating mode:

REM: terminal block LOC: keypad panel COMM: communication terminal JOG: jogging mode

The symbol indicates that there is a lower screen not currently displayed.

RUN LED (valid during operation from keypad panel):

Indicates that an operation command was input by pressing the FWD or REV key.

Operation Keys Primary Function

PRG

FUNC DATA

Used to change data, move the cursor up or down, or scroll the screen

SHIFT

RESET

STOP

+ Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD

STOP

indicator.

Used to switch the current screen to the menu screen or switch to the initial screen in operation / trip mode.

Used to switch the LED monitor or to determine the entered frequency, function code, or data

Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to the next function block.

Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status (valid only when the initial alarm mode screen is displayed)

monitor.

RESET

Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys are operated, function F02 data is switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD

4-1

Page 39

4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)

4.2.1 Normal Operation

The keypad panel operating system (screen transition, level structure) is structured as follows:

60.00

Operation Mode

PRG

60.00

Program Menu

FUNC DATA

60.00

FUNC DATA

60.00

Supplementary

Screen

Screen for each

RESET RESET

Function

FUNC

RESET

DATA

PRG

4.2.2 Alarm Modes

If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appears and alarm information is displayed.

The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though the switching method from program menu to alarm mode is limited to PRG.

60.00

Operation Mode

Keypad panel operating system during normal operation

Alarm is activated

Alarm Alarm mode

Alarm mode processing (including )

PRG

Alarm

Program Menu

RESET

FUNC DATA

RESET

Alarm

Screen for each Function

FUNC DATA

DAT

FUNC DATA

Alarm Supplementary

Screen

RESET

4-2

Page 40

Table 4.2.1 Overview of Contents Displayed for each Level

No. Level name Content

1 Operation Mode

2 Program Menu

No. Menu Name Purpose

1 DATA SET

2 DATA CHECK

3 OPR Can check various data on the operating status. 4 I/O CHECK

5 MAINTENANCE

6 LOAD FCTR

7 ALM INF

8 ALM CAUSE

9 DATA COPY Places the function of one inverter in memory for copying to another drive.

The function screen selected on the program menu appears, hence completing the function.

This screen is for normal operation. Frequency setting from the keypad panel and LED monitor switching are possible only when this screen is displayed.

Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired function from the list and pressing the corresponding function screen is displayed. The following functions are available as keypad panel functions (menus).

FUNC DATA

The code and name of the function are displayed. Selecting a function displays a data setting screen for checking or modifying data.

The code and name of the function are displayed. Select a function to display a screen for checking data. Modifying data is possible as described above by going to the data setting screen.

Can check the status of analog and digital input/outputs for the inverter and options as an I/O checker.

Can check inverter status, life expectancy, communication error status, and ROM version information as maintenance information.

Can measure maximum and average current and average breaking force in load rate measurement.

Can check the operating status and input/output status at the latest alarm occurrence.

Can check the latest alarm or simultaneously occurring alarms and alarm history. Selecting the alarm and pressing displays alarm contents for troubleshooting.

FUNC DATA

Screen for each

Function

Supplementary

individual

Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen function screens are displayed on the supplementary screen.

4-3

Page 41

4.3 Entering Data on the Keypad Panel

4.3.1 Operation Mode

The screen for normal inverter operation includes a screen for displaying drive operating status and a screen for graphically displaying the status in the form of a bar graph. The operator can switch between both screens by using the function (E45).

1) Operating Status (E45=0)

60.00

STOP

PRG PRG MENU F/D LED SHIFT

60.00

RUN

PRG PRG MENU F/D LED SHIFT

FWD

Direction of rotation = blank (no command) or FWD/REV Operating status = STOP (no command) or RUN

2) Bar Graph (E45=1)

60.00

Fout/Iout/TRQ

Output frequency (maximum frequency at full-scale) Output current (200% of inverter rating at full-scale) To rque calculation (200% of motor rating at full-scale)

4.3.2 Setting Digital Frequency

On the operation mode screen, press

or to display the set frequency on the LED. Data is increased or decreased in the smallest possible unit, depending on which key is pressed. The adjustments in data will occur rapidly if the operator holds down

frequency settings press

Press

RESET

and

PRG

FUNC DATA

to to return to the operation mode. If keypad panel settings are not selected, the present frequency

or . To select a digit use .

SHIFT

and then data can be set directly. To save the

setting mode appears on the LCD. When selecting the PID function, the PID command can be set with a process value (refer to technical documentation for details).

1) Digital (keypad panel) settings (F01=0 or C30=0)

60.00

RUN

PRG PRG MENU F/D LED SHIFT

FWD

60.00

<DIG>SET Hz> LOCAL

50 - 400

F/D DATA SET

2) Non-digital setting

60.00

RUN

PRG PRG MENU F/D LED SHIFT

60.00

<REMOTE REF> 12+V1

F/D DATA SET

Frequency setting value

Screen explanation Present frequency setting mode

Operations guide

4-4

56.89

<DIG>SET Hz> LOCAL

50 - 400

F/D DATA SET

STORING...

Frequency setting value

Screen explanation Present frequency setting mode Frequency setting range

Operations guide

FUNC

When

pressed and writing

DATA

Page 42

4.3.3 Switching to LED Digital Monitor

FUNC

During normal operation, press

to switch to LED monitor display. When monitored data is switched, the LED

DATA

monitor contents are displayed. When power is turned on, the monitor contents set by the function (E43) are displayed on the LED.

E43

0 Setting frequency Hz 1 Setting frequency 2 Setting frequency 3 Output current A 4 Output voltage V

5 Synchronous r/min.

6 Line speed m/min.

7 Load rotation r/min.

8 Torque calculation % ± indication

9 Power kW

10 PID setting value — 11 PID remote —

12 PID feedback value —

(E44 = 0) (E44 = 1) (E44 = 0.1)

(specified value)

speed setting

value

setting value

speed setting

value

consumption

setting value

When stopping

Output frequency 1 (before slip compensation)

Output frquency 2 (after slip compensation)

Setting frequency

Output current

Output voltage (specified value)

Synchronous speed

Line speed

Load rotation speed

Torque calculation value

Power consumption

PID setting value

PID remote setting value

PID feedback value

When running Unit Remarks

For 4 digits or more, the lasr digits are cut, with x10, x100 marked on the indicator.

Displayed only when PID is effective in PID operation selection.

4.3.4 Program Menu Screen

The Program Menu screen is shown below. Only four items can be displayed simultaneously. Move the cursor with

or to select an item, then press

FUNC

to display the next screen.

DATA

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

DISPLAY

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

9. DATA COPY

4.3.5 Setting Function Data

On the Program Menu screen, select 1. Data Setting. The Function Select screen appears with function codes and names on it. Select the desired function.

60.00 60.00

PRG

RUN

PRG PRG MENU F/D LED SHIFT

60.00

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

FUNC DATA

Function Code Function Name

60.00

F00 DATA PRTC F01 FREQ COM 1 F02 OPR METHOD F03 MAX Hz-1

FUNC

DATA

Data Setting Range

F01 FREQ COM 1

0-11

Data

4-5

Page 43

The function code consists of alphanumeric characters with unique letters assigned to each function group.

Table 4-3-1

Function Code Function Remarks F00 - F42 Fundamental functions E01 - E47 Terminal Extension Functions C01 - C33 Frequency Control Functions P01 - P09 Motor Parameters H03 - H39 High Performance Functions A01 - A18 Alternative Motor Parameters o01 - o29 Optional Functions Can only be selected with an option connected

To scroll the Function Select screen rapidly, use + or + to move the screen as a unit sorted alphabetically.

F00 DATA PRTC F01 FREQ CMD 1 F02 OPR METHOD F03 MAX Hz-1

Select the desired function and press

F00 DATA PRTC F01 FREQ CMD 1 F02 PPR METHOD F03 MAX Hz-1

FUNC

to switch to the Data Setting screen.

DATA

F42 TRQ VECTOR 1 E01 X1 FUNC E02 X2 FUNC E03 X3 FUNC

A18 SLIP COMP 2 F00 DATA PRTC F01 DATA PRTC F02 OPR METHOD

On the Data Setting screen, the data values on the LCD can be increased or decreased in the smallest possible unit by pressing

or . Holding down or causes the values to increase or decrease more rapidly. Otherwise, select the digit to be modified using and then set data directly. When data is modified, the value before modification will be displayed at the same time for reference purpose. To save the data, press

FUNC

. Pressing cancels

DATA

the changes made and returns control to the Function Select screen. The modified data will be effective in inverter operation after the data has been saved by

FUNC

. If the data is not saved, there is no change to the inverter operation.

DATA

When data setting is disabled in the case of “Data protected” or “Data setting invalid during inverter running,” make the necessary changes as indicated in Table 4-3-2 below.

Table 4.3.2

Display Reason for No Modification Release Method LINK ACTIVE Currently writing from RS-485 / RTU option to

function is being made

NO SIGNAL(WE) The edit enabling command function is selected

using a general-purpose input terminal

Send a cancel command to function writing from RS485 RTU. Stops a “write” operation from the link communication option.

For functions E01 to E09, turn data terminal 19 (edit enabling command selection) ON

DATA PRTCTD Data protection is selected for function F00. Change function F00 to 0 INV RUNNING An attempt was made to change a function that

cannot be chan

FWD/REV ON An attempt was made to change a function that

cannot be changed with the FWD/REV command on.

ed during inverter operation.

4-6

Stop inverter operation

Turn FWD/REV command off

Page 44

4.3.6 Checking Function Data

Select 2. DATA CHECK on the Program Menu screen. The Function Select screen then appears with function codes and names.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

>2.DATA CHECK

60.00 60.00

1.DATA SETTING

3. OPR MNTR

4.I/O CHECK

Function code Data changed from initial value Data

FUNC DATA

F00 0

F01 *1 F02 *1 F03 60 Hz

FUNC DATA

60.00

F00 DATA PRTC

0 - 1

Select the desired function and press FUNC/DATA to check the function data. By pressing FUNC/DATA, the screen switches to the Data Setting screen, where data can be modified.

4.3.7 Monitoring Operating Status

Select 3. OPR MNTR on the Program Menu screen to display the current inverter operating status. Use

and

to switch between the four operation monitor screens.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

>3. OPR MNTR

4.I/O CHECK

FUNC DATA

60.00

Fout=xxxx.xHz Iout=

x.xxA

Vout=

xxxV

TRQ=

xxx%

Output frequency Output current Output voltage To rque calculation method

SYN=xxxxxx

xxxxxx

LOD= LIN=

xxxxxx

60.00

SV=xxxxx PV=xxxxx TLD=xxx% TLB=xxx%

Synchronous rotation speed (r/min) Load speed (r/min) Line speed (m/min)

PID setting value PID feedback value Driving torque limiting setting Braking torque limiting setting

60.0060.00

Fref=

xxxx.x Hz

xxx xx xx xx

Setting frequency Operation status FWD/REV: Rotating direction IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting

4-7

Page 45

4.3.8 I/O Check

Select 4. I/O on the Program Menu screen. Check to display analog and digital input/output signal status for the drive and options. Use

and to switch between the seven screens of data.

60.00 60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

Y1 Y5 Y2 Y3 Y4

60.00

12=±xx.xV 22=±

xx.xV

32=±

xx.xV

V2=±

xx.xV

PRG

Output terminal status

Signal OFF. Signal ON

Analog input signal

Terminal 12 input Terminal 22 input voltage (AIO option) Terminal 32 input voltage (AIO option) Terminal V2 input

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

>4.I/O CHECK

60.00

FUNC DATA

REM X2 X6

FWD X3 X7 REV X4 X8 X1 X5 X9

60.00

COM X2 X6

FWD X3 X7 REV X4 X8 X1 X5 X9

60.00

C1=xx.xmA C2=

xx.xmA

Input terminal status (terminals)

Signal OFF. Signal ON

Input terminal status (via communication)

Signal OFF. Signal ON

Analog input signal

Terminal C1 input current Terminal C2 input current (AIO option)

60.00

AO=xxxxV CS=

xxxmA

DI=

xxxxH

DO=

xxH

60.00

P1=±xxxx0p/s Z1=

xxxp/s

P2=±

xxxxxOp/s

Z2=

xxxp/s

DIO option I/O status

Analog output voltage (AIO option) Analog output current (AIO option) Digital input terminal (HEX indication) Digital ouput terminal (HEX indication)

PG/SY option input status

Master-side A/B phase 4x frequency Master-side Z phase 4x frequency Slave-side A/B phase 4x frequency Slave-side Z phase 4x frequency

60.00

FMA=xx.xH FMP=xx.xV FMP=

xxxxp/s

Output for meter

FMA output voltage FMP output voltage FMP output frequency

4-8

Page 46

4.3.9 Maintenance Information

Select 5. on the Program Menu screen. Maintenance to display information necessary for maintenance and inspection. Use

and to switch between the five screens of data.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

TCAP=XXXXXH (61000H)

TFAN=XXXXXH (25000H)

60.00

NRK=xxxxx NRR=

xxxxx

NRO=

xxxxx

60.00

PRG

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

> 5. MAINTENANCE

Capacitor on PC Board accumulation time ( ): Judgement level Cooling fan operating ( ): Judgement level time

No. of communication errors: keypad panel No. of communication errors: RS-485 No. of communication errors: option

FUNC DATA

60.00

TIME=xxxxxH EDC=

xxxV

TMPI=

xxxx°C

TMPF=

xxxx°C

60.00

Imax=xx.xA

xxx.x%

CAP=

60.00

INV=Hxxxxx KEYPAD= K OPTION=P

xxxxx

Cumulative powered on time DC link circuit voltage Maximum temperature of inside drive (Maximum value in hour units) Maximum temperature of heatsink (Maximum value in hour units)

Maximum current (rms) (Maximim value in hour units) Main capacitor capacity

ROM version (drive) (40 HP or more: Hxxxxx 30 HP or less Sxxxxx) ROM version: keypad panel ROM version: option

4-9

Page 47

4.3.10 Load Rate Measurement

Select 6. Load Rate Measurement (LOAD FCTR) on the Program Menu screen. The maximum current, average current, and average braking power during the set measuring time are measured and displayed.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

T=150s Imax=0.00A Iave=0.00A BPave=0.0%

60.00

T=3600s Imax=56.4A Iave=23.5A BPave=10.4%

60.00

PRG

Displays the remaining measuring tim, when reaches zero, ends the measurement.

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

> 6. LOAD FCTR

Display returns to initial value Maximum current Average current Average braking power (Motor rated output/100%

FUNC DATA

Start measuring

FUNC DATA

60.00

T=3600s Imax=0.00A Iave=0.00A BPave=0.0%

60.00

T=600s Imax=0.00A Iave=0.00A BPave=0.0%

Measuring time

Change measuring using

and

Set measuring time

(Measures maximum current, average current and average braking power in 600s intervals.)

and

4-10

Page 48

4.3.11 Alarm Information

Select 7. Alarm Information (ALM INF) on the Program Menu screen. A variety of operating data at the time the latest alarm occurred is displayed. Use UP and DOWN to switch between the nine screens of alarm information data.

Code of latest alarm

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

> 7. ALM INF

OC1

FUNC DATA

Fout=xxxx.xHz Iout=

x.xxA

Vout=

xxxV

TRQ=

xxx%

OC1

(High speed blinking during alarm mode only) Output frequency at alarm Output current at alarm occurence Output voltage at alarm occurence To rque calculation value at alarm occurence

OC1

TIME=xxxxxh EDC=

xxxV

TMPI=

xxxx°C

TMPF=

xxxx°C

OC1

REM X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9

OC1

Cumulative operating hours at alarm occurence DC link circuit voltage at alarm occurence Te mperature inside drive at alarm occurence Heat sink temperature at alarm occurence

Input terminal status at a alarm occurence (terminals)

SIGNAL OFF, SIGNAL ON

Output terminal status at a alarm occurence

SIGNAL OFF, SIGNAL ON

Fref=xxxx.xHz xxx xx xx xx

OC1

NRK=xxxxx NRR=

xxxxx

NRO=

xxxxx

OC1

COM X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9

Setting frequency at alarm occurence Operating status at alarm occurence FWD/REV: Rotating IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting

No. of communication errors at alarm occurence: Keypad panel No. of communication errors at alarm occurence: RS 485 No. of communication errors at alarm occurence: Options

Input terminal status at a alarm occurence (communication)

SIGNAL OFF, SIGNAL ON

Y1 Y5 Y2 Y3 Y4

Previous alarm

Before previous alarm

OC1

5=xxx 4=

xxx

Up to four alarm codes can be dosplayed simultaneously.

Two times before previous

Multiple alarms (Simultaneously occuring alarms)

Alarm code

OC1

0/1 =xxx xxx

-1 =

xxx xxx

-2 =

xxx xxx

-3 =xxx xxx

4-11

Lastest alarm

No. of occurences Alarm history No. of occurences Updated at alarm occurence. If the cause of an alarm is the same as the previous one, only the number og occurences is incremented.

Page 49

4.3.12 Alarm History and Factors

Select 8. Alarm Cause on the Program Menu screen, to display the alarm history. Press FUNC/DATA to display troubleshooting information for the alarm selected.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

OC1

xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx

60.00

PRG

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

>8. ALM CAUSE

Alarm code of the selected alarm

Alarm occurence factor of the selected alarm

60.00

FUNC DATA

0.1=xxx xxx

-1=

xxx xxx

-2=

xxx xxx

-3=

xxx xxx

Lastest alarm

Alarm history

60.00

5=xxx 4=

xxx

FUNC DATA

0.1=

-1=

-2=

-3=

xxx xxx xxx xxx xxx xxx xxx xxx

Multiple alarms (simultaneously occuring alarms)

Move the cursor using and to select one of the

alarm occured

4-12

Page 50

4.3.13 Data Copy

Select 9. Data Copy to display the Data Copy on the Program Menu screen. Read screen. A copy operation is then performed in the following order: function data is read from the first inverter, the keypad panel is removed and attached to a second inverter, the data from the first inverter is written to and stored in the second inverter.

The “verify” feature also makes it possible to compare and check differences in the data stored in the keypad panel and the data stored in the inverter.

Read data

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

FUNC DATA

Data copy screen

Write data

Attach keypad panel, Turn power ON.

PRG

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

READ

FUNC DATA

READ

<DATA COPY> 30 HP-2

READ

Data of drive type read by keypad panel

COMPLETE

Remove keypad pananel

Mode (read mode)

Reading

Read complete

FUNC DATA

<DATA COPY> 30 HP-2

READ

<DATA COPY> 30 HP-2

WRITE

FUNC DATA

<DATA COPY> 30 HP-2

WRITE

Drive type of data stored by keypad panel

Mode (write mode)

<DATA COPY> 30 HP-2

WRITE

COMPLETE

Write completeWriting

4-13

Page 51

Data check (verify)

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

Error processing

1. Change disabled during operation

If a write operation is attempted during a drive operation, or vice versa, the error message below will appear. After stopping the drive and pressing

RESET

retry the write operation.

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

FUNC DATA

<DATA COPY> 30HP-2

READ

<DATA COPY> 30HP-2

WRITE

<DATA COPY> 30 HP-2

Drive type of data stored in the keypad panel

<DATA COPY> 30HP-2

WRITE

INV RUNNING

2. Memory error

If a write operation is attempted while data has not been saved (i.e. no data) in the keypad panel data memory during the read mode or when the drive type of data read by keypad panel is different from the drive type to which data is to be written, the following error message will appear.

WRITE

MEMORY ERROR

3. Verify error

During a data check (verify) operation, if data stored in the keypad panel differs from data stored in the drive, the following error message is displayed to indicate the function number. The data is suspended. To continue the data check and check for

other mismatching data, press

FUNC

. To stop the

DATA

data check and switch to another operation, press

RESET

VERIFY

FUNC

DATA

<DATA COPY> 30 HP-2

VERIFY

<DATA COPY> 30 HP-2

VERIFY

COMPLETE

Mode (data check)

Data check in progress

Data check complete

4-14

<DATA COPY> 50HP-2

ERR-F25

WRITE

Page 52

4.3.14 Alarm Mode

∨∨

∧∧

If an alarm occurs, the Alarm Screen indicating the alarm contents is displayed. Use and to

∧∧

∨∨

display alarm history and multiple alarms (if more than two alarms occur simultaneously).

Alarm detection on order

1.OC1

1=xxx xxx xxxxxxxxxxxxx PRG>PRG MENU RESET>RESET

Alarm detection order

LED

Operation method

Alarm code: See Table 6-1-1

display

Blank 0 Latest alarm (only one alarm occurred/alarm released) Blank -1 Previous alarm history Blank -2 Alarm history before previous alarm Blank -3 Alarm history two times before previous alarm

Alarm code

No. of consecutive occurences Alarm name

Operation guide

LCD

display

Description

5. 5 No. 5 alarm

4. 4 No. 4 alarm

3. 3 No. 3 alarm

2. 2 No. 2 alarm

1. 1 No. 1 alarm (more than two alarms occurred)

4-15

Page 53

Notes:

4-16

Page 54

5. Function Selection

5.1 Function Selection List

F: Fundamental Functions

Func.

Pg.

No.

Data protection

F00

5-7

Frequency command 1 F01

F01

Operation method

F02 F03 Maximum frequency 1 F04

Base frequency 1 F04

F05

Rated voltage 1 (at Base frequency 1)

5-10

F06 Maximum voltage 1

(at Maximum frequency 1) 460V class: 320 to 480V

F07 Acceleration time 1

F08 Deceleration time 1 F09 Torque boost 1 F10 Electronic (Select) F11

Thermal 1

F12 (time constant)

5-11

F13

Electronic thermal overload F13 relay (for braking resistor)

F14

5-12

5-14

5-15

5-16

5-17

Restart mode after

momentary power failure F15 Frequency (high) F16 Limiter (low) F17 Gain (for frequency set signal) F18 Bias frequency

DC brake (starting frequency)

F20 F21 F22

Starting frequency

F23 F24

Stop frequency

F25

Motor sound (carrier freq.)

F26 F27 (sound tone)

FMA (voltage adjust)

F30 F31

FMP

F33 F34 F35

30RY operation mode

F36

Torque limiter1 (driving)

F40 F41

Torque vector control 1

F42

Name

(level)

(braking level)

(braking time)

(holding time)

(function)

(pulse rate)

(voltage adjust)

(function)

(braking)

LCD Display

F00 DATA PRTC

FREQ CMD 1 0 to 11

OPR METHOD 0 to 4

F02

MAX Hz-1 50 to 120Hz

F03

BASE Hz-1 25 to 120Hz RATED V-1

F05

MAX V-1

F06

ACC TIME1 0.01 to 3600 s

F07

DEC TIME1

F08

TRQ BOOST1 0.0, 0.1 to 20.0

F09

ELCTRN OL1

F10

OL LEVEL1

F11

TIME CNST1

F12

DBR OL [ Up to 15 HP ]

RESTART

F14

H LIMITER 0 to 120 Hz

F15

L LIMITER

F16

FREQ GAIN

F17

FREQ BIAS -120.0 to +120.0 Hz

F18

DC BRK Hz 0.0 to 60.0 Hz

F20

DC BRK LVL 0 to 80% % 1 0 1

F21

DC BRK t 0.0s (inactive) s 0.1 0.0 3

F22

START Hz 0.1 to 60.0 Hz Hz 0.1 0.5 3

F23

HOLDING t 0.0 to 10.0 s s 0.1 0.0 3

F24

STOP Hz 0.1 to 6.0 Hz Hz 0.1 0.2 1

F25

MTR SOUND

F26

SOUND TONE

F27

FMA V-ADJ 0 to 200%

F30

FMA FUNC

F31

FMP PULSES

F33

FMP V-ADJ 0%, 1 to 200%

F34

FMP FUNC

F35

30RY MODE 0, 1

F36

DRV TRQ 1 20 to 150%, 999 % 1

F40

BRK TRQ 1 0%, 20 to 150%, 999

F41

TRQVECTOR1 0, 1

F42

Setting Range

0, 1

0V: (Output voltage proportional to source voltage) 230V class: 80 to 240V 460V class: 320 to 480V 230V class: 80 to 240V

0, 1, 2 20 to 135% of drive rated current

0.5 to 75.0 min min 0.1 5.0

0, 1, 2 [ 20 HP and above ] 0 0 to 5

0.0 to 200.0%

0.75 to 15 kHz (6kHz) 0 to 3

0 to 10 300 to 6000 p/s (full scale)

0 to 10

Unit

-- 0

Hz 1 60 Hz 1 60

V1230: (230V class)

s0.01

-0.1 2.0

-- 1

A0.01

Hz 1 70

%0.1 100.0 Hz 0.1 0.0 Hz 0.1 0.0

kHz 1 2

-- 0

p/s 1 1440

-- 0

Factory Setting Data Change

Min.

30 HP 40 HP

460: (460V class)

6.0

Motor rated current 1 Y

1 100 1 Y

10 1Y

999 999

20.0

10.0

Formst during op

1N 1N 1

12 Y

19 Y

1Y 1N 1Y 1Y 3

1Y 1Y

1Y 1Y 1 1 1N

5-1

Page 55

E: Terminal Extensions Functions

Pg.

5-18/21

5-22

5-22/24

5-24

5-25

5-26

5-27

Func.

No.

X1 terminal function

E01

X2 terminal function

E02

X3 terminal function

E03

X4 terminal function

E04

X5 terminal function

E05

X6 terminal function

E06

X7 terminal function

E07

X8 terminal function

E08

X9 terminal function

E09

Acceleration time 2 E10

E10

Deceleration time 2 E11

E11

Acceleration time 3 E12

E12

Deceleration time 3 E13

E13

Acceleration time 4 E14

E14

Deceleration time 4 E15

E15

Torque limiter 2

E16 E17

Y1 terminal function E20

E20

Y2 terminal function E21

E21

Y3 terminal function E22

E22

Y4 terminal function E23

E23

Y5A, Y5C terminal function E24

E24

Y5 RY operation mode E25

E25

FAR function (Hysteresis)

E30

FDT function (level)

E31

signal (Hysteresis)

E32

OL function (mode select)

E33

signal (

E34 E35

FDT2 function (level)

E36

OL2 function (level)

E37

Display coefficient A

E40

Display coefficient B

E41

LED Display filter

E42

LED Monitor (function)

E43 E44

LCD Monitor (function)

E45 E46 E47

Name

(display in STOP mode)

C:Frequency Control Functions

Jump (Jump freq. 1)

C01

frequency (Jump freq. 2)

C02 C03 C04

Multistep (Freq. 1)

C05

frequency (Freq. 2)

C06

setting (Freq. 3)

C07 C08 C09

5-28

C10 C11 C12 C13 C14 C15 C16 C17 C18 C19

(driving)

(braking)

(level)

(timer)

(language)

(contrast)

(Jump freq. 3)

(Hysteresis)

(Freq. 4) (Freq. 5) (Freq. 6) (Freq. 7) (Freq. 8)

(Freq. 9) (Freq. 10) (Freq. 11)

(Freq. 12) (Freq. 13) (Freq. 14) (Freq. 15)

Factory Setting Data Change

LCD Display

X1 FUNC 0 to 32

E01

X2 FUNC

E02

X3 FUNC

E03

X4 FUNC

E04

X5 FUNC

E05

X6 FUNC

E06

X7 FUNC

E07

X8 FUNC

E08

X9 FUNC

E09

ACC TIME2 0.01 to 3600 s s DEC TIME2 ACC TIME3 DEC TIME3 ACC TIME4 DEC TIME4 DRV TRQ 2 20 to 150%, 999 % 1

E16

BRK TRQ 2 0%, 20 to 150%, 999 % 1

E17

Y1 FUNC 0 to 33 Y2 FUNC Y3 FUNC Y4 FUNC Y5 FUNC Y5RY MODE 0,1 FAR HYSTR 0.0 to 10.0 Hz Hz 0.1 2.5 3 Y

E30 E31

FDT1 LEVEL FDT1 HYSTR 0.0 to 30.0 Hz Hz 0.1 1.0 3

E32

OL1 WARNING 0: Thermal calculation

E33

OL1 LEVEL 5 to 150% of rated drive current A 0.01 motor rated current 19

E34

OL1 TIMER 0.1 to 60.0 s s 0.1 10.0 3

E35

FDT2 LEVEL 0 to 120 Hz Hz 1 60 1

E36

OL2 LEVEL 5 to 150% of rated drive current A 0.01 motor rated current 19

E37

COEF A -999.00 to 999.00

E40

COEF B -999.00 to 999.00

E41

DISPLAY FL 0.0 to 5.0 s

E42

LED MNTR 0 to 12 - - 0 1 Y

E43

LED MNTR2 0, 1 - - 0 1 Y

E44

LCD MNTR 0, 1

E45

LANGUAGE 0 to 5

E46

CONTRAST 0(soft) to 10(hard)

E47

JUMP Hz 1 0 to 120 Hz

C01

JUMP Hz 2

C02

JUMP Hz 3

C03

JUMP HYSTR 0 to 30 Hz

C04

MULTI Hz-1 0.00 to 120.00 Hz

C05

MULTI Hz-2

C06

MULTI Hz-3

C07

MULTI Hz-4

C08

MULTI Hz-5

C09

MULTI Hz-6

C10

MULTI Hz-7

C11

MULTI Hz-8

C12

MULTI Hz-9

C13

MULTI Hz-10

C14

MULTI Hz-11

C15

MULTI Hz-12

C16

MULTI Hz-13

C17

MULTI Hz-14

C18

MULTI Hz-15

C19

Setting Range Unit

0 to120 Hz

1: Output current

-- 4

-- 2

-1 0

Hz 1 60

-- 0

-- 1

-- 5

Hz 1 0

Hz 1 3 Hz 0.01 0.00

30 HP 40 HP

Min.

0 1 2 3

5 6 7 8

0.01 6.00

6.00

6.00 999 999

0 1

0.01 0.01 12

0.01 0.00 12 Y

0.1 0.5 3 Y

0 0

0.00

Format During op

20.00 12 Y

1N 1N 1N 1N 1N 1N 1N 1N 1N

1Y 1Y 1N 1N 1N 1N 1N 1N

1Y 1Y 1Y

1 1 1

1 5 5 5 5 5 5 5 5

Y 5 5 5 5 5 5 5

5-2

Page 56

Func.

Factory Setting Data Change

No.

Setting Range Unit

Min.

30 HP 40 HP

Format during op

C20

JOG frequency

C20

JOG Hz 0.00 to 120.00 Hz

Hz 0.01 5.00

C21

PATTERN (mode select)

C21

PATTERN 0,1,2

-- 0

operation

C22

(Stage 1)

C22

STAGE 1 Operation time: 0.00 to 6000 s s 0.01 0.00 F1 13

C23

(Stage 2)

C23

STAGE 2 F1 to F4 and R1 to R4 0.00 F1 13

C24

(Stage 3)

C24

STAGE 3 0.00 F1 13

C25

(Stage 4)

C25

STAGE 4 0.00 F1 13

C26

(Stage 5)

C26

STAGE 5 0.00 F1 13

C27

(Stage 6)

C27

STAGE 6 0.00 F1 13

C28

(Stage 7)

C28

STAGE 7 0.00 F1 13

C30

Frequency command 2

C30

FREQ CMD 2 0 to 11

-- 2

C31

Offset adjust

(terminal [12])

C31

BIAS 12

-100.0 to +100.0% % 0.1 0.0 4 Y

C32

(terminal [C1])

C32

GAIN 12

0.0 to +200.0% % 0.1 100.0 3 Y

5-31

C33

Analog setting signal filter

C33

REF FILTER 0.00 to 5.00s

s0.01 0.05

P:Motor Parameters

P01

Number of motor 1 poles

P01

M1 POLES 2 to 14

-2 4

P02

Motor 1 (capacity)

P02

M1-CAP Up to 30 HP: 0.01 to 60 HP

Hp 0.01 motor capacity

40 HP and above: 0.01 to 800 HP

P03

(rated current)

P03

M1-Ir 0.00 to 2000 A

A0.01

motor rated current 19

P04

(tuning)

P04

M1 TUN1 0, 1, 2

-- 0

P05

(on-line tuning)

P05

M1 TUN2 0, 1

-- 0

P06

(no-load current)

P06

M1-Io 0.00 to 2000 A

A0.01 standard rated value

P07

(%R1 setting)

P07

M1-%R1 0.00 to 50.00%

%0.01 standard rated value

P08

(%X setting)

P08

M1-%X 0.00 to 50.00%

%0.01 standard rated value

P09

Slip compensation control

P09

SLIP COMP1 0.00 to 15.00 Hz Hz 0.01 0.00 5

H:High Performance Functions

H03

Data initializing

H03

DATA INIT 0, 1

-- 0

H04

Auto-reset (times)

H04

AUTO-RESET 0, 1 to 10 times

-1 0

H05

(reset interval)

H05

RESET INT 2 to 20 s s

H06

Fan stop operation

H06

FAN STOP 0, 1

-- 0

H07

ACC/DEC pattern (mode select)

H07

ACC PTN 0,1,2,3

-- 0

H08

Rev. phase sequence lock

H08

REV LOCK 0, 1

-- 0

H09

Start mode

H09

START MODE 0, 1, 2

--- 0

H10

Energy-saving operation

H10

ENERGY SAV 0, 1

-- 1

H11

DEC mode

H11

DEC MODE 0, 1

-- 0

H12

Instantaneous OC limiting

H12

INST CL 0, 1

-- 1

H13

Auto-restart (restart time)

H13

RESTART t 0.1 to 10.0 s

0.1 0.1 0.5 3

H14

(freq. fall rate)

H14

FALL RATE

0.00 to 100.00 Hz/s

Hz/s

0.01 10.00 5

H15

(holding DC voltage)

H15

HOLD V 3-phase, 230V class: 200 to 300V V 1

200V class: 235V

3-phase, 460V class: 400 to 600V

400V class: 470V

H16

(OPR command self hold time)

H16

SELFHOLD t

0.0 to 30.0 s, 999 s 0.1 999 3

H19

Active drive

H19

AUT RED 0, 1

-- 0

H20

PID control (mode select)

H20

PID MODE 0, 1, 2

-- - 0

5-38

H21

(feedback signal)

H21

FB SIGNAL 0, 1, 2, 3

-- 1

H22

(P-gain)

H22

P-GAIN 0.01 to 10.00 times

-0.010.1

H23

(I-gain)

H23

I-GAIN 0.0, 0.1 to 3600 s

s0.1 0.0

H24

(D-gain)

H24

D-GAIN 0.00 s , 0.01 to 10.0 s

s0.01 0.00

H25

(feedback filter)

H25

FB FILTER 0.0 to 60.0 s

s0.1 0.5

H26

PTC thermistor (mode select)

H26

PTC MODE 0, 1

H27

(level)

H27

PTC LEVEL 0.00 to 5.00V

V0.01 1.60

H30

Serial link (function select)

H30

LINK FUNC 0, 1, 2, 3

-- 0

H31

Modbus-RTU (address)

H31

ADDRESS

0 (broadcast), 1 to 247

11 1

H32

(mode select on no response error)

H32

MODE ON ER 0, 1, 2, 3

-0 1

H33

(timer)

H33

TIMER

0.0 to 60.0 s

s- 2.0

H34

(baud rate)

H34

BAUD RATE

0, 1, 2, 3

-- 1

H35

(data length)

H35

LENGTH

0 (8-bit fixed)

-- 0

H36

(parity check)

H36

PARITY

0, 1, 2

-- 0

H37

(stop bits)

H37

STOP BITS

0 (2-bit), 1(1-bit)

-- 0

H38

(no response error detection time)

H38

NO RES t 0 (no detection), 1 to 60 s

s1 0

H39

(response interval)

H39

INTERVAL 0.00 to 1.00 s

s0.01 0.01

Pg.

Name

LCD Display

5-29

5-29/30

5-30

5-32

5-33

5-34

5-35

5-36

5-37

5-39/40

5-41

5-42

5-43

5-3

Page 57

A: Alternative Motor Parameters

Pg.

Func.

Name

(at Base frequency 2 ) 230V class:

(thermal time constant)

(on-line tuning)

(no-load current)

(slip compensation control 2)

5-44

5-45

No.

Maximum frequency 2

A01

Base frequency 2

A02

Rated voltage 2

A03

Maximum voltage 2

A04

Torque boost 2

A05

Electronic (select)

A06 A07 thermal 2 A08

Torque vector control 2

A09

Number of motor 2 poles

A10

Motor 2 (capacity)

A11

A12 A13 A14 A15 A16 A17 A18

(level)

(rated current)

(tuning)

(%R1 setting)

(%X setting)

LCD Display

MAX Hz-2 50 to 120 Hz

A01

BASE Hz-2 25 to 120 Hz

A02

RATED V-2 0

A03

460V class:

MAX V-2

A04

TRQ BOOST2 0.0, 0.1 to 20.0

A05

ELCTRN OL2

A06

OL LEVEL2

A07

TIME CNST2

A08

TRQVECTOR2

A09

M2 POLES 2 to 14 poles

A10

M2-CAP Up to 30 HP: 0.01 to 60 HP

A11

M2-Ir 0.00 to 2000 A

A12

M2 TUN1 0, 1, 2

A13

M2 TUN2 0, 1

A14

M2-Io 0.00 to 2000 A

A15

M2-%R1 0.00 to 50.00%

A16

M2-%X 0.00 to 50.00%

A17

SLIP COMP2

A18

230V class: 460V class:

0, 1, 2 20% to 135% if INV rated current

0.5 to 75.0 min min 0.1 5.0 10.0 3 Y 0, 1

40 HP and above: 0.01 to 600 HP

0.00 to 15.00 Hz Hz 0.01 0.00 5 Y

Factory Setting Data Change

Setting Range Unit

80 to 240V 460V class: 460 320 to 480V 80 to 240V V 1 230V class: 230 320 to 480V 460V class: 460

Min. Hz 1 Hz 1 60

V1 230V class: 230

-- 2.0

-- 1 A 0.01 motor rated current

-- 0

pole 2 4

HP 0.01

A 0.01 motor rated current

-- 0

-- 0 A 0.01 standard rated value % 0.01 standard rated value % 0.01 standard rated value

30 HP 40 HP

60 1 N

motor capacity 5

Format During op

1N 1

3Y 1Y

19 Y

1N 9N

19 N 21 N

19 N

5Y 5Y

5-4

Page 58

5.2 Alphabetical Function List

PG. NAME 5-16 30RY operation mode F36 30RY MODE 5-10 Acceleration time 1 F07 ACC TIME1 5-22 Acceleration time 2 E10 ACC TIME2 5-22 Acceleration time 3 E12 ACC TIME3 5-22 Acceleration time 4 E14 ACC TIME4 5-34 ACC/DEC Pattern H07 ACC PTN 5-37 Active Drive H19 AUT RED 5-31 Analog setting signal filter C33 REF FILTER 5-10 Base frequency 1 F04 BASE Hz-1 5-44 Base frequency 2 A02 BASE Hz-2 5-14 Bias frequency F18 FREQ BIAS 5-34 Data initializing H03 DATA INIT 5-7 Data protection F00 DATA PRTC 5-14 DC brake (Braking level) F21 DC BRK LVL 5-14 DC brake (Braking time) F22 DC BRK t 5-14 DC brake (Starting freq.) F20 DC BRK Hz 5-36 DEC mode H11 DEC MODE 5-10 Deceleration time 1 F08 DEC TIME1 5-22 Deceleration time 2 E11 DEC TIME2 5-22 Deceleration time 3 E13 DEC TIME3 5-22 Deceleration time 4 E15 DEC TIME4 5-26 Display coefficient A E40 COEF A 5-26 Display coefficient B E41 COEF B 5-11 Electronic Thermal 1 (Level) F11 OL LEVEL1 5-11 Electronic Thermal 1 (Select) F10 ELCTRN OL1 5-11 Electronic Thermal 1 (Thermal

time constant) 5-44 Electronic thermal 2 (Level) A07 OL LEVEL2 5-44 Electronic thermal 2 (Select) A06 ELCTRN OL2 5-44 Electronic thermal 2 (Thermal

time constant) 5-11 Electronic thermal overload

rela

(for DB resistor) 5-36 Energy-saving operation H10 ENERGY SAV 5-34 Fan stop operation H06 FAN STOP 5-25 FAR function (Hysteresis) E30 FAR HYSTR 5-25 FDT function (Level) E31 FDT1 LEVEL 5-25 FDT signal (Hysteresis) E32 FDT1 HYSTR 5-25 FDT2 function (Level) E36 FDT2 LEVEL 5-15 FMA (Voltage adjust) F30 FMA V-ADJ 5-15 FMA (Function) F31 FMA FUNC 5-16 FMP (Function) F35 FMP FUNC 5-16 FMP (Pulse rate) F33 FMP PULSES 5-16 FMP (Voltage adjust) F34 FMP V-ADJ 5-7 Frequency command 1 F01 FREQ CMD 1 5-30 Frequency command 2 C30 FREQ CMD 2 5-14 Frequency limiter (High) F15 H LIMITER 5-14 Frequency limiter (Low) F16 L LIMITER 5-14 Gain (for freq set signal) F17 FREQ GAIN 5-36 Instantaneous OC limiting H12 INST CL 5-29 JOG frequency C20 JOG Hz 5-28 Jump frequency (Hysteresis) C04 JUMP HYSTR 5-28 Jump frequency (Jump freq 1) C01 JUMP Hz 1 5-28 Jump frequency (Jump freq 2) C02 JUMP Hz 2 5-28 Jump frequency (Jump freq 3) C03 JUMP Hz 3 5-27 LCD Monitor (Contrast) E47 CONTRAST 5-27 LCD Monitor (Function) E45 LCD MNTR 5-27 LCD Monitor (Language) E46 LANGUAGE 5-26 LED Display filter E42 DISPLAY FL 5-26 LED Monitor (Function) E43 LED MNTR

LCD Display

F12 TIME CNST1

A08 TIME CNST2

F13 DBR OL

PG. NAME 5-26 LED Monitor (Display @ STOP

mode) 5-10 Maximum frequency 1 F03 MAX Hz-1 5-44 Maximum frequency 2 A01 MAX Hz-2 5-10 Maximum voltage 1 F06 MAX V-1 5-44 Maximum voltage 2 A04 MAX V-2 5-42 Modbus-RTU (Address) H31 ADDRESS 5-42 Modbus-RTU (Baud rate) H34 BAUD RATE 5-42 Modbus-RTU (Data length) H35 LENGTH 5-42 Modbus-RTU (Mode select on

no res

onse error)

5-43 Modbus-RTU (No response

error detection time) 5-42 Modbus-RTU (Parity check) H36 PARITY 5-43 Modbus-RTU (Response

interval) 5-42 Modbus-RTU (Stop bits) H37 STOP BITS 5-42 Modbus-RTU (Timer) H33 TIMER 5-33 Motor 1 (%R1 setting) P07 M1-%R1 5-33 Motor 1 (%X setting) P08 M1-%X 5-32 Motor 1 (Capacity) P02 M1 -CAP 5-33 Motor 1 (No-load current) P06 M1-lo 5-33 Motor 1 (On-line Tuning) P05 M1 TUN2 5-32 Motor 1 (Rated current) P03 M1-lr 5-32 Motor 1 (Tuning) P04 M1 TUN1 5-45 Motor 2 (%R1 setting) A16 M2-%R1 5-45 Motor 2 (%X setting) A17 M2-%X 5-44 Motor 2 (Capacity) A11 M2-CAP 5-45 Motor 2 (No-load current) A15 M2-Io 5-45 Motor 2 (On-line Tuning) A14 M2 TUN2 5-44 Motor 2 (Rated current) A12 M2-Ir 5-45 Motor 2 (Slip compensation

control 2) 5-45 Motor 2 (Tuning) A13 M2 TUN1 5-15 Motor sound (Carrier freq.) F26 MTR SOUND 5-15 Motor sound (Sound tone) F27 SOUND TONE 5-28 Multistep frequency setting

(Fre

. 1)