These instructions do not purport to cover all details or
variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and
maintenance. Should further information be desired or
should particular problems arise that are not covered
sufficiently for the purchaser's purpose, the matter should
be referred to GE Fuji, Technical Service.
NOTE: The terms "inverter", "controller", and "drive" are
sometimes used interchangably throughout the industry.
We will use the term "Drive" in this document.
AF-300E$™ and X$D™ are trademarks of the General
Electric Company.
®
Energy $aver
Electric Company.
NOTE: Always read the complete instructions prior to
applying power or troubleshooting the equipment and
follow all procedures step by step.
SHOCK HAZARD labels may be located on or inside the
Drive to alert people that dangerous voltage may be
present.
is a registered trademark of the General
WARNING, CAUTION AND NOTES
The following format is used on the equipment or found in
this manual. Read all labels and follow the directions on
them whenever working on the equipment.
WARNING: Denotes operating procedures and practices
that may result in personal injury or loss of life if not
correctly followed.
CAUTION: Denotes operating procedures and practices
that, if not strictly observed, may result in damage to, or
destruction of the equipment.
NOTE: Notes call attention to information that is especially
significant in understanding and operating the equipment.
WARNING, CAUTION AND NOTE PARAGRAPHS
WITHIN THIS INSTRUCTION
The above paragraphs list some general safety reminders
and safety recommendations to be followed when operating or installing this equipment. These safety precautions
will be repeated throughout this instruction book where
applicable.
Drive systems cause mechanical motion. It is the responsibility of the user to insure that any such motion does not
result in an unsafe condition. Factory provided interlocks
and operating limits should not be bypassed or modified.
WARNING - ELECTRICAL SHOCK AND BURN
HAZARD:
When using instruments such as oscilloscopes to work on
live equipment, the oscilloscope’s chassis should be
grounded and a differential amplifier input should be used.
Care should be used in the selection of probes and leads
and in the adjustment of the oscilloscope so that accurate
readings may be made. See instrument manufacturer’s
instruction book for proper operation and adjustments to
the instrument.
WARNING - FIRE AND EXPLOSION HAZARD:
Fires or explosions might result from mounting drives in
hazardous areas such as locations where flammable or
combustible vapors or dusts are present. Drives should be
installed away from hazardous areas, even if used with
motors suitable for use in these locations.
WARNING - STRAIN HAZARD:
WARNING -
Before disassembling, disconnect and lock out power from
the drive. Failure to disconnect power may result in death
or serious injury. A bus charge light provides visual
indication that bus voltage is present; verify the bus voltage
level by measuring the voltage between power terminals
P(+) and N(-) using an analog meter. Do not attempt to
service the drive until the charge indicator has extinguished
and the bus voltage has discharged to zero volts.
WARNING -
Replace all covers before applying power to the drive.
Failure to do so may result in death or serious injury.
CAUTION:
Do not connect power supply voltage that exceeds the
standard specification voltage fluctuation permissible. If
excessive voltage is applied to the drive, damage to the
internal components will result.
CAUTION:
Do not connect power supply to the output terminals (U, V,
W). Connect power supply only to the power terminals (L1,
L2, L3).
Improper lifting practices can cause serious or fatal injury.
Lift only with adequate equipment and trained personnel.
WARNING - ELECTRICAL SHOCK HAZARD:
All motor bases and equipment enclosure housings should
be grounded in accordance with the National Electric Code
or equivalent.
WARNING - MOTOR OVERSPEED HAZARD:
With 400 Hz drive output possible, the drive will allow the
motor to run up to 6 - 7 times its base speed. Never
operate the motor above its top mechanical speed or a
catastrophic failure may occur.
Any applications requiring operation above
120 Hz must be approved by the Company.
CAUTION:
Even though the main AF-300E$ power has been disconnected it may still receive electrical energy from more than
one source. If external power is applied to the control
terminals 30A, B & C and AX1 and AX2 as well as any
option card control input terminal points (if installed in the
drive), and if the independent power source is activated
separately from the AF-300E$'s main input power, failure to
to diconnect this external power source may result in death
or serious injury. This external power must be removed
prior to any work being performed on the drive.
WARNING: this equipment may receive electrical
energy from more than one source. Additional
disconnects are located outside this cabinet. Open all
associated disconnects before servicing equipment.
Refer to equipment diagrams.
1-1
CAUTION:
For RUN and STOP, use the FWD-CM (forward) and REVCM (reverse) terminals. Do not use a contactor (ON/OFF)
installed on the line side of the drive for RUN and STOP.
CAUTION:
Because the ambient temperature greatly affects drive life
and reliability, do not install the drive in any location that
exceeds the allowable temperature. Leave the ventilation
cover attached for temperatures of 40 degrees C or below,
CAUTION:
Do not use a switch on the output side of the drive for ON/
OFF operation.
and remove the cover for temperatures of between 40
(104° F) and 50 (122° F) degrees C (30 Hp and lower).
If the cover needs to be removed, another type of
enclosure may be required for safety purposes.
CAUTION: Do not connect filter capacitors on the output
side of the drive.
CAUTION:
If the Drive’s Fault Alarm is activated, consult the
CAUTION:
Do not operate the drive without the ground wire connected. The motor chassis should be grounded to earth
TROUBLESHOOTING section of this instruction book, and
after correcting the problem, resume operation. Do not
reset the alarm automatically by external sequence, etc.
through a ground lead separate from all other equipment
ground leads to prevent noise coupling.
The grounding connector shall be sized in accordance with
the NEC or Canadian Electrical Code. The connection shall
be made by a UL listed or CSA certified closed-loop
terminal connector sized for the wire gauge involved. The
connector is to be fixed using the crimp tool specified by
CAUTION:
Be sure to remove the desicant dryer packet(s) when
unpacking the drive. (If not removed these packets may
become lodged in the fan or air passages and cause the
drive to overheat.)
the connector manufacturer.
CAUTION:
CAUTION:
Do not perform a megger test between the drive terminals
or on the control circuit terminals.
AC induction motors require that they be sized based on
the applications speed range and associated torque
requirements for the motor-drive system. This is to avoid
excessive motor heating. Observe motor manufacturers
recommendations when operating any ac induction motor
CAUTION:
The AF-300E$ drive develops an adjustable frequency via
pulse width modulation, with the pulse rise time of 0.1
with the drive. Also observe motor manufacturer's
recommended voltage/torque boost at lower operating
frequencies.
microseconds. While this does not present a problem on
200-230Vac applications, it may on 380-460Vac applications. When using the AF-300E$ drives on 380-460Vac,
where the distance between the motor and the drive
exceeds 60 feet, get the motor manufacturer's approval
that his insulation system can withstand the voltage spikes
(up to twice the dc bus voltage 2 x 621Vdc for a 460Vac
power source) of the drive, in conjunction with the long
CAUTION:
The available power source connected to the drive is not to
exceed 500KVA. If the ac power source is greater than
500KVA and the driver's rating (Hp) is less than 10% of the
power source's KVA; ac line reactors will have to be
installed in L1, L2 & L3 power leads of the drive.
motor cable lengths. If the insulation system does not meet
this limit, utilize a filter to increase the Drive's pulse rise time
to 1.0 microseconds.
CAUTION:
The drive must be mounted on a wall that is constructed of
heat resistant material. While the drive is operating, the
temperature of the drive's cooling fins can rise to a
temperature of 90°C (194°F. )
1-2
Section 2: Description, Component Identication and Specifications
The AF-300E$ drive is available in ratings of 0.5 to 30 Hp
200-230 VAC, 1 to 300 Hp (350Hp variable torque) 380-460
VAC. The AF-300E$ drive incorporates multiple control al-
INSPECTION PROCEDURES UPON DELIVERY
Upon receipt of your drive, inspect the equipment for the
gorithms with either the traditional PWM Scalar power control or a selectable torque vector algorithm with a self tuning
1. Check the nameplate to insure that the specifications
drive/motor function that is used in high performance operation. The AF-300E$ Drives are housed in a NEMA 1 type
2. Inspect the unit for any damage that may have occurred
enclosure for either open or panel mounting and all Inverters
are furnished with a detachable wiring lead-in plate to allow
ease of accessing control and power wiring.
Drive operation and Function Code setting is performed from
the “Keypad Panel” that also features a Digital Monitor, LCD
Graphic Display and 8 dual function keys. The 8 dual function keys are used for drive programming and operation as
well as selection of drive local/remote operation.
General data and specification for each drive are listed on
the nameplate attached to the drive. Refer to TABLE 1 for
complete AF-300E$ drive specification listing.
following items:
correspond to those ordered.
during shipment.
If shipping damage is found or the wrong Inverter is
received, contact the distributor from which this
equipment was purchased.
AF-300E$
MODEL NO.
SERIAL NO.
INPUT:
VOLTS
AMPS
FREQ (HZ)
PHASE (S)
INSTRUCTION
BOOK GEI-100211
All models are UL Listed and CSA Approved*
(Nameplate shown larger than actual size.)
Figure 2-1. NAMEPLATE DATA IDENTIFICATION
* CE Mark for three-phase (3ø), 415 VAC, 1 to 30 Hp only.
CONSTANT
TQ OUTPUT:
VOLTS
FREQ RANGE (HZ)
HP
AMPS CONT.
PHASE
ROTATION
MAX 60 SEC. AMPS
GE Fuji Drives America Made in Mexico
TM
VARIABLE
TQ OUTPUT:
2-1
Drive Keypad Functions and Layout
Indication of keypad panel operation
Digital Monitor (4-digit)
LCD Graphic Display
Program Key
Shift Key
Reset Key
Figure 2-2. KEYPAD PANEL COMPONENT IDENTIFICATION
Attachment Screws -The Keypad Panel can be easily
removed from the Drive unit by loosening the two attachment screws. With the optional extension cable, remote
Keypad operation and display is possible.
LCD Graphic Display - LCD Display shows control status or Function Code settings.
PROGRAM (PRG) Key - Operation Mode or Program Mode
selection key.
SHIFT (>>) Key - Changes the digital monitor display in
the Operation Mode. Will also change the LCD graphic
display in Program Mode and Trip Mode.
Unit displayed
}
Up - Down Keys
Run Light
Run Key
Function/Data Key
Stop Key
RUN Key - This key is the RUN command in Keypad operation, run light will be illuminated at this time.
STOP Key - This key is used for stopping operation. If
pressed when the Drive is running by external control, fault
Er6 will be displayed and Drive will coast to a stop.
UP - DOWN Keys - These keys increase or decrease the
frequency (or speed) of the Drive. When unit is in Program
Setting Mode, they change the Function Code or Data Code
values.
LCD Brightness - Function Code 79 permits adjustment
for easy to read brightness of the graphic display.
SET FUND/DATA Key - Displays data setting of selected
Function Codes. Also, stores any changes in software.
RESET Key - After removal of the fault condition, faults
can be reset and will return the Drive to the Operation Mode.
Remote/Local Operation - Remote/Local operation can
be toggled by pressing the RESET and STOP keys simultaneously when the Drive is stopped.
2-2
Unit Display - The unit information is displayed by LEDs
during RUN or STOP condition.
Digital Monitor - Displays Hz, Volts, R/Min, M/Min, or %
as set by the operator using the SHIFT (>>) key or resetting
Function Code 61.
Table 1: AF-300E$ – Standard Specifications
Environmental Conditions
EnclosuresNEMA 1 Standard
Installation LocationSuitable for indoor mounting only, less than 1000 meters (3300 feet) elevation, not in
contact with corrosive gas, oil mist, dust, and out of direct sunlight.
Stored Temperature-20° to +65°C (-4° to + 149°F)
Ambient Temperature-10 to +50
[+104oF] up to 30 Hp; 40 Hp and above not required.)
Humidity20% to 90% relative humidity (non-condensing).
Vibration0.6G or less.
Cooling Method1/2 to 1 Hp – Convection
2 Hp and greater – Forced air
o
C (+14 to +122oF) (remove ventilation covers if temperature is over +40oC
Output
Rated Output Voltage3-Phase, 3-Wire Type, 80-240 VAC or 320-480 VAC
(Can not exceed power supply voltage).
Frequency Range0 - 400 Hertz (0.2 to 60 Hz start frequency; 0.2 to 120 Hz base frequency).
Above 120 Hz, contact Company for approval of application.
Overload Current Rating– 30 Hp and lower
150% for 1 minute duration (inverse time characteristic)
200% for 0.5 seconds
– 40 Hp and greater
150% for 1 minute duration (inverse time characteristic) 180% for 0.5 seconds
Power Supply
Rated Input AC Voltage– 200 to 230 VAC 50/60 Hz, 3 phase (1/2 to 30 Hp)
– 380 to 400 VAC 50 Hz, 3 phase (1 to 300 Hp) CT
– 380 to 480 VAC 60 Hz, 3 phase (1 to 300 Hp) CT
– 460-480 VAC, 60 Hz, 3 phase, 40 Hp and above, variable torque applications only
Voltage - +10%, -15%; Voltage Unbalance - Within 3%; Frequency - +/-5% Units are
dual rated Constant Torque/Variable Torque. Drive looks for a similar Volts/Hz ratio).
Control SystemSinusoidal PWM Control (or with torque-vector control.)
Momentary Voltage DipWhen the input voltage dips below 165 VAC (230V System), 310 VAC (460V system) or
400 VAC (575V System), the Drive can operate for 15 ms with 85% full load applied.
Starting Torque150% (when torque vector control is active.)
Carrier Frequency– 2 to 15 KHz (1/2 to 30 Hp) 230 & 460 VAC
– 2 to 10 KHz (40 to 75 Hp) – 2 to 6 KHz (100 Hp and greater)
2-3
Frequency Setting Resolution– Analog: 1⁄3000 of max. frequency (0.02 Hz/60 Hz; 0.04 Hz/120 Hz)
– Digital: 0.01 Hz (max. frequency up to 99.99 Hz);
0.1 Hz (max frequency of 100 Hz or more)
Accuracy (Stability)– Analog setting: ± 0.2% of max. frequency (@ 25 ± 10°C)
– Digital setting: ± 0.01% of max. frequency (@ -10 to + 50°C)
Torque Boost– Auto: Automatic torque boost control by torque calculated value.
– Manual: 0.0 to 20.0 code setting (includes the energy savings pattern,
Function Code for variable torque load.)
Acceleration/Deceleration0.2 to 3600 seconds (independent acceleration/deceleration)
Characteristics4 selectable linear and non-linear "S" curve characteristic.
Internal Functions:The quality of the sound produced by the motor can be changed to
Operating Sound Selectionreduce irritating noise.
Frequency Meter AdjustmentScale calibration of externally connected analog meter (6.5-10.5 VDC) or pulse frequency
6 to 100 times output frequency.
Data ProtectionData lock is possible to ensure that the data codes are not changed.
Pattern OperationSeven independent stages (frequency up to 400 Hz, duration up to 6,000 seconds each.
Configuration:
Single cycle
Repeat cycling
Single cycle with continuous 7th speed
Momentary PowerFive selections available. (Refer to Power Supply Specification.)
Loss Ride Thru
High/Low LimiterOutput frequency upper and lower range limit 0 to 400 Hz; 1 Hz step settings.
BiasMagnitude of the zero offset can be set from 0 to 100% of maximum
frequency (1 Hz steps.)
GainOutput frequency gain corresponding to the reference signal can be set
from 0 to 200% (0.1% steps.)
Programmable Jump FrequencyThree selectable frequencies can be set to avoid a mechanical resonant point. Width is
adjustable from 0 to 30 Hz (1 Hz steps.)
Slip Compensation ControlMaintains motor at constant speed with load fluctuations.
Adjustable from -9.9 Hz to +5.0 Hz.
Torque Limit ControlOutput torque can be controlled within a range of 20% to 180% (1% steps.)
Momentary or MaintainedSelection between the maintained contact operation/stop command (2-wire operation) or
Contact Operationthe momentary contact (3-wire operation).
Terminal Function ChangeMulti-Use terminals changed via Function Code settings.
X1 to X5 inputs; Y1 to Y5 outputs.
Line to Drive Transition LogicMotor transfer function from the AC line to Drive operation.
Sensorless Vector Control– Improves torque characteristics throughout speed range.
– Improves speed regulation.
2-4
Operation
Frequency Reference Signal– Speed potentiometer/0 to +10 VDC
– 4 to 20 mA
– 0 to ±10 VDC (Standard on 40 Hp and greater) (Option on 1/2 to 30 Hp)
Input Signal (contact type)Forward, reverse, self-holding selection (when operation is 3-wire), multi-step
speed setting (7-step), multiple accel/decel time settings (4 settings),
coast-to-stop, external alarm, and reset.
External Output SignalsOne Dry Form "C" alarm output contact rated 250 VAC, 0.3 amp.one auxiliary run
contact rated 250 VAC, 0.3 amp (available only on 40 Hp and above ratings.)
5 – Open collector outputs each rated 24 VDC, 50mA from external power.
– Drive Run– Time-up signal during pattern mode
– Frequency equivalence signal– Undervoltage detection
– Overload early warning– Keypad operation
– Auto restart mode– Torque limiting mode
– Cycle completion pattern mode– Auto reset mode
– Momentary power failure– Overcurrent
– Drive overheating– Overvoltage
– External faults– Link error
– CPU malfunction– Communication error
– Motor overload– Ground fault
(electronic thermal)
Frequency Meter Output SignalPulse frequency (6 to 100) times output frequency.
Analog - 0 to +10 VDC (adjustment range of 6.5 to 10.3 VDC)
KeypadDigital Display - 4 digit LED
Graphic Display - LCD, with brightness control
Drive OperationOutput frequency, output current, output voltage, motor speed, line speed (m/min),
machine speed (r/min), torque limit (driving), torque limit (braking), and motor torque.
Set frequency is displayed when not in Run or Program Mode.
Drive SettingFunction Code and setting data displayed (see Operation Panel paragraph).
2-5
Drive Fault– OC1 - Acceleration overcurrent
– OC2 - Deceleration overcurrent
– OC3 - Constant speed overcurrent
– EF - Ground fault
– LU (LV) - Undervoltage
– OU1 - Overvoltage at accel
– OU2 - Overvoltage at decel
– OU3 - Overvoltage at constant speed
– FUS - DC Bus fuse failed
– OH1 - Drive overheat (Fins)
– OH2 - External alarm
– OH3 - Drive internal temperature
– Er1 - EE Prom malfunction
– Er2 - Communication error
– Er3 - CPU malfunction
– Er4 - Link error
– Er5 - Option malfunction
– Er6 - Drive error at start-up
– Er7 - Missing motor connection
Drive Input/Output Display– Forward– Reverse
– Hld– Bx
– X1 thru X5– Y1 thru Y5
– Incoming reference voltages can be shown on LCD graphic display.
Charge Lamp (LED)Lights when DC Link capacitor voltage is present.
2-6
AF-300E$ Model Numbering System Diagram
Description
␣␣␣␣␣␣
GE Product Code
AF-300 Drive Family
Series Revision
1 = 1st Product Revision
2 = 2nd Product Revision
Input Voltage
2 = 230V 50/60 Hz
4 = 460V 50/60 Hz
Input Phases
1 = 1 Phase
3 = 3 Phase
6KE$NNN (X/N)NN X N X N
Horsepower
F50 = 1/2 Hp
010 = 10 Hp
100 = 100 Hp
Factory Installed Options
N = None
X = Keypad
B = to be determined
Enclosure Type
1 = NEMA 1
2 = NEMA 12
4 = NEMA 4
Product Revision
A = 1st Revision
B = 2nd Revision
Minor Product Revision
1 = 1st Minor Revision
2 = 2nd Minor Revision
2-7
Table 2:AF-300E$ Drive Dimensions
ConstantConstant VariableVariable
TorqueTorqueTorqueTorqueAF-300E$CatalogList PriceH x W x DWeight
Hp RatingRated OutputHp RatingRated OutputModel No.No.GO-5E$inches(lbs.)
150% 1 min.*Amps115% 1 min.*Amps
230 VAC, 3 phase, 50/60 Hz Input, NEMA 1 Enclosure
0.53.0N/AN/A6KE$223F50X1A1D5501810. 10.24 x 4.33 x 4.535.3
15.0N/AN/A6KE$223001X1A1D5502860. 10.24 x 4.33 x 5.125.3
28.0N/AN/A6KE$223002X1A1D5503920. 10.24 x 5.91 x 5.718.4
311.0N/AN/A6KE$223003X1A1D5504990. 10.24 x 5.91 x 5.718.4
517.0N/AN/A6KE$223005X1A1D55051,220. 10.24 x 5.91 x 5.718.4
7.525.01029.06KE$223007X1A1D55061,520. 10.24 x 8.66 x 7.6813
1033.01542.06KE$223010X1A1D55071,850. 10.24 x 8.66 x 7.6813
1546.02055.06KE$223015X1A1D55082,475. 15.75 x 9.84 x 7.6825
2059.02568.06KE$223020X1A1D55093,120. 15.75 x 9.84 x 7.6825
2574.03080.06KE$223025X1A1D55103,705. 15.75 x 9.84 x 7.6827
3087.0N/AN/A6KE$223030X1A1D55114,300. 15.75 x 9.84 x 7.6827
460 VAC, 3 phase, 50/60 Hz Input, NEMA 1 Enclosure
12.5N/AN/A6KE$243001X1A1D55121,100. 10.24 x 5.91 x 5.718.4
23.7N/AN/A6KE$243002X1A1D55131,180. 10.24 x 5.91 x 5.718.4
35.5N/AN/A6KE$243003X1A1D55141,270. 10.24 x 5.91 x 5.718.4
59.0N/AN/A6KE$243005X1A1D55151,560. 10.24 x 5.91 x 5.718.4
7.513.01016.56KE$243007X1A1D55161,950. 10.24 x 8.66 x 7.6814
1018.01523.06KE$243010X1A1D55172,375. 10.24 x 8.66 x 7.6814
1524.02030.06KE$243015X1A1D55183,175. 15.75 x 9.84 x 7.6825
2030.02537.06KE$243020X1A1D55194,000. 15.75 x 9.84 x 7.6825
2539.03044.06KE$243025X1A1D55204,750. 15.75 x 9.84 x 7.6827
3045.0N/AN/A6KE$243030X1A1D55215,510. 15.75 x 9.84 x 7.6827
3045.04052.06KE$243035X1A1D55226,350.33.5 x 13.4 x 9.6589
4060.05066.06KE$243040X1A1D55237,050.33.5 x 13.4 x 9.6589
5075.06077.06KE$243050X1A1D55248,560.33.5 x 14.8 x 9.65100
6091.07596.06KE$243060X1A1D55259,955.39.4 x 14.8 x 9.65111
75112.0100124.06KE$243075X1A1D552611,965.39.4 x 14.8 x 9.65122
100**150.0125156.06KE$243100X1A1D552714,915. 43.3 x 14.8 x 10.63144
125**176.0150180.06KE$243125X1A1D552817,540. 47.3 x 20.9 x 12.4221
150**210.0200253.06KE$243150X1A1D552919,830. 57.1 x 20.9 x 14.2287
200**304.0250304.06KE$243200X1A1D553124,070. 57.1 x 20.9 x 14.2298
250**377.0300377.06KE$243250X1A1D553228,135. 57.1 x 26.8 x 14.2430
300**415.0350415.06KE$243300X1A1D553330,425. 57.1 x 26.8 x 14.2430
* Verify the full load rated current of the motor to which the drive will be applied.
4-001
** A DC Link Inductor is shipped as a separate item (Ratings equal to and greater than 100 Hp)
and is to be connected to Drive Power Terminals P1 and P+. The DC Link Inductor is open core
design. If single unit construction is required refer to the Panel Section of the manual.
Note: In variable torque applications, Function Code 86 (Motor Hp Capability) needs to be changed to
Set Drive Hp vs. Load Hp. 40 Hp and above is 460-480 VAC input, variable torque applications only.
2-8
Table 3:CE Labeled AF-300E$ and Fuji Electric G9 Products
GE Fuji has expanded its product
offering again, with a new line of CE
labeled AF-300E$ drives. The drives
are available in 415 VAC (380 VAC to
460 VAC UL, CSA only) ratings.
Drives from 1 - 30 Hp also carry the
UL and CSA approvals in addition to
the CE Mark. Drives rated at 40 Hp
and above carry the CE label
exclusively. The units have the same
variable torque and constant torque
ratings as the existing line of AF300E$ drives. In addition to the new
CE labeled drives, GE Fuji offers a
complete compatible line of RFI
filters.
The mounting wall for the drive must be constructed of
heat resistant material because during operation, the
temperature of the Inverter's cooling fins rises to approxi-
mately 90 degrees C (194° F).
NOTE: When installing two or more drives in close
proximity, allow sufficient space as shown in Figure 3-1 and
install them in a horizontal row. If they must be installed in
a vertical column, at least 19.7 inches (50cm) internal
space must be provided between each one or a ventilation
baffle should be provided to prevent the ambient temperature from rising.
—Mounting screws or bolts should be of appropriate size
—See the appropriate view in Figure 3-2 for the location
—After removing the knockouts in the wiring lead in
for weight of drive.
of mounting holes.
plate, install the rubber bushings supplied to prevent
cable damage and to minimize dust entry.
4.8” (12CM) or more
(9 amps) x = 8.84 amps derated
Motor derate may also be required, contact motor
manufacturer.
— Vibration should be less than 0.6G.
Installation Mounting Clearance
CAUTION:
Because the ambient temperature greatly
affects drive life and reliability, do not install the drive in any
location that exceeds the allowable temperatures.
—Install at a sufficient distance from other equipment,
walls, or wiring ducts as shown in Figure 3-1 (these
clearances are required to allow the heat generated by
the drive to escape).
—Install the drive perpendicular to the ground and with
the lettering right side up. (If the drive is installed
upside-down or horizontally, heat build-up will occur.)
100 - 1.8
( )
100
output current.
2.0” (5 CM)
or more
4.8” (12CM) or more
Figure 3-1. DRIVE MOUNTING CLEARANCE
2.0” (5 CM)
or more
3-1
Dimensions 0.5 Hp 230 VAC
Dimensions in inches (mm)
0.24 (6)
4.33 (110)
3.78 (96)
0.28 (7)0.28 (7)
9.69 (246)
.28 (7)
10.24 (260)
4.53 (115)
0.87 (22)
0.24 (6)
2.52 (64)
0.24 (6)
2.52 (64)
1.26 (32)
0.87 (22)
BUSHING SUPPLIED
3-2
Dimensions 1 Hp 230 VAC
Dimensions in inches (mm)
0.24 (6)
4.33 (110)
3.78 (96)
0.28 (7)0.28 (7)
9.69 (246)
.28 (7)
512 (130)
1.46 (37)
0.24 (6)
10.24 (260)
3.11 (79)
0.24 (6)
3.11 (79)
1.26 (32)
0.87 (22)
BUSHING SUPPLIED
3-3
Dimensions 2, 3, 5 Hp 230 VAC and 1, 2, 3, 5 Hp 460 VAC
Dimensions in inches (mm)
0.24 (6)
5.91 (150)
5.35 (136)
0.28 (7)0.28 (7)
9.69 (246)
.28 (7)
5.71 (145)
2.05 (52)
0.24 (6)
10.24 (260)
3.7 (94)
1.26 (32)
0.24 (6)
3.7 (94)
1.26 (32)
0.87 (22)
BUSHING SUPPLIED
3-4
Dimensions 7.5 , 10 Hp 230 and 460 VAC
Dimensions in inches (mm)
0.47 (12)
2.26 (57.5)
1.81 (46)
8.66 (220)
7.72 (196)
2.07 (52.5)
0.39 (10)
0.47 (12)
0.47 (12)
9.37 (238)
0.39 (10)
0.87 (22)
7.68 (195)
3.82 (97)
0.39 (10)
10.24 (260)
6.18 (157)
6.18 (157)
BUSHING SUPPLIED
3-5
Dimensions 15, 20, 25, 30 Hp 230 and 460 VAC
Dimensions in inches (mm)
0.47 (12)
9.84 (250)
8.90 (226)
2-0.39 (10)
0.47 (12)
14.88 (378)
0.39 (10)
0.47 (12)
15.75 (400)
7.68 (195)
3.78 (96)
0.39 (10)
1.34 (34)
2.48 (63)
5.93 (150.5)
2.17 (55)
2.42 (61.5)
.0.39 (10)
6.02 (153)
BUSHING SUPPLIED
1.65 (42)
3-6
Dimensions 35 , 40 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4-ø 1.9 (48)
wire inlet
Knock out hole
13.4 (340)
9.5 (240)
2.6
(65)
3.8
(97)
AF-300E$
2.8
(70)
2.3
(58)
0.5 (12)
0.4 (10)
2-ø 0.4 (10)
32.7 (830)
33.5 (850)
9.7 (245)
0.1 (2.3)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
3540650850
408501100509001050
BACK PANEL
THROUGH PANEL MOUNTING
12.8 (326)
9.5 (240)
1.6 (41)
1.0 (25)
4-MB (0.3)4.1 (105)
0.4 (9)
32.7 (830)
32.0 (812)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
3540195255
4025533050270315
BACK PANEL
3-7
Dimensions 50 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4-ø 1.9 (48)
wire inlet
Knock out hole
2.6
(65)
14.8 (375)
10.8 (275)
AF-300E$
3.8
(97)
2.8
(70)
2.3
(58)
0.5 (12)
0.4 (10)
2-ø 0.4 (10)
32.7 (830)
33.5 (850)
9.7 (245)
0.1 (2.3)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
509001200609501150
BACK PANEL
THROUGH PANEL MOUNTING
14.2 (361)
10.8 (275)
1.6 (41)
1.0 (25)
4-MB (0.3)4.1 (105)
0.4 (9)
32.7 (830)
32.0 (812)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
5027036060285345
BACK PANEL
3-8
Dimensions 60, 75 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4-ø 1.9 (48)
wire inlet
Knock out hole
14.8 (375)
10.8 (275)
2.6
(65)
AF-300E$
(100)
3.8
0.4 (10)
2.8
(70)
2-ø 0.4 (10)
0.5 (12)
38.61 (980)
3.7
(93)
9.7 (245)
0.1 (2.3)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
60100013007510501250
751150155010013001500
39.4 (1000)
BACK PANEL
THROUGH PANEL MOUNTING
14.2 (361)
10.8 (275)
0.4 (9)
1.6 (41)
4-M8 (0.3)
38.6 (980)
37.9 (962)
0.4 (10)
4.1 (105)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
6030039075315375
75345415100390450
BACK PANEL
3-9
Dimensions 100 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4 ø 1.9 (48)
wire inlet
Knock out hole
14.8 (375)
10.8 (275)
3.2
(80)
3.6
(92)
AF-300E$
3.6
(92)
2.5
(62)
0.5 (12)
0.4 (10)
2-ø 0.4 (10)
42.5 (1080)
43.3 (1100)
3-ø 2.5 (64)
wire inlet
Knock out hole
106 (270)
0.1 (2.3)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
1001500160012517001850
BACK PANEL
THROUGH PANEL MOUNTING
14.2 (361)
10.8 (275)
1.7 (43)
0.4 (9)
4-M8 (0.3)
42.5 (1080)
41.8 (1062)
4.1 (105)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
100450480125510555
NOTE: Drive includes a separately mounted DC Link Reactor.
BACK PANEL
NOTE: Drive includes a separately mounted DC Link Reactor. See Page 4-10 for details
3-10
Dimensions 125 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4 ø 1.9 (48)
wire inlet
Knock out hole
5.9
(150)
20.9 (530)
16.9 (430)
5.5
(139)
AF-300E$
3.7
(94)
2.4
(62)
2-ø 0.6 (15)
0.7 (18)
0.4 (10)
3-ø 2.5 (64)s
45 (1170)
47.2 (1200)
12.4 (315)
0.1 (3.2)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
1251750200015018002000
BACK PANEL
THROUGH PANEL MOUNTING
20 (510)
16.9 (430))
1.9 (48)
1.0 (25)
0.5 (12.5)
45.1 (1145)
4-M12 0.5
46.1 (1170)
4.9 (125)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
125525600150540600
NOTE: Drive includes a separately mounted DC Link Reactor
BACK PANEL
NOTE: Drive includes a separately mounted DC Link Reactor. See Page 4-10 for details
3-11
Dimensions 150 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
ø 1.9 (48)
wire inlet
Knock out hole
3.2
(80)
20.9 (530)
16.9 (430)
AF-300E$
5.4
(136)
3.6
(92)
2.7
(68)
2-ø 0.6 (15)
0.7 (18)
0.6 (15)
3-ø 2.5 (64)s
55.9 (1420)
57.1 (1450)
14.2 (360)
0.1 (3.2)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
1502050235020020502300
BACK PANEL
THROUGH PANEL MOUNTING
20 (510)
16.9 (430)
3.2 (81)
0.8 (20)
0.5 (12.5)
54.9 (1395)
4-M12 0.5
55.9 (1420)
5.5 (140)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
150615705200615690
NOTE: Drive includes a separately mounted DC Link Reactor.
BACK PANEL
NOTE: Drive includes a separately mounted DC Link Reactor. See Page 4-10 for details
3-12
Dimensions 200 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
4 ø 1.9 (48)
wire inlet
Knock out hole
3.7
(95)
20.9 (530)
16.9 (430)
AF-300E$
6.4
(162)
5.4
(138)
3.4
(86)
2-ø 0.6 (15)
0.7 (18)
0.6 (15)
3-ø 2.5 (90)
55.9 (1420)
57.1 (1450)
14.2 (360)
0.1 (3.2)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
2002850325025028003150
BACK PANEL
THROUGH PANEL MOUNTING
20 (510)
16.9 (430)
2.8 (71)
0.6 (15)
0.5 (12.5)
54.9 (1395)
4-M12 0.5
55.9 (1420)
5.5 (140)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
200855975250840945
NOTE: Drive includes a separately mounted DC Link Reactor
BACK PANEL
NOTE: Drive includes a separately mounted DC Link Reactor. See Page 4-10 for details
3-13
Dimensions 250, 300 Hp 460 VAC
Dimensions in inches (mm)
BACK PANEL MOUNTING
BRACKET AREA
(BRACKET
SUPPLIED BY
OTHERS, MUST
BE CAPABLE OF
SUPPORTING
500 LBS. MIN.)
4 ø 1.9 (48)
wire inlet
Knock out hole
4-ø 3.5 (90)
wire inlet
Knock out hole
1.6 (41)
2.4
(60)
4.3
(110)
26.8 (680)
22.8 (580)
6.7
(170)
24 (610)
AF-300E$
4.9
(125)
5.3
(134)
2-ø 0.6 (15)
0.7 (18)
43.
3.9
56.3 (1430)
57.1 (1450)
4-ø 0.6 (15)
3
(110)
1.6
(100)
14.2 (360)
4.5 (115)
AF-300E$ Back-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
2503500400030034503800
3003850445035039004300
BRACKET REQUIRED FOR MOUNTING
(75)
(40)
THROUGH PANEL MOUNTING
26 (660)
22.8 (580)
2-M12 0.56
0.4 (10)
4.5 (115)
AF-300E$ Thru-Panel Mounting: Interior Watts Loss
Hp (CT) 0 setting 10 setting Hp (VT) 0 setting 10 setting
2501050120030010351140
3001155133535011701290
56.3 (1430)
55.7 (1415)
BRACKET AREA
(BRACKET
SUPPLIED BY
OTHERS, MUST
BE CAPABLE OF
SUPPORTING
500 LBS. MIN.)
NOTE: Drive includes a separately mounted DC Link Reactor
BRACKET REQUIRED FOR MOUNTING
BACK PANEL
NOTE: Drive includes a separately mounted DC Link Reactor. See Page 4-10 for details
3-14
Keypad Mounting Hole (Panel Cutting)
Dimensions in inches (mm)
3-15
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