GE Industrial Solutions ACE4000 User Manual
Features:
• 3U High
• Up to 12,000W in a 19” Rack
• Single & Three Phase Input Models
• Fits 3 Hot-Plug / N+1 Redundant Rectifiers
• Current Sharing and Remote Sensing
• World-wide safety approvals
• Optional 1U Controller Available
ACE4000
3 Bay / 12 Kilowatt Power Shelf
FEATURES BENEFITS
Single wire current sharing Provide system stress balancing and increases reliability
Constant power characteristic Better suited for battery charging applications
No Minimum Load Eliminates need for pre-load resistors. Reduces cost of ownership.
Optional 1U High Controller Addresses telecom application requirements for redundant operation
SPECIFICATIONS 12,000 Watt Power Shelf for CAR4000 Front End Modules
Rack Model Number ACE403 ACE403N ACE433 ACE433N
Rectifier Module Part Number
Voltage Range
Output Current
Input Voltage Single Phase 180-264 VAC / 47-63 Hz Three Phase 180-264 VAC / 47-63 Hz
Maximum Input Current (per module) 25A @ Full Load and 180 VAC Operation (per module) 15A per phase @ Full Load and 180 VAC Operation (per module)
Maximum Output Power 12,000 Total Output Power (8,000 Watts Redundant Output Power)
AC Input Feeds Individual Input Feeds for each rectifier for 4mm2 cable
Input Protection Each CAR rectifier module is equipped with it's own internal fuse
Efficiency 90% typical at 230VAC
Regulation (Line & Load) +/- 0.5% of V1
Ripple & Noise 1% of V1 (pk-pk) - using 10µF tantalum cap. and 0.1µF ceramic cap.
Load Sharing Single wire. +/- 5% of nominal current
DC Bus Rectifiers connected in parallel. Floating bus with common "+". Maximum current is 250A
Status Indicators DC Good and Temperature OK (Green), AC Good (Amber)
Alarm Signals Over Temperature, Over/Under Voltage, No Power, Module not present
Battery Interface RJ45 signal connector per rectifier. RS232 for programming via laptop (with Controller).
Temperature Range 0 to 50°C at rated output power. Derates linearly to 60°C at 2.2% per °C
Shock & Vibration Per MIL STD-810F, NEBS Compliant to GR 63 Core
EMI / EMC Meets EN61000-3-2, -3 CISPR22 and FCC Part 15 Class A, Bellcore GR-1089-Core
Safety Approvals UL: 478, 1012, 1950; CSA 22.2 No. 650; IEC: 380, 435, 950; VDE: 0804, 0806; & CE Mark (LVD)
Dimensions Chassis Measures 18.00”/457.2mm (depth) x 17.165”/436.0mm (width) x 5.12”/132.1mm (height)
CAR4010L1-1A CAR4010K1-1A CAR4010L1N-1A CAR4010K1N-1A CAR4030L1-1A CAR4030K1-1A CAR4030L1N-1A CAR4030K1N-1A
+43.2~52.8 VDC +21.6~26.4 VDC -43.2~52.8 VDC -21.6~26.4 VDC +43.2~52.8 VDC +21.6~26.4 VDC -43.2~52.8 VDC -21.6~26.4 VDC
250A @ +48Vout 500A @ +24Vout 250A @ -48Vout 500A @ -24Vout 250A @ +48Vout 500A @ +24Vout 250A @ -48Vout 500A @ -24Vout
KEY MARKETS & APPLICATIONS
• Central Office • Cellular Base Stations
• Telecom Access Nodes • Wireless
• Satellite Hubs • RF Amplifiers
• Broadband Switchers • PCS Installations
• XDSL Access Networks • Factory Automation
rev 100506
Lineage Power Lineage Power Lineage Power (China)
3000 Skyline Dr. 2841 Dow Avenue 1353 Chenqiao Road, Shanghai Sengpu Industrial Park
Mesquite, TX 75149 Tustin, CA 92780 USA Shanghai, 201401 China
Phone: (972) 284-2000 Phone: (714) 544-6665 Phone: 021 6710 8910
www.lineagepower.com/oem
Outline Drawing
5.18
(131.6)
Series
4=4kW x 3Bays
12kW Total
Power
Blank=Non-Compliant
Y0=5 of 6 Compliant
Z0=6 of 6 Compliant
RoHS Compliance
Re v.
0 = 1Ø
3 = 3Ø
Input Phase
3 = 3 Slots
Output V
Blank = Front End
T = Rectifier
Type
Blank = Positive
N = Negative
Polarity
Blank = Bus Bar
H = Positronic
(front-end only)
Backplane Connector
ACE 4 x 3 x x x xx - 1A
RTN V1
L1 L2
L3
-
+
L1 L2
L3
RTN
V1
FRONT END POWER SHELVES (POSITIVE POLARITY)
FRONT END POWER SHELVES (NEGATIVE POLARITY )
18.00
(457.2)
18.00
(457.2)
17.165
(436)
5.18
(131.6)
5.18
(131.6)
RTN V1
L1 L2
L3
-
+
L1 L2
L3
RTN
V1
FRONT END POWER SHELVES (POSITIVE POLARITY)
FRONT END POWER SHELVES (NEGATIVE POLARITY )
18.00
(457.2)
17.165
(436)
5.18
(131.6)
5.18
(131.6)
Status / Control Connector
37 Pin D-Sub Connector
PIN FUNCTION
1 5VSBRTN
2 TEMP.OK1
3 PGOOD1
4 ACFAIL1
5 PRESENT1
6 ON/OFF1
7 5VSBRTN
8 TEMP.OK2
9 PGOOD2
10 ACFAIL2
11 PRESENT2
12 ON/OFF2
13 5VSBRTN
14 TEMP.OK3
15 PGOOD3
16 ACFAIL3
17 PRESENT3
18 ON/OFF3
19 N/C
20 N/C
21 N/C
22 N/C
23 N/C
24 N/C
25 V1 SENSE
26 RTN SENSE
27 MARGIN 1
28 MARGIN 2
29 N/C
30 I-SHARE
31 RTN
32 N/C
33 5VSBRTN
34 5VSBRTN
35 5VSB
36 5VSB
37 N/C
ACE4000
3 Bay / 12 Kilowatt Power Shelf
PART NUMBER DEFINITION GUIDE
rev 100506
Lineage Power Lineage Power Lineage Power (China)
3000 Skyline Dr. 2841 Dow Avenue 1353 Chenqiao Road, Shanghai Sengpu Industrial Park
Mesquite, TX 75149 Tustin, CA 92780 USA Shanghai, 201401 China
Phone: (972) 284-2000 Phone: (714) 544-6665 Phone: 021 6710 8910
Example Part Numbers:
Backplane
Part # Type Phase Polarity Connector
ACE403 Front End Single Positive Bus Bar
ACE433 Front End Three Positive Bus Bar
ACE403N Front End Single Negative Bus Bar
ACE433N Front End Three Negative Bus Bar
ACE403H Front End Single Positive Positronic
ACE433H Front End Three Positive Positronic
ACE403NH Front End Single Negative Positronic
ACE433NH Front End Three Negative Positronic
www.lineagepower.com/oem
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