GE Industrial Solutions AF-300 G11 User Manual

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GE Consumer & Industrial

AF-300 G11

User’s Guide

Page 2

These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Drives, Plainville, CT USA.

This document contains proprietary information of GE Drives and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without the written approval of GE Drives.

AF-300 G11 is a trademark of GE Drives, Inc. Energy $aver is a registered trademark of General Electric Company, USA. Genius is a registered trademark of GE Fanuc Automation North America, Inc. Profibus is a trademark of Profibus International. X$D is a trademark of General Electric Company, USA.

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Notes

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i. Preface

Safety Instructions .................................................. iii

Model Numbering System Diagram....................... vii

Dimensions & Weights .......................................... viii

1. Before Using This Product ................................1-1

Receiving Instructions.......................................... 1-1

Appearance.......................................................... 1-1

Handling the Product ........................................... 1-2

Carrying ............................................................... 1-3

Storage ................................................................ 1-3

Ratings Efficiency and Watts Loss ...................... 1-4

2. Installation Environment and Connection ....... 2-1

Operating Environment ........................................2-1

Installation Method .............................................. 2-1

Connection........................................................... 2-3

Basic Connection Diagrams ........................... 2-4

Connecting the Main Circuit and

Ground Terminals ....................................... 2-8

Connecting the Control Terminals ................ 2-11

Terminal Configuration .................................. 2-15

Cable Size, Tightening Torque &

Circuit Protection Rating .......................... 2-16

DC Link Reactor ........................................... 2-17

Setting Function Data .....................................4-5

Checking Function Data ................................. 4-7

Monitoring Operating Status .......................... 4-7

I/O Check ........................................................ 4-8

Maintenance Information ................................ 4-9

Load Rate Measurement .............................. 4-10

Alarm Information ......................................... 4-11

Alarm History and Factors ............................4-12

Data Copy ..................................................... 4-13

Alarm Mode .................................................. 4-15

5. Function Selection .............................................5-1

Function Select List ............................................. 5-1

Alphabetical Function List ................................... 5-5

Function Explanation ........................................... 5-7

6. Protective Operations........................................ 6-1

List of Protective Functions ................................. 6-1

Alarm Reset ......................................................... 6-2

7. Troubleshooting .................................................7-1

Activation of Protective Function ......................... 7-1

Abnormal Motor Rotation .................................... 7-5

3. Operation ............................................................3-1

Inspection and Preparation Before Operation ..... 3-1

Operation Method ................................................ 3-1

Trial Run ............................................................... 3-1

4. Keypad Panel ..................................................... 4-1

Appearance of Keypad Panel .............................. 4-1

Operation From the Keypad Panel

(LCD Screen, Level Structure) .................... 4-2

Normal Operation ........................................... 4-2

Alarm Modes .................................................. 4-2

Entering Data on the Keypad Panel .................... 4-4

Operation Mode .............................................. 4-4

Setting Digital Frequency ............................... 4-4

Switching to LED Digital Monitor .................... 4-5

Program Menu Screen.................................... 4-5

8. Maintenance and Inspection ............................ 8-1

Daily Inspections .................................................. 8-1

Periodic Inspections ............................................ 8-1

Main Circuit Measurements ................................. 8-4

Insulation Test ...................................................... 8-5

Replacement Parts .............................................. 8-5

9. Warranty Parts and Service .............................. 9-1

In-Warranty Failure Checklist............................... 9-2

10. Replacement Parts .......................................... 10-1

11. Specifications ................................................... 11-1

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Standard Specifications..................................... 11-1

Common Specifications..................................... 11-3

Outline Dimensions ............................................ 11-5

Keypad Mounting Hole .................................... 11-12

12. RS485 Modbus RTU Serial Communication . 12-1

Transmission Specification ................................ 12-1

Connection......................................................... 12-1

Serial Interface Configuration ............................ 12-1

Modbus RTU Functions ..................................... 12-1

Drive function Code Access .............................. 12-2

Command and Monitor Data Registers ............. 12-2

Data Format Specification ................................. 12-4

Communication Errors .......................................12-8

13. Options .............................................................. 13-1

Built-in Options ..................................................13-1

14. Electromagnetic Compatibility (EMC) ............ 14-1

General............................................................... 14-1

Recommended Installation Instructions ............ 14-1

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Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive. Familiarize yourself with all safety features before using the drive. In this manual, safety messages are classified as follows:

WARNING Improper operation may result in serious personal injury or death. CAUTION Improper operation may result in slight to medium personal injury or property damage.

Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions.

Instructions on Use

WARNING

• This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or others, as fire may result.

• This drive may not be used as a component of a life-support system or other medical device directly affecting the personal welfare of the user.

• This drive is manufactured under strict quality control standards. However, safety equipment must be installed or the failure of this device may result in personal injury, property damage, or if there is a risk of accident.

Instructions on Installation

WARNING

•Mount this drive on an incombustible material such as metal. There is a risk of fire.

• Do not place combustible or flammable material near this drive, as fire may result.

CAUTION

• Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result.

• Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of wood or metal, and dust), as fire or accident may result.

• Do not install or operate a damaged drive or a drive with missing parts, as electric shock or injury may occur.

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Instructions on Wiring

WARNING

• Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result. Always connect a ground wire, as electric shock or fire may result.

•A licensed specialist must perform all wiring work, as electric shock may result.

•Turn off the power before wiring, as electric shock may result.

•Wire the drive after installation is complete, as electric shock or injury may occur.

CAUTION

• Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury may result.

• Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.

• Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result.

• Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral sensors and equipment, as accident may result.

Instructions on Operation

WARNING

• Be sure to install the cover before turning on the power (closed). Do not remove the cover while power to the drive is turned on. Electric shock may occur.

• Do not operate switches with wet hands, as electric shock may result. When the retry function is selected, the drive may restart automatically after tripping. Design the machine to ensure personal safety in the event of restart. Accident may result.

•When the torque limiting function is selected, operating conditions may differ from preset conditions (acceleration/deceleration time or speed). In this case, personal safety must be assured. Accident may result.

• The STOP key is only effective when a function setting has been established. Install an independent emergency switch to disable the STOP key on the keypad panel when an operation is selected via the external signal terminal. Accident may result.

• Operations can start up suddenly, after the alarm is reset, if there is a running signal input. Confirm that the running signal input is not present before resetting the alarm. Accident may result.

• Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result.

CAUTION

• Do not start or stop the drive using the main circuit power. Failure may result.

• Do not touch the heat sink or braking resistor because they become very hot. Burns may result.

• Since the drive can reach high speed operation easily, carefully check the performance of motor or machine before changing any speed settings. Injury may result.

• Do not use the drive braking function for mechanical holding. Injury may result.

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Instructions on Maintenance, Inspection, and Replacement

WARNING

•Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between terminals P(+) and N(-) does not exceed 25V. Electrical shock may result.

•Only authorized personnel should perform maintenance, inspection, and replacement operations. Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury may result.

Instructions on Disposal

CAUTION

•Treat as industrial waste when disposing of drive. Injury may result.

Instructions for UL/cUL Requirements

CAUTION

• Hazard of electrical shock. Disconnect incoming power before working on this control.

• Dangerous voltage exist until charge light is off.

•Type1 - indoor use only.

• Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on the wiring diagram.

• The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the Table 2-3-5 (30 HP or less).

• In case of using auxiliary control-power input, connect it by referring to the basic connection diagram (2-3-1).

• Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes, for 230V , 460V.

• Use 60/75 °C CU wire only.

•A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more).

• Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacture.

• Solid state motor overload protection is provided in each model.

Other Instructions

WARNING

• Never modify the product. Electric shock or injury may result.

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Conformity to Low Voltage Directive in Europe

CAUTION

• The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is

0.5A at 48V DC, 0.3A ≤ 250 VAC

• The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to the main circuit terminal or drive ground terminal.

•Where a residual-current protective device (RCD) is used for protection in case of direct or indirect contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise, another protective measure shall be applied such as separation of the electrical equipment from the environment by double or reinforced insulation or isolation of the electrical equipment and supply system by the transformer.

• Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground terminals.

• Use a molded-case circuit breaker (MCCB) and magnetic contactor (MC) that conform to EN or IEC standards.

• Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc.

• For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C in EN60204.

•To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:

1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.

2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.

• In case of external cooling system, cover the drive rear side in order not to touch the main capacitor and braking resistor.

General Instructions

For clarity, some figures in this manual may show the drive with covers and safety screens removed for explanation purposes. Do not operate the device until all such covers and screens have been replaced.

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AF-300 G11™ Model Numbering System Diagram

Description 6K G11 N N (X/N)NN X N X N

GE Product Code

AF-300 Drive Family

Input Voltage

2 = 230V 50/60 Hz 4 = 460V 50/60 Hz

Input Phases

3 = 3 Phase

Horsepower

F50 = 1/2 Hp 010 = 10 Hp 100 = 100 Hp

Factory Installed Options

N = None X = Keypad B = to be determined

Enclosure Type

1 = NEMA 1 (UL Type 1) 2 = NEMA 12 (UL Type 12) 4 = NEMA 4 (UL Type 4) 8 = IP00 with NEMA 12 heatsink 9 = IP00

Product Revision

A = 1st Revision B = 2nd Revision

Minor Product Revision

1 = 1st Minor Revision 2 = 2nd Minor Revision

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AF-300 G11 Dimensions & Weights

Rating

NEMA

Enclosure

Rated Output

Current (A)

Overload

(150% 1min.)

AF-300G11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

230VAC, 3 phase, 50/60Hz Input, NEMA 1

0.25 1 1.5 2.3 6KG1123F25X1## D6501 10.24 x 4.33 x 5.12 4.8

0.5 1 3 4.5 6KG1123F50X1## D6502 10.24 x 4.33 x 5.12 4.8 11 5 7.5 6KG1123001X1## D6503 10.24 x 4.33 x 5.71 5.5 21 8126KG1123002X1## D6504 10.24 x 5.91 x 5.71 8.4 31 11 17 6KG1123003X1## D6505 10.24 x 5.91 x 5.71 8.4 51 17 26 6KG1123005X1## D6506 10.24 x 5.91 x 5.71 8.4

7.5 1 25 38 6KG1123007X1## D6507 10.24 x 8.66 x 7.68 13.4

10 1 33 50 6KG1123010X1## D6508 10.24 x 8.66 x 7.68 13.4 15 1 46 69 6KG1123015X1## D6509 15.75 x 9.84 x 7.68 22.0 20 1 59 89 6KG1123020X1## D6510 15.75 x 9.84 x 7.68 22.0 25 1 74 111 6KG1123025X1## D6511 15.75 x 9.84 x 7.68 23.1 30 1 87 131 6KG1123030X1## D6512 15.75 x 9.84 x 7.68 23.1 40 1 115 173 6KG1123040X1## D6513 29.7 x 13.5 x 10.0 70 50 1 145 218 6KG1123050X1## D6514 33.1 x 14.9 x 10.6 86 60 1 180 270 6KG1123060X1## D6515 38.0 x 14.9 x 10.6 106

75 1 215 323 6KG1123075X1## D6516 38.0 x 14.9 x 10.6 110 100 1 283 425 6KG1123100X1## D6517 41.3 x 21.0 x 11.2 172 125 1 346 519 6KG1123125X1## D6518 50.4 x 26.9 x 14.2 282

230VAC, 3 phase, 50/60Hz Input, NEMA 4

0.25 4 1.5 2.3 6KG1123F25X4## D6551 10.24 x 4.33 x 5.12 4.8

0.5 4 3 4.5 6KG1123F50X4## D6552 10.24 x 4.33 x 5.12 4.8 14 5 7.5 6KG1123001X4## D6553 10.24 x 4.33 x 5.71 5.5 24 8126KG1123002X4## D6554 10.24 x 5.91 x 5.71 8.4 34 11 17 6KG1123003X4## D6555 10.24 x 5.91 x 5.71 8.4 54 17 26 6KG1123005X4## D6556 10.24 x 5.91 x 5.71 8.4

7.5 4 25 38 6KG1123007X4## D6557 10.24 x 8.66 x 7.68 13.4

10 4 33 50 6KG1123010X4## D6558 10.24 x 8.66 x 7.68 13.4

Weight

(lbs)

230VAC, 3 phase, 50/60Hz Input, NEMA 12

15 12 46 69 6KG1123015X2## D6559 15.75 x 9.84 x 7.68 22.0 20 12 59 89 6KG1123020X2## D6560 15.75 x 9.84 x 7.68 22.0 25 12 74 111 6KG1123025X2## D6561 15.75 x 9.84 x 7.68 23.1 30 12 87 131 6KG1123030X2## D6562 15.75 x 9.84 x 7.68 23.1

230VAC, 3 phase, 50/60Hz Input, Open

40 Open 115 173 6KG1123040X9## --- 21.7 x 13.4 x 10.0 64 50 Open 145 218 6KG1123050X9## --- 24.2 x 14.8 x 10.6 79 60 Open 180 270 6KG1123060X9## --- 29.1 x 14.8 x 10.6 97

75 Open 215 323 6KG1123075X9## --- 29.1 x 14.8 x 10.6 101 100 Open 283 425 6KG1123100X9## --- 29.5 x 20.9 x 11.2 154 125 Open 346 519 6KG1123125X9## --- 34.6 x 26.8 x 14.2 253

## Indicates product revision. Note: Horsepower rating is shown for 230V and 460V nominal systems, 1800 RPM motors. When applying at lower voltage and lower speed AC motors, select the drive by rated current and not Hp rating.

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AF-300 G11 Dimensions & Weights

Rating

NEMA

Enclosure

Rated Output

Current (A)

Overload

(150% 1min.)

AF-300G11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

230VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 115 173 6KG1123040X8## --- 21.7 x 13.4 x 10.0 64 50 Open 145 218 6KG1123050X8## --- 24.2 x 14.8 x 10.6 79 60 Open 180 270 6KG1123060X8## --- 29.1 x 14.8 x 10.6 97

75 Open 215 323 6KG1123075X8## --- 29.1 x 14.8 x 10.6 101 100 Open 283 425 6KG1123100X8## --- 29.5 x 20.9 x 11.2 154 125 Open 346 519 6KG1123125X8## --- 34.6 x 26.8 x 14.2 253

460VAC, 3 phase, 50/60Hz Input, NEMA 1

0.5 1 1.5 2.3 6KG1143F50X1## D6519 10.24 x 4.33 x 5.12 4.8 11 2.5 3.8 6KG1143001X1## D6520 10.24 x 4.33 x 5.71 5.5 21 3.7 5.6 6KG1143002X1## D6521 10.24 x 5.91 x 5.71 8.4 31 5.5 8.3 6KG1143003X1## D6522 10.24 x 5.91 x 5.71 8.4 51 9146KG1143005X1## D6523 10.24 x 5.91 x 5.71 8.4

7.5 1 13 20 6KG1143007X1## D6524 10.24 x 8.66 x 7.68 14.3

10 1 18 27 6KG1143010X1## D6525 10.24 x 8.66 x 7.68 14.3 15 1 24 36 6KG1143015X1## D6526 15.75 x 9.84 x 7.68 22.0 20 1 30 45 6KG1143020X1## D6527 15.75 x 9.84 x 7.68 22.0 25 1 39 59 6KG1143025X1## D6528 15.75 x 9.84 x 7.68 23.1 30 1 45 68 6KG1143030X1## D6529 15.75 x 9.84 x 7.68 23.1 40 1 60 90 6KG1143040X1## D6531 29.7 x 13.5 x 10.0 70 50 1 75 113 6KG1143050X1## D6532 29.7 x 14.9 x 10.6 82 60 1 91 137 6KG1143060X1## D6533 34.6 x 14.9 x 10.6 95

75 1 112 168 6KG1143075X1## D6534 34.6 x 14.9 x 10.6 97 100 1 150 225 6KG1143100X1## D6535 38.0 x 14.9 x 10.6 115 125 1 176 264 6KG1143125X1## D6536 38.0 x 21.0 x 12.4 174 150 1 210 315 6KG1143150X1## D6537 38.0 x 21.0 x 12.4 245 200 1 253 380 6KG1143200X1## D6538 53.1 x 21.0 x 14.2 245 250 1 304 456 6KG1143250X1## D6539 53.1 x 21.0 x 14.2 245 300 1 377 566 6KG1143300X1## D6540 55.1 x 26.9 x 14.2 337 350 1 415 623 6KG1143350X1## D6541 55.1 x 26.9 x 14.2 337 400 1 520 780 6KG1143400X1## D6542 57.1 x 26.8 x 17.7 562 450 1 585 878 6KG1143450X1## D6543 57.1 x 26.8 x 17.7 562 500 1 650 975 6KG1143500X1## D6544 57.1 x 34.6 x 17.7 804 600 1 740 1110 6KG1143600X1## D6545 57.1 x 34.6 x 17.1 804

Weight

(lbs)

460VAC, 3 phase, 50/60Hz Input, NEMA 4

0.5 4 1.5 2.3 6KG1143F50X4## D6569 10.24 x 4.33 x 5.12 4.8 14 2.5 3.8 6KG1143001X4## D6570 10.24 x 4.33 x 5.71 5.5 24 3.7 5.6 6KG1143002X4## D6571 10.24 x 5.91 x 5.71 8.4 34 5.5 8.3 6KG1143003X4## D6572 10.24 x 5.91 x 5.71 8.4 54 9146KG1143005X4## D6573 10.24 x 5.91 x 5.71 8.4

7.5 4 13 20 6KG1143007X4## D6574 10.24 x 8.66 x 7.68 14.3

10 4 18 27 6KG1143010X4## D6575 10.24 x 8.66 x 7.68 14.3

460VAC, 3 phase, 50/60Hz Input, NEMA 12

15 12 24 36 6KG1143015X2## D6576 15.75 x 9.84 x 7.68 22.0 20 12 30 45 6KG1143020X2## D6577 15.75 x 9.84 x 7.68 22.0 25 12 39 59 6KG1143025X2## D6578 15.75 x 9.84 x 7.68 23.1

30 12 45 68 6KG1143030X2## D6579 15.75 x 9.84 x 7.68 23.1 ## Indicates product revision. Note: Horsepower rating is shown for 230V and 460V nominal systems, 1800 RPM motors. When applying at lower voltage and lower speed AC motors, select the drive by rated current and not Hp rating.

Page 13

AF-300 G11 Dimensions & Weights

Rating

NEMA

Enclosure

Rated Output

Current (A)

Overload

(150% 1min.)

AF-300G11 Model No.

Catalog

No.

Dimensions

H x W x D (inches)

Weight

(lbs)

460VAC, 3 phase, 50/60Hz Input, Open

40 Open 60 90 6KG1143040X9## --- 21.7 x 13.4 x 10.0 64 50 Open 75 113 6KG1143050X9## --- 21.7 x 14.8 x 10.6 75 60 Open 91 137 6KG1143060X9## --- 26.6 x 14.8 x 10.6 86

75 Open 112 168 6KG1143075X9## --- 26.6 x 14.8 x 10.6 88 100 Open 150 225 6KG1143100X9## --- 29.1 x 14.8 x 10.6 106 125 Open 176 264 6KG1143125X9## --- 29.1 x 20.9 x 12.4 154 150 Open 210 315 6KG1143150X9## --- 29.1 x 20.9 x 12.4 154 200 Open 253 380 6KG1143200X9## --- 39.4 x 20.9 x 14.2 220 250 Open 304 456 6KG1143250X9## --- 39.4 x 20.9 x 14.2 220 300 Open 377 566 6KG1143300X9## --- 39.4 x 26.8 x 14.2 308 350 Open 415 623 6KG1143350X9## --- 39.4 x 26.8 x 14.2 308 400 Open 520 780 6KG1143400X9## --- 55.1 x 26.8 x 17.7 551 450 Open 585 878 6KG1143450X9## --- 55.1 x 26.8 x 17.7 551 500 Open 650 975 6KG1143500X9## --- 55.1 x 34.6 x 17.1 793 600 Open 740 1110 6KG1143600X9## --- 55.1 x 34.6 x 17.1 793

460VAC, 3 phase, 50/60Hz Input, Open with NEMA 12 Heatsink

40 Open 60 90 6KG1143040X8## --- 21.7 x 13.4 x 10.0 64

50 Open 75 113 6KG1143050X8## --- 21.7 x 14.8 x 10.6 75

60 Open 91 137 6KG1143060X8## --- 26.6 x 14.8 x 10.6 86

75 Open 112 168 6KG1143075X8## --- 26.6 x 14.8 x 10.6 88 100 Open 150 225 6KG1143100X8## --- 29.1 x 14.8 x 10.6 106 125 Open 176 264 6KG1143125X8## --- 29.1 x 20.9 x 12.4 154 150 Open 210 315 6KG1143150X8## --- 29.1 x 20.9 x 12.4 154 200 Open 253 380 6KG1143200X8## --- 39.4 x 20.9 x 14.2 220 250 Open 304 456 6KG1143250X8## --- 39.4 x 20.9 x 14.2 220 300 Open 377 566 6KG1143300X8## --- 39.4 x 26.8 x 14.2 308 350 Open 415 623 6KG1143350X8## --- 39.4 x 26.8 x 14.2 308 400 Open 520 780 6KG1143400X8## --- 55.1 x 26.8 x 17.7 551 450 Open 585 878 6KG1143450X8## --- 55.1 x 26.8 x 17.7 551 500 Open 650 975 6KG1143500X8## --- 55.1 x 34.6 x 17.1 793 600 Open 740 1110 6KG1143600X8## --- 55.1 x 34.6 x 17.1 793

Page 14

1. Before Using This Product

1.1 Receiving Instructions

Unpack and check the product as explained below. If you have any questions about the product, contact GE

Drives or your local GE Drives distributor.

1. Check the ratings nameplate to confirm that the delivered product is the one that was ordered.

SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01

Ratings Nameplate

Production lot serial number Production week: Fiscal week (01 to 53) Production year: Last two digits of year (99 = 1999)

2. Check for damaged and/or missing parts upon delivery.

3. In addition to the drive unit and this manual, the package contains rubber bushings (for products with 30 Hp or less) and a terminating resistor (1/2 W, 120 ohm). The terminating resistors for products with 30 Hp or less is packaged separately. The terminating resistors for products with 40HP or more are installed internal to the drive unit. To connect the internal terminating resistor, place hardware jumper J2 to the “ON” position. This terminating resistor is required for RS485 RTU communication.

4. On drives rated 100 Hp and larger a separately mounted DC Link Reactor is provided. The reactor should be checked for proper rating before installation.

1.2 Appearance

Mounting screws of surface cover

Keypad Panel

Surface cover

Mounting screws of surface cover (Total of 6 screws)

Lifting Holes (4 holes total)

Intermediate cover

Ratings nameplate

Keypad Panel

30 HP or less

40 HP or more

1-1

Surface Cover

Ratings Nameplate

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1.3 Handling the Product

(1) Removing the Cover

For drives 30HP or less, loosen the cover mounting screws, then remove the cover by pulling from the top (see Figure

1.3.1).

Fig.1-3-1 Removing the Cover (for drives of 30HP or less)

For drives 40HP or more, first remove the six cover mounting screws, then remove the cover.

Mounting screws of service cover (6 positions total)

Fig.1-3-2 Removing the Cover (for drives of 40HP or more)

(2) Removing the Keypad Panel

After removing the cover as explained in (1), loosen the keypad panel mounting screws and remove as shown in Figure

1.3.3 for drives 40HP or less. Mounting screws of

Keypad panel

Fig.1-3-3 Removing the Keypad Panel (for drives of 30 HP or less)

For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad panel case.

Keypad panel case

Fig.1-3-4 Removing the Keypad Panel (for drives 40HP or more)

1-2

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1.4 Carrying

Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes.

1.5 Storage

Temporary Storage

Temporary storage of this product must meet the conditions listed in Table 1-5-1.

Table 1-5-1 Storage Environment

Item Specifications Ambient Temperature -10° to +50°C

(+14° to +122°F)

Storage Temperature

-25° to +65°C (-4° to +149°F)

Relative Humidity

5 to 95%

Atmosphere The standard product must not be exposed to dust, direct sunlight, corrosive

gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content in the atmosphere should be minimized.

Condensation or freezing, as a result of sudden temperature changes, must not occur.

Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on extended storage guidelines.

Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not store where such temperature changes may occur.

1. Do not place this product directly on the floor.

2. To store the product in an extreme environment, pack in vinyl sheeting, etc.

3. If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in vinyl sheeting.

Long-term Storage

If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on the storage location.

The general long-term storage method is as follows:

1. The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30°C (86°F) to prevent the deterioration of the electrolytic capacitors.

2. Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative humidity of about 70% or less.

3. Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly on a construction site). In this case, remove the product and store in a suitable environment.

4. Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store electrolytic capacitors for one year or longer without providing power.

1-3

Page 17

1.6 AF-300 G11 Drive Ratings Efficiency and Watts Loss

Rating

Rated Output

Current (A)

Rated Output Power (KVA)

Efficiency at 2KHz

(%)

Efficiency at

15KHz (%)

Watts Loss at

2KHz (W)

Watts Loss at

15KHz (W)

230VAC

0.25 1.5 0.59 92.0 90.5 25 30 10

0.5 3 1.1 93.5 91.7 35 45 10 15 1.9 94.9 94.0 50 60 10 28 3.1 95.7 94.1 80 110 30 311 4.3 95.9 94.9 110 140 30 517 6.7 96.2 95.4 170 210 30

7.5 25 9.9 96.2 95.2 240 310 60

10 33 13 96.5 95.3 300 415 60 15 46 18 96.4 95.2 450 620 N/A 20 59 23 96.9 95.9 540 720 N/A 25 74 29 96.8 95.8 670 890 N/A 30 87 34 96.5 95.5 880 1160 N/A 40 115 45 97.2 96.5 950 1200 N/A 50 145 57 97.2 96.4 1200 1550 N/A 60 180 71 97.3 96.6 1400 1750 N/A 75 215 85 97.4 96.8 1600 2050 N/A

100 283 112 97.4 97.0 2150 2500 N/A 125 346 137 97.4 97.0 2600 3000 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

460VAC

0.5 1.5 1.1 93.5 89.3 35 60 10 1 2.5 1.9 95.4 91.7 45 85 10 2 3.7 2.9 96.7 94.1 60 110 30 3 5.5 4.3 97.0 94.5 80 150 30 59 7.1 97.1 95.0 130 230 30

7.5 13 10 97.3 95.3 170 300 60

10 18 14 97.3 95.4 230 400 60 15 24 19 97.6 95.9 300 520 N/A 20 30 23 97.9 96.5 360 610 N/A 25 39 31 97.8 96.4 460 770 N/A 30 45 35 97.8 96.4 550 900 N/A 40 60 47 97.8 96.4 750 1250 N/A 50 75 59 97.7 96.1 950 1650 N/A 60 91 72 97.8 96.4 1100 1850 N/A 75 112 89 97.9 96.5 1300 2200 N/A

100 150 119 98.1 97.2 1550 2350 N/A 125 176 140 98.0 97.2 1950 2800 N/A 150 210 167 98.0 97.3 2400 3350 N/A 200 253 202 98.2 97.3 2650 3900 N/A 250 304 242 98.1 97.3 3250 4700 N/A 300 377 300 98.2 97.4 3900 5750 N/A 350 415 330 98.2 97.4 4350 6300 N/A 400 520 414 98.2 97.4 5450 7950 N/A 450 585 466 98.2 97.4 6150 8950 N/A 500 650 518 98.3 97.4 6700 9950 N/A 600 740 590 98.2 97.4 7750 11300 N/A

2KHz (%) 10KHz (%) 2KHz (W) 10KHz (W)

Internal DB

(W)

1-4

Page 18

2. Installation Environment and Connection

Altitude Output current

reduction rate

3300 feet 1

(1000m or lower)

3300-4950 feet 0.97

(1000-1500m)

4950-6600 feet 0.95

(1500-2000m)

6600-8250 feet 0.91

(2000-2500m)

8250-9900 feet 0.88

(2500-3000m)

2.1 Operating Environment

Install this product in a location that meets the conditions listed in Table 2-1-1.

Table 2-1-1 Operating Environment

Item Specifications

Location Indoors Ambient Temperature

Relative Humidity

Atmosphere The product must not be exposed to dust,

Altitude 1000 m (3300 feet) or lower - For altitude above

Vibration 3mm peak from 2 to 9Hz, 9.8m/s2 from 9 to 20Hz,

-10° to +50°C (+14° to +122°F) - for products of 30 HP or less, the ventilating covers must be removed if ambient temperature exceeds +40°C (104°F), NEMA Type 4 & 12 Unit -10° to +40°C (+14° to +104°F)

5 to 95% (No condensation).

direct sunlight, corrosive gas, oil mist, vapor, or water. There must be a minimum salt content in the atmosphere. Do not store where condensation may occur as a result of sudden changes in temperature.

1000 m (3300 feet), see Table 2-1-2.

2m/s2 from 20-55Hz, 1m/s2 from 55 to 200Hzs.

CAUTION

Ensure that the drive and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust. Fire or accident

may result.

Table 2-1-2 Output current reduction rate based on altitude

2.2 Installation Method

1. Securely fasten the product in an upright position on a solid structure with the tag AF-300G11 facing the front. Do not turn the product upside down or install in a horizontal position. Fig. 2-2-1

2. Since heat is generated during drive operation, the spaces shown in Fig. 2-2-1 are required to ensure sufficient cooling. Do not install the product beneath a device sensitive to heat as heat radiates upward.

3. The heat sink may reach a temperature of 90°C (+194°F) during drive operation. Ensure that the material surrounding the product can withstand this temperature.

WARNING

Install this product on nonflammable material such as metal.

4. When installing this product in a control panel, consider ventilation to prevent the drive’s ambient temperature from exceeding the specified value. Do not install the product in an area from which heat cannot be sufficiently released.

5. If two or more drives must be installed in the same device or control panel, arrange the units horizontally to minimize the effect of heat. If two or more drives must be installed vertically, place an insulated plate between the drives to minimize the effect of heat.

6. When shipped from the factory, drives provide internal cooling inside the panel. A drive of 30HP or less can be converted to external cooling simply by adding an optional mounting adapter.

Top

4” (100mm)

AF-300 G11 Drive

Left

Bottom

Right

4” (100mm)

Internal Heat Dissipation (30%)

Internal fan

Internal air supply

Fig. 2-2-2 Through Panel Mount

Fig. 2-2-1 30 HP or less: Gap X can be

0. (side-by-side installation) 40HP or more: Gap X >= 2.0” (50mm)

External Heat Dissipation

(70%)

Cooling fan

Heatsink

External air supply

2-1

Page 19

A drive of 40HP or more can be converted to external cooling simply by moving the upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket

Installation of Open Type with NEMA 12 Heatsink Drive (40 Hp and above)

screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.)

Bracket Screws (M6)

Case mounting screws (M5) 10 screws total

Mounting

Mounting bracket

Fig. 2-2-3

In an external cooling system, a heat sink radiating about 70% of total drive heat (total loss) can be placed outside the device or control panel, as shown in Fig. 2-2-2.

7. For drives of 30HP or less, remove the ventilating covers if ambient temperature exceeds +40°C (104°F).

1. Removing the Ventilating Covers

One ventilating cover is mounted on top of the drive and two or three are mounted at the bottom. Remove the main cover and then remove ventilating covers by popping out the cover inserts as shown in Fig. 2-2-4.

Fig. 2.2.6

Fig.2.2.5

1. Remove adhesive protection strip from gasket and then mount gasket to panel/enclosure, carefully aligning cutout and mounting holes.

2. Install the drive unit and tighten the mounting bolt and nut. (Tightening torque: 119 lbs-inch [M8], 425 lbs-inch [M12] ). Mounting hardware to be supplied by customer. (refer to figure 2.2.5)

3. After proper torque has been applied to all mounting hardware, seal the outside end of the hardware with silicon glue. Silicon glue to be supplied by the customer. (Refer to Fig. 2.2.6)

Fig. 2-2-4 Removing the ventilating cover

2-2

Page 20

2.3 Connection

Remove the main cover before connecting the terminal blocks as follows.

2-3-1 Basic Connection

1. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to another terminal will damage the drive. Check that the power voltage is within the maximum allowable voltage marked on the nameplate, etc.

2. Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise.

3. Use a reliable crimp terminal for connection between a power terminal and a power wire.

4. After terminating the wiring connection, confirm the following: a. Confirm that the connection is correct. b. Confirm that all necessary connections have been made. c. Confirm that there is no short-circuit or ground fault between the terminals and wire.

5. Connection modification after power-on The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the

power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before shortcircuiting. The residual voltage (electric charge) may cause sparks.

WARNING

Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations. Electrical shock may result.

2-3

Page 21

2.3.1 Basic Connection Diagram (Sink Logic)

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) Use a drive with rated voltage matching the power supply voltage.

(*2) Use as required. (*3) Use this peripheral device when necessary. (*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR. (*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5) (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above. (*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input. (*9) If usingV2 or C1, as a reference signal, they must be used exclusively. (*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer

2-4

Page 22

Basic Connection Diagram to PLC (Sink Logic)

See page 2-4 for notes

2-5

Page 23

Basic Connection Diagram (Source Logic, Typically used in Europe)

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) Use a drive with rated voltage matching the power supply voltage.

2-6

Page 24

Basic Connection Diagram to PLC (Source logic, Typically used in Europe)

See page 2-4 for notes

2-7

Page 25

2.3.2 Connecting the Main Circuit and Ground Terminals

Table 2.3.1 Functions of main circuit terminals and ground termnals

Symbol Terminal Name Description

L1/R,L2/S,L3/T Main circuit power terminals Connects a 3-phase power supply U,V,W Inverter output terminals Connects a 3-phase motor R0,T0 Input terminals for auxiliary control power Connects a backup AC power supply to the circuit

(not supported for drives of 1 Hp or less)control

P1,P(+) DC reactor terminals Connects the optional power correcting DC reactor P(+),DB Terminals for external braking resistor Connects the optional external braking resistor (for

drives of 10 Hp or less)

P(+),N(-) Terminals for DC link circuit Supplies DC link circuit voltage to the external

braking unit (option) or power regeneration unit (option).

G Ground terminal Connects the drive chassis (case) to ground.

(1) Main circuit power terminals (L1/R, L2/S, L3/T)

1. Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for

circuit protection. Phase-sequence matching is unnecessary.

2. To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive

protective function activates.

3. Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main

circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used

more than once every hour.

4. If you need to connect these terminals to a single-phase power supply, please contact the factory.

(2) Drive output terminals (U, V, W)

1. Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is

incorrect, exchange any two of the U, V, and W phases.

2. Do not connect a power factor correction capacitor or surge absorber to the drive output.

3. If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance

between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in

current indication precision.

When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:

Drives 7.5 HP and larger

Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m) * 230 VAC Input Voltage 1312 ft (400 m) * 1312 ft (400 m) * 1312 ft (400 m) *

Drives 5 HP and smaller

Motor Insulation Level 1000V 1300V 1600V 460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) * 165 ft (50 m) * 230 VAC Input Voltage 328 ft (100 m) * 328 ft (100 m) * 328 ft (100 m) * * For this case the cable length is determined by secondary effects and not voltage spiking.

Note: When a motor protective thermal O/L relay is inserted between the drive and the motor, the thermal O/L relay may malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)

2-8

Page 26

(3) Input terminals for auxiliary control power

(R0 and T0)

The drive operates even if power is not provided to these

terminals. If a protective circuit operates, and the mag-

netic contactor on the drive’s power is opened (off), the

inverter control circuit power, the alarm output (30A, B,

and C), and the keypad panel display goes off. To prevent

this, the main circuit AC power must also be supplied as

auxiliary control power to the auxiliary control power input

terminals (R0 and T0).

1. To ensure effective noise reduction when using a

radio noise filter, the output power from the filter must go

to the auxiliary control power input terminals. If these

terminals are connected to the input side of the filter, the

noise reduction effect deteriorates.

(4) DC reactor terminals (P1 and P(+))

1. Before connecting a power factor correcting DC reactor (optional) to these terminals, remove the factory-installed jumper.

2. If a DC reactor is not used, do not remove the jumper.

Note: For drives of 100 Hp or more, the DC reactor is provided as a separate standard component and should always be connected to the terminals. DC reactor is provided as open type, enclosure to be provided by other.

CAUTION

A DC reactor does not come with drives rated less then 100 Hp, however, use a DC reactor or AC reactor under the following conditions otherwise the drive may be damaged or malfunction.

1) Used when the capacity of the power supply transformer exceeds 500k VA and exceeds the rated capacity of the drive tenfold.

2. Used when a thyrister converter is connected as a common load on the same transformer.

3. Used to prevent a drive OV trip from occuring when the power factor capacitor in the power line is switched on and off.

4. Used when the voltage imbalance exceds 3%.

Imbalance rate between phase [%] =

(Max. voltage [V] - Min. voltage [V]

3-phase average voltage [V]

x 100%

Fig. 2-3-2 Connection the auxiliary control-power input terminals

not exceed 16.5 feet (5m).

(6) Terminals for DC link circuit (P(+) and N(-))

The G11 drive of 15 Hp or more, does not contain a drive circuit for the braking resistor. To improve braking performance, an external braking unit (option) and an external braking resistor (option) must be installed.

1. Connect terminals P(+) and N(-) on the braking unit to terminals P(+) and N(-) on the drive. The wiring length (twisted pair cables, etc.) should not exceed 16.5 feet (5m).

2. Connect terminals P(+) and DB on the braking resistor to terminals P(+) and DB on the braking unit. The wiring length (twisted pair cables, etc.) should not exceed 33 feet (10m). If terminals P(+) and N(-) on the drive are not used, leave the terminals open. If P(+) is connected to N(-), or the braking resistor is connected directly, the resistor will burn up.

3. Auxiliary contacts 1 and 2 of the braking unit have polarity.

4. Refer to DB unit instruction book for paralleled resistors.

Note: Braking units and resistors are rated on degree of braking, duration and system frequency of braking cycle. Verify units meet application requirements.

(5) Terminals for external braking resistor (P(+) and DB) (10 Hp or less)

For the G11 of 10 Hp or less, a built-in braking resistor is connected to terminals P(+) and DB. If this braking resistor does not provide sufficient thermal capacity (e.g., in highly repetitive operation or heavy inertia load operation), an external braking resistor (option) must be mounted to improve braking performance.

1. Remove the built-in braking resistor from terminals P(+) and DB. Insulate the resistor-removed terminals with adhesive insulation tape, etc.

2. Connect terminals P(+) and DB on the external braking resistor to terminals P(+) and DB on the drive.

3. The wiring length (twisted pair cables, etc.) should

2-9

Fig. 2-3-3

Fig. 2-3-4 Connection (10 Hp or less

Page 27

When shipped from the factory, CN UX is connected to the U1 side.

Fig. 2-3-5 Connection 15 Hp or more, 100 Hp or more parallel resistors, 200 Hp or more parallel braking units.

(7) Ground terminal

The grounding connector should be sized in accordance with the NEC or Canadian Electrical Code. The connection should be made by a UL listed or CSA certified

<3D view of part A>

Factory Shipment Status Connector CN UX: U1

closed-loop termianl connector sized for the wire gauge involved. The connector is to be fixed using the crimp tool specified by the connector manufacturer.

(8) Auxiliary power switching connector (CN UX) (for drives of 40 Hp or more)

When a drive of 40 Hp or more requires main circuit power voltage as listed below, disconnect the auxiliary power switching connector CN UX from U1 and connect to U2. For the switching method, see Fig. 2-3-6.

Main Voltage Requiring Auxiliary Power Switching Connector

Frequency [Hz] Power Voltage Range [VAC]

50 380 - 398 60 380 - 430

CAUTION

• Check that the number of phases and rated voltage match those of the AC power supply.

• Do not connect the AC power supply to the output terminals (U, V, W). Injury may result.

• Do not directly connect a braking resistor to the DC terminals (P[+] and N[-]). Fire may result.

RO-TO

L1/R-L3T

The switching connectors are mounted on the power PCB above the control PCB as shown on the right.

Note: To remove a connector, unlock the connector (using the locking mechanism) and pull. To install, firmly push the connector until it click locks.

CN UX

2-10

CN UX (red)

Fig. 2-3-7 Switching Power Connectors (only for 40 Hp or more)

Page 28

2.3.3 Connecting the Control Terminals

Table 2.3.3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according to its function setting.

Table 2-3-3

Classification Symbol Terminal Name Function

Analog input 13 Potentiometer power supply Used for +10V DC power supply for frequency setting POT

Te rm inal

(resistance of 1 to 5k Ohms)

12 Voltage input 1. Frequency is set according to the analog input voltage

supplied from an external circuit.

- 0 to +10V DC / 0 to 100%

- Reversible operation using positive and negative signals: 0 to +/- 10V DC / 0 to 100%

- Reverse operation: +10 to 0V DC / 0 to 100%

2. Input feedback signal for PID control is input.

3. The analog input value from the external circuit is used for torque control

* Input resistance: 22 k Ohms

V2 Voltage input ¨ Frequency is set according to the analog input voltage

supplied from an external circuit.

- 0 to +10V DC/0 to 100%

- Reverse operation: +10 to 0V DC/0 to 100% * It can be used only one terminal “V2” or “C1” alternatively. * Input resistance: 22 k Ohms

C1 Current input 1. Frequency is set according to the analog input current supplied

from an external circuit.

- 4 to 20mA DC / 0 to 100%

- Reverse operation: 20 to 4mA DC / 0 to 100%

2. The feedback signal for PID control is input.

3. PTC thermistor input

11 Analog input common Common terminal for analog input signals

* Use only one terminal - V2 or C1 Exclusively * Input resistance: 250 Ohms

* PTC switch is off when PTC function is not used

2-11

Page 29

Digital input FWD Forward operation / Used for forward operation (when FWD-CM is on) or

Stop command deceleration and stop (when FWD-CM is opened)

REV Reverse operation / Used for reverse operation (when REV-CM is on) or

Stop command deceleration and stop (when REV-CM is opened)

X1 Digital input 1 The coast-to-stop command, external alarm, alarm reset, multi-

step frequency selection, and other functions (from an external circuit) can be assigned to terminals X1 to X9. For details, see "Setting the Terminal Functions E01 to E09" in Section 5.2 Function Explanation. <Specifications of digital input circuit>

Item min. typ. max. Operating voltage ON 0V – 2V

X2 Digital input 2 X3 Digital input 3 X4 Digital input 4 X5 Digital input 5

Maximum load current ON – 3.2mA 4.5 mA Leakage current OFF – – 0.5 mA

OFF 22V 24V 27V

X6 Digital input 6 X7 Digital input 7 X8 Digital input 8 X9 Digital input 9

P24 Control Unit power Supply +24VDC power supply for control input. Maximum output current 100mA

PLC PLC signal power Used to connect power supply for PLC output signals; rated

voltage = 24 VDC (22 to 27) at sink logic operation.

CM Digital input common Common terminal for digital input signals and P24

Analog output FMA Analog monitor Outputs monitor signal using analog DC voltage 0 to +10V DC.

The signal indicates one of the following: (11: common - Output frequency (before slip compensation) terminal) - Load factor

- Output frequency (after slip compensation)

- Power consumption

- Output current

- PID feedback value

- Output voltage

- PG feedback value

- Output torque

- DC link circuit voltage * Connectable impedance: min. 5k ohms

Pulse output FMP Frequency monitor Outputs a monitor signal using the pulse waveform.

(CM: common (pulse waveform output) This signal has the same function as the FMA signal. terminal)

2-12

Page 30

Transistor Y1 Transistor output 1 A running signal, frequency equivalence signal, overload early

warning output signal, and other signals from the drive are output (as transistor output) to arbitrary ports. For details, see "Setting the Terminal Functions E20 to E23" in Section 5.2 Function Explanation. * <Specifications of transistor output circuit>

Item min. typ. max. Operating voltage ON – 1V 2V

OFF – 24V 27V

Y2 Transistor output 2 Y3 Transistor output 3 Y4 Transistor output 4

Maximum load current ON – – 50 mA Leakage current OFF – – 0.1 mA

CMY Transistor output common Common terminal for transistor output signals. This terminal is

Relay output 30A,30B,30C Alarm outputs for any fault. If the drive is stopped by an alarm (protective function), the alarm

Y5A,Y5C Multi-purpose signal These signals can be output similar to the Y1 to Y4 signals above.

Communic- DX+,DX– RTU communication Input / output signal terminals for RTU communication input / output ation Up to 31 inverters can be connected using the daisy chain method.

SD Communication cable Terminal for connecting the cable shield. The terminal is electrically

shield connection terminal floating.-

insulated from terminals (CM) and [11].

signal is output from the relay contact output terminal (1SPDT). Contact rating: 250 VAC, 0.3A,cosØ = 0.3, 48 VDC, 0.5A for CE Marking

An excitation mode (excitation at alarm occurrence or at normal operation) can be selected.

The contact rating is the same as that of the alarm output above.

(1) Analog input terminals (13, 12, C1, and 11)

1. These terminals receive low level analog signals that may be affected by external noise. The cables must be as short as possible (20 meters or less), must be shielded, and the shields must be grounded. If the cables are affected by external induction noise, the shielding effect may be improved by connecting the shield to terminal [11].

Shielded wires

VR 1k to

5K ohms

Fig. 2-3-9

Drive

13 12 11

2. If contacts must be connected to these circuits, twin (bifurcated) contacts for handling low level signals must be used. A contact must not be connected to terminal [11].

3. If an external analog signal output device is connected to these terminals, it may malfunction as a result of drive noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device.

Fig. 2-3-10 Example of Noise Prevention

2-13

Page 31

(2) Digital input terminals (FWD, REV, X1 to X9, PLC,

and CM)

1. Digital input terminals (e.g., FWD, REV, X1 to X9) are generally turned on or off by connecting or disconnecting the line to or from the CM terminal.

If digital input terminals are turned on or off by switching the PLC’s open collector output using an external power supply, a resulting bypass circuit may cause the drive to malfunction. To prevent a malfunction, connect the PLC terminal as shown in Fig. 2-3-

11.

Fig. 2-3-11 Prevention of Bypass Current by External Power

2. When using a contact input, a high-quality relay with reliable contacts must be used.

(3) Transistor output terminals (Y1 to Y4, CMY)

1. These terminals have a circuit configuration as shown in Table 2-3-3, "Transistor Output". Confirm the polarity of the external power supply.

2. To connect a control relay, connect a surge absorbing diode to both ends of its exciting coil.

(4) Sink or Source Logic Selection.

1. Set SWI for Sink or Source Connection to the PLC. The factory default setting is Sink and this instruction manual explains Sink logic function only.

2. When you need to connect source type logic, refer to Basic Connection Diagram Fig. 2-3-3 and Fig. 2-3-4 and Technical Information Manual. (Sink Logic is commonly used in the USA and Source Logic is commonly used in Europe.)

(5) Others

1. To prevent a malfunction as a result of noise, control terminal cables must be placed as far as possible from the main circuit cables.

2. The control cables inside the inverter must be secured to prevent direct contact with the main circuit (e.g., main circuit terminal block).

(6) Wiring of control circuit (inverter of 40 Hp or more)

1. Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-12.

2. Secure the cable to cable binding hole A (on the left wall of the main circuit terminal block) using a cabletie (e.g., Insulock). The cable-tie must not exceed 0.14" (3.5mm) in width and 0.06" (1.5mm) in thickness.

3. When the optional PC board is mounted, the signal lines must be secured to cable binding hole B.

Fig. 2-3-12 The Control Wiring Route

Cable ties

wiring

Cable

Cable binding

Hole B

Fig. 2-3-13 Securing Positions for Inverter Control Circuit Wiring (40 HP or more)

binding

Hole A

WARNING

Control lines generally do not have enhanced insulation. If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the main circuit. The Low Voltage Directive in Europe also restricts the exposure to high voltage. Electric shock may result

CAUTION

The inverter, motor, and cables generate noise. Check that the ambient sensors and devices do not malfunction. Accident may result.

2-14

Page 32

2.3.4 Terminal Configuration

(1) Main circuit terminals

1/4 to 1 Hp 230 VAC 1/2 to 1 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

G G

Screw size M3.5

2 to 5 Hp 230 VAC 2 to 5 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

Screw size M4

7.5 to 10 Hp 230 VAC

7.5 to 10 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

G G

Screw size M5

50 To 75 Hp 230 VAC 100 to 150 Hp 460 VAC

L1/R L2/S L3/T DB P1

G G

100 Hp 230 VAC

R0 T0

L1/R L2/S L3/T P1 P(+) N(-) U V W

125 Hp 230 VAC 200 to 350 Hp 460 VAC

R0 T0

L1/R

G G

R0 T0

Screw size M4

G G

Screw size G = M10 Other terminals = M12

Screw size M4

L2/S L3/T

Screw size G = M10 Other terminals = M12

U V W

P(+) N(–)

Screw size G = M8 Other terminals = M10

P(+)

N(-)

15 to 30 Hp 230 VAC 15 to 30 Hp 460 VAC

L1/R L2/S L3/T DB P1 P(+) N(–) U V W

R0 T0

Screw size M3.5

Screw size M6

40 Hp 230 VAC 40 to 75 Hp 460 VAC Screw size M4

R0 T0

L1/R L2/S L3/T DB P1

U V W

P(+) N(–)

G G

Screw size M8

400, 450 Hp 460 VAC

R0 T0

L1/R L2/S

L1/R

L2/S L3/T

Screw size M4

G G

500, 600 Hp 460 VAC

R0 T0

L1/R

L2/S L3/T

L1/R

Screw size RO,TO = M4 G = M10 Other terminals = M12

L3/T

P(+) N(-)

P(+)

N(-)

P(+) N(-)

N(-)

Screw size G = M10 Other terminals = M12

P(+)

2-15

Page 33

(2) Control circuit terminals

30A Y5A CMY Y3 Y1 C1 FMA FMP PLC X1 X2 X3 X4 X5 X6 X7 X8 X9

30C 30B Y5C Y4 Y2 11 12 13 V2 CM CM FWD REV P24 P24 DX- DX+ SD

2.3.5 AF-300 G11 Drive Cable Size, Tightening Torque and Circuit Protection Rating

Incoming Device Tightening Torque lb-Inch (Nm) Cable size AWG

Input Fuse

Input

L1/R, L2/S,

L3/T

(Nominal)

230VAC Input

0.25 3 3 3 15 10.6 (1.2) - 6.2 (0.7) - 22

0.5 5 6 3 15 - 16 110 15 320 - 21520330 20.8 (2.36) 10.6 (1.2) 14 320 30 340 14 535 50 360 10

7.5 60 80 3 100 31.0 (3.5) 8

10 70 125 3 125 6 15 100 150 3 175 51.3 (5.8) 4 20 125 200 3 225 3 25 150 225 3 250 2 30 175 250 3 300 1 40 200 - 5 200 119(13.5) 4/0 1/0 2/0 10 50 225 - 5 225 239(27) 119(13.5) Qty2 - 1 3/0 4/0 60 300 - 5 300 Qty2 - 2/0 4/0 Qty2 - 1

75 350 - 5 350 Qty2 - 3/0 Qty2 - 1/0 Qty2 - 2/0 100 300 - 5 300 425(48) 239(27) Qty 2 - 2/0 Qty2 - 3/0 Qty2 - 4/0 125 400 - 5 400 Qty2 - 4/0 Qty2 - 4/0 Qty2 - 250

460VAC Input

0.5 3 3 3 15 10.6 (1.2) - 6.2 (0.7) - 22 15 6 315 - 16 21010315 20.8 (2.36) 10.6 (1.2) 14 315 15 320 520 25 335 14

7.5 30 45 3 50 31.0 (3.5) 12

10 40 60 3 70 10 15 50 90 3 90 51.3 (5.8) 20 70 110 3 110 8 25 80 125 3 150 6 30 100 125 3 175 4 40 100 - 10 100 119(13.5) 2 3 3 10 50 125 - 10 125 1 2 2 60 175 - 10 175 2/0 2 1

75 150 - 10 150 3/0 1/0 2/0 100 175 - 10 175 239(27) 119(13.5) 2/0 3/0 4/0 125 200 - 10 200 239(27) 3/0 4/0 Qty2 - 1 150 225 - 10 225 Qty2 - 1/0 Qty2 - 1/0 Qty2 - 1/0 200 300 - 10 300 425(48) Qty2 - 1/0 Qty2 - 2/0 Qty2 - 3/0 250 400 - 10 400 Qty2 - 3/0 Qty2 - 3/0 Qty2 - 4/0 300 450 - 10 450 Qty2 - 4/0 Qty2 - 250 Qty2 - 300 350 500 - 10 500 Qty2 - 250 Qty2 - 300 Qty2 - 350 400 600 - 10 600 Qty2 - 350 Qty2 - 400 Qty2 - 500 450 700 - 10 700 Qty2 - 500 Qty2 - 500 Qty2 - 700 500 700 - 10 700 Qty2 - 600 Qty2 - 600 Qty2 - 800 600 1000 - 10 1000 Qty2 - 700 Qty2 - 750 Qty2 - 1000

L1/R, L2/S,

L3/T

(Maximum) (*1)

Auxiliary

Input

R0, T0

Circuit

Breaker

(*1)

L1/R, L2/S, L3/T, UVW,

P1, P(+), DB,

N(-)

E(G) R0, T0 Control

L1/R, L2/S,

L3/T

U, V, W

P1, P(+), N(-), DBR0,

Control

(*1)Class J Fuse or Circuit Breaker reted 600V with the maximum current rating as shown in the above table shall be connected to the drive for 30HP and less. Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user. Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps. These are minimum wire sizes : consult and confirm to local and national codes.

2-16

Page 34

2.3.6 DC Link Reactor

Dimensions in inches

Terminal

Height

Width

230V G11

100 DCR2-75B 7.87 10.63 7.09 37 55 125 DCR2-90B 7.09 11.02 8.46 37 57

460V G11

100 DCR4-75B 7.48 10.63 6.89 35 58 125 DCR4-90B 7.48 11.02 7.87 44 64 150 DCR4-110B 7.48 11.02 7.87 46 73 200 DCR4-132B 7.87 11.02 8.07 55 84 250 DCR4-160B 8.27 12.6 8.07 68 90 300 DCR4-200B 8.27 12.99 9.06 75 126 350 DCR4-220B 8.66 13.78 9.06 81 131 400 DCR4-280B 8.66 14.57 9.65 95 133 450 DCR4-315B 9.84 12.01 8.78 88 150 500 DCR4-355B 9.84 12.99 8.78 99 205 600 DCR4-400B 9.84 13.78 9.17 106 215

Model No. Width Depth Height Weight Loss [W]

Depth

Note:

• AF-300 G11 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed between terminal P1 and P+ prior to commissioning of the Drive.

• The weight of the DC Link Reactor is not included with that of the Drive.

• DC Link Reactor is provided as open type and is separately mounted. Enclosure to be provided by others.

2-17

Page 35

Notes

2-18

Page 36

3. Operation

3.1 Inspection and Preparation Before Operation

Check the following before operation:

1. Check that the connections are correct.

In particular, check that the power supply is not connected to any of the U, V, or W output terminals and that the ground terminal is securely grounded.

2. Check for short circuits and ground faults between the terminals

and sections under power.

3. Check for loose terminals, connectors, or screws.

4. Check that the motor is disconnected from the mechanical

equipment.

5. Turn off switches before turning on power to ensure that the drive

will not start or operate abnormally at power-on.

6. Check the following after power-on:

a. No alarm message is displayed on the keypad panel (see Figure 3-1-2).

b. The fan inside the drive is rotating. (For drives with 2Hp or more.)

WARNING

Be sure to have the drive cover in place before turning on the power (closed). Never remove the cover while power is applied to the drive. To ensure safety, do not operate switches with wet hands. Electric shock may result.

Drive

L1/R, L2/S, L3/T, U, V,

power

Fig. 3-1-1 Drive connection

motor

3.2 Operation Method

There are various methods of operation. Select a method of operation according to the operating requirements and specifications; refer to Section 4-2 Operating the Keypad Panel, and Chapter 5 Function Selection. Table 3-2-1 lists general methods of operation.

3.3 Trial Run

Once inspection is completed (see Section 3-1), proceed with a trial run. The motor is initially disconnected and the drive is operated (factory setting) using the keypad panel.

1. Turn power on and confirm that the LED monitor display 0.00

Hz is blinking.

2. Set the frequency to about 5 Hz using

3. To start the run, press

key (for forward rotation) or

FWD

key (for reverse rotation). To stop, press frequency increases for zero to the set point.

Connect motor and repeat steps 1-3

4. Check the following items:

a. Is the direction of rotation correct? b. Is the rotation smooth (no buzzing or abnormal vibration)? c. Are acceleration and deceleration smooth?

5. If no abnormality is detected, increase the frequency and

check the above items again. If the results of the trial run are normal, start a formal run.

key.

STOP

key. Verify

REV

3-1

Operation Frequency Setting Operation Command Command Operation Keys on keypad panel

using keypad

panel

Operation Input from

using external Terminals

terminal FWD-CM and

signals REV-CM

Fig. 3-1-2 Display on keypad panel at power-on

REV

FWD

STOP

Frequency Setting POT(VR),

analog voltage, analog current

Notes: If an error is detected in the drive or motor’s operation, immediately stop and attempt to determine the cause of error by referring to Chapter 7 Troubleshooting.

Since voltage is still present at the main circuit terminals (L1/R, L2/S, L3/T) and auxiliary control power terminals (R0, T0), even when the output from the drive is terminated, do not touch the terminals. The smoothing capacitor in the drive is charged after the power is turned off and it is not discharged immediately. Before touching an electric circuit, confirm that the charge lamp is off or use a multimeter to check that the volatge has decreased below 25 VDC for low voltage at the DC (P-N) terminals.

Page 37

Notes

3-2

Page 38

4. Keypad Panel

The keypad panel has various functions for specifying operations such as frequency setting, run/stop command, confirming and changing function data, confirming status, and copying function code settings.

Review the use of each function before attempting to operate the drive from the keypad panel. The keypad panel can also be removed or inserted during inverter operation. However, if the keypad panel is removed

during keypad panel operation (e.g., run/stop, frequency setting), the drive stops and outputs an alarm.

4.1 Appearance of Keypad Panel

LED monitor

4-digit display. Used to display data such as setting frequency, output frequency and alarm code.

Auxiliary Information Related to LED Monitor

Indicates selected units or multiple of the data shown on the LED monitor and is displayed on the top line of the LCD monitor. The ■ symbol indicates selected units or multiple number. The symbol indicates that there is an upper screen not currently displayed.

LCD Monitor:

Used to display various items of information such as operation status and function data. An operating guide message, is scrolled and displayed at the bottom of the LCD monitor. This LCD monitor has a backlight feature which turns on when the control power is applied or any keypad key is pressed, and stays on approximately 5 minutes after the last key stroke.

Status Indicators on LCD Monitor:

Displays current operating status: FWD: Forward operation REV: Reverse operation

STOP: Stop

Control keys (valid during keypad panel operation):

Used for drive run and stop

Forward operation command

FWD

Reverse operation

REV

STOP

Stop command

Operation keys:

Used for switching screens, data change,frequency setting, etc.

Displays the selected operating mode: REM: terminal block

LOC: keypad panel COMM: communication terminal JOG: jogging mode

The symbol indicates that there is a lower screen not currently displayed.

RUN LED (valid during operation from keypad panel):

Indicates that an operation command was input by pressing the FWD or REV key.

Operation Keys Primary Function

PRG

FUNC DATA

Used to change data, move the cursor up or down, or scroll the screen

SHIFT

RESET

STOP

+ Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD

STOP

Used to switch the current screen to the menu screen or switch to the initial screen in operation / trip mode.

Used to switch the LED monitor or to determine the entered frequency, function code, or data

Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to the next function block.

Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status (valid only when the initial alarm mode screen is displayed)

monitor.

RESET

Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys are operated, function F02 data is switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD indicator.

4-1

Page 39

4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)

4.2.1 Normal Operation

The keypad panel operating system (screen transition, level structure) is structured as follows:

60.00

Operation Mode

PRG

60.00

Program Menu

FUNC DATA

60.00

FUNC DATA

60.00

Supplementary

Screen

Screen for each

RESET RESET

Function

FUNC

RESET

DATA

PRG

4.2.2 Alarm Modes

If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appears and alarm information is displayed.

The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though the switching method from program menu to alarm mode is limited to PRG.

60.00

Operation Mode

Keypad panel operating system during normal operation

Alarm is activated

Alarm Alarm mode

Alarm mode processing (including )

PRG

Alarm

Program Menu

RESET

FUNC DATA

RESET

Alarm

Screen for each Function

FUNC DATA

DAT

FUNC DATA

Alarm Supplementary

Screen

RESET

4-2

Page 40

Table 4.2.1 Overview of Contents Displayed for each Level

No. Level name Content

1 Operation Mode

2 Program Menu

No. Menu Name Purpose

1 DATA SET

2 DATA CHECK

3 OPR Can check various data on the operating status. 4 I/O CHECK

5 MAINTENANCE

6 LOAD FCTR

7 ALM INF

8 ALM CAUSE

9 DATA COPY Places the function of one inverter in memory for copying to another drive.

The function screen selected on the program menu appears, hence completing the function.

This screen is for normal operation. Frequency setting from the keypad panel and LED monitor switching are possible only when this screen is displayed.

Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired function from the list and pressing the corresponding function screen is displayed. The following functions are available as keypad panel functions (menus).

FUNC DATA

The code and name of the function are displayed. Selecting a function displays a data setting screen for checking or modifying data.

The code and name of the function are displayed. Select a function to display a screen for checking data. Modifying data is possible as described above by going to the data setting screen.

Can check the status of analog and digital input/outputs for the inverter and options as an I/O checker.

Can check inverter status, life expectancy, communication error status, and ROM version information as maintenance information.

Can measure maximum and average current and average breaking force in load rate measurement.

Can check the operating status and input/output status at the latest alarm occurrence.

Can check the latest alarm or simultaneously occurring alarms and alarm history. Selecting the alarm and pressing displays alarm contents for troubleshooting.

FUNC DATA

Screen for each

Function

Supplementary

individual

Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen function screens are displayed on the supplementary screen.

4-3

Page 41

4.3 Entering Data on the Keypad Panel

4.3.1 Operation Mode

The screen for normal inverter operation includes a screen for displaying drive operating status and a screen for graphically displaying the status in the form of a bar graph. The operator can switch between both screens by using the function (E45).

1) Operating Status (E45=0)

60.00

STOP

PRG PRG MENU F/D LED SHIFT

60.00

RUN

PRG PRG MENU F/D LED SHIFT

FWD

Direction of rotation = blank (no command) or FWD/REV Operating status = STOP (no command) or RUN

2) Bar Graph (E45=1)

60.00

Fout/Iout/TRQ

Output frequency (maximum frequency at full-scale) Output current (200% of inverter rating at full-scale) To rque calculation (200% of motor rating at full-scale)

4.3.2 Setting Digital Frequency

On the operation mode screen, press

or to display the set frequency on the LED. Data is increased or decreased in the smallest possible unit, depending on which key is pressed. The adjustments in data will occur rapidly if the operator holds down

frequency settings press

Press

RESET

and

PRG

FUNC DATA

to to return to the operation mode. If keypad panel settings are not selected, the present frequency

or . To select a digit use .

SHIFT

and then data can be set directly. To save the

setting mode appears on the LCD. When selecting the PID function, the PID command can be set with a process value (refer to technical documentation for details).

1) Digital (keypad panel) settings (F01=0 or C30=0)

60.00

RUN

PRG PRG MENU F/D LED SHIFT

FWD

60.00

<DIG>SET Hz> LOCAL

50 - 400

F/D DATA SET

2) Non-digital setting

60.00

RUN

PRG PRG MENU F/D LED SHIFT

60.00

<REMOTE REF> 12+V1

F/D DATA SET

Frequency setting value

Screen explanation Present frequency setting mode

Operations guide

4-4

56.89

<DIG>SET Hz> LOCAL

50 - 400

F/D DATA SET

STORING...

Frequency setting value

Screen explanation Present frequency setting mode Frequency setting range

Operations guide

FUNC

When

pressed and writing

DATA

Page 42

4.3.3 Switching to LED Digital Monitor

FUNC

During normal operation, press

to switch to LED monitor display. When monitored data is switched, the LED

DATA

monitor contents are displayed. When power is turned on, the monitor contents set by the function (E43) are displayed on the LED.

E43

0 Setting frequency Hz 1 Setting frequency 2 Setting frequency 3 Output current A 4 Output voltage V

5 Synchronous r/min.

6 Line speed m/min.

7 Load rotation r/min.

8 Torque calculation % ± indication

9 Power kW

10 PID setting value — 11 PID remote —

12 PID feedback value —

(E44 = 0) (E44 = 1) (E44 = 0.1)

(specified value)

speed setting

value

setting value

speed setting

value

consumption

setting value

When stopping

Output frequency 1 (before slip compensation)

Output frquency 2 (after slip compensation)

Setting frequency

Output current

Output voltage (specified value)

Synchronous speed

Line speed

Load rotation speed

Torque calculation value

Power consumption

PID setting value

PID remote setting value

PID feedback value

When running Unit Remarks

For 4 digits or more, the lasr digits are cut, with x10, x100 marked on the indicator.

Displayed only when PID is effective in PID operation selection.

4.3.4 Program Menu Screen

The Program Menu screen is shown below. Only four items can be displayed simultaneously. Move the cursor with

or to select an item, then press

FUNC

to display the next screen.

DATA

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

DISPLAY

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

9. DATA COPY

4.3.5 Setting Function Data

On the Program Menu screen, select 1. Data Setting. The Function Select screen appears with function codes and names on it. Select the desired function.

60.00 60.00

PRG

RUN

PRG PRG MENU F/D LED SHIFT

60.00

1. DATA SETTING

2. DATA CHECK

3. OPR MNTR

4. I/O CHECK

FUNC DATA

Function Code Function Name

60.00

F00 DATA PRTC F01 FREQ COM 1 F02 OPR METHOD F03 MAX Hz-1

FUNC DATA

Data Setting Range

F01 FREQ COM 1

0-11

Data

4-5

Page 43

The function code consists of alphanumeric characters with unique letters assigned to each function group. Table 4-3-1

Function Code Function Remarks F00 - F42 Fundamental functions E01 - E47 Terminal Extension Functions C01 - C33 Frequency Control Functions P01 - P09 Motor Parameters H03 - H39 High Performance Functions A01 - A18 Alternative Motor Parameters o01 - o29 Optional Functions Can only be selected with an option connected

To scroll the Function Select screen rapidly, use + or + to move the screen as a unit sorted alphabetically.

F00 DATA PRTC F01 FREQ CMD 1 F02 OPR METHOD F03 MAX Hz-1

Select the desired function and press

F00 DATA PRTC F01 FREQ CMD 1 F02 PPR METHOD F03 MAX Hz-1

FUNC

to switch to the Data Setting screen.

DATA

F42 TRQ VECTOR 1 E01 X1 FUNC E02 X2 FUNC E03 X3 FUNC

A18 SLIP COMP 2 F00 DATA PRTC F01 DATA PRTC F02 OPR METHOD

On the Data Setting screen, the data values on the LCD can be increased or decreased in the smallest possible unit by pressing

or . Holding down or causes the values to increase or decrease more rapidly. Other-

wise, select the digit to be modified using and then set data directly. When data is modified, the value before

FUNC

modification will be displayed at the same time for reference purpose. To save the data, press

. Pressing cancels

DATA

the changes made and returns control to the Function Select screen. The modified data will be effective in inverter operation after the data has been saved by

FUNC

. If the data is not saved, there is no change to the inverter operation.

DATA

When data setting is disabled in the case of “Data protected” or “Data setting invalid during inverter running,” make the necessary changes as indicated in Table 4-3-2 below.

Table 4.3.2

Display Reason for No Modification Release Method LINK ACTIVE Currently writing from RS-485 / RTU option to

function is being made

NO SIGNAL(WE) The edit enabling command function is selected

using a general-purpose input terminal

Send a cancel command to function writing from RS485 RTU. Stops a “write” operation from the link

For functions E01 to E09, turn data terminal 19 (edit enabling command selection) ON

DATA PRTCTD Data protection is selected for function F00. Change function F00 to 0 INV RUNNING An attempt was made to change a function that

cannot be changed during inverter operation.

FWD/REV ON An attempt was made to change a function that

cannot be changed with the FWD/REV command on.

4-6

Stop inverter operation

Turn FWD/REV command off

Page 44

4.3.6 Checking Function Data

Select 2. DATA CHECK on the Program Menu screen. The Function Select screen then appears with function codes and names.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

>2.DATA CHECK

60.00 60.00

1.DATA SETTING

3. OPR MNTR

4.I/O CHECK

Function code Data changed from initial value Data

FUNC DATA

F00 0

F01 *1 F02 *1 F03 60 Hz

FUNC DATA

60.00

F00 DATA PRTC

0 - 1

Select the desired function and press FUNC/DATA to check the function data. By pressing FUNC/DATA, the screen switches to the Data Setting screen, where data can be modified.

4.3.7 Monitoring Operating Status

Select 3. OPR MNTR on the Program Menu screen to display the current inverter operating status. Use

and

to switch between the four operation monitor screens.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

>3. OPR MNTR

4.I/O CHECK

FUNC

DATA

60.00

Fout=xxxx.xHz Iout=

x.xxA

Vout=

xxxV

TRQ=

xxx%

Output frequency Output current Output voltage To rque calculation method

SYN=xxxxxx

xxxxxx

LOD= LIN=

xxxxxx

60.00

SV=xxxxx PV=xxxxx TLD=xxx% TLB=xxx%

Synchronous rotation speed (r/min) Load speed (r/min) Line speed (m/min)

PID setting value PID feedback value Driving torque limiting setting Braking torque limiting setting

60.0060.00

Fref=

xxxx.x Hz

xxx xx xx xx

Setting frequency Operation status FWD/REV: Rotating direction IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting

4-7

Page 45

4.3.8 I/O Check

Select 4. I/O on the Program Menu screen. Check to display analog and digital input/output signal status for the drive and options. Use

and to switch between the seven screens of data.

60.00 60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

Y1 Y5 Y2 Y3 Y4

60.00

12=±xx.xV 22=±

xx.xV

32=±

xx.xV

V2=±

xx.xV

PRG

Output terminal status

Signal OFF. Signal ON

Analog input signal

Terminal 12 input Terminal 22 input voltage (AIO option) Terminal 32 input voltage (AIO option)

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

>4.I/O CHECK

60.00

FUNC DATA

REM

X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9

60.00

COM X2 X6

FWD X3 X7 REV X4 X8 X1 X5 X9

60.00

C1=xx.xmA C2=

xx.xmA

Input terminal status (terminals)

Signal OFF. Signal ON

Input terminal status (via communication)

Signal OFF. Signal ON

Analog input signal

Terminal C1 input current Terminal C2 input current (AIO option)

AO=xxxxV CS=

xxxmA

DI=

xxxxH

DO=

xxH

60.00

P1=±

xxxx0p/s

Z1=

xxxp/s

P2=±

xxxxxOp/s

Z2=

xxxp/s

60.00

DIO option I/O status

Analog output voltage (AIO option) Analog output current (AIO option) Digital input terminal (HEX indication) Digital ouput terminal (HEX indication)

PG/SY option input status

Master-side A/B phase 4x frequency Master-side Z phase 4x frequency Slave-side A/B phase 4x frequency Slave-side Z phase 4x frequency

60.00

FMA=xx.xH FMP=xx.xV FMP=

xxxxp/s

Output for meter

FMA output voltage FMP output voltage FMP output frequency

4-8

Page 46

4.3.9 Maintenance Information

Select 5. on the Program Menu screen. Maintenance to display information necessary for maintenance and inspection. Use

and to switch between the five screens of data.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

TCAP=XXXXXH (61000H)

TFAN=XXXXXH (25000H)

60.00

NRK=xxxxx NRR=

xxxxx

NRO=

xxxxx

60.00

PRG

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

> 5. MAINTENANCE

Capacitor on PC Board accumulation time ( ): Judgement level Cooling fan operating ( ): Judgement level time

No. of communication errors: keypad panel No. of communication errors: RS-485 No. of communication errors: option

FUNC DATA

60.00

TIME=xxxxxH EDC=

xxxV

TMPI=

xxxx°C

TMPF=

xxxx°C

60.00

Imax=xx.xA

xxx.x%

CAP=

60.00

INV=Hxxxxx KEYPAD= K OPTION=P

xxxxx

Cumulative powered on time DC link circuit voltage Maximum temperature of inside drive

(Maximum value in hour units)

Maximum temperature of heatsink

(Maximum value in hour units)

Maximum current (rms) (Maximim value in hour units) Main capacitor capacity

ROM version (drive) (40HP or more: Hxxxxx 30HP or less Sxxxxx) ROM version: keypad panel ROM version: option

4-9

Page 47

4.3.10 Load Rate Measurement

Select 6. Load Rate Measurement (LOAD FCTR) on the Program Menu screen. The maximum current, average current, and average braking power during the set measuring time are measured and displayed.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

60.00

T=150s Imax=0.00A Iave=0.00A BPave=0.0%

60.00

T=3600s Imax=56.4A Iave=23.5A BPave=10.4%

60.00

PRG

Displays the remaining measuring tim, when reaches zero, ends the measurement.

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

> 6. LOAD FCTR

Display returns to initial value Maximum current Average current Average braking power (Motor rated output/100%

FUNC DATA

Start measuring

FUNC

DATA

60.00

T=3600s Imax=0.00A Iave=0.00A BPave=0.0%

60.00

T=600s Imax=0.00A Iave=0.00A BPave=0.0%

Measuring time

Change measuring using

and

Set measuring time

(Measures maximum current, average current and average braking power in 600s intervals.)

and

4-10

Page 48

4.3.11 Alarm Information

Select 7. Alarm Information (ALM INF) on the Program Menu screen. A variety of operating data at the time the latest alarm occurred is displayed. Use UP and DOWN to switch between the nine screens of alarm information data.

Code of latest alarm

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

> 7. ALM INF

OC1

FUNC DATA

Fout=xxxx.xHz Iout=

x.xxA

Vout=

xxxV

TRQ=

xxx%

OC1

(High speed blinking during alarm mode only) Output frequency at alarm Output current at alarm occurence Output voltage at alarm occurence To rque calculation value at alarm occurence

OC1

TIME=xxxxxh EDC=

xxxV

TMPI=

xxxx°C

TMPF=

xxxx°C

OC1

REM X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9

OC1

Cumulative operating hours at alarm occurence DC link circuit voltage at alarm occurence Te mperature inside drive at alarm occurence Heat sink temperature at alarm occurence

Input terminal status at a alarm occurence (terminals)

SIGNAL OFF, SIGNAL ON

Output terminal status at a alarm occurence

SIGNAL OFF, SIGNAL ON

Fref=xxxx.xHz xxx xx xx xx

OC1

NRK=xxxxx NRR=

xxxxx

NRO=

xxxxx

OC1

COM X2 X6 FWD X3 X7 REV X4 X8 X1 X5 X9

Setting frequency at alarm occurence Operating status at alarm occurence FWD/REV: Rotating IL: Current limiting VL: Voltage limiting LU: Under voltage TL: Torque limiting

No. of communication errors at alarm occurence: Keypad panel No. of communication errors at alarm occurence: RS 485 No. of communication errors at alarm occurence: Options

Input terminal status at a alarm occurence (communication)

SIGNAL OFF, SIGNAL ON

Y1 Y5 Y2 Y3 Y4

Previous alarm

Before previous alarm

OC1

5=xxx 4=

xxx

Up to four alarm codes can be dosplayed simultaneously.

Two times before previous

Multiple alarms (Simultaneously occuring alarms)

Alarm code

OC1

0/1 =xxx xxx

-1 =

xxx xxx

-2 =

xxx xxx

-3 =xxx xxx

4-11

Lastest alarm

No. of occurences Alarm history No. of occurences Updated at alarm occurence. If the cause of an alarm is the same as the previous one, only the number og occurences is incremented.

Page 49

4.3.12 Alarm History and Factors

Select 8. Alarm Cause on the Program Menu screen, to display the alarm history. Press FUNC/DATA to display troubleshooting information for the alarm selected.

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

OC1

xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx xxxxxxxxxxxxx

60.00

PRG

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

>8. ALM CAUSE

Alarm code of the selected alarm

Alarm occurence factor of the selected alarm

60.00

FUNC DATA

0.1=xxx xxx

-1=

xxx xxx

-2=

xxx xxx

-3=

xxx xxx

Lastest alarm

Alarm history

60.00

5=xxx 4=

xxx

FUNC DATA

0.1=

-1=

-2=

-3=

xxx xxx xxx xxx xxx xxx xxx xxx

Multiple alarms (simultaneously occuring alarms)

Move the cursor using and to select one of the

alarm occured

4-12

Page 50

4.3.13 Data Copy

Select 9. Data Copy to display the Data Copy on the Program Menu screen. Read screen. A copy operation is then performed in the following order: function data is read from the first inverter, the keypad panel is removed and attached to a second inverter, the data from the first inverter is written to and stored in the second inverter.

The “verify” feature also makes it possible to compare and check differences in the data stored in the keypad panel and the data stored in the inverter.

Read data

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

FUNC DATA

Data copy screen

Write data

Attach keypad panel, Turn power ON.

PRG

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

READ

FUNC DATA

READ

<DATA COPY> 30 HP-2

READ

Data of drive type read by keypad panel

COMPLETE

Remove keypad pananel

Mode (read mode)

Reading

Read complete

FUNC DATA

<DATA COPY> 30 HP-2

READ

<DATA COPY> 30 HP-2

WRITE

FUNC DATA

<DATA COPY> 30 HP-2

WRITE

Drive type of data stored by keypad panel

Mode (write mode)

<DATA COPY> 30 HP-2

WRITE

COMPLETE

Write completeWriting

4-13

Page 51

Data check (verify)

60.00

RUN

PRG > PRG MENU F/D > LED SHIFT

FWD

PRG

Error processing

1. Change disabled during operation

If a write operation is attempted during a drive operation, or vice versa, the error message below will appear. After stopping the drive and pressing

RESET

retry the write operation.

60.00

1.DATA SETTING

2.DATA CHECK

3. OPR MNTR

4. I/O CHECK

5. MAINTENANCE

6. LOAD FCTR

7. ALM INF

8. ALM CAUSE

> 9. DATA COPY

FUNC DATA

<DATA COPY> 30HP-2

READ

<DATA COPY> 30HP-2

WRITE

<DATA COPY> 30 HP-2

Drive type of data stored in the keypad panel

<DATA COPY> 30HP-2

WRITE

INV RUNNING

2. Memory error

If a write operation is attempted while data has not been saved (i.e. no data) in the keypad panel data memory during the read mode or when the drive type of data read by keypad panel is different from the drive type to which data is to be written, the following error message will appear.

WRITE

MEMORY ERROR

3. Verify error

During a data check (verify) operation, if data stored in the keypad panel differs from data stored in the drive, the following error message is displayed to indicate the function number. The data is suspended. To continue the data check and check for

other mismatching data, press

FUNC

. To stop the

DATA

data check and switch to another operation, press

RESET

VERIFY

<DATA COPY> 30 HP-2

VERIFY

<DATA COPY> 30 HP-2

VERIFY

COMPLETE

Mode (data check)

FUNC DATA

Data check in progress

Data check complete

4-14

<DATA COPY> 50HP-2

ERR-F25

WRITE

Page 52

4.3.14 Alarm Mode

∨∨

∧∧

If an alarm occurs, the Alarm Screen indicating the alarm contents is displayed. Use and to

∧∧

∨∨

display alarm history and multiple alarms (if more than two alarms occur simultaneously).

Alarm detection on order

1.OC1

1=xxx xxx xxxxxxxxxxxxx PRG>PRG MENU RESET>RESET

Alarm detection order

LED

Operation method

Alarm code: See Table 6-1-1

display

Blank 0 Latest alarm (only one alarm occurred/alarm released) Blank -1 Previous alarm history Blank -2 Alarm history before previous alarm Blank -3 Alarm history two times before previous alarm

Alarm code

No. of consecutive occurences Alarm name

Operation guide

LCD

display

Description

5. 5 No. 5 alarm

4. 4 No. 4 alarm

3. 3 No. 3 alarm

2. 2 No. 2 alarm

1. 1 No. 1 alarm (more than two alarms occurred)

4-15

Page 53

Notes:

4-16

Page 54

5. Function Selection

5.1 Function Select List

F:Fundamental Functions

Func.

Pg.

No.

Data protection

F00

5-7

Frequency command 1 F01

F01

Operation method

F02 F03 Maximum frequency 1 F04

Base frequency 1 F04

F05

Rated voltage 1 (at Base frequency 1)

5-10

F06 Maximum voltage 1

(at Maximum frequency 1) 460V class: 320 to 480V

F07 Acceleration time 1

F08 Deceleration time 1 F09 Torque boost 1 F10 Electronic (Select) F11

Thermal 1

F12 (time constant)

5-11

F13

Electronic thermal overload F13 relay (for braking resistor)

F14

5-12

5-14

5-15

5-16

5-17

Restart mode after

momentary power failure F15 Frequency (high) F16 Limiter (low) F17 Gain (for frequency set signal) F18 Bias frequency

DC brake (starting frequency)

F20 F21 F22

Starting frequency

F23 F24

Stop frequency

F25

Motor sound (carrier freq.)

F26 F27 (sound tone)

FMA (voltage adjust)

F30 F31

FMP

F33 F34 F35

30RY operation mode

F36

Torque limiter1 (driving)

F40 F41

Torque vector control 1

F42

Name

(level)

(braking level)

(braking time)

(holding time)

(function)

(pulse rate)

(voltage adjust)

(function)

(braking)

LCD Display

F00 DATA PRTC

FREQ CMD 1 0 to 11

OPR METHOD 0 to 4

F02

MAX Hz-1 50 to 400Hz

F03

BASE Hz-1 25 to 400Hz RATED V-1

F05

MAX V-1

F06

ACC TIME1 0.01 to 3600 s

F07

DEC TIME1

F08

TRQ BOOST1 0.0, 0.1 to 20.0

F09

ELCTRN OL1

F10

OL LEVEL1

F11

TIME CNST1

F12

DBR OL [ Up to 10 HP ]

RESTART

F14

H LIMITER 0 to 400 Hz

F15

L LIMITER

F16

FREQ GAIN

F17

FREQ BIAS -400.0 to +400.0 Hz

F18

DC BRK Hz 0.0 to 60.0 Hz

F20

DC BRK LVL 0 to 100% % 1 0 1

F21

DC BRK t 0.0s (inactive) s 0.1 0.0 3

F22

START Hz 0.1 to 60.0 Hz Hz 0.1 0.5 3

F23

HOLDING t 0.0 to 10.0 s s 0.1 0.0 3

F24

STOP Hz 0.1 to 6.0 Hz Hz 0.1 0.2 1

F25

MTR SOUND

F26

SOUND TONE

F27

FMA V-ADJ 0 to 200%

F30

FMA FUNC

F31

FMP PULSES

F33

FMP V-ADJ 0%, 1 to 200%

F34

FMP FUNC

F35

30RY MODE 0, 1

F36

DRV TRQ 1 20 to 200%, 999 % 1

F40

BRK TRQ 1 0%, 20 to 200%, 999

F41

TRQVECTOR1 0, 1

F42

Setting Range

0, 1

0V: (Output voltage proportional to source voltage) 230V class: 80 to 240V 460V class: 320 to 480V 230V class: 80 to 240V

0, 1, 2 20 to 135% of drive rated current

0.5 to 75.0 min min 0.1 5.0

0, 1, 2 [ 15 HP and above ] 0 0 to 5

0.0 to 200.0%

0.75 to 15 kHz (10kHz) 0 to 3

0 to 10 300 to 6000 p/s (full scale)

0 to 10

Unit

-- 0

Hz 1 60 Hz 1 60

V1230: (230V class)

s 0.01

- 0.1 2.0

-- 1 A 0.01

Hz 1 70

% 0.1 100.0 Hz 0.1 0.0 Hz 0.1 0.0

kHz 1 2

-- 0

p/s 1 1440

-- 0

Factory Setting Data Change

Min.

30 HP 40 HP

460: (460V class)

6.0

Motor rated current 1 Y

1 100 1 Y

10 1Y

999 999

20.0

10.0

Formst during op

1N 1N 1

12 Y

19 Y

1Y 1N 1Y 1Y 3

1Y 1Y

1Y 1Y 1 1 1N

5-1

Page 55

E:Terminal Extension Functions

Pg.

Func.

Name

(display in STOP mode)

5-18/21

5-22

5-22/24

5-24

5-25

5-26

5-27

No.

X1 terminal function

E01

X2 terminal function

E02

X3 terminal function

E03

X4 terminal function

E04

X5 terminal function

E05

X6 terminal function

E06

X7 terminal function

E07

X8 terminal function

E08

X9 terminal function

E09

Acceleration time 2 E10

E10

Deceleration time 2 E11

E11

Acceleration time 3 E12

E12

Deceleration time 3 E13

E13

Acceleration time 4 E14

E14

Deceleration time 4 E15

E15

Torque limiter 2

E16 E17

Y1 terminal function E20

E20

Y2 terminal function E21

E21

Y3 terminal function E22

E22

Y4 terminal function E23

E23

Y5A, Y5C terminal function E24

E24

Y5 RY operation mode E25

E25

FAR function (Hysteresis)

E30

FDT function (level)

E31

signal (Hysteresis)

E32

OL function (mode select)

E33

signal (

E34 E35

FDT2 function (level)

E36

OL2 function (level)

E37

Display coefficient A

E40

Display coefficient B

E41

LED Display filter

E42

LED Monitor (function)

E43 E44

LCD Monitor (function)

E45 E46 E47

C:Frequency Control Functions

Jump (Jump freq. 1)

C01

frequency (Jump freq. 2)

C02

(Jump freq. 3)

(Hysteresis)

(Freq. 4) (Freq. 5) (Freq. 6) (Freq. 7) (Freq. 8)

(Freq. 9) (Freq. 10) (Freq. 11)

(Freq. 12) (Freq. 13) (Freq. 14) (Freq. 15)

5-28

C03 C04

Multistep (Freq. 1)

C05

frequency (Freq. 2)

C06

setting (Freq. 3)

C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19

(driving)

(braking)

(level)

(timer)

(language)

(contrast)

Factory Setting Data Change

LCD Display

X1 FUNC 0 to 32

E01

X2 FUNC

E02

X3 FUNC

E03

X4 FUNC

E04

X5 FUNC

E05

X6 FUNC

E06

X7 FUNC

E07

X8 FUNC

E08

X9 FUNC

E09

ACC TIME2 0.01 to 3600 s s DEC TIME2 ACC TIME3 DEC TIME3 ACC TIME4 DEC TIME4 DRV TRQ 2 20 to 200%, 999 % 1

E16

BRK TRQ 2 0%, 20 to 200%, 999 % 1

E17

Y1 FUNC 0 to 33 Y2 FUNC Y3 FUNC Y4 FUNC Y5 FUNC Y5RY MODE 0,1 FAR HYSTR 0.0 to 10.0 Hz Hz 0.1 2.5 3 Y

E30 E31

FDT1 LEVEL FDT1 HYSTR 0.0 to 30.0 Hz Hz 0.1 1.0 3

E32

OL1 WARNING 0: Thermal calculation

E33

OL1 LEVEL 5 to 200% of rated drive current A 0.01 motor rated current 19

E34

OL1 TIMER 0.1 to 60.0 s s 0.1 10.0 3

E35

FDT2 LEVEL 0 to 400 Hz Hz 1 60 1

E36

OL2 LEVEL 5 to 200% of rated drive current A 0.01 motor rated current 19

E37

COEF A -999.00 to 999.00

E40

COEF B -999.00 to 999.00

E41

DISPLAY FL 0.0 to 5.0 s

E42

LED MNTR 0 to 12 - - 0 1 Y

E43

LED MNTR2 0, 1 - - 0 1 Y

E44

LCD MNTR 0, 1

E45

LANGUAGE 0 to 5

E46

CONTRAST 0(soft) to 10(hard)

E47

JUMP Hz 1 0 to 400 Hz

C01

JUMP Hz 2

C02

JUMP Hz 3

C03

JUMP HYSTR 0 to 30 Hz

C04

MULTI Hz-1 0.00 to 400.00 Hz

C05

MULTI Hz-2

C06

MULTI Hz-3

C07

MULTI Hz-4

C08

MULTI Hz-5

C09

MULTI Hz-6

C10

MULTI Hz-7

C11

MULTI Hz-8

C12

MULTI Hz-9

C13

MULTI Hz-10

C14

MULTI Hz-11

C15

MULTI Hz-12

C16

MULTI Hz-13

C17

MULTI Hz-14

C18

MULTI Hz-15

C19

Setting Range Unit

0 to 400 Hz

1: Output current

-- 4

-- 2

-1 0

Hz 1 60

-- 0

-- 1

-- 5

Hz 1 0

Hz 1 3 Hz 0.01 0.00

30 HP 40 HP

Min.

0 1 2 3

5 6 7 8

0.01 6.00

6.00

6.00 999 999

0 1

0.01 0.01 12

0.01 0.00 12 Y

0.1 0.5 3 Y

0 0

0.00

Format During op

20.00 12 Y

1N 1N 1N 1N 1N 1N 1N 1N 1N

1Y 1Y 1N 1N 1N 1N 1N 1N

1Y 1Y 1Y

1 1 1

1 5 5 5 5 5 5 5 5

Y 5 5 5 5 5 5 5

5-2

Page 56

Func.

Factory Setting Data Change

No.

Setting Range Unit

Min.

30 HP 40 HP

Format during op

C20

JOG frequency

C20

JOG Hz 0.00 to 400.00 Hz

Hz 0.01 5.00

C21

PATTERN (mode select)

C21

PATTERN 0,1,2

-- 0

operation

C22

(Stage 1)

C22

STAGE 1 Operation time: 0.00 to 6000 s s 0.01 0.00 F1 13

C23

(Stage 2)

C23

STAGE 2 F1 to F4 and R1 to R4 0.00 F1 13

C24

(Stage 3)

C24

STAGE 3 0.00 F1 13

C25

(Stage 4)

C25

STAGE 4 0.00 F1 13

C26

(Stage 5)

C26

STAGE 5 0.00 F1 13

C27

(Stage 6)

C27

STAGE 6 0.00 F1 13

C28

(Stage 7)

C28

STAGE 7 0.00 F1 13

C30

Frequency command 2

C30

FREQ CMD 2 0 to 11

-- 2

C31

Offset adjust

(terminal [12])

C31

BIAS 12

-100.0 to +100.0% % 0.1 0.0 4 Y

C32

(terminal [C1])

C32

GAIN 12

0.0 to +200.0% % 0.1 100.0 3 Y

5-31

C33

Analog setting signal filter

C33

REF FILTER 0.00 to 5.00s

s 0.01 0.05

P:Motor Parameters

P01

Number of motor 1 poles

P01

M1 POLES 2 to 14

-2 4

P02

Motor 1 (capacity)

P02

M1-CAP Up to 30 HP: 0.01 to 60 HP

Hp 0.01 motor capacity

40 HP and above: 0.01 to 600 HP

P03

(rated current)

P03

M1-Ir 0.00 to 2000 A

A 0.01

motor rated current 19

P04

(tuning)

P04

M1 TUN1 0, 1, 2

-- 0

P05

(on-line tuning)

P05

M1 TUN2 0, 1

-- 0

P06

(no-load current)

P06

M1-Io 0.00 to 2000 A

A 0.01 standard rated value

P07

(%R1 setting)

P07

M1-%R1 0.00 to 50.00%

% 0.01 standard rated value

P08

(%X setting)

P08

M1-%X 0.00 to 50.00%

% 0.01 standard rated value

P09

Slip compensation control

P09

SLIP COMP1 0.00 to 15.00 Hz Hz 0.01 0.00 5

H:High Performance Functions

H03

Data initializing

H03

DATA INIT 0, 1

-- 0

H04

Auto-reset (times)

H04

AUTO-RESET 0, 1 to 10 times

-1 0

H05

(reset interval)

H05

RESET INT 2 to 20 s s

H06

Fan stop operation

H06

FAN STOP 0, 1

-- 0

H07

ACC/DEC pattern (mode select)

H07

ACC PTN 0,1,2,3

-- 0

H08

Rev. phase sequence lock

H08

REV LOCK 0, 1

-- 0

H09

Start mode

H09

START MODE 0, 1, 2

--- 0

H10

Energy-saving operation

H10

ENERGY SAV 0, 1

-- 0

H11

DEC mode

H11

DEC MODE 0, 1

-- 0

H12

Instantaneous OC limiting

H12

INST CL 0, 1

-- 1

H13

Auto-restart (restart time)

H13

RESTART t 0.1 to 10.0 s

0.1 0.1 0.5 3

H14

(freq. fall rate)

H14

FALL RATE

0.00 to 100.00 Hz/s

Hz/s

0.01 10.00 5

H15

(holding DC voltage)

H15

HOLD V 3-phase, 230V class: 200 to 300V V 1

200V class: 235V

3-phase, 460V class: 400 to 600V

400V class: 470V

H16

(OPR command self hold time)

H16

SELFHOLD t

0.0 to 30.0 s, 999 s 0.1 999 3

H18

Torque control

H18

TRQ CTRL

0, 1, 2

-- 0

H19

Active drive

H19

AUT RED 0, 1

-- 0

H20

PID control (mode select)

H20

PID MODE 0, 1, 2

-- - 0

5-38

H21

(feedback signal)

H21

FB SIGNAL 0, 1, 2, 3

-- 1

H22

(P-gain)

H22

P-GAIN 0.01 to 10.00 times

- 0.01 0.1

H23

(I-gain)

H23

I-GAIN 0.0, 0.1 to 3600 s

s0.1 0.0

H24

(D-gain)

H24

D-GAIN 0.00 s , 0.01 to 10.0 s

s 0.01 0.00

H25

(feedback filter)

H25

FB FILTER 0.0 to 60.0 s

s0.1 0.5

H26

PTC thermistor (mode select)

H26

PTC MODE 0, 1

H27

(level)

H27

PTC LEVEL 0.00 to 5.00V

V 0.01 1.60

H28

Droop operation

H28

DROOP 9.9 to 0.0 Hz

Hz 0.1 0.0

H30

Serial link (function select)

H30

LINK FUNC 0, 1, 2, 3

-- 0

H31

Modbus-RTU (address)

H31

ADDRESS

0 (broadcast), 1 to 247

11 1

H32

(mode select on no response error)

H32

MODE ON ER 0, 1, 2, 3

-0 1

H33

(timer)

H33

TIMER

0.0 to 60.0 s

s- 2.0

H34

(baud rate)

H34

BAUD RATE

0, 1, 2, 3

-- 1

H35

(data length)

H35

LENGTH

0 (8-bit fixed)

-- 0

H36

(parity check)

H36

PARITY

0, 1, 2

-- 0

H37

(stop bits)

H37

STOP BITS

0 (2-bit), 1(1-bit)

-- 0

H38

(no response error detection time)

H38

NO RES t 0 (no detection), 1 to 60 s

s1 0

H39

(response interval)

H39

INTERVAL 0.00 to 1.00 s

s 0.01 0.01

Pg.

Name

LCD Display

5-29

5-29/30

5-30

5-32

5-33

5-34

5-35

5-36

5-37

5-39/40

5-41

5-42

5-43

5-3

Page 57

A. Alternative Motor Parameters

A: Alternative Motor Parameters

Func.

Pg.

5-44

5-45

No.

Maximum frequency 2

A01

Base frequency 2

A02

Rated voltage 2

A03

Maximum voltage 2

A04

Torque boost 2

A05

Electronic (select)

A06 A07 thermal 2 A08

Torque vector control 2

A09

Number of motor 2 poles

A10

Motor 2 (capacity)

A11

A12 A13 A14 A15 A16 A17 A18

Name

(at Base frequency 2 ) 230V class:

(level)

(thermal time constant)

(rated current)

(tuning)

(on-line tuning)

(no-load current)

(%R1 setting)

(%X setting)

(slip compensation control 2)

LCD Display

MAX Hz-2 50 to 400 Hz

A01

BASE Hz-2 25 to 400 Hz

A02

RATED V-2 0

A03

460V class:

MAX V-2

A04

TRQ BOOST2 0.0, 0.1 to 20.0

A05

ELCTRN OL2

A06

OL LEVEL2

A07

TIME CNST2

A08

TRQVECTOR2

A09

M2 POLES 2 to 14 poles

A10

M2-CAP Up to 30 HP: 0.01 to 60 HP

A11

M2-Ir 0.00 to 2000 A

A12

M2 TUN1 0, 1, 2

A13

M2 TUN2 0, 1

A14

M2-Io 0.00 to 2000 A

A15

M2-%R1 0.00 to 50.00%

A16

M2-%X 0.00 to 50.00%

A17

SLIP COMP2

A18

230V class: 460V class:

0, 1, 2 20% to 135% if INV rated current

0.5 to 75.0 min min 0.1 5.0 10.0 3 Y 0, 1

40 HP and above: 0.01 to 600 HP

0.00 to 15.00 Hz Hz 0.01 0.00 5 Y

Setting Range Unit

80 to 240V 460V class: 460 320 to 480V 80 to 240V V 1 230V class: 230 320 to 480V 460V class: 460

Min. Hz 1 Hz 1 60

V1 230V class: 230

-- 2.0

-- 1

A 0.01 motor rated current

-- 0

pole 2 4

HP 0.01

A 0.01 motor rated current

-- 0

-- 0 A 0.01 standard rated value % 0.01 standard rated value % 0.01 standard rated value

Factory Setting

30 HP 40 HP

60 1 N

motor capacity 5

Data Change

Format During op

1N 1

3Y 1Y

19 Y

1N 9N

19 N 21 N

19 N

5Y 5Y

5-4

Page 58

5.2 Alphabetical Function List

PG. NAME

5-16 30RY operation mode F36 30RY MODE 5-10 Acceleration time 1 F07 ACC TIME1 5-22 Acceleration time 2 E10 ACC TIME2 5-22 Acceleration time 3 E12 ACC TIME3 5-22 Acceleration time 4 E14 ACC TIME4 5-34 ACC/DEC Pattern H07 ACC PTN 5-37 Active drive H19 AUT RED 5-31 Analog setting signal filter C33 REF FILTER 5-10 Base frequency 1 F04 BASE Hz-1 5-44 Base frequency 2 A02 BASE Hz-2 5-14 Bias frequency F18 FREQ BIAS 5-34 Data initializing H03 DATA INIT 5-7 Data protection F00 DATA PRTC 5-14 DC brake (Braking level) F21 DC BRK LVL 5-14 DC brake (Braking time) F22 DC BRK t 5-14 DC brake (Starting freq.) F20 DC BRK Hz 5-36 DEC mode H11 DEC MODE 5-10 Deceleration time 1 F08 DEC TIME1 5-22 Deceleration time 2 E11 DEC TIME2 5-22 Deceleration time 3 E13 DEC TIME3 5-22 Deceleration time 4 E15 DEC TIME4 5-26 Display coefficient A E40 COEF A 5-26 Display coefficient B E41 COEF B 5-41 Droop operation H28 DROOP 5-11 Electronic Thermal 1 (Level) F11 OL LEVEL1 5-11 Electronic Thermal 1 (Select) F10 ELCTRN OL1 5-11 Electronic Thermal 1 (Thermal

time constant) 5-44 Electronic thermal 2 (Level) A07 OL LEVEL2 5-44 Electronic thermal 2 (Select) A06 ELCTRN OL2 5-44 Electronic thermal 2 (Thermal

time constant) 5-11 Electronic thermal overload

rela 5-36 Energy-saving operation H10 ENERGY SAV 5-34 Fan stop operation H06 FAN STOP 5-25 FAR function (Hysteresis) E30 FAR HYSTR 5-25 FDT function (Level) E31 FDT1 LEVEL 5-25 FDT signal (Hysteresis) E32 FDT1 HYSTR 5-25 FDT2 function (Level) E36 FDT2 LEVEL 5-15 FMA (Voltage adjust) F30 FMA V-ADJ 5-15 FMA (Function) F31 FMA FUNC 5-16 FMP (Function) F35 FMP FUNC 5-16 FMP (Pulse rate) F33 FMP PULSES 5-16 FMP (Voltage adjust) F34 FMP V-ADJ 5-7 Frequency command 1 F01 FREQ CMD 1 5-30 Frequency command 2 C30 FREQ CMD 2 5-14 Frequency limiter (High) F15 H LIMITER 5-14 Frequency limiter (Low) F16 L LIMITER 5-14 Gain (for freq set signal) F17 FREQ GAIN 5-36 Instantaneous OC limiting H12 INST CL 5-29 JOG frequency C20 JOG Hz 5-28 Jump frequency (Hysteresis) C04 JUMP HYSTR 5-28 Jump frequency (Jump freq 1) C01 JUMP Hz 1 5-28 Jump frequency (Jump freq 2) C02 JUMP Hz 2 5-28 Jump frequency (Jump freq 3) C03 JUMP Hz 3 5-27 LCD Monitor (Contrast) E47 CONTRAST 5-27 LCD Monitor (Function) E45 LCD MNTR 5-27 LCD Monitor (Language) E46 LANGUAGE 5-26 LED Display filter E42 DISPLAY FL 5-26 LED Monitor (Function) E43 LED MNTR

(for DB resistor)

LCD Dis

F12 TIME CNST1

A08 TIME CNST2

F13 DBR OL

lay

PG. NAME 5-26 LED Monitor (Display @ STOP

LCD Dis

E44 LED MNTR2

mode) 5-10 Maximum frequency 1 F03 MAX Hz-1 5-44 Maximum frequency 2 A01 MAX Hz-2 5-10 Maximum voltage 1 F06 MAX V-1 5-44 Maximum voltage 2 A04 MAX V-2 5-42 Modbus-RTU (Address) H31 ADDRESS 5-42 Modbus-RTU (Baud rate) H34 BAUD RATE 5-42 Modbus-RTU (Data length) H35 LENGTH 5-42 Modbus-RTU (Mode select on

no res

onse error)

5-43 Modbus-RTU (No response

H32 MODE ON ER

H38 NO RES t

error detection time) 5-42 Modbus-RTU (Parity check) H36 PARITY 5-43 Modbus-RTU (Response

H39 INTERVAL

interval) 5-42 Modbus-RTU (Stop bits) H37 STOP BITS 5-42 Modbus-RTU (Timer) H33 TIMER 5-33 Motor 1 (%R1 setting) P07 M1-%R1 5-33 Motor 1 (%X setting) P08 M1-%X 5-32 Motor 1 (Capacity) P02 M1 -CAP 5-33 Motor 1 (No-load current) P06 M1-lo 5-33 Motor 1 (On-line Tuning) P05 M1 TUN2 5-32 Motor 1 (Rated current) P03 M1-lr 5-32 Motor 1 (Tuning) P04 M1 TUN1 5-45 Motor 2 (%R1 setting) A16 M2-%R1 5-45 Motor 2 (%X setting) A17 M2-%X 5-44 Motor 2 (Capacity) A11 M2-CAP 5-45 Motor 2 (No-load current) A15 M2-Io 5-45 Motor 2 (On-line Tuning) A14 M2 TUN2 5-44 Motor 2 (Rated current) A12 M2-Ir 5-45 Motor 2 (Slip compensation

A18 SLIP COMP2

control 2) 5-45 Motor 2 (Tuning) A13 M2 TUN1 5-15 Motor sound (Carrier freq.) F26 MTR SOUND 5-15 Motor sound (Sound tone) F27 SOUND TONE 5-28 Multistep frequency setting

(Fre

. 1)

5-28 Multistep frequency setting

(Fre

. 2)

5-28 Multistep frequency setting

. 3)

(Fre 5-28 Multistep frequency setting

(Fre

. 4)

5-28 Multistep frequency setting

(Fre

. 5)

5-28 Multistep frequency setting

. 6)

(Fre 5-28 Multistep frequency setting

(Fre

. 7)

5-28 Multistep frequency setting

. 8)

(Fre 5-28 Multistep frequency setting

. 9)

(Fre 5-28 Multistep frequency setting

(Fre

.10)

5-28 Multistep frequency setting

.11)

(Fre 5-28 Multistep frequency setting

.12)

(Fre 5-28 Multistep frequency setting

(Fre

.13)

5-28 Multistep frequency setting

.14)

(Fre 5-28 Multistep frequency setting

.15)

(Fre

C05 MULTI Hz-1

C06 MULTI Hz-2

C07 MULTI Hz-3

C08 MULTI Hz-4

C09 MULTI Hz-5

C10 MULTI Hz-6

C11 MULTI Hz-7

C12 MULTI Hz-8

C13 MULTI Hz-9

C14 MULTI Hz-10

C15 MULTI Hz-11

C16 MULTI Hz-12

C17 MULTI Hz-13

C18 MULTI Hz-14

C19 MULTI Hz-15

5-5

lay

Page 59

5.2 Alphabetical Function List (continued)

PG. NAME

5-32 Number of motor 1 poles P01 M1 POLES 5-44 Number of motor 2 poles A10 M2 POLES 5-30 Offset adjust (terminal [12]) C31 BIAS 12 5-30 Offset adjust (terminal [C1]) C32 GAIN 12 5-25 OL function (Mode select) E33 OL1 WARNING 5-25 OL function siganl (Timer) E35 OL1 TIMER 5-25 OL function signal (Level) E34 OL1 LEVEL 5-25 OL2 function (Level) E37 OL2 LEVEL 5-7 Operation method F02 OPR METHOD 5-29 Pattern (Stage 1) C22 STAGE 1 5-29 Pattern (Stage 2) C23 STAGE 2 5-29 Pattern (Stage 3) C24 STAGE 3 5-29 Pattern (Stage 4) C25 STAGE 4 5-29 Pattern (Stage 5) C26 STAGE 5 5-29 Pattern (Stage 6) C27 STAGE 6 5-29 Pattern (Stage 7) C28 STAGE 7 5-29 PATTERN operation (Mode

select) 5-39 PID control (D-gain) H24 D-GAIN 5-41 PID control (Feedback filter) H25 FB FILTER 5-38 PID control (Feedback signal) H21 FB SIGNAL 5-39 PID control (I-gain) H23 I-GAIN 5-37 PID control (Mode select) H20 PID MODE 5-39 PID control (P-gain) H22 P-GAIN 5-41 PTC thermistor (Level) H27 PTC LEVEL 5-41 PTC thermistor (Mode select) H26 PTC MODE 5-10 Rated voltage 1 F05 RATED V-1 5-44 Rated voltage 2 (at Base

fre

uency 2)

5-12 Restart mode after momentary

ower failure 5-35 Rev. phase sequence lock H08 REV LOCK 5-42 Serial link (Function select) H30 LINK FUNC 5-33 Slip compensation control P09 SLIP COMP1 5-35 Start mode H09 START MODE 5-15 Starting frequency (Freq.) F23 START Hz 5-15 Starting frequency (Holding

time) 5-15 Stop frequency F25 STOP Hz 5-11 Torque boost 1 F09 TRQ BOOST1 5-44 Torque boost 2 A05 TRQ BOOST2 5-37 Torque control H18 TRQ CTRL 5-16 Torque limiter 1 (braking) F41 BRK TRQ 1 5-16 Torque limiter 1 (Driving) F40 DRV TRQ 1 5-22 Torque limiter 2 (braking) E17 BRK TRQ 2 5-22 Torque limiter 2 (Driving) E16 DRV TRQ 2 5-177 Torque vector control 1 F42 TRQVECTOR1 5-44 Torque vector control 2 A09 TRQVECTOR2 5-18 X1 terminal function E01 X1 FUNC 5-18 X2 terminal function E02 X2 FUNC 5-18 X3 terminal function E03 X3 FUNC 5-18 X4 terminal function E04 X4 FUNC 5-18 X5 terminal function E05 X5 FUNC 5-18 X6 terminal function E06 X6 FUNC 5-18 X7 terminal function E07 X7 FUNC 5-22 Y1 terminal function E20 Y1 FUNC 5-22 Y2 terminal function E21 Y2 FUNC 5-22 Y3 terminal function E22 Y3 FUNC 5-22 Y4 terminal function E23 Y4 FUNC 5-24 Y5 RY operation mode E25 Y5RY MODE 5-22 Y5A, Y5C terminal func. E24 Y5 FUNC

LCD Dis

C21 PATTERN

A03 RATED V-2

F14 RESTART

F24 HOLDING t

lay

5-6

Page 60

5.3 Function Explanation

F: Fundamental function

F00 Data protection

F00DATA PRTC

Set value 0 : data can be changed

1 : data cannot be changed

This function protects the system by blocking any data changes from the keypad panel.

Setting procedure:

0 to 1: Press the

STOP

and keys simultaneously to

change the value from 0 to 1, then press

FUNC DATA

the

1 to 0: Press the

to validate the change.

STOP

and keys simultaneously

to change the value from 1 to 0, then press

FUNC

the

key to validate the change.

DATA

F01 Frequency setting 1

F01FREQ CMD 1

This function determines the method to be used for setting frequency.

NOTE: Use only one terminal - V2 or C1, exclusively.

0: Keypad operation (

or key)

F02 Operation method

1: Voltage input (terminal 12 and V2) (0 to +10 VDC,

0 to +5VDC) 2: Current input (terminal C1) (4 to 20 mA DC) 3: Voltage and current input (terminals 12 and C1) 4: Reversible operation with polarity (terminal 12)

(0 to ± 10 VDC)

Reversible operation with polarity (terminal 12 and V1

option) (0 to ± 10 VDC)

Related functions E01 to E09 (Set values 21

6: Inverse mode operation (terminal 12 and V2)

(+10 to 0 VDC) 7: Inverse mode operation ( terminal C1)(20 to 4 mA DC) 8: UP/DOWN control 1 (initial freq. = 0 Hz 9: UP/DOWN control 2 (initial freq. = last value)

Related functions E01 to E09 (Set values 17, 18)

F02OPR METHOD

This function determines the input method for operation commands.

0: Keypad operation ( 1: Terminal operation ( 2: Terminal operation ( 3: Terminal operation (

4: Terminal operation (

This function can only be changed when terminals and

software

are open.

REV

FWD

STOP

REV

key active)

key inactive)

key active) with GE start

key inactive) with GE start

STOP

key)

FWD

10. PATTERN operation

Related functions: C21 to C28

11: DI option or Pulse train input For details, see instruction manual on options.

REMOTE/LOCAL switching from the keypad panel automatically changes the set value from 0 to 3 of this function.

5-7

Page 61

GE Start Software Selection During Terminal Operation

POWER ON

RESET

NETWORK

MODE

Inactive: Setting 1 or 2

POWER

FWD

OUTPUT

ALARM

RESET

FWD

OUTPUT

ALARM

NETWORK

(LE-CM)

FWD

(TERMINAL)

FWD

(NETWORK)

OUTPUT

Active: Setting 3 or 4

POWER

FWD

OUTPUT

ALARM

RESET

FWD

OUTPUT

ALARM

NETWORK

(LE-CM)

FWD

(TERMINAL)

FWD

(NETWORK)

OUTPUT

ER6

Multi Alarms*

ALARM

* See Alarm Mode, page 4-15. Note: Start Software does not work in AUTO RESET mode or PROGRAMMING mode

Stop Key Mode Selection During Terminal Operation

Active: Setting 1 or 3

STOP KEY

TERMINAL

MODE

STOP KEY

NETWORK

MODE

FWD

STOP

OUTPUT

ALARM

NETWORK

(LE-CM)

FWD

(TERMINAL)

STOP

Inactive: Setting 2 or 4

FWD

STOP

OUTPUT

ALARM

NETWORK

(LE-CM)

FWD

(TERMINAL)

STOP

ER6

RESET

ER6

OUTPUT

ALARM

5-8

OUTPUT

ALARM

ER6

Page 62

Frequency Setting Block Diagram

5-9

Page 63

F03 Maximum output frequency 1

FO7 Acceleration time 1

F03MAX H z – 1

F08 Deceleration time 1

Setting range 50 to 400 Hz This function sets the maximum output frequency for

Motor 1. Setting a value higher than the rated value of the device

Setting range ACC TIME1: 0.01 to 3,600 seconds

to be driven may damage the motor or machine. Match the device rating when setting this function.

F04 Base frequency 1

F04BAS E H z – 1

Setting range 25 to 400 Hz This function sets the maximum output frequency in the

constant torque range of Motor 1 or the output frequency at the rated output voltage. Match the motor rating.

Note: If the value of Base frequency 1 is set higher than that of Maximum output frequency 1, the output voltage does not increase to the rated voltage. The maximum frequency limits the output frequency.

These functions set the acceleration time for the output frequency from startup to maximum frequency, as well as the deceleration time from maximum frequency to operation stop.

Acceleration and deceleration times are represented by the three most significant (high-order) digits.

Set acceleration and deceleration times with respect to maximum frequency. The relationship between the set frequency value and acceleration/deceleration times is as follows:

Set frequency = maximum frequency The actual operation time matches the set value.

F07ACC T I ME1 F08DEC T I ME1

DEC TIME1: 0.01 to 3,600 seconds

F05 Rated voltage 1

F05RAT ED V– 1

Setting range 230 VAC series: 0, 80 to 240V

460 VAC series: 0, 320 to 480V

This function sets the rated value of the voltage output to Motor 1. Note that a voltage greater than the supply (input) voltage cannot be output.

Value 0 terminates operation of the voltage regulator function, thereby resulting in the output of a voltage proportional to the supply voltage.

Note: If the value of Rated voltage 1 is set higher than Maximum output voltage 1, the output voltage does not increase to the rated voltage. The maximum output voltage limits the output voltage.

Set frequency < maximum frequency The actual operation time differs from the set value. Acceleration *deceleration operation time = set value x

(set frequency/maximum frequency)

FO6 Maximum output voltage 1

F06MAX V – 1

Setting range 230 VAC series: 80 to 240 VAC

460 VAC series: 320 to 480 VAC

This function sets the maximum value of the voltage output for Motor 1. Note that a voltage higher than the supply (input) voltage cannot be output.

Note: If the set acceleration and deceleration times are set too low, even though the resistance torque and moment of inertia of the load are great, the torque limiting function or stall prevention function are activated, which prolongs the operation time beyond that stated above.

STOP

FWD

5-10

Page 64

F09 Torque Boost 1

F09TRQ BOOST1

This is a Motor 1 function. The following can be selected:

Selection of load characteristics such as automatic torque boost, square law reduction torque load, proportional torque load, constant torque load.

Enhancement of torque (V/f characteristics), which is lowered during low-speed operation. Insufficient magnetic flux of the motor due to a voltage drop in the lowfrequency range can be compensated.

Setting Range Characteristics Selected

0.0 Automatic torque boost, where the torque boost value of a constant torque load (a linear change) is automatically adjusted.

F10ELCTRN OL1

Set value 0: Inactive

1: Active (for general-purpose motor) 2: Active (for forced air motor)

This function specifies whether to operate the electronic thermal O/L relay and selects the target motor. When a general-purpose motor is selected, the operation level is lowered in the low speed range according to the cooling characteristics of the motor.

F11OL LEVEL 1

The setting range is 20 to 135% of the rated drive current. This function sets the operation level current for the

electronic thermal O/L relay. Enter a value from 1 to 1.1 times the rated motor current value.

0.1 to 0.9 Square law reduction torque for fan and

1.0 to 1.9 Proportional torque for middle class loads

2.0 to 20.0 Constant torque (linear change)

◆To rque characteristics < Square law reduction torque > < Proportional torque >

pump loads

between square law reduction torque and constant torque (linear change)

The setting range is 0.5 to 75.0 minutes (in 0.1 minute increments).

The time from when 150% of the operation level current flows continuously to when the electronic thermal O/L relay activates can be set with this function.

< Constant torque >

Since a large torque boost value creates over-excitation in the low-speed range, continued operation may cause the motor to overheat. Check the characteristics of the driven motor.

F12TIME CNST1

F10 Electric thermal O/L relay (operation selection) F11 Electric thermal O/L relay (level) F12 Electric thermal O/L relay (thermal time)

The electronic thermal O/L relay manages the output frequency, output current, and operation time of the inverter to prevent the motor from overheating when 150% of the set current value flows for the time set by F12 (thermal time constant).

F13 Electric thermal O/L relay (for braking)

F13DBR OL

This function controls the frequent use and continuous operating time of the braking resistor to prevent the resistor from overheating.

Drive Capacity Operation

15 Hp or less 0: Inactive

1: Inactive 2: Active (external braking resistor)

20 Hp or more 0: Inactive

5-11

Page 65

F14 Restart after momentary power failure (operation selection)

F14RESTART

Setting range: 0 to 5 The following table lists the function details. This function selects operation if a momentary power

failure occurs.

Set Value Function Name Operation at Power Failure Operation at Power Recovery

0 Inactive (intermediate

drive trip)

1 Inactive (drive trip at

recovery)

2 Inactive (drive trip

after deceleration to a stop at power failure)

If undervoltage is detected, the drive will immediately trip and an undervoltage fault (LU) is displayed. The drive output stops and the motor will coast to a stop.

If undervoltage is detected, the drive output stops and the motor will immediately coast to a stop. A drive fault is not activated.

When the DC bus voltage reaches the operation voltage level (H15), a controlled deceleration to a stop occurs. The drive collects the inertial energy of the load to maintain the DC bus voltage and controls the motor until it stops, then an undervoltage fault (LU) is activated. The drive will automatically decrease the deceleration time if necessary. If the amount of inertial energy from the load is small, and the undervoltage level is achieved before the motor stops, the undervoltage fault is immediately activated and the motor will coast to a stop.

The function for detecting power failure and activating protective operation (i.e., alarm output, alarm display, drive output cutoff) for undervoltage can be selected. The automatic restart function (for automatically restarting a coasting motor without stopping) when the supply voltage is recovered can also be selected.

The drive operation is not automatically restarted. Input a reset command and operation command to restart.

An undervoltage fault (LU) is activated at power recovery. Drive operation is not automatically restarted. Input a reset command to restart operation.

The drive operation is not automatically restarted. Input a reset command and operation command to restart operation.

3 Active (operation ride-

through; for high-inertia loads)

4 Active (restart with the

frequency at the time of power failure)

5 Active (restart with

start frequency; for lowinertia loads)

Function codes H13 to H16 are provided to control a restart operation after momentary power failure. These functions should be understood and used. The pick-up (speed search) function can also be selected as a method of restarting when power is recovered after a momentary failure. (For setting details, see function code H09.) The pick-up function searches for the speed of the coasting motor to restart the motor without subjecting it to excessive shock.

When the DC bus voltage reaches the operation voltage level (H15), energy is collected from the inertia of the load to maintain the DC bus voltage and extend the ride-through time. The drive will automatically adjust the deceleration rate to maintain DC bus voltage level. If undervoltage is detected, the protective function is not activated, but drive output stops and the motor coast to a stop.

If undervoltage is detected, the protective function is not activated. The drive output stops and the motor will coast to a stop.

If undervoltage is detected, the protective function is not activated, but drive output stops.

In a high-inertia system, the reduction in motor speed is minimal even when the motor is coasting. A speed search time is required when the pick-up function is active. In such a case, the original frequency may be recovered sooner when the function is inactive and the operation is restarted with the frequency prior to the momentary power failure.

The pick-up function works in the range of 5 to 120 Hz. If the detected speed is outside this range, restart the motor using the regular restart function.

Operation is automatically restarted. For power recovery during ride-through, the drive will accelerate directly to the original frequency. If undervoltage is detected, operation automatically restarts with the frequency selected at the time that the undervoltage was detected.

Operation is automatically restarted with the frequency selected at the time of power failure.

Operation is automatically restarted with the frequency set by F23, “Starting frequency”.

5-12

Page 66

5-13

Page 67

F15 Frequency limiter (High)

F18 Bias frequency

F16 Frequency limiter (Low)

F15HLIMITER F16LLIMITER

Set values: 0 to 400 Hz These functions are used to define the upper and lower

limits of the set frequency.

The drive output starts with the start frequency when operation begins, and stops with the stop frequency when operation ends.

If the upper limit value is less than the lower limit value, the upper limit value overrides the lower limit value.

F17 Gain

F17FREQ GAI N

This function assigns the rate of the set frequency value to analog input.

Operation follows the figure below.

F18FREQ BIAS

This function adds a bias frequency to the set frequency value from analog input.

The operation follows the figure below. If the bias frequency is higher than the +Maximum frequency or lower than the -Maximum frequency, it is limited to the +Maximum or -Maximum frequency.

F20 DC injection Brake (starting) F21 DC injection brake (operation level)

F22 DC injection brake (time)

F20DC BRK H z

Set values: 0 to 60 Hz Starting frequency: This function sets the frequency with

which to start a DC injection brake in order to decelerate the motor to a stop.

F21DC BRK LVL

Set values: 0 to 100% Operation level: This function sets the output current

level, when a DC injection brake is applied, as a percentage of the rated output current in 1% increments.

F22DC BRK t

Set value 0.0: Inactive

0.1 to 30.0 seconds

Time: This function sets the time for a DC injection brake operation.

CAUTION

Do not use the drive brake function for mechanical holding. Injury may result.

5-14

Page 68

F23 Starting frequency (frequency) F24 Start frequency (Holding time)

1. Reducing the set value adversely affects the output

F25 Stop frequency

F23START Hz

Setting range: 0.1 to 60 Hz The starting frequency can be set to reserve the torque

at startup and can be sustained until the magnetic flux of the motor is established.

Frequency: This function sets the frequency at startup.

F24HOL D I NG t

Setting range: 0.1 to 10.0 seconds Holding time: This function sets the holding time during

which the start frequency is sustained at startup. The holding time does not apply during switching

between forward and reverse. The holding time is not included in the acceleration time. The holding time also applies when pattern operation

(C21) is selected. The holding time is included in the timer value.

F25STOP Hz

Setting range: 0.1 to 6.0 Hz This function sets the frequency at stop.

2 Increasing the set value increases drive loss and

F27 Motor sound (sound tone)

F27MTR TONE

Setting range: 0 , 1, 2 , 3 The tone of motor noise can be altered if the carrier

frequency is 7 kHz or lower. Use this function as required.

F30 FMA terminal (voltage adjustment) F31 FMA terminal (function selection)

F30FMA V–ADJ

Setting range: Monitor data (e.g.,output frequency, output current) can be output to terminal FMA as a DC voltage. The amplitude of the output can also be adjusted.

This function adjusts the voltage value of the monitor item selected in F31 when the monitor amount is 100%. A value from 0 to 200% can be set in 1% increments.

current waveform (i.e., higher harmonics), increases motor loss, and raises motor temperature. For example, at 0.75 kHz, reduce the motor torque by about 15%.

raises drive temperature.

0 to 200%

The operation will not start if the starting frequency is less than the stopping frequency or if the set frequency is less than the stopping frequency.

F26 Motor sound (carrier frequency)

F26MTR SOUND

This function adjusts the carrier frequency to prevent resonance with the machine system, reduce motor and drive noise, and also reduce leakage current from output circuit wiring.

Drive Capacity Setting Range 75 Hp or less 0.75 to 15kHz 100 Hp or more 0.75 to 10kHz

Carrier frequency Low — High Motor noise High — Low Output current waveform Bad — Good Leakage current Small amount Large amount Noise occurrence Extremely low High

F31FMA FUNC

This function selects the monitor item to be output to Te rminal FMA.

Value Monitor Item 100% Monitor Amount

0Output frequency 1 Maximum output

(before slip frequency compensation)

1 Output frequency 2 Maximum output

(after slip frequency

compensation) 2 Output current 2x rated output current of drive 3 Output voltage 230V series: 250V

460V series: 500V 4 Output torque 2x rated motor torque 5 Load rate 2x rated load of motor 6 Output 2x rated drive output 7 PID feedback amount Feedback amount at 100% 8 PG feedback amount Synchronous speed at

(only when option maximum frequency is installed)

9 DC link circuit voltage 230V series: 500V

460V series: 1,000V

10 Universal AO Output from RS485 or Bus option

5-15

Page 69

F33 FMP terminal (pulse rate)

F36 30Ry operation mode F34 FMP terminal (voltage adjustment) F35 FMP terminal (function selection)

Monitor data (e.g., output frequency, output current) can be output to terminal FMP as pulse voltage. Monitor

F3630RY MODE

This function specifies whether to activate (excite) the

alarm output relay (30Ry) for any fault at normal or alarm

status.

data can also be sent to an analog meter as average voltage. When sending data to a digital counter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%. When data is sent to an analog meter or other instrument as average voltage, the voltage value set in F34 determines the average voltage, and F33 is fixed at 2670 (p/s).

If the set value is 1, contacts 30A and 30C are connected

when the drive control voltage is established (about one

F33FMP PLUSES

second after power on).

F40 Torque limit 1 (drive)

Set values: 300 to 6,000 p/s, in 1 p/s increments

The F33 function sets the pulse frequency of the monitor item selected in F35.

Pulse frequency (p/s) = 1/T Duty (%) = T1/T x 100 Average voltage (V) = 15.6 x T1/T

F41 Torque limit 1 (brake)

F40DRV TRQ I F41BRK TRQ I

The torque limit operation calculates motor torque from

the output voltage, current and the primary resistance

value of the motor, and controls the frequency so the

calculated value does not exceed the limit. This opera-

tion enables the drive to continue operation under the

limit even if a sudden change in load torque occurs.

Limits are set for driving torque and braking torque.

When this function is activated, acceleration and

deceleration operation times are longer than the set

values.

Value

0 Drive no power 30A - 30C: OFF, 30B - 30C: ON

At normal 30A - 30C: OFF, 30B - 30C: ON At alarm 30A - 30C: ON, 30B - 30C:OFF

1 Drive no power 30A - 30C: OFF, 30B - 30C: ON

At normal 30A - 30C: ON, 30B - 30C: OFF At alarm 30A - 30C: OFF, 30B - 30C: ON

Operation

F34FMP V –ADJ

Set value 0%: The pulse frequency varies depending on the amount of the monitor item selected in F35 (max. value is the value set in F33).

The F34 function sets the average voltage of pulse output to terminal FMP.

1 to 200%: Pulse frequency is fixed at 2,670 p/s. The average voltage of the monitor item selected in F35, when the monitor amount is 100%, is adjusted in the range 1 - 200%, in 1% increments (pulse duty varies).

F35FMP FUNC

The F35 function selects the monitor item to be output to terminal FMP.

The set value and monitor items are the same as those used for F31 (refer to table).

Function Set Value Operation

Torque 20% to 200% The torque is limited

limit to the set value.

(driving)

999 Torque limiting inactive

Torque 20% to 200% The torque is limited to

limit the set value.

(braking)

0 Automatically prevents

OU trip due to power regeneration effect

999 Torque limiting inactive

WARNING

When the torque limit function is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even when operation does not match the set values.

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F42 Torque vector control 1

F42TRQVECTOR1

To obtain the most efficient motor torque, the torque vector control calculates torque according to load, to adjust the voltage and current vectors to optimum values based on the calculated value.

Value Operation

0 inactive 1 active

Related Functions P01 to P09

If F42 = 1 (active), the following functions are affected:

1. F09 Torque boost 1 is automatically set to 0.0 (automatic torque boosting).

2. P09 Slip compensation control is automatically activated. If set to 0.0, the amount of slip compensation for a standard 3-phase Fuji motor is applied. Otherwise, the set value is applied.

Use the torque vector control function under the following conditions:

1. There can only be one motor. Connection of two or more motors makes accurate control difficult.

2. The function data (rated current P03, no-load current P06,, %R1 P07, and %X P08) for Motor 1 must be correct.

If a standard 3-phase GE motor is used, setting the capacity (Function P02) ensures entry of the above data. An auto-tuning operation should be performed for other motors.

3. The rated current of the motor must not be significantly less than the rated current of the drive. A motor two sizes lower in capacity than the nominal motor indicated for the drive is the smallest that should be used.

4. To prevent leakage current and ensure accurate control,, the length of the cable between the drive and motor should not exceed 50 m.

5. If a reactor is connected between the drive and the motor and wiring impedance cannot be disregarded, use P04 Auto tuning to reset data.

If these conditions are not satisfied, set F42 = 0 (Inactive).

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E: Extension Terminal Functions

E01 Terminal X1 E09 Terminal X9

E01X1 FUNC E02X2 FUNC E03X3 FUNC E04X4 FUNC E05X5 FUNC E06X6 FUNC E07X7 FUNC E08X8 FUNC E09X9 FUNC

Functions can be individually set from each of the digital input terminals X1 to X9.

Function

Value

0,1,2,3

Multi-step frequency selection (1 to 15 steps) Acceleration and deceleration time selection (3 steps)

4,5

Self-hold selection (HLD)

Coast-to-stop command (BX)

Alarm reset (RST)

External alarm (THR)

Jogging (JOG)

Frequency setting 2 / Frequency setting 1 (Hz 2 / Hz1)

Motor 2 / Motor 1 (M2 / M1)

DC injection brake command (DCBRK)

Torque limit 2 / Torque limit 1 (TL2 / TL1)

Switching operation from line to drive (50 Hz) (SW50)

Switching operation from line to drive (60 Hz) (SW60)

UP command (UP)

DOWN command (DOWN)

Edit permission command (data change permission) (WE-KP)

PID control cancellation (Hz / PID)

Normal/Inverse switching (Terminals 12 and C1) (IVS)

Interlock (52-2) (IL)

Torque control cancellation (Hz/TRQ)

Link operation selection (Standard: RS485, Option: BUS) (LE)

Universal DI (U-DI)

Pick up start mode (STM)

SY-PG enable (PG/Hz)

Zero speed command (ZERO)

Timed alarm stop command (STOP1)

Timed alarm stop command with

Deceleration time 4 (STOP2) Pre-exciting command (EXCITE)

Multi-step frequency selection

Value 0,1, 2, 3: The frequency can be switched to a preset frequency in function codes C05 to C19 by switching the external digital input signal. Assign values 0 to 3 to the target digital input terminal. The combination of input signals determines the frequency.

Combination of

Input Signals Selected Frequency

3210

(SS8) (SS4) (SS2) (SS1)

off off off on C05 MULTI Hz-1 off off on off C06 MULTI Hz-2 Related off off on on C07 MULTI Hz-3 Functions: off on off off C08 MULTI Hz-4 C05-C19 off on off on C09 MULTI Hz-5 off on on off C10 MULTI Hz-6 Setting off on on on C11 MULTI Hz-7 Setting

on off off off C12 MULTI Hz-8 0.00 to on off off on C13 MULTI Hz-9 - 400.00 Hz on off on off C14 MULTI Hz-10 on off on on C15 MULTI Hz-11 on on off off C16 MULTI Hz-12 on on off on C17 MULTI Hz-13 on on on off C18 MULTI Hz-14 on on on on C19 MULTI Hz-15

Acceleration and Deceleration time selection

Value 4, 5: The acceleration and deceleration time can be switched to a preset time in function codes E10 to E15 by switching the external digital input signal. Assign values 4 and 5 to the target digital input terminal. The combination of input signals determines the acceleration and deceleration times.

Combination

of Input Signals

(RT2) (RT1)

off off F07 ACC TIME1

off on E10 ACC TIME2 Functions

on off E12 ACC TIME3 Setting Range

on on E14 ACC TIME4

Selected Acceleration /

Deceleration Times

F08 DEC TIME1 Related

E11 DEC TIME2 E10-E15

E13 DEC TIME3 0.01 to 3600s

E15 DEC TIME4

Note: Values which are not set in the functions from E01 to E09 are assumed to be inactive.

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Forward rotation

ONON

FWD-CM

REV-CM BX-CM

Output Frequency

Ignored

Forward rotation

Self-hold selection (HLD)

Value 6: This selection is used for 3-wire operation. The FWD or REV signal is self-held when HLD-CM is on, and this self-hold is cleared when HLD-CM is turned off. To use this HLD terminal function, assign 6 to the target digital input terminal.

FWD

REV

HLD

FWD

REV

STOP

Coast-to-stop command (BX)

Value 7: When BX and CM are connected, drive output is cut off immediately, and the motor starts to coast to a stop. An alarm signal is neither output nor self-held. If BX and CM are disconnected when the operation command (FWD or REV) is on, operation begins at the start frequency. To use this BX terminal function, assign value 7 to the target digital input terminal.

Alarm reset (RST)

Value 8: If a drive trip occurs, connecting RST to CM clears the alarm output (for any fault). Disconnecting them clears the trip indication and restarts operation. To use this RST terminal function, assign value 8 to the target digital input terminal.

External alarm (THR)

Value 9: Disconnecting THR and CM during operation cuts off drive output (i.e., motor starts to coast to a stop) and outputs alarm OH2, which is self-held internally and cleared by RST input. This function is used to protect an external brake resistor and other components from overheating. To use this THR terminal function, assign value 9 to the target digital input terminal. ON input is assumed if this terminal function is not set.

Jogging (JOG)

Value 10: This function is used for jogging operation to position a workpiece. When JOG and CM are connected, the

operation is performed with the jogging frequency set in function code C20 while the operation command (FWDCM or REV-CM) is on. To use this JOG terminal function, assign 10 to the target digital input terminal.

Frequency setting 2/frequency setting 1

Value 11: This function switches the frequency setting method defined by function codes F01 and C30 using an external digital input signal.

Input Signal Selected Frequency Setting

11 off F01 FREQ CMD1

on C30 FREQ CMD2

Motor 2/Motor 1

Value 12: This function switches motor constants using an external digital input signal.

This input is effective only when the operation command to the drive is off and operation has stopped and does not apply to the operation at 0Hz.

Input Signal Selected Motor

12 off Motor 1

on Motor 2

Related Functions: A01-A18

DC injection brake command (DCBRK)

Value 13: This function is used for DC Brake time control by digital input including extending braking operation during stopping as well as during start up into a rotating load. When the external digital input signal is on, DC injection braking starts when the drive’s output frequency drops below the frequency preset in function code F20 after the operation command goes off. (The operation command goes off when the STOP key is pressed during keypad panel operation or when both terminals FWD and REV go off during terminal block operation.) The DC injection braking continues while the digital input signal is on. In this case, the longer of the following times is selected:

- The time set with function code F22

- The time during which the input signal is set ON

Input Signal Selected Operation

13 off DC injection brake command not given

on DC injection brake command given

Output Frequency

DC Brake Frequency

DC Brake

FWD-CM

DCBRK-CM

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Torque limit 2/torque limit 1

Value 14: Frequency setting 2/frequency setting 1. This function switches the torque limit value set with function codes F40, F41, E16, and E17, using an external digital input signal.

Input Signal

14 off F40 DRV TRQ1 Related Functions

on E16 DRV TRQ2 DRV 20 to 200% ,999

Selected Torque Limit Value

F41 BRK TRQ1 F40-F41, E16-E17

Setting Range

E17 DRV TRQ2 BRK0, 20 to 200%, 999

Switching operation from line drive (60Hz)(SW60)/(50Hz)(SW50)

Value 15, 16: Motor operation can be switched from 60 Hz/50 Hz commercial power to drive operation without stopping the motor by switching the external digital input signal.

Input Signal Function

16 off > on Drive operation to line operation (60 Hz)/(50 Hz) on > off Line operation to drive operation (60 Hz)/(50 Hz)

Following a momentary power failure, if the digital input signal goes off, 50 or 60 Hz (according to the input signal) is output after the restart waiting time (function code H13). The motor is then directed to drive operation.

UP command (UP)/DOWN command (DOWN)

Value 17, 18: When an operation command is input (on), the output frequency can be increased or decreased using an external digital input signal.

The change ranges from 0 to maximum frequency. Operation in the opposite direction of the operation command is not allowed.

Edit permission command (data change permission)(WE-KP)

Value 19: This function allows the data to be changed only when input is received from an external signal, thereby preventing function code data changes.

19 off

Selected Function Prohibit data changes Allow data changes

Note: If a terminal is assigned the value 19, the data cannot be changed. To change data, turn the terminal on and change its setting to another number.

PID control cancellation (Hz/PID)

Value 20: The PID control can be disabled by an external digital input signal.

Input Signal

20 off

(When the PID control is disabled, the frequency is set from keypad panel)

Selected Function [Related Functions: H20-H25] Enable PID control Disable PID control

Combination

of Input Signals 18 17 off off off on

on off

on on

Selected Function (when operation command is on)

Holds the output frequency Increases the output frequency

according to the acceleration time Decreases the output frequency

according to the deceleration time Holds the output frequency

There are the two types of UP/DOWN operations as

Normal operation/inverse

Value 21: Analog input (Terminals 12 and C1) can be switched between normal and inverse operations using an external digital input signal.

Input Signal

21 off

Selected Function [Related Function: F01]

ormal operation if normal operation is

set and vice versa

nverse operation if normal operation is

set and vice versa

shown below. Select the desired type by setting the frequency (F01 or C30).

Interlock (52-2)

Value 22: When a contactor is installed on the output side of the drive, the contactor opens at the time of a momentary power failure. This prevents the reduction of the DC circuit voltage and may prevent the detection of a power failure and a correct restart operation after power is recovered. The restart operation, in the event of a momentary power failure, can be performed effectively with power failure information provided by an external digital input signal.

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Input Signal

Input Signal Operation Select

off open loop control

on close loop control

Input Signal Selected Function

off zero speed control disabled

on zero speed control enabled

22 off

Function

o momentary power failure detection by

digital input

omentary power failure detection by

digital input

SY-PG enable (PG/Hz)

Value 27: This selects the closed loop control with PG (encoder) or open loop control.

Torque control cancellation (Hz/TRQ)

Value 23: If function code H18 Torque control is set to active (value = 1 or 2), this operation can be cancelled externally by assigning 23 to the target digital input terminal and switching between active and inactive for this input signal.

Input Signal Selected Function

23 [Related Function: H18] off Torque control function active – the input voltage to

Terminal 12 is the torque command value

on Torque control function inactive - the input voltage to

Terminal 12 is the frequency command value. PID feedback amount when PID control operation is selected (H20 = 1 or 2).

Note: PG Option Card is required for this function

Zero speed command (zero)

Value 29: This function is used for stall torque operation with vector control at zero.

Note: PG Option Card is required for this function

Timed alarm stop command (STOP1) Timed alarm stop command with deceleration

Link Operation selection (LE)

Value 24: Frequency and operation commands from the data communications link can be enabled or disabled by switching the external digital input signal. Select the command source in H30-Link function and assign 24 to the target digital input terminal to enable or disable commands in this input signal state.

time 4 (STOP2)

Value 30, 31: Disconnecting STOP1 and CM during operation, the drive decelerates and stops by a present deceleration time (STOP1)/deceleration time 4 (STOP2) setting and then outputs alarm Er6 which is latched internally and cleared by RST input. ON input is assumed when this terminal function is not set.

Input Signal Selected Function

24 [Related Function: H30] off Link command disabled

on Link command enabled

Universal DI (U-DI)

Value 25: Assigning 25 to a digital input terminal renders the terminal a universal DI terminal. The ON/OFF state of

Pre-exciting command (EXCITE)

Value 32: When EXCITE transition ON, the motor enters into a pre-exciting state during flux vector control mode. When an operation command (FWD or REV) is initiated, the motor returns from the pre-exciting state to the ordinary state.

Note: PG Option Card is required for this function

signal input to this terminal can be checked through the RS485 and BUS option.

This input terminal is only used to check for an incoming input signal through communication and does not affect drive operation.

Pick up start mode (STM)

Value 26: The (pick-up start mode): in function code H09 can be enabled or disabled by switching the external digital input signal. Assign 26 to the target digital input terminal to enable or disable the function in this input

Terminal X1 0 Multi-step frequency selection (SS1) Terminal X2 1 Multi-step frequency selection (SS2) Terminal X3 2 Multi-step frequency selection (SS4) Terminal X4 3 Multi-step frequency selection (SS8) Terminal X5 4 Acceleration and deceleration selection (RT1) Terminal X6 5 Acceleration and deceleration selection (RT2) Terminal X7 6 Self-hold selection (HLD) Terminal X8 7 Coast-to-stop command (BX) Terminal X9 8 Alarm reset (RST)

signal state.

Input Signal Selected Function

26 [Related Function: H09] off Start characteristic function disabled

on Start characteristic function enabled

Digital

Value

Factory Settings at Shipment Description

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E10 Acceleration time 2

(SY)

E20 Terminal Y1 (function selection)

E11 Deceleration time 2

E24 Terminals Y5A and Y5C (funtion selection) E12 Acceleration time 3 E13 Deceleration time 3 E14 Acceleration time 4 E15 Deceleration time 4

E10ACC T I ME2 E11DEC T I ME2 E12ACC T I ME3 E13DEC T I ME3 E14ACC T I ME4 E15DEC T I ME4

Acceleration time1 (F07) and Deceleration time1 (F08), as well as three other acceleration and deceleration times, can be selected.

The operation and setting ranges are the same as those for Acceleration time1 and Deceleration time1. See explanations for F07 and F08.

For switching acceleration and deceleration times, select any two terminals (from Terminal X1 in E01 to Terminal X9 in E09) as switching signal input terminals. Set the selected terminals to 4 (acceleration and deceleration time1) and 5 (acceleration and deceleration time2) and input a signal to each terminal to switch acceleration and deceleration times. Switching is possible during acceleration, deceleration, or constant speed operation.

Example: When Terminals X2 and X3 are set to 4 and 5:

E20Y1 FUNC E21Y2 FUNC E22Y3 FUNC E23Y4 FUNC E24Y5 FUNC

Some control and monitor signals can be selected and

output from terminals Y1 to Y5. Terminals Y1 to Y4 use

transistor output; terminals Y5A and Y5C use relay

contacts.

Value Output Signal

0 Drive Running (RUN) 1 Frequency arrival (FAR) 2 Frequency detection (FDT1) 3 Stopping due to undervoltage (LV) 4 Torque polarity detection (B/D) 5 Torque limiting (TL) 6 Restart after momentary power failure (IPF) 7 Overload - early warning (OLI) 8 Keypad panel operation (KP)

9 Drive stopping (STP) 10 Ready for operation (RDY) 11 Switching between line and drive (SW88) 12 Switching between line and drive (SW52-2) 13 Switching between line and drive (SW52-1) 14 Motor 2 switching (SWM2) 15 Terminal AX function (AX) 16 Pattern operation stage change (TU) 17 Pattern operation cycle operation completed (TO) 18 Pattern operation stage number (STG1) 19 Pattern operation stage number (STG2) 20 Pattern operation stage number (STG4) 21 Alarm detail (AL1) 22 Alarm detail (AL2) 23 Alarm detail (AL4) 24 Alarm detail (AL8) 25 Cooling fan operating (FAN) 26 Retry function operating (TRY) 27 Universal DO (U-DO) * 28 Heat sink overheat - early warning (OH) 29 Synchronization completed by synchronous operation

card

30 unused 31 2nd Freq. level detection (FDT2) 32 2nd OL level early warning (OL2) 33 Terminal C1 off signal (C1OFF)

E16 Torque limit 2 (drive) E17 Torque limit 2 (brake)

E16DRV TRQ 2 E17BRK TRQ 2

This function is used to switch the torque limit level set by F40 and F41, using an external control signal. Input an external signal by setting any of the digital input terminals (X1 to X9) to 14 for Torque limit 2 / Torque limit 1 in E01 to E09.

5-22

Note: For output signals marked *, refer to instruction manuals for RTU communication and the synchronous operation card.

Page 76

Drive running (RUN)

Value 0: The RUN signal is output when there is output speed (drive is outputting a frequency). When the DC injection brake function is active, the RUN signal is off.

Frequency arrival (FAR)

Value 1: See the explanation for function code E30 (frequency arrival [detection width]).

Frequency detection (FDT1)

Value 2: See the explanation for function codes E31 and E32 (frequency detection).

Stopping due to undervoltage (LV)

Value 3: If the undervoltage protective function activates, i.e. if the main circuit DC voltage falls below the undervoltage detection level, an ON signal is output. The signal goes off when the voltage recovers and increases above the detection level. The ON signal is retained as long as the undervoltage protective function is active.

Undervoltage detection level: 230V series: 200V

460V series: 400V

Torque polarity detection (B/D)

Value 4: This function determines the torque polarity calculated in the drive and outputs a signal indicating driving or braking torque. An OFF signal is output for driving torque; an ON signal is output for braking torque.

Torque limiting (TL)

Value 5: When torque limiting is active, the stall prevention function is automatically activated to change the output frequency. The torque limiting signal is output to lighten the load and also used to display overload conditions on the monitor device. This ON signal is output while the current or torque is limited or power regeneration is prevented.

Restart after momentary power failure (IPF)

Value 6: Following a momentary power failure, this function reports the start of restart mode, the occurrence of an automatic pull-in, and the completion of the recovery operation.

Following a momentary power failure, an ON signal is output when power is recovered and a synchronization (pull-in) operation is performed. The signal goes off after a frequency level equal to that prior to power failure has been recovered.

For 0 Hz restart at power recovery, no signal is output because synchronization ends when power is recovered. The frequency is not recovered to the level before the power failure occurred.

Overload early warning (OL1)

Value 7: Before the motor is stopped by a trip operation of an electronic thermal O/L relay, this function outputs an ON signal when the load reaches the overload early warning level.

Either the electronic thermal O/L relay early warning or output current overload early warning can be selected.

For setting procedure, see E33 Overload early warning

(operation selection) and E34 Overload early warning

(operation level).

Note: This function is only effective for Motor 1.

Keypad panel operation

Value 8: An ON signal is output when the operation

command keys (FWD, REV and STOP) on the keypad

panel can be used (i.e., F02 Operation = 0) to issue

operation and stop commands.

Drive stopping (STOP)

Value 9: This function outputs an inverted signal to RUN

to indicate zero speed. An ON signal is output when the

DC injection brake function is operating.

Ready for operation (RDY)

Value 10: This function outputs an ON signal when the

drive is ready to operate. The drive is ready to operate

after the main circuit and control circuit power have been

established where the drive protective function is not

activated.

About one second is required from power-on to ready for

operation under normal conditions.

Switching between the AC line and the drive

(SW88)(SW52-2)(SW52-1)

Value 11, 12, 13: To perform a transfer between the line

and the drive, the relay sequence can be accomplished

using values 11, 12 and 13 on the “Y” outputs. These

values will provide outputs that can be used for opening

and closing contactors in the transfer sequence. For a

detailed explanation of these outputs please refer to the

factory.

Motor 2 switching (SWM2)

Value 14: When a signal for switching to Motor 2 is input

from the terminal selected by Terminals X1 to X9, this

function selects and outputs the signal to switch the

magnetic contactor for the motor. Since this switching

signal is not output during running, including when the DC

injection braking function is operating, a signal must be re-

input after output stops.

Terminal AX function (AX)

Value 15: When an operation command (FWD or REV) is

entered, this function outputs an ON signal. When a stop

command is entered, the signal goes off after drive output

stops. When a coast-to-stop command is entered, and

the drive protective function is operating, the signal goes

off immediately.

Pattern operation stage change (TU)

Value 16: When the pattern operation stage changes, this

function outputs a one-shot, 100ms ON signal to report a

stage change.

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Pattern operation cycle operation completed

(TO)

Value 17: After the seven stages of a pattern operation have been completed, this function outputs a one-shot, 100 ms ON signal to report the completion of all stages.

Pattern operation stage number (STG1)(STG2)(STG4)

Universal DO(U-DO)

Value 27: Assigning a value of 27 to a transistor output terminal renders the terminal a universal DO terminal.

This function enables ON/OFF through the RS485 and BUS option.

This function serves only to turn the transistor output on or off through communication and is not related to drive operation.

Value 18, 19, 20: During pattern operation, this function reports the stage (operation process) being operated.

Pattern

Operation

Stage No. STG1 STG2 STG4

Stage 1 on off off Stage 2 off on off Stage 3 on on off Stage 4 off off on Stage 5 on off on Stage 6 off on on Stage 7 on on on

Output Terminal

When pattern operation is not activated (i.e., no stage has been selected), the terminals do not output a signal.

Alarm detail (AL1)(AL2)(AL4)(AL8)

Heat sink overheat early warning (OH)

Value 28: This function outputs an early warning signal when the heat sink temperature (overheat detection level) is within 10°C of the overtemp trip point.

Synchronization completed by synchronous operation card (SY)

Value 29: This is the synchronization complete signal for the synchronize operation option. See Option Instruction Book for details.

2nd Freq. level detection (FDT2)

Vallue 31: This function sets the 2nd Freq. level detection. See the explanation of Function Code E36 and E37 Hysteresis width is same as FDT1 (E32).

Value 21, 22, 23, 24: This function reports the operating status of the drive protective function.

Alarm Detail

(Drive Protective Function AL1 AL2 AL4 AL8 Overcurrent, ground fault, blown fuse Overvolta

Undervoltage shortage, input phase failure Motor 1 and Motor 2 overload drive overload Heat sink overheating, drive overheatin External alarm input, braking resistor overheatin Memor Keypad panel communication error, o O Out RTU communication error Overs

internall

error, CPU error

tion communication error

tion error

ut wiring error

eed, PG disconnection

Output Terminal

on off off off off on off off on on off off off off on off

on off on off off on on off

on on on off off off off on on off off on off on off on

off off on on on off on on off on on on

2nd OL level early warning (OL2)

Value 32: This function sets the 2nd overload early warning. See the explanation of “overload early warning (OL)”, E37.

Terminal C1 off signal (C1OFF)

Value 33: This function outputs an ON signal, when the C1 current input is smaller than 2mA.

SETTINGS WHEN SHIPPED FROM THE FACTORY

Under normal operation, terminals do not output a signa

Digital Output

Terminal Y1 0 Operating (RUN) Terminal Y2 1 Frequency arrival (FAR) Terminal Y3 2 Frequency detection (FDT) Terminal Y4 7 Overload early warning (OL) Terminal Y5 15 Terminal AX function (AX)

Factory Setting at Shipment

Value Description

Cooling fan operating (FAN)

Value 25: When used with H06 Cooling fan ON/OFF control, this function outputs a signal while the cooling fan is operating.

Retry function operating (TRY)

E25 Y5 Ry operation mode

E25Y5RY MODE

This function specifies whether to excite the Y5 relay at “ON signal mode” or “OFF signal mode”

Value 26: When H04 Retry operating is set to 1 or higher, the signal is output during the retry operation, if the drive protective function has been activated.

5-24

Set Value Operation

0 At “OFF signal mode” Y5A - Y5C: OFF

At “ON signal mode” Y5A - Y5C: ON

1 At “OFF signal mode” Y5A - Y5C: ON

At “ON signal mode” Y5A - Y5C: OFF

Page 78

Value Function Description

When the set value is 1, contacts Y5A and Y5C are connected when the drive control voltage is established (about one second after power on).

E30 Frequency arrival (detection width)

E33 Overload early warning (operation)

E33OL LEVEL

Set value 0: Electronic thermal O/L relay

Select one of the following two types of overload early

E30FAR H Y S T R

Setting range: 0.0 to 10.0 Hz

warning: early warning by electronic thermal O/L relay function or early warning by output current.

1: Output current

This function adjusts the detection width when the output frequency is the same as the set operating frequency. The detection width can be adjusted from 0 to ±10 Hz of the setting frequency.

When the frequency is within the detection width, an ON signal can be selected and output from terminals [Y1] to [Y5]

Electronic thermal O/L relay

Overload early warning by electronic thermal O/L relay (with inverse time characteristics) to output current. The operation selection and thermal time constant for the inverse time characteristics are the same as those of the electronic thermal O/L relay for motor protection (F10 and F12).

E31 Frequency detection (operation level) E32 Frequency detection (hysteresis width)

E31FDT LEVEL E32FDT HYSTR

Setting range (Operation level): 0 to 400 Hz These functions determine the operation level of the

output frequency and hysteresis width for operation release. If the output frequency exceeds the set operation level, an ON signal can be output from terminals Y1 to Y5.

(Hysteresis width): 0.0 to 30.0 Hz

Output current

An overload early warning is issued when output current exceeds the set current value for the set time.

E34 Overload early warning (operation level)

E34OL1 LEVEL

Setting range: Drive rated output current x (5 to 200%)

This function determines the operation level for the electronic thermal O/L relay or output current.

The operation release level is 90% of the set value.

E35 Overload early warning (operation time)

E35OL T IMER

Setting range: 0.0 to 60.0 seconds This function is used when E33 Overload early warning

(operation selection) is set to 1. Sets the time from when the operation level is attained

until the overload early warning function is activated.

E36 Frequency detection 2 (operation level)

E36FDT 2 LEVE L

This function determines the operation (detection) level 2 of the output frequency for operation release. This function operates the same as “E31 Frequency detection 1 (operation level)”. For details, see the explanation for E31.

E37 Overload early warning 2 (operationlevel)

E37OL2 LEVEL

This function determines the operation level 2 of the output current. This function operates same as E33 output current and E35 setting.

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E40 Display coefficient A E41 Display coefficient B

E40COE F A E41COE F B

Setting range: Display coefficient A: -999.00 to 0.00 to +999.00

Display coefficient B: -999.00 to 0.00 to +999.00 These coefficients are conversion coefficients which are

used to determine the load and line speed and the PID controller target value and feedback (process) amount displayed on the LED monitor.

Load and line speed Use display coefficient A. Displayed value = output frequency x (0.01 to 200.00)

Although the setting range is ±999.00, the effective range of display data is 0.01 to 200.00. Therefore, values smaller or larger than this range are limited to a minimum value of 0.01 or a maximum value of 200.00.

Ta rget value and feedback amount of PID controller Set the maximum value of display data in E40 Display

coefficient A and the minimum value in E41 Display coefficient B.

Displayed value = (target value or feedback amount) x (Display coefficient A - B) + B

Display during running and stopping During running, the items selected in E43 LED monitor (display selection) are displayed. In E44 LED monitor (display at stopping), specify whether to display selected items or the same items as during running.

Value of

E43

2 3 4

9 10 11 12

at stopping

set frequency value (Hz)

set frequency value (Hz) output current (A) output voltage command value (V) synchronous

speed set value (rpm)

line speed set value (m/min)

set load speed (rpm)

calculated torque value (%) output power (kW) PID target value 1 (direct input from keypad panel) PID target value 2 (input from F02 Frequency 1) PID feedback amount

during

running

output frequency after slip compensation (Hz)

synchronous speed (rpm)

line speed (m/min)

load speed (rpm)

at stopping

E44 = 1E44 = 0

during

running

Note: For E43 = 10 to 12, the data is displayed only if selected in H20 PID control (operation selection).

E42 Display filter

E42DISPLAY FL

Setting range: 0.0 to 5.0 seconds Among data in E43 LED monitor (display selection), some

Display at frequency setting When a set frequency is checked or changed by the

keypad panel, the value shown below is displayed. Select the display item by using E43 LED monitor (display

selection). This display is not affected by E44 LED monitor (display at stopping).

data need not be displayed instantaneously when the data changes. For such data, a flicker suppression filter can be used.

Value of E43 Frequency Setting

Monitored items in E43 LED monitor (display selection)

Value Display Value Display

3 Output current 8 Calculated torque value 4 Output voltage 9 Power consumption

E43 LED monitor (display selection) E44 LED monitor (display at stopping)

E43LED MNT E44LED MNT2

The data during drive operation, stopping, at frequency setting, and at PID setting is displayed on the LED.

Note: For E43 = 10 to 12 the data is displayed only if selected in H20 PID control (operation selection).

0,1,2,3,4 set value of frequency (Hz)

5 set value of synchronous speed (rpm) 6 set value of line speed (m/min.) 7 set value of load speed (rpm)

8,9 set value of frequency (Hz)

10,11,12 set value of frequency (Hz)

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E45 LCD monitor (display selection)

E46 LCD monitor (language)

E45LCD MNTR

This function selects the items to be displayed on the LCD monitor in operation mode.

Value Display Items

Operation status, direction of rotation,

operation guide Output frequency before slip compensation,

output current, calculated torque in bar graph

Set value: 0 During running When stopping

60.00

STOP

PRG PRG MENU F/D LED SHIFT

60.00

RUN

FWD

Set value: 1

60.00

E46LANGUAGE

This function selects the language for data display on the

E46

LCD monitor.

Value Language Value Language

0Japanese 3 French

E47

1 English 4 Spanish 2 German 5 Italian

Note: English language is used for all LCD screens in this manual.

E47 LCD monitor (contrast adjustment)

E47CON TRAS T

This function adjusts the LCD contrast. Increase the set value to raise contrast and decrease to lower contrast.

Value 0, 1, 2 • • • • • • 8, 9, 10 Screen Low High

Fout/Iout/TRQ

Full scale value of bar graph

Display item Full scale Output frequency Maximum frequency Output current 200% of drive rated value Calculated torque value 200% of motor rated value Note: The scale cannot be adjusted.

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C: Control Functions of Frequency

C01 Jump frequency 1 C02 Jump frequency 2 C03 Jump frequency 3 C04 Jump frequency hysteresis

C0 1 JUMP Hz 1 C0 2 JUMP Hz 2 C0 3 JUMP Hz 3

Set value 0 to 400 Hz in 1Hz increments (min.)

C0 4 JUMP HYSTR

Set value 0 to 30 Hz in 1Hz increments (min.)

This function makes the set frequency jump so that the drive’s output frequency does not match the mechanical resonance point of the load.

Up to three jump points can be set. This function is ineffective if jump frequencies 1 to 3 are

set to 0 Hz. A jump does not occur during acceleration or decelera-

tion. If a jump frequency setting range overlaps another range,

both ranges are added to determine the actual jump area.

C05-C19 Multi-step frequency 1 to 15

C0 5MUL T I H z – 1 C0 6MUL T I H z – 2 C0 7MUL T I H z – 3 C0 8MUL T I H z – 4 C0 9MUL T I H z – 5 C1 0MUL T I H z – 6 C1 1MUL T I H z – 7 C1 2MUL T I H z – 8 C1 3MUL T I H z – 9 C1 4MUL T I H z 1 0 C1 5MUL T I H z 1 1 C1 6MUL T I H z 1 2 C1 7MUL T I H z 1 3 C1 8MUL T I H z 1 4 C1 9MUL T I H z 1 5

Set value 0 to 400 Hz In 0.01 Hz increments (min.)

Multistep frequencies 1 to 15 can be switched by turning terminal functions SS1, SS2, SS4, and SS8 on and off. (See E01 to E09 for terminal function definitions.)

OFF is the default value any undefined SS1, SS2, SS4, and SS8 terminals.

Related functions: E01 to E09 (Set value: 0 to 3)

Output frequency

(Hz)

➝

Jump frequency

width

➝

Output frequency

(Hz)

➝

Actual

jump width

➝

Jump frequency

width

➝

➝ ➝

Jump frequency

➝

Jump frequency 1

➝

width

➝

Jump frequency

➝

➝ ➝

➝

width

➝

Jump frequency 2

➝

Jump frequency 1

➝

Jump frequency 3

Set frequency (Hz)

➝

Jump frequency 2

➝

Set frequency (Hz)

Output Frequency

➝

(Hz)

FWD-CM

SS1-CM

SS2-CM

SS4-CM

SS8-CM

C05

C06

C07

C08

C09

C10

C11

C13

C12

C14

C15

C16

C17

ON ON

C18

C19

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C20 Jog frequency

C2 0 JOG Hz

Setting range: 0.00 to 400.00 Hz This function sets a frequency for the motor jogging

operation, which is different from the normal operation. The jogging frequency is used for operation when the

jogging mode signal is received from the keypad panel or control terminal. For details, see the explanations of E01 Terminal X1 to E09 Terminal X9.

C21 Pattern operation (operation selection)

C2 1PAT TERN

Pattern operation is an automatic operation according to a preset operation time, direction of rotation, acceleration and deceleration time, and frequency.

When using this function, set F01 Frequency setting to 10 (pattern operation).

[Related Functions: F01, C30 = 10]

The following operation patterns can be selected.

Value Operation Pattern

0 Perform a pattern operation cycle, then stop

operation.

1 Perform pattern operation repeatedly.

Operation is stopped by the STOP operation.

2 Perform a pattern operation cycle, then

continue operation at the last set frequency.

C22-C28 Pattern operation (stage 1 to 7)

C2 2STAGE 1 C2 3STAGE 2 C2 4STAGE 3 C2 5STAGE 4 C2 6STAGE 5 C2 7STAGE 6 C2 8STAGE 7

Seven stages are operated in order of function codes, according to the values set in C22 Pattern operation (stage 1) to C28 Pattern operation (stage 7). Each function sets the operation time and the direction of rotation for each stage and assigns values to acceleration

and deceleration time.

Set or assign item Value range Operation time 0. 00 to 6000s Rotation F: Forward (counterclockwise) direction R: Reverse (clockwise) Acceleration and 1: Acceleration time 1 (F07) deceleration time Deceleration time 1 (F08)

2: Acceleration time 2 (E10) Deceleration time 2 (E11) 3: Acceleration time 3 (E12) Deceleration time 3 (E13) 4: Acceleration time 4 (E14)

Deceleration time 4 (E15) Note: The operation time is represented by the three most significant digits, hence, can be set with only three high-order digits.

Setting example

100 F 3

Acceleration and deceleration time (code): 3

Motor rotating direction: Forward (counterclockwise)

Operation time: 100s

Set the operation time to 0.00 for any unused stages, which are skipped during operation.

In regard to the set frequency value, the multi-step frequency function is assigned according to the table below. Seven frequencies can be set for C05 Multi-step frequency 1 to C11 Multi-step frequency 7.

Stage No. Operation Frequency

Stage 1 Multi-step frequency 1 (C05) Stage 2 Multi-step frequency 2 (C06) Stage 3 Multi-step frequency 3 (C07) Stage 4 Multi-step frequency 4 (C08) Stage 5 Multi-step frequency 5 (C09) Stage 6 Multi-step frequency 6 (C10) Stage 7 Multi-step frequency 7 (C11)

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Pattern operation example

FunctionValue / Operation Frequency

C21 1 Selects function C22 (stage 1) 60.0F2 Multi-step frequency 1 (C05) C23 (stage 2) 100F1 Multi-step frequency 2 (C06) C24 (stage 3) 65.5R4 Multi-step frequency 3 (C07) C25 (stage 4) 55.0R3 Multi-step frequency 4 (C08) C26 (stage 5) 50.0F2 Multi-step frequency 5 (C09) C27 (stage 6) 72.0F4 Multi-step frequency 6 (C10) C28 (stage 7) 35.0F2 Multi-step frequency 7 (C11)

Notes:

1. The direction of rotation cannot be reversed by a command issued from the REV key on the keypad panel or Terminal REV. Any reverse rotation commands entered will be canceled. Select forward or reverse rotation by the data in each stage. If the control terminals are used for operation, the self-hold function will not work. Select an alternate type switch when using control terminals.

2. At the end of a cycle, the motor decelerates to stop according to the value set in F08 Deceleration time 1.

C30 Frequency setting 2

The following diagram shows this operation.

C3 0FREQ CMD 2

For the setting method, see the explanation for F01. Notes: Setting 2, 3, and 7 are inactive. (C1 signals)

This function determines the frequency setting method.

C31 Analog input bias adjustment

The setting range is -100.0 to +100.0% (in 0.1% increments) of the maximum output frequency.

C32 Analog input gain adjustment

The gain adjustment range is 0.0 to 200%.

C3 1OFF SET 1 2 C3 2OFF SET C1

These functions set the gain and bias for analog input Terminals 12 and C1, in conjunction with functions F17 (freq. gain) and F18 (freq. bias).

Example:

Running and stopping are controlled by pressing the STOP or FWD keys or by opening and closing the control terminals.

When using the keypad panel, the FWD key starts operation. The STOP key pauses stage advance. Pressing the FWD key again will restart operation from the stop point according to the stages. If an alarm stop occurs, press the RESET key to release the drive protective function, then press the FWD key to restart stage advance.

If operation is to restart from the first stage, C22 Pattern operation (stage 1), enter a STOP command and press the RESET key.

If an alarm stop occurs, press the RESET key to release the protective function, then press the RESET key again.

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C33 Analog setting signal

C3 3REF F I L TER

Setting range: 0.00 to 5.00 seconds Analog signals input from Terminals 12, V2 or C1 may

contain noise which renders the control unstable. This function adjusts the time constant of the input filter to remove the effects of noise.

A value that is set too large delays control response although stabilizing the control. A value that is set too small speeds up control response but renders the control unstable.

If the optimum value is not known, adjust the setting if the control is unstable or response is delayed.

Note:

The set value is commonly applied to Terminals 12, V2 and C1. For input of PID feedback, the PID control feedback filter (H25) is used.

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Motor 1 (P: Motor Parameters)

P01 Number of motor 1 poles

P01M1 POLES

Value Operation

Set values: 2, 4, 6, 8, 10, 12, 14 This function sets the number of poles in Motor 1. If this

setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED.

P02 Motor 1 (capacity)

P02M1–CAP

Set values for models with nominal motor capacity of 30Hp or less: 0.01 to 60Hp

Set values for models with nominal motor capacity of 40Hp or more: 0.01 to 800Hp

The nominal motor capacity is set at the factory. This setting should only be changed when driving a motor with a different capacity.

Set the nominal motor capacity listed in 9-1 Standard Specifications. A value in the range from two ratings lower to one rating higher than the nominal motor capacity can be set. If a value outside this range is set, accurate control cannot be guaranteed. If a value between two nominal motor capacities is set, data for the lower capacity is automatically stored for related function data.

If this function setting is changed, the following related functions are automatically set to data values for the Fuji 3-phase standard motor.

— P03 Motor 1 (rated current) — P06 Motor 1 (no-load current) — P07 Motor 1 (% R1) — P08 Motor 1 (% X1) Note: The values for the GE 3-phase standard motor are 230V,

60Hz, 4 poles for the 230V series; 460V, 60Hz, 4 poles for the 460V series.

P03 Motor 1 (rated current)

P03M1 R

Set value: 0.00 to 2,000 A This function sets the rated current value for Motor 1.

Perform auto tuning if the previously stored data in P06 No-load current, P07 %R1, and P08 %X differs from the actual motor data. Some typical examples are listed below. Auto tuning improves control and calculation accuracy.

Tuning Procedure

1. Adjust the voltage and frequency according to motor

2. First enter motor constants that cannot be tuned. Set

3. When tuning the no-load current, beware of motor

4. Set function P04 Auto tuning = 1 (motor stop) or 2

5. Tuning may take several seconds. If P04=2, the motor

6. Press the STOP key, and the procedure will end.

0 Inactive

Measure the motor’s primary resistance (%R1) and base frequency leakage reactance (%X) when

the motor is stopping and automatically store both values in P07 and P08.

Measure the motor’s primary resistance (%R1) and base frequency leakage reactance (%X) when

the motor is stopping, measure the no-load current (lo) when the motor is running, and automatically store these values in P06, P07, and P08.

When a motor other than the GE standard 3-phase motor is used, and accurate data is required for close control.

When output-side impedance cannot be ignored, e.g. when the cable between the drive and the motor is too long or when a reactor is connected.

When %R1 or %X is unknown, e.g. when a nonstandard or special motor is used.

data. Adjust functions F03 Maximum output frequency, F04 Base frequency, F05 Rated voltage, and F06 Maximum output voltage.

functions P02 Capacity, P03 Rated current, and P06 No-load current (no-load current setting is not required if P04=2).

rotation.

(motor rotation). Press the FUNC/DATA key to store the set value and press the FWD key or REV key. Tuning will start.

accelerates up to half the base frequency according to acceleration time, is tuned for the no-load current, and decelerates according to the deceleration time. The total tuning time varies depending on the settings for acceleration and deceleration time.

P04 Motor 1 (Tuning)

P04M1 TUN1

This function measures and automatically stores motor data.

Note: Use function A13 Motor 2 (auto tuning) to tune Motor 2. In this case, the set values described in (1) and (2) above are for functions A01, etc. corresponding to Motor 2.

WARNING

If the auto tuning value is set to 2, the motor rotates at a maximum of half the base frequency. Beware of motor rotation as injury may result.

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P05 Motor 1 (On-line Tuning)

P09 Slip compensation control

P05M1 TUN2

Long-time operation affects motor temperature and motor speed. On-line tuning minimizes speed changes related to these temperature changes.

Value Operation

0 Inactive 1 Active

P06 Motor 1 (no-load current)

P06M1– I O

P09SLI P COMP1

Set value: 0.00 to 15.00 Hz Changes in load torque affect motor slippage, thus

causing variations in motor speed. The slip compensation control adds a frequency, proportional to motor torque, to the drive output frequency. This will minimize variations in motor speed due to changes in torque.

Calculate the amount of slip compensation using the following formula:

= Base frequency X

Set value: 0.00 to 2,000 A This function sets the no-load current (exciting current) for Motor 1.

Slippage = Synchronous speed - Rated speed

P07 Motor 1 (%R1 setting) P08 Motor 1 (%X setting)

P07M1 %R1 P08M1 %X

These functions are used to set data if using a motor other than the GE standard 3-phase motor and when the motor constant and the impedance between the drive and motor are known.

Slippage [r/min.]

Synchronous speed [r/min.]

[Hz]

Calculate %R1 using the following formula:

%R1 =

R1 + CableR

X 100 [%]

V / ( 3 • I )

R1: Primary coil resistance value of the motor [W] Cable R: Output-side cable resistance value [W] V: Rated voltage [V] I: Rated current [A] Rated current

X1 +X2 • XM / (X2+XM) + Cable X

%X =

X 100 [%]

V / ( 3 • I )

X1: Primary leakage reactance of the motor [W] X2: Secondary leakage reactance (converted to a primary

value) of the motor [W] XM: Exciting reactance of the motor [W] Cable X: Output-side cable reactance [W] V: Rated voltage [V] I: Rated current [A] Note:

For reactance, use a value from the data stored in F04 Base frequency 1.

When connecting a reactor or filter to the output circuit, add its value. Use value 0 for cable values that can be ignored.

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H: High Performance function

H03 Data initializing

H0 3DAT A INIT

Set value 0: Disabled

1: Initializes data

This function returns all function data changed by the customer to the

original factory settings (initialization).

To perform initialization, press the STOP and ^ keys together to set H03=1, then press the FUNC/DATA key. The values for all functions are initialized. The set value in H03 automatically returns to 0 following the end of initialization.

H04 Auto-reset (Times) H05 Auto-reset (Reset interval)

H0 4AUT O–RESET

H0 5RESET I NT

Set the protective function release count and waiting time from its startup to release.

Setting range (Count) : 0, 1 to 10 (Waiting time) : 2 to 20 seconds

When a drive protective function which invokes the retry operation is activated, these functions release operation of the protective function and restarts operation without issuing an alarm or terminating output.

To disable the retry function, set H04 Retry (count) = 0. Drive protective functions that can invoke the retry

function:

OC1, OC2, OC3: dBH: Overcurrent braking resistor overheating OV1, OV2, OV3: OL1: Overvoltage Motor 1 overload OH1: OL2: Heat sink overheating Motor 2 overload OH3: OLU: Drive overheating Drive overload internally

If the value of H04 Retry (count) is set from 1 to 10, a drive run command is immediately entered following the wait time set in H05 Retry (wait time) and the startup of the retry operation. If the cause of the alarm has been removed at this time, the drive starts without switching to alarm mode. If the cause of the alarm still remains, the protective function is reactivated according to the wait time set in H05 Retry (waiting time). This operation is repeated until the cause of the alarm is removed. The restart operation switches to alarm mode when the retry count exceeds the value set in H04 Retry (count). The operation of the retry function can be monitored from terminals Y1 to Y5.

H06 Fan stop operation

H0 6FAN STOP

Set value 0: ON/OFF control disabled

This function specifies whether ON/OFF control for the cooling fan is automatic. While power is applied to the drive, the automatic fan control detects the temperature of the heatsink and turns the fan on or off. When this control is not selected, the cooling fan rotates continuously.

The cooling fan operating status can be monitored from terminals Y1 to Y5.

H07 ACC/DEC (Mode select) pattern

H0 7ACC PTN

Set value 0: Inactive (linear acceleration and deceleration)

This function selects the acceleration and deceleration pattern.

WARNING

When the retry function is selected, operation will automatically restart, depending on the cause of the stop. (The machine should be designed to ensure safety during a restart.) When the retry function is selected, GE start software (F02 set 3 or 4) does not work.

1: ON/OFF control enabled

1: S-shape acceleration and deceleration (mild) 2: S-shape acceleration and deceleration (sharp) 3: Curvilinear acceleration and deceleration

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S-shape Acceleration and Deceleration

This pattern reduces shock by mitigating output frequency changes at the beginning and end of acceleration and deceleration.

H09 Start mode

H0 9START MODE

Setting range 0, 1, 2 This function smoothly catches a spinning motor which is

coasting after a momentary power failure or after the motor has been subject to external force, without stopping the motor, i.e. windmilling fan.

At startup, this function detects the motor speed and outputs the corresponding frequency, thereby enabling a shock-free motor startup. The normal startup method is used if the coasting speed of the motor is 120 Hz or more as a drive frequency and if the value of F03 Maximum frequency exceeds the value of F15 Frequency limiter (upper limit).

Pattern constants>

Range of S-shaped

Time for S-shaped at acceleration Time for S-shaped at deceleration

When 1 is selcted in H07 (mid S-shape pattern)

0.05 x maximum output

uency (Hz)

fre

0.10 x acceleration time (s)

0.10 x deceleration (s)

When 2 is selcted in H07 (mid S-shape pattern)

0.10 x maximum output frequency (Hz)

0.20 x acceleration time (s)

0.20 x deceleration (s)

Explanation

1. This function is effective if F14 Restart after momen-

When acceleration and deceleration times are very long or short, acceleration and deceleration are almost linear.

Curvilinear Acceleration and Deceleration

2. In addition to restarting following a momentary power

This function is used to minimize motor acceleration and deceleration times in the range that includes a constant output range.

Output frequency

Maximum output

Set frequency

Base frequency

acceleration

deceleration

By assigning 26 (start characteristics selection) to terminals X1 to X9, this function can be externally selected as the normal startup method whenever an ON operation command is entered.

Restart after a

Value

0Inactive Inactive Inactive 1Inactive Active Active 2 Active Active Active

Normal

startup

momentary Line-to-drive

power switching failure

tary power failure (operation selection) is set to 3, 4, or 5. This function is also effective when operation is switched from the line to the drive. The motor is started with the same frequency as the current coasting speed (speed search).

failure and switching between the line and the drive, this function detects the coasting speed of the motor and starts the motor at the same frequency as all startups (including when an ON operation command is entered).

0t [sec]

H08 Rev. phase sequence lock

H0 8REV LOCK

Set value 0: Inactive

1: Active

If accidental reversing could result in a malfunction, this function can be set to prevent reversal.

This function prevents a reversing operation resulting from a connection between the REV and CM terminals, inadvertent activation of the REV key, or negative analog input from Terminals 12 or V1.

Note: The dotted-dashed line indicates motor speed.

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H10 Energy-saving operation

H13 Auto-restart (Restart time)

H10ENERGY SAV

Set value 0: Inactive 1: Active With constant-speed operation at light loads (fixed output

frequency), this function automatically reduces the output voltage while minimizing the product of voltage and current (power).

[Exception: If F09 Torque boost 1 = 0.0] Notes:

Use this function for variable torque loads (e.g., fans, pumps). If used for a constant torque load or rapidly changing load, this function causes a delay in control response.

The energy-saving operation automatically stops during acceleration and deceleration or when the torque limiting function is activated.

H11 DEC mode

H11DEC MODE

Set value 0: Deceleration-to-stop based on data

set with H07 Non-linear acceleration and deceleration

1: Coasting-to-stop

This function determines the drive stopping method when a STOP command is entered.

Note:

This function is effective only when a STOP command is entered and, therefore, is ineffective if the motor is stopped by lowering the set frequency.

H12 Instantaneous overcurrent limiting

H13RESTART T

Setting range: 0.1 to 10.0 seconds Instantaneous switching to another power line (when the

power of an operating motor is cut off or power failure occurs) creates a large phase difference between the line voltage and the voltage remaining in the motor, which may cause electrical or mechanical failure. To rapidly switch power lines, store the remaining voltage attenuation time to wait for the voltage remaining in the motor to attenuate. This function operates at restart after a momentary power failure.

If the momentary power failure time is shorter than the wait time value, a restart occurs following the wait time. If the power failure time is longer than the wait time value, a restart occurs when the drive is ready to operate (after about 0.2 to 0.5 seconds).

H14 Auto-restart (freq. fall rate)

H14FALL RATE

Setting range: 0.00, 0.01 to 100.00 Hz/s If H14 = 0.00, the frequency is reduced according to the

set deceleration time. This function determines the reduction rate of the output

frequency for synchronizing the drive output frequency with the motor speed. This function is also used to reduce the frequency and thereby prevent stalling under a heavy load during normal operation.

Note:

A frequency reduction rate that is set too large may temporarily increase the regeneration energy from the load and invoke the overvoltage protective function. Con-

H12 INST CL

versely, a rate that is too small extends the operation time of the current limiting function and may invoke the drive

Set value 0: Inactive 1: Active An overcurrent trip generally occurs when current flows

overload protective function.

H15 Auto-restart (holding DC voltage)

above the drive protective level, following a rapid change in motor load. The instantaneous overcurrent limiting

H15HOLD V

function controls drive output and prohibits the flow of a current exceeding the protective level, even if the load

Setting range 230V series: 200 to 300V

changes. Since the operation level of the instantaneous overcurrent

limiting function cannot be adjusted, the torque limiting function must be used.

Motor generation torque may be reduced when instantaneous overcurrent limiting is applied. Set this function to be inactive for equipment such as elevators, which are adversely affected by reduced motor generation torque, in which case an overcurrent trip occurs when the current flow exceeds the drive protective level. A mechanical brake should be used to ensure safety.

This function is used when F14 Restart after momentary power failure (operation selection) is set to 2 (deceleration-to-stop at power failure) or 3 (operation continuation). Either function starts a control operation if the main circuit DC voltage drops below the set operation continuation level.

If power supply voltage to the drive is high, control can be stabilized even under an excessive load by raising the operation continuation level. However, if the level is too high, this function activates during normal operation and causes unexpected motion. Please contact GE Fuji before changing the factory default value.

460 V series: 400 to 600V

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H16 Auto-restart (OPR command selfhold time)

The torque command value is +200% when the voltage at Terminal 12 is +10V and is -200% when the voltage is -

H16SELFHOLD T

Setting range: 0.0 to 30.0 seconds, 999 Since the power to an external operation circuit (relay

sequence) and the main power to the drive is generally cut off at a power failure, the operation command issued to the drive is also cut off. This function sets the time an operation command is to be held in the drive. If a power failure lasts beyond the self-hold time, power-off is assumed, automatic restart mode is released, and the drive starts operation at normal mode when power is applied again. (This time can be considered to be the allowable power failure time.)

If H16 = 999, an operation command will be held until control power in the drive is established or until the main circuit DC voltage is about 0.

10V. Under torque control, the torque command value and

motor load determine the speed and direction of rotation. When the torque is controlled, the upper frequency limit

refers to the lowest value among the maximum frequency, the frequency limiter (upper limiter), and 120 Hz. Maintain the frequency at min. 1/10 of the base frequency because torque control performance deteriorates at lower frequencies.

If the operation command goes off during a torque control operation, the operation is switched to speed control and the motor decelerates-to-stop. At this time, the torque control function will not operate.

H19 Active drive

H18 Torque control

H18TRQ CTRL

This function controls motor torque according to a command value.

Note: PG Option Card is required for this function

Value

Operation [Related Functions: E01 – E09 = 23]

0 Inactive (operation by frequency command)

Torque control active A 0 to +10 V analog voltage input to Terminal 12 and

the direction of rotation (FWD or REV) are used for the torque command value. 0 is used for 0 to -10V.

Torque control active A -10 to +10V analog voltage input to Terminal 12 and

the direction of rotation (FWD or REV) are used for the torque command value.

H19AUT RED

Set value 0: Inactive

1: Active

This function automatically extends accelerating time by 60 seconds or longer to prevent an inverter trip resulting from a temperature rise in the inverter due to overcurrent.

(If the active drive function is activated, the acceleration time will be three times the selected time.)

H20 PID control (mode select)

H20PID MODE

Set value 0: No operation

1: Normal operation 2: Inverse operation

PID control detects the amount of feedback from a sensor and compares it with the target value (e.g., reference temperature). If the values differ, this function produces an output to eliminate the deviation. In other words, this control matches the feedback amount with the target value.

This function can be used for flow control, pressure control, temperature control, and other process controls.

Forward or reverse operations can be selected for PID controller output. This enables motor revolutions to be faster or slower according to PID controller output.

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The target value can be entered using F01, Frequency setting 1, or directly from the keypad panel.

For entry from F01, Frequency setting 1, input a signal to the selected terminal. For direct entry from the keypad panel, turn on keypad operation. Select any of the digital Terminals X1 (E01) to X9 (E09) and assign a value of 11

Only positive values can be input for this feedback amount of PID control. Negative values (e.g., 0 to -10V, 10 to 0V) cannot be input, thereby the function cannot be used for a reverse operation by an analog signal.

Feedback signal setting (H21) must be different from the type of setpoint value.

(frequency setting switching). NOTE: For the target value and feedback amount, the

process amount can be displayed according to the values set in E40 Display coefficient A, and E41 Display coefficient B.

H21 PID control (feedback signal)

H21FB SIGNAL

This function selects the terminal, direction of operation, and feedback input. Select a value from the table below according to sensor specifications.

Value Description

0 Terminal 12, forward operation, 0 to 10V voltage input 1 Terminal C1, forward operation, 4 to 20mA current input 2 Terminal 12, reverse operation, 10 to 0V voltage input 3 Terminal C1, reverse operation, 20 to 4mA current input

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H22 PID control (P-gain) H23 PID control (I-gain) H24 PID control (D-gain)

These functions are not generally used alone but are combined like P control, PI control, PD control, and PID control.

P operation

An operation using an output frequency proportional to deviation is called P operation, which outputs an operation amount proportional to deviation, though it cannot eliminate deviation alone.

H22P–GAIN

Setting range: 0.01 to 10.0 times P (gain) is the parameter that determines the response

level for the deviation of P operation. Although an increase in gain speeds up response, an excessive gain causes vibration, and a decrease in gain delays response.

I operation

An operation where the change speed of the output frequency is proportional to the deviation is called an I operation. An I operation outputs an operation amount as the integral of deviation and, therefore, has the effect of matching the feedback control amount to the target value (e.g., set frequency), though it deteriorates response for significant changes in deviation.

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H23 I–GAIN

Setting range: 0.0 (Inactive), 0.1 to 3600 seconds H23 I-gain is used as a parameter to determine the

effect of I operation. A longer integration time delays response and weakens resistance to external elements. A shorter integration time speeds up response, but an integration time that is too short causes vibration.

D operation

An operation where the output frequency is proportional to the deviation differential is called a D operation. It outputs an operation amount as the deviation differential and, therefore, is capable of responding to sudden changes.

H24D–GAIN

PID control

PID control combines the P operation, the I operation which removes deviation, and the D operation which suppresses vibration. This control achieves deviationfree, accurate, and stable responses.

Adjusting PID value

Adjust the PID value while monitoring the response waveform on an oscilloscope or other instrument, if possible. Proceed as follows:

Increase the value of H22 P-gain without generating vibration.

Decrease the value of H23 I-gain without generating vibration.

Increase the value of H24 D-gain without generating vibration.

Adjust the response waveform as follows: To remove the overshoot, increase the value of H23 I-gain,

then decrease the value of H24 D-gain.

Setting range: 0.00 (Inactive), 0.01 to 10.0 seconds H24 D-gain is used as a parameter to determine the

effect of a D operation. A longer differentiation time causes vibration by P operation quickly attenuating at the occurrence of deviation. Excessive differentiation

To stabilize response quickly, allowing for min. overshoot, : decrease the value of H23 I-gain or increase the value of H24 D-gain.

time could cause vibration. Shortening the differentiation time reduces attenuation at the occurrence of deviation.

PI control

P operation alone does not remove deviation completely. P + I control (where I operation is added to P operation) is normally used to remove the remaining deviation. PI control always operates to eliminate deviation, even when the target value is changed or there is a constant disturbance. When I operation is strengthened, however,

To suppress vibration with a period longer than the value of H23 I-gain, increase the value of H23.

the response for rapidly changing deviation deteriorates. P operation can also be used individually for loads containing an integral element.

PD control

If deviation occurs under PD control, an output frequency larger than that of D operation alone occurs rapidly and prevents the deviation from expanding. For a small deviation, P operation is restricted. When the load contains an integral element, P operation alone may allow responses to vibrate due to the effect of the integral element, in which case PD control is used to attenuate the vibration of P operation and stabilize

To suppress vibration with a frequency roughly equivalent to the value H24 D-gain, decrease the value of H24. If there is residual vibration with 0.0, decrease the value of H22 P-gain.

responses. In other words, this control is applied to loads in processes without a braking function.

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H25 PID control (Feedback filter)

H25FB FI LTER

Setting range: 0.0 to 60.0 seconds This filter is for feedback signal input from Terminals 12 or

C1. This filter stabilizes operation of the PID control system. A set value that is too large, however, deteriorates response.

H26 PTC thermistor (mode select)

H26PTC MODE

Set value 0: Inactive

1: Active

Set this function active when the motor has a PTC thermistor for overheat protection

Connect the PTC thermistor as shown in the figure below. Turn on switch PTC on the control PCB. The trip mode is activated by OH2: External thermal relay tripped.

The figure above for H26 PTC thermistor (Mode select) shows that a 250W resistor and the thermistor (resistance value Rp) are connected in parallel. Hence, voltage Vc1 at Terminal C1 can be calculated using the following formula:

250 • Rp

Vc1

250 + Rp

1000+

X 10 [V]

250 • Rp 250 + Rp

The operation level can be set by bringing Rp in the Vc1 calculation formula into the following range.

Rp1 < Rp < Rp2 To calculate Rp, use the following formula:

+ Rp

[Ohm]

H28 Droop operation

H28DROOP

Set value : -9.9Hz to 0.0Hz When two or more drive motors operate a single machine,

a higher load is placed on the motor that is rotating the fastest. Droop operation achieves a good load balance by applying drooping characteristics to speed against load variations.

Calculate the droop amount using the following formula:

Note: Must be 0 setting when using 4-20mA reference or feedback signal and the PTC switch is off.

H27 PTC thermistor (level select)

H27PTC LEVEL

Setting range: 0.00 to 5.00V The voltage input to Terminal C1 is compared to the set

voltage level. If the input voltage is equal to or greater than the set voltage, H26 PTC thermistor (Mode select) starts.

The PTC thermistor has its own alarm temperature. The internal resistance value of the thermistor largely changes at the alarm temperature. The operation voltage level is set using this change in the resistance value.

Droop amount = Base frequency X

Speed droop at rated torque [r/min.]

[Hz]

Synchronous speed [r/min.]

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H30 Serial link (Function select)

H30LINK FUNC

Setting range: 0 to 3 The link function (communication) provides a standard

RS485 serial interface and optional fieldbus connections. The serial link function includes:

1) Monitoring (data monitoring, function data check)

2) Frequency setting

3) Operation command (FWD, REV, and other commands for digital input)

4) Write function data

Communication can be enabled and disabled by a digital input. This function sets the serial link function when communication is enabled.

H33TIMER

Setting range: 0 to 60.0 sec. This function sets the error processing timer value.

H34BAUD RATE

Value Processing at Communication Error

0 Immediate Er 8 trip (forced stop)

Continue operation within timer time, Er 8 trip after

2 3

time expires

Continue operation and retry within timer time, then invoke an Er 8 trip if a communication error occurs. If an error does not occur, continue operation.

Continue operation.

Value

0 Disabled Disabled 1 Enabled Disabled 2 Disabled Enabled 3 Enabled Enabled

Frequency Operation

Command Command

Setting range: 0 to 3 This function sets the baud rate.

The data monitoring and write functions are always enabled. Disabling communication by a digital input produces the same results as if this function were set to 0. If the bus option is installed, this setting selects the bus function, and the RS485 interface is restricted to monitor-

H35LENGTH

ing and writing function data. If the bus option is not installed, this setting selects the RS485 function.

This function sets data length.

H31 RS485 (Address) H39 RS485 (Response interval)

These functions set the conditions for RS485 RTU serial communication. Set the conditions according to the host device.

H31ADDRESS

Setting range: 1 to 247 This function sets the station address of RTU.

Maximum connected devices is 31 for an RS-485 network.

H32MODE ON ER

Setting range: 0 to 3 These functions configure the drive behavior in the event

of a communication error.

H36PAR ITY

This function sets the parity bit

H37STOP BITS

Value Baud Rate

0 19200 bits/s 1 9600 bits/s 2 4800 bits/s 3 2400 bits/s

Value Data Length

08 bit

Value Parity Bit

0 None 1 Even 2 Odd

This function sets the stop bit

Value Stop Bit

02 bits 11 bit

The stop bit is automatically configured by the value of the parity bit. For parity “NONE” the stop bit is 2 bits. For parity “EVEN” or “ODD” the stop bit is 1 bit.

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H38NO RES T

Setting range: 0 (no detection)

1 to 60 seconds

In a system where the drive is continuously polled within a specific time, this function detects that access was stopped due to an open circuit or other network fault and results in an Er 8 trip.

H39 INTERVAL

Setting range: 0.00 to 1.00 second This function sets the time from when a request is issued

from the host device to when a response is returned.

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A: Alternative Motor Parameters ( Motor 2 )

A01 Maximum frequency 2

A01MAX Hz – 2

A06 Electronic thermal relay 2 (select) A07 Electronic thermal relay 2 (level) A08 Electronic thermal relay 2 (Thermal time

This function sets the maximum frequency for Motor 2 output by the drive. It operates the same as F03 Maximum frequency 1. For details, see the explanation for F03.

constant)

A02 Base frequency 2

A02BASE Hz –2

This function sets the maximum output frequency in the constant torque area for Motor 2 (i.e., output frequency at rated output voltage). It operates the same as F04 Base frequency 1. For details, see the explanation for F04.

These functions set the function of the electronic thermal overload relay for Motor 2. They operate the same as F10 to F12 Electronic thermal overload relay 1. For details, see the explanations for F10 to F12.

A09 Torque vector control 2

A03 Rated Voltage 2

A03RATED V2

This function sets the rated voltage output to Motor 2. It operates the same as F05 Rated voltage 1. For details, see the explanation for F05.

This function sets the torque vector function for Motor 2. It operates the same as F42 Torque vector control 1. For details, see the explanation for F42.

A10 Number of motor-2 poles

A06ELCTRN OL2 A07OL LEVEL2 A08TIME CNST2

A09TRQVECTOR2

A04 Maximum Voltage 2

A04MAX V– 2

This function sets the maximum drive output voltage for Motor 2. It operates the same as F06 Maximum voltage 1. For details, see the explanation for F06.

A05 Torque boost 2

A05TRQ BOOST2

This function sets the torque boost function for Motor 2. It operates the same as F09 Torque boost 1. For details, see the explanation for F09.

A10M2 POLES

This function sets the number of poles to be driven by Motor 2. It operates the same as P01 Number of Motor 1 poles. For details, see the explanation for P01.

A11 Motor 2 (capacity)

A11M2–CAP

This function sets the capacity of Motor 2. It operates the same as P02 Motor 1 (Capacity). For details, see the explanation for P02. However, the related motor data functions change to A12 Motor 2 (Rated current), A15 Motor 2 (No-load current), A16 Motor 2 (%R1 setting), and A17 Motor 2 (%X setting).

A12 Motor 2 (Rated current)

A12M2– LR

This function sets the rated current for Motor 2. It operates the same as P03 Motor 1 (Rated current). For details, see the explanation for P03.

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A13 Motor 2 (Tuning)

A13M2 TUN1

This function sets online tuning for Motor 2. It operates the same as for P04 Motor 1 (Tuning). For details, see the explanation for P04.

A14 Motor 2 (On-line tuning)

A14M2 TUN2

This function sets online tuning for Motor 2. It operates the same as P05 Motor 1 (On-line tuning). For details, see the explanation for P05.

A15 Motor 2 (No-load current)

A15M2 IO

This function sets the no-load current for Motor 2. It operates the same as P06 Motor 1 (No-load current). For details, see the explanation for P06.

A16 Motor 2 (%R1 setting) A17 Motor 2 (%X setting)

A16M2–%R1 A17M2–%X

These functions set %R1 and %X for Motor 2. It operates the same as P07 Motor 1 (%R1 setting) and P08 Motor 1 (%X setting). For details, see the explanations for P07 and P08.

A18 Slip compensation control 2

A18SLI P COMP2

This function sets the amount of slip compensation for Motor 2. It operates the same as P09 Slip compensation control. For details, see the explanation for P09.

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Notes

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6. Protective Operations

LED LCD

OC1 OC DURING ACC During acceleration

OC2 OC DURING DEC During deceleration

OC3 OC AT SET SPD

Ground fault EF GROUND FAULT

Undervoltage LU UNDERVOLTAGE

Input phase loss Lin PHASE LOSS

OH1 FIN OVERHEAT

External alarm OH2 EXT ALARM

OH3 HIGH AMB TEMP

dbH DBR OVERHEAT

Motor 1 overload OL1 MOTOR1 OL

Motor 2 overload OL2 MOTOR2 OL

Inverter overload OLU INVERTER OL

Blown fuse FUS DC FUSE OPEN

Memory error Er1 MEMORY ERROR

Er2 KEYPD COM ERR

CPU error Er3 CPU ERROR

Option error Er4 OPTN COM ERR

Er5 OPTION ERROR

Operating error Er6 OPR PROCD ERR

Output wiring error Er7 TUNING ERROR

Modbus RTU error Er8 RS485 COM ERR

6.1 List of Protective Functions

In the event of an abnormality in the inverter’s operation, the protective function will activate immediately to trip the inverter and display the alarm name on the LED monitor while the motor coasts to a stop. A list of the alarms with their explanations is included in the table below, and troubleshooting charts in Section 7.

Table 6.1.1 List of Alarms and Causes

ad Panel Displa

Alarm Name

Cause of Activation

Overcurrent

Overvoltage

Overheating of heat

sink

Overheating

internally

Overheating of

braking resistor

OU1

OU2

OU3

OV DURING ACC

OV DURING DEC

OV AT SET SPD

If the inverter output current momentarily exceeds the overcurrent detection

Running at constant s

eed

If a ground fault in the inverter output circuit is detected, the protective function is activated (for 40 Hp or more only). If a ground fault occurs in an inverter rated at 30 Hp or less, the inverter is protected by the overcurrent protection. If protection against personal injury or property damage is required, install a separate ground-fault protective relay or ground leakage circuit breaker.

During acceleration

During deceleration Running at constant

speed

If the DC link voltage in the main circuit falls below the undervoltage detection level (230V series: 200V DC, 460V series: 400V DC) due to a lowered power supply, the output is shut down. If function F14 Restart after momentary power failure was selected, an alarm is not displayed. In addition, if the supply voltage falls to a level unable to maintain control power, an alarm may not be displayed.

If input power L1/R, L2/S and L3/T has any phase of the 3 phase power "OPEN" or if there is a significant disparity between the phases, the retifying diodes or smoothing capacitors may be damaged. An Alarm is displayed and the protective function is activated during heavy load.

If the temperature of the heat sink rises due to a cooling fan failure, or the temperature of the heatsink is too low, the protective function is activated.

If the external alarm contacts on the braking unit, braking resistor, or external thermal O/L relay are connected to the control circuit terminals (THR), the contacts will be actuated according to contact signals.

If the temperature inside the inverter rises due to poor ventilation, etc., the protective function is activated.

If electronic thermal O/L relay (for braking resistor) function F13 is selected, the protective function is activated to prevent the resistor from burning due to overheating caused by frequent use of the braking resistor.

The protective function is activated if the motor current exceeds the preset level, provided that electronic thermal O/L relay 1 function F10 has been selected.

If the second motor current exceeds the preset level when the operation is switched to drive the second motor, the protective function is activated, provided that electronic thermal O/L relay 2 of function A04 was selected.

level, due to an overcurrent in the motor, or a short-circuit or ground fault in the output circuit, the protective function is activated during heavy load.

If the DC link voltage in the main circuit exceeds the overvoltage detection level (230V series: 460V DC, 400V series: 800V DC), due to an increase in the regenerating current from the motor, the output is shut down. However, protection against inadvertent overvoltage (e.g., high-voltage line) may not be provided

Keypad panel

communication

error

Note: Number in fron of Alarm Code indicates multiple alarms. See page 4-15.

If the output current exceeds the rated overload current, the protective function is activated to provide thermal protection against overheating of the semiconductor elements in the inverter’s main circuit.

If the fuse in the inverter is blown out following a short-circuit or damage to the internal circuit, the protective function is activated (for 40 Hp or more only).

If a memory error occurs, such as missing or invalid data, the protective function is activated.

If a communication error or interrupt between the keypad panel and control circuit is detected, the protective function is activated.

If a CPU error occurs due to noise, etc., the Error occurred while using an optional unit.

Detects drive operating procedure error during drive startup. FWD or REV connected to terminal CM when Main power is applied to drive (F02 setting 3 or 4). Stop key on keypad is pressed in terminal operation (F02 setting 1 or 3). Detected timed alarm stop command.

If there is an open circuit or connection error in the inverter output wiring during an auto-tuning procedure, the protective function is activated.

If an error occurs while usin

Modbus-RTU, the protective function is activated.

rotective function is activated.

6-1

GE Industrial Solutions AF-300 G11 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Safety Instructions

1. Before Using This Product

1.1 Receiving Instructions

1.2 Appearance

1.3 Handling the Product

1.4 Carrying

1.5 Storage

2. Installation Environment and Connection

2.1 Operating Environment

2.2 Installation Method

2.3 Connection

2.3.1 Basic Connection Diagram (Sink Logic)

2.3.2 Connecting the Main Circuit and Ground Terminals

2.3.3 Connecting the Control Terminals

2.3.4 Terminal Configuration

2.3.6 DC Link Reactor

3. Operation

3.1 Inspection and Preparation Before Operation

3.2 Operation Method

3.3 Trial Run

4. Keypad Panel

4.1 Appearance of Keypad Panel

4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)

4.2.1 Normal Operation

4.2.2 Alarm Modes

4.3 Entering Data on the Keypad Panel

4.3.1 Operation Mode

4.3.2 Setting Digital Frequency

4.3.3 Switching to LED Digital Monitor

4.3.4 Program Menu Screen

4.3.6 Checking Function Data

4.3.7 Monitoring Operating Status

4.3.8 I/O Check

4.3.9 Maintenance Information

4.3.10 Load Rate Measurement

4.3.11 Alarm Information

4.3.12 Alarm History and Factors

4.3.13 Data Copy

4.3.14 Alarm Mode

5. Function Selection

5.1 Function Select List

5.2 Alphabetical Function List

5.3 Function Explanation

6. Protective Operations

6.1 List of Protective Functions