GE Logix 764 Operation Manual

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Page 1

Logix 764 Operation Manual

Models: 293/298 Magnum IT

Twin Alternating

Twin Parallel

Single with Remote Regeneration Start

Multi-Single Tank with Lockout

Page 2

Page 3

Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Profile Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Icons That Appear In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Outdoor Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembling the Logix 764 Control to the

Magnum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Magnum General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Magnum Valve Installation Guide (Top Mount) . . . . . . . . . . . . . . . . . . . . . . . . 14

Magnum IT Dimensional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Typical Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Camshaft Cycle Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

764 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Power Loss Memory Retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Flow Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Identifying the Logix Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Display Icons & Cursors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Keypad — Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Programming Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Placing Water Conditioning System Into Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Level l Programming - 764 Control with 298 Valve, 5 Cycle Conditioner . . . . . . . .28

Level l Programming - 764 Control with 293 Valve, 3 Cycle Filter . . . . . . . . . . . . . .29

Placing Water Conditioning System Into Operation (continued) . . . . . . . . . . . . . . . .30

Quick Cycling the Control 293/298A, 293/298P and 293/298L . . . . . . . . .30

In Service Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Programming Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Level I Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Level II Programming – P Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Programming the Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Salt Setting (298 Conditioner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Level lll Cycle Programming – C Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Level IV Viewing History - H Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Program Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Manual Regeneration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Regeneration Modes for Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

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Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Connecting the Logix 764 Twin Alternating or Parallel Controls . . . . . . . . 39

Remote Regeneration Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Connecting the Logix 764 Multi Single Tank Control . . . . . . . . . . . . . . . . . . 40

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

764 Controller – Error Codes & 298 ”L” with Check Salt Light . . . . . . . . . 41

System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Magnum Valve Cartridge Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Magnum Valve Cartridge Removal Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Performance Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Injector Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Magnum Flow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Refill Control Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Drain Line Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Recommended Backwash Flow Rates for Various Media . . . . . . . . . . . . . .51

764 Logix Magnum Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Replacement Components: Logix Magnum Conditioner/Filters . . . . . . . . . . . . . . . .53

Camshaft and Pilot Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Magnum Valve Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Injector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Refill Flow Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Magnum IT Flow Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Installation Adapter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Miscellaneous Kits and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

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Safety Information

This water conditioner’s control valve conforms to UL/CE Standards. Generic valves were tested and certified for compliance as verified by the agency listing.

• Please review the entire Installation and Operation Manual before installing the water conditioning system.

• As with all plumbing projects, it is recommended that a trained professional water treatment dealer install the water conditioning system. Please follow all local plumbing codes for installing this water conditioning system.

• This system will not make microbiologically unsafe water safe. Water that is unsafe must be treated separately from this conditioner.

• This water conditioning system is to be used only for potable water.

• Inspect the water conditioning system for carrier shortage or shipping damage before beginning installation.

• Use only lead-free solder and flux, as required by federal and state plumbing codes, when installing soldered copper plumbing.

• Use caution when installing soldered metal piping near the water conditioning system. Heat can adversely affect the plastic control valve and bypass valve.

• All plastic connections should be hand tightened.

Teflon

tape may be used on connections that do not use an O-ring seal. Do not use pipe dope type sealants on the valve body. Do not use pliers or pipe wrenches.

• Do not use petroleum-based lubricants such as Vaseline, oils or hydrocarbon-based lubricants. Use only 100% silicone lubricants.

• Use only the AC adapter supplied with this water conditioning system.

• All electrical connections must be completed according to local codes.

• The power outlet must be grounded

• Install an appropriate grounding strap across the inlet and outlet piping of the water conditioning system to ensure that a proper ground is maintained.

• To disconnect power, unplug the AC adapter from its power source.

• Observe drain line requirements.

• Do not support the weight of the system on the control valve fittings, plumbing, or the bypass.

• Do not allow this water conditioning system to freeze. Damage from freezing will void this water conditioning system’s warranty.

• Operating ambient temperature: 34° to 120°F (1° to 49°C).

• Operating water temperature: 34° to 100°F (1° to 38°C).

• Operating water pressure range : 25 to 100 psi (1.72 to 6.89 bar). In Canada the acceptable operating water pressure range is 25 to 100 psi (1.72 to 6.89 bar).

• Observe all warnings that appear in this manual.

• Keep the media tank in the upright position. Do not turn upside down or drop. Turning the tank upside down or laying the tank on its side can cause media to enter the valve.

• Use only regenerants designed for water conditioning. Do not use ice melting salt, block salt or rock salt .

1. Teflon is a trademark of E. I. duPont de Nemours.

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Installation Profile Summary

Installation Date: _______________________________

Installation Location: ____________________________

Installer(s): _____________________________________

Phone Number:_________________________________

Valve Number: _________________________________

Application Type: (Softener) (Filter) (Dealkalizer)

Water Source:

(Public Well) (Private Well)

(Surface Supply)

(Other)

Water Test Results:

Hardness: _______________ Iron:_______________

Other: ________________________________________

Misc:

Capacity:________ Flow Rates: ____ min. ______ max.

Tank Size: Diameter _________ Height: ___________

Resin or Media Volume: __________________________

Resin or Media Type: ____________________________

Brine Tank Volume:______________________________

Salt Setting per Regeneration:_____________________

Control Valve Configuration:

Valve Type: ____________________________________

(Hard Water Bypass) (No Hard Water Bypass)

Refill Control:_______________________________ gpm

Injector Control: ____________________________ gpm

Electronic Demand Settings

P1 Time of day ________________

P2 Day of week ________________

P3 Time of regeneration ________________

P4 Number of days between regeneration (99 day

calendar override) ________________

P6 Amount of regenerant used per regeneration or filter backwash time (salt setting) ________________

P7 System capacity ________________

P8 Hardness (not used on Filters) ________________

P9 Units of measure ________________

P10 Clock mode ________________

P11 Service interval ________________

P12 Remote regeneration switch delay ____________

P13 Refill sensor control (conditioner only) _________

0 = Off 1 = Salt detector only 2 = Chlorine generation

P14 Refill rate (conditioner only) ________________

P15 Draw rate (conditioner only) ________________

P16 Reserve type (not used for

alternating mode) ________________

P17 Initial average or fixed reserve

(not used for alternating mode)_______________

P18 Flow sensor select ________________

P19 K-factor or pulse equivalent ________________

Backwash Control: __________________________ gpm

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How To Use This Manual

This installation manual is designed to guide the installer through the process of installing and starting water conditioning systems featuring the Logix 764 controller.

This manual is a reference and will not include every system installation situation. The person installing this equipment should have:

• Training in the 764 series control and the 298 valve.

• Knowledge of water conditioning and how to determine proper control settings.

• Adequate plumbing skills.

Icons That Appear In This Manual

WARNING:

can result in personal injury or damage to the equipment.

Note:

Helpful hint to simplify procedure.

The Logix 764 control can be installed on several type valves that can have twin alternating, twin parallel or single tank configuration. The section on Logix 764 startup provides a simple explanation of the valve types that are pre-programmed in the 764 control.

Failure to follow this instruction

Tim

egen Tim

e & D

Salt Am

ount

C apacity

H ardness

Logix 764

DAYS

Figure 1 293/398 Valve Layout

Page 8

LCD Display

Front

Down Button

No-Salt Detector

(Chlorine Generator)

Connection (not used

on Magnum Valves)

Multi Single Tank

Back

Lockout & Remote

Regen/Start

Dry Contact Signal Input

Connection

Extension Cable

Connection

SU MO TU WE TH FR SA

Time & Day

Regen Time & Day

Salt

Capacity

Hardness

Set Button

P H

PM MIN

g/L

x100

Lbs/ft³

Up Button

Main Motor & Optical Sensor Connection

Turbine Input

Figure 2 764 Controller Identification

Location Selection

Location of a water conditioning system is important. The following conditions are required:

Manual Regen Button

AC Adapter (low voltage) Input

Figure 3 Remote Start/Multi-Tank Lockout Cable

Figure 4 Twin Sensor Cable

Figure 5 Twin Cable Extension

• Level platform or floor.

• Room to access equipment for maintenance and adding regenerant (salt) to tank.

• Ambient temperatures over 34

F (49oC).

120

F (1oC) and below

• Water pressure below 100 psi (6.89 bar) and above 25 psi (1.7 bar).

• In Canada the water pressure must be below 100 psi (6.89 bar).

• Constant electrical supply to operate the controller.

• Total minimum pipe run to water heater of ten feet (three meters) to prevent backup of hot water into system.

• Local drain for discharge as close as possible.

• Water line connections with shutoff or bypass valves.

• Must meet any local and state codes for site of installation.

• Valve is designed for minor plumbing misalignments. Do not support weight of system on the plumbing.

• Be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing.

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Outdoor Locations

When the water conditioning system is installed outdoors, several items must be considered.

• Moisture – The valve and control are rated for NEMA 3 locations. Falling water should not affect performance. The system is not designed to withstand extreme humidity or water spray from below. Examples are: constant heavy mist, near corrosive environment, or upwards spray from sprinkler.

Caution:

used with a listed Class 2 power supply suitable for outdoor use.

• Direct Sunlight – The materials used will fade or

• Temperature – Extreme hot or cold temperatures will

This unit is for dry location use only unless

discolor over time in direct sunlight. The integrity of the materials will not degrade to cause system failures.

cause damage to the valve or control. Freezing temperatures will freeze the water in the valve. This will cause physical damage to the internal parts as well as the plumbing and conditioning resin. High

temperatures will affect the control. The display may become unreadable but the control should continue to function. When the temperature returns to normal operating limits the display will re-appear. A protective cover should assist with high temperature applications.

• Insects – The control and valve have been designed to keep all but the smallest insects out of the critical areas. Any holes in the top plate can be covered with duct tape. The top cover should be installed securely in place.

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Assembling the Logix 764 Control to the Magnum Valve

The control and the Magnum valve work together as an integral system to ensure synchronization. Follow the steps outlined below to install the control on the Magnum valve.

Slide Camshaft

Slide the camshaft toward the back of the valve by pressing on the release tab and pulling on the back end of the camshaft (Figure 8). The front end of the camshaft will be flush with the mounting plate.

Remove Cam Cover

Remove the cam cover by pressing in on the cover release tabs (Figure 6). Note the cover locking tab and the slot in the top plate. When you reassemble the cover, the locking tab is placed in the slot first and the cover lowered into position.

Locking Tab and Slot

Cover Release Tabs

Figure 6

Release Tabs

Figure 8

Mount Control

Mount the control onto the valve by sliding the mounting tabs over the mounting plate. Note that all models of Magnum controls mount to the valve in the same manner (Figure 9).

Mounting Tabs

Align Camshaft

The camshaft is keyed and should only be engaged or disengaged when in the position illustrated (Figure 7). If the camshaft is not in the proper position, rotate the cam assembly counterclockwise until the camshaft arrow aligns with pillow block arrow.

Camshaft Arrow

Pillow Block Arrow

Figure 7

Mounting Plate

Figure 9

Engage Assembly

The camshaft will not rotate by hand when engaged with the controller. The Logix Magnum controller contains a motor with gears that drive a socket. The camshaft is keyed to only properly engage the socket when the Logix controller is in the treated water (Home) position.

If the camshaft is pulled back and not engaged it can be rotated counterclockwise. Rotate the camshaft to align the arrows (Figure 7). If the Logix Magnum controller is not

Page 11

in the treated water position, cycling the power will cause the socket to rotate to that position.

Engage the control by pressing on the release tab and pushing the camshaft into the control (Figure 10). Do not force the camshaft. If the camshaft does not slide freely into the control, check the alignment of the camshaft to the controller. Ensure it is in the proper position (Figure 7).

The Logix controller moves to the treated water (home) position when first power is applied.

Release Tab and Camshaft

Figure 10

To disassemble the control from the valve, reverse the assembling procedure.

Inlet, Outlet and Drain Connections

The inlet, outlet, and drain connections are designed to accept a GE Water Technologies supplied CPVC or brass adapter (Figure 11). The adapters provide a convenient union for the three connection ports on the valve. In addition, they incorporate a positive O-ring face seal for ease of installation and leak free operation. DO NOT OVERTIGHTEN THE ADAPTERS. As a general guideline, hand tightening the nut onto the valve is adequate. If additional tightening is required, never exceed a quarter turn beyond the hand tight position.

The outlet of the 2-inch Magnum IT has an integrated turbine. The turbine measures the flow of water through the outlet. This information is used by the controller to determine the best time to recycle.

Figure 11

No Hardwater Bypass Feature

The Magnum control valve may be configured for “Hard Water Bypass” or “No Hard Water Bypass”. With Hard Water Bypass, unsoftened or unfiltered water is allowed to bypass the Magnum control valve during regeneration or backwash. With No Hard Water Bypass, a valve cartridge ensures that no unsoftened or unfiltered water bypasses the valve during regeneration or backwash.

It is easy to observe which option is installed in the valve. Note that the Hard Water Bypass End Cap has much longer standoffs than the No Hard Water Bypass cartridge. The No Hard Water Bypass assembly looks identical to the other three valve cartridges on the valve and has a label identifying the cartridge assembly (Figure

12).

No Hard Water Bypass No Unfiltered Water Bypass

Normal Standoffs

Extended Standoffs

With Hard Water Bypass End Cap

Figure 12

Page 12

Hydraulic Output Signal

Magnum Tank Adapter

An optional hydraulic output signal is available on the valve. An optional cam lobe on pilot valve #6 is used on the camshaft assembly to initiate the hydraulic output signal during regeneration or backwash (Figure 13). The hydraulic line pressure signal is available through the 1/4-inch connection on the back of the valve marked “AUX”. See Figure 14. Remove the tube cap installed for shipping.

Optional cam lobes available are:

P/N 1000554 Provides a hydraulic signal from the

beginning of BACKWASH through the start of REFILL.

P/N 1000553 Provides a hydraulic signal from the

beginning of BACKWASH through the end of REFILL.

P/N 1041064 Breakaway cam. Can be programmed to

send a hydraulic signal at any time during the REGENERATION or BACKWASH cycle. Note: The camshaft must be turning for the signal to change states, i.e. switch from OFF to ON, or from ON to OFF.

The tank adapter on the control valve is designed to be compatible with a 4 inch-8UN (8 threads per inch) tank opening. In addition, the adapter is designed to accept a full 1-1/2-inch (3.81-cm) riser pipe with outside diameter of

1.90 to 1.91 inches (48.26 to 48.51 mm) (Figure 15). The

riser pipe is sealed by an O-ring on the inside of the tank adapter (Figure 15). It is recommended that the riser pipe extend beyond the top of the tank by 1/4 inch ± 3/8 inch (6 mm ± 9 mm).

O-ring

Tank O-ring

op of Tank

.375" (9.52 mm)

Top of Riser

Riser O-ring

O-ring

0.25"

(6.4 mm)

±.375"

(9.5 mm)

Figure 13

Optional Cam

Lobe Position #6

“Hydraulic Output

Signal”

Auxiliary Hydraulic Output Port “AUX”

Figure 15

Optional Switch Assembly

A single optional feedback switch kit is available to provide an electrical signal during the entire regeneration or backwash cycle (Figure 16). The switch may be wired in the “Normally Open” or “Normally Closed” position and is rated for 0.1 amp at 125 volts AC. An optional 5.0 amp switch at 1/10 HP 125/250 volts AC is available upon request.

Common

Normally Open

Figure 14

Normally Closed

Pilot Drain Port

Figure 16

Optional multi-switch kits are available to provide

Page 13

additional electrical or switch closure signals during the regeneration or backwash cycles. Coupled with the optional breakaway cams, signals can be sent to external system equipment at virtually any time while the control/ camshaft motor is running. Consult the instruction sheet covering the multi-switch option for additional application and programming information. The instruction sheet is sent with the switch kit.

Page 14

Magnum General Specifications

Operating and Environmental

Dynamic Pressure .................................................................................................................................................25 to 100 psig (172 to 688 kPa)

100 psig (688kPa) maximum in Canada

Operating Water Temperature Range.......................................................................................................................... 34 to 100

Ambient Temperature Range............................................................................................................................................ 34 to 120

F (1 to 36oC)

F (1 to 50oC)

Cap Bolt Torque ............................................................................................................................................... 35 to 40 inch lbs. (3.95 to 4.51 N

Connections

Inlet and Outlet ...................................................................................................................... ........................ ......................... .......... 2-inch Magnum IT

Tank....................................................................................................................................................................................................................... 4-inch 8UN

Brine...................................................................................................................................................................................................................3/4-inch NPT

Pilot Drain and Auxiliary Hydraulic Out .............................................................................................................................1/4-inch tube fitting

Riser Pipe Fitting............................................................................................................................................................................ 1-1/2 inch (3.81-cm)

Drain ...................................................................................................................................................................................................1-1/2 inch (3.81-cm)

Physical

Dimensions ...................................................................................................................................................26-11/16" L, 16-1/4" W, 10-11/16" H

Approximate Weight (Valve and Control) ................................................................................................................................23.3 lbs. (10.6 kg.)

Electrical*

Voltage - Logix 764 Series Control..................................................................................................... 12 VAC wall mount transformer only

Power Consumption...............................................................................................................................................................................................4 watts

)

*See section on Electronic Controls for alternative electrical configurations.

Page 15

General Installation Information

Please review the following items thoroughly to ensure an efficient and safe installation of the water treatment system. The typical installation line drawings for the Magnum valves are shown in Figure 19.

WARNING:

Filter media may need to be properly conditioned before the filter is placed into full operation. Consult the original equipment

manufacturer for proper procedure.

Operating Conditions -

A minimum dynamic operating water pressure of 25 psig (172 kPa) is required for the Magnum control valve to operate properly.

(688 kPa). In Canada, water pressure is not to exceed 100 psig (688 kPa). Water temperature is not to exceed 100 conditions.

Space Requirements - Allow adequate space for the water treatment system and associated piping. A minimum of 4 1/2 inches (11.5 cm) front and rear clearance is required for cartridge assembly and removal.

Plumbing - Always follow good plumbing practices and conform to local codes. Check existing pipes for lime and/ or iron buildup. Replace piping if heavy buildup exists and initiate the proper treatment to prevent additional occurrences. Locate the equipment close to a drain that is capable of handling the maximum drain flow rate during backwash.

Flexible Connectors - Some tanks expand and contract over the acceptable range of operating water pressures of the Magnum control valve. The use of flexible connectors is recommended on polywound or fiberglass tank installations of 24-inch (60.96-cm) diameter and larger. Follow the tank manufacturer’s instructions for more information.

Inlet and Outlet Piping - Inlet and outlet plumbing should be adequately supported to avoid excessive loads on the valve. Install a manual bypass system to provide for occasions when the water conditioner must be bypassed for servicing.

Drain LIne Piping - To prevent mineral loss during backwash, and to ensure proper operation of the control valve, A DRAIN LINE FLOW CONTROL must be plumbed into the drain line prior to placing the valve in the service mode. Flow controls from 5 to 40 gpm (18.92 to 151.4 Lpm) are available from GE Water Technologies and can be easily installed in the drain line. Flow controls greater than 40 gpm (151.4 Lpm) must be plumbed externally. Selection of the proper drain line flow control depends on the tank size and media used for the installation.

Water pressure is not to exceed 100 psig

F (36oC). Do not subject the valve to freezing

The following general drain line piping guidelines should be observed:

• 1-1/2 inch (3.81 cm) or larger piping

• Should not exceed 20 feet (6.1 m)

• Should not be elevated higher than f ive feet above the

control valve

• No shut-off valves should be installed in drain line

• Minimal number of elbows and fittings should be

installed in drain line

• Piping must be self-supporting

• Flow control should be installed as close to the

Magnum Series control valve as possible if an external flow control is used.

DAYS

SUMO TU WE TH FR SA

Time & Day

Salt Amount

Regen Time & Day

Capacity

Hardness

Drain Line Flow Control Disk

Figure 17

Brining System - The Magnum control valve utilizes timed water refill to add water to the salt tank. A refill tube with check ball is required in the brine tank that does not restrict the refill or brine draw flow rate capabilities of the valve. Although not required, a separate brine valve (safety float) system is recommended for use with Magnum installations. Select a “High-Flow” brine valve that does not restrict the refill or brine draw flow rate capabilities of the valve. The “Performance Injectors and Magnum Flow Controls” section of this manual contains flow rate information for various size injectors and refill controllers.

Pilot Drain - During regeneration, a small amount of water (200 ml or 1 cup) is discharged from the 1/4-inch (6.3-mm) tube fitting on the back of the valve marked DRAIN (Figure 18). To prevent this water from being discharged to the floor, plumb this connection to a nonpressurized drain or to the brine tank. Do not plug or

apply back pressure to the pilot drain at any time.

Crimping the pilot drain line or installing the line to go up, which causes backpressure, prevents the diaphragm cartridges from shifting properly through the cycles of regeneration or backwash.

Page 16

Auxiliary Hydraulic

Output Port - Plugged

Electrical

1. Electrical requirements for the installation depends on the configuration of the control.

2. The standard North American Series Logix electronic control is supplied with a 12 volt AC adapter. Optional AC adapters must be ordered separately for all international 12 VAC configurations.

Pilot Drain Port

Figure 18

Magnum Valve Installation Guide (Top Mount)

Before the installation of the internal distribution system and loading of the media into the tank, the Magnum valve must be temporarily installed onto the tank. This will ensure that correct alignment of the inlet and outlet piping once the internals are installed and the media is loaded onto the tank.

1. Install tank O-ring into the tank adapter section at the bottom of the Magnum valve. Be sure to lightly

lubricate the O-ring with the 100% silicone lubricant provided with the valve.

2. Screw the Magnum valve onto the empty tank until O-ring touches the top of the tank.

3. Turn (tighten) the Magnum valve an additional 60° to 90° (max).

4. Align valve with plumbing connections to minimize unnecessary stress.

Caution:

The Logix Control and supplied AC adapter are for dry location use only, unless used with a Listed Class 2 power supply suitable for outdoor use.

Lubricants

It is very important that 100% silicone lubricant is the only lubricant used for installing the Magnum control valve. Any other lubricant may cause material degradation and potential failure of the valve components.

NOTE: Some silicone based lubricants contain petroleum-based ingredients. If there is a question about the lubrication that you are using contact the lubricant manufacturer to be sure the product is 100% silicone.

Caution:

Plumbing cannot be used for electrical grounding when metal inlet and outlet piping is connected to a non-metal valve.

Connect the inlet and outlet piping together using a grounding strap or clamp to establish continuity.

5. For reference, place a mark on the tank beneath the front center of the Magnum valve.

6. Remove the Magnum valve in preparation for installation of the internals and media loading.

7. Prior to loading media, make sure the tank alignment is correct using the mark on the front of the tank.

8. Cut riser 1/4-inch above the top of the tank, plus or minus 3/8 inch. Place riser inside the tank.

9. Load media following your supplier’s recommendations.

10. Follow piping recommendations to provide support and flexibility. Layout piping to accommodate for FRP tanks and piping dimensional changes and potential water hammering. Flexible connectors may be needed.

11. Proper pipe alignment is needed.

Flex connectors are recommended when installing valves on FRP tanks that are 24 inches or larger in diameter.

Page 17

Magnum IT Dimensional Specifications

2-Inch Inlet and Outlet, 1 1/2-Inch Drain

1-11/16 (4.3 cm)

9-3/4

(24.8 cm)

4-7/16

(11.3 cm)

(17.8 cm)

16-1/4

(41.3 cm)

4-1/2

(11.4 cm)

13-1/2

(34.2 cm)

(22.9 cm)

4-1/2

(11.4 cm)

6-1/2

(16.5 cm)

2-15/16 (7.5 cm)

7-1/2

(19 cm)

11-3/4

(29.9 cm)

13-15/16

(35.5 cm)

1-1/16

(2.7 cm)

15-7/16

(39.2 cm)

26-11/16 (67.8 cm)

4-7/16

(11.3 cm)

Page 18

Typical Installation Drawings

Twin Tank

Multiple Tank

Figure 19

Page 19

Camshaft Cycle Positions

764 Control Operation

The front end of the camshaft has an indicator cup. The cup has slots in the outer edge and cycle numbers on the inside face.

Remove the cover and look over the top of the 764 control to view the cycle numbers. The number in the opening, (Figure 20) indicates the current cycle position of the control valve. The corresponding slot for the number is positioned at the optical sensor, which is rotated approximately 90 degrees out of phase.

Cycle Indicators:

0 = Treated Water 1 = Backwash Cycle 2 = Regenerant Draw Cycle 3 = Slow Rinse Cycle 5 = Fast Rinse Cycle 8 = Regenerant Refill Cycle

Number of Current Cycle

Power Loss Memory Retention

The 764 control features battery-free Time of Day and Day of Week retention during loss of power. A super capacitor is designed to keep time for 8 to 24 hours depending on the installation. If the super capacitor is exhausted the Logix control will display four dashes (- - :- -) immediately upon power up. The Time of Day and Day of Week must be reset.

All other programmed parameters are stored in the static memory and are retained.

Figure 20 View with Cover and Logix Control Removed

Page 20

Flow Diagrams

The Magnum control valve utilizes a series of pilot valves to properly position the diaphragm valve cartridges (Figure

21). The pilot valves are activated by the camshaft (Figure

22). The flow diagrams that follow represent the Service

Cycle for a 5-cycle conditioner and

Spring

Figure 21 Pilot Valve Principle of Operation, Front View

3-cycle filter configuration. Both the Hardwater Bypass and No Hardwater Bypass service flow diagrams are presented.

Spring

Front

Back

Figure 22 Cam Assembly

Page 21

Brine

ervi

Tank

Refill

Control

Pilot

B1B2

Valves

Injector

Screen

Pilot

Screen

654321B2B1

OPEN OPEN OPENCLSD CLSDCLSDCLSD

CLSD

OPEN OPEN CLSDCLSDOPEN CLSD CLSD

CLSD

OPEN OPEN

OPENOPENOPEN CLSD CLSD

CLSD

CLSDCLSD

OPEN OPEN OPEN OPENCLSD

CLSD

OPEN OPENCLSD OPEN OPENOPEN

CLSD CLSD

Service Cycle

Injector

Untreated

Water

Treated

Water

Backwash

Water

Regenerant

Service

Backwash

Brine/Slow Rinse

Fast Rinse

Refill/Service

Drain

Outlet

Magnum 5-Cycle Conditioner Hard Water Bypass

Bypass

Hard Water

Tank Bottom

Pilot Drain

Aux. Pilot

Output

Figure 23

Inlet

Resin Tank

Tank Top

Page 22

Brine

ervi

Tank

Refill

Control

Pilot

B1B2

Valves

Injector

Screen

Pilot

Screen

654321B2B1

OPEN OPEN OPENCLSD CLSDCLSDCLSD

CLSD

OPEN OPEN CLSDCLSDOPEN CLSD CLSD

CLSD

OPEN OPEN

OPENOPENOPEN CLSD CLSD

CLSD

CLSDCLSD

OPEN OPEN OPEN OPENCLSD

CLSD

OPEN OPENCLSD OPEN OPENOPEN

CLSD CLSD

Service Cycle

Injector

Untreated

Water

Treated

Water

Backwash

Water

Regenerant

Service

Backwash

Brine/Slow Rinse

Fast Rinse

Refill/Service

Drain

Outlet

Magnum 5-Cycle Conditioner No Hard Water Bypass

No Hard

Water Bypass

Tank Bottom

Pilot Drain

Aux. Pilot

Output

Figure 24

Inlet

Resin Tank

Tank Top

Page 23

Pilot

B1B2

Valves

Pilot

Screen

654321B2B1

OPEN OPEN OPENCLSD CLSDCLSDCLSD

CLSD

OPEN OPEN CLSDCLSDOPEN CLSD CLSD

CLSD

CLSDCLSDOPEN OPEN OPEN OPENCLSD

CLSD

Service Cycle

Untreated

Water

Treated

Water

Backwash

Water

Regenerant

Plugged Injector

Service

Backwash

Fast Rinse

Drain

Magnum 3-Cycle Filter: Unfiltered Water Bypass

Outlet

Unfiltered

Water Bypass

Tank Bottom

Aux. Pilot

Pilot Drain

Output

Figure 25

Inlet

Media Tank

Tank Top

Page 24

Pilot

B1B2

Valves

Pilot

Screen

654321B2B1

OPEN OPEN OPENCLSD CLSDCLSDCLSD

CLSD

OPEN OPEN CLSDCLSDOPEN CLSD CLSD

CLSD

CLSDCLSDOPEN OPEN OPEN OPENCLSD

CLSD

Service Cycle

Untreated

Water

Treated

Water

Backwash

Water

Regenerant

Plugged Injector

Service

Backwash

Fast Rinse

Drain

Outlet

Magnum 3-Cycle Filter: No Unfiltered Water Bypass

No Unfiltered

Water Bypass

Tank Bottom

Aux. Pilot

Pilot Drain

Output

Figure 26

Inlet

Media Tank

Tank Top

Page 25

Identifying the Logix Control

If you are unsure of your control model, simply remove the cover and disconnect the controller module from the control valve. On the back of the control valve is a silver label that shows your model number and version revision.

Model number: 764

GE Infrastructure Milwaukee, WI USA Autotrol Brand

Model 764 12 V/ 60 Hz/ 4W

VERSION 1.02 WO#4340000 Ser. No: 764090052683-3

GE Infrastructure Milwaukee, WI USA Autotrol Brand

Model Magnum/764 12 V/ 60 Hz/ 4W

VERSION 1.02 WO#4340000 Ser. No: MAG058070634

Serial number with date code

Figure 27

Figure 28

How To Read the Serial Number

Ser. No. MAG 058 07 0634

Model

Day of the Year

Year Unit Number

Figure 29

Page 26

Display Icons & Cursors

Time/Day

Regeneration Time

Salt Amount

SU MO TU WE TH

Capacity

Hardness

Note:

In normal operation and during programming,

only a few of the icons are actually displayed.

1. This cursor is displayed when the days between regeneration are being programmed (used with .5 to 99 day regeneration programming).

2. One of these cursors is displayed to indicate which day will be programmed into the controller.

3. "PM" indicates that the time displayed is between 12:00 noon and 12:00 midnight (there is no AM indicator). PM indicator is not used if clock mode is set to 24-hour.

4. When "MIN" is displayed, the value entered is in minute increments.

5. When g/L is displayed, the value for regenerant amount entered is in grams/Liter.

6. When "Kg" is displayed, the value entered is in kilograms or kilograins.

7. Four digits used to display the time or program value. Also used for error codes.

8. Colon flashes as part of the time display. Indicates normal operation (742 only).

9. Locked/unlocked indicator. In Level I programming this is displayed when the current parameter is locked-out. It is also used in Level II programming to indicate if the displayed parameter is locked (icon flashes) when controller is in Level I.

SA DAYS

MIN

g/L

KGx2

x100P

Lbs/ft

If your Logix 764 controller was purchased as a filter control, the overlay will show: Time/Day, Backwash Time, Backwash Length and Capacity.

11. The recycle sign is displayed (flashing) when a regeneration at the next time of regeneration has been called for. Also displayed (continuous) when in regeneration.

12. The display cursor is next to "SALT AMOUNT" when programming the amount of regenerant. If the controller is on a 3-cycle filter then backwash time is programmed.

13. The display cursor is next to "REGENERATION TIME" when programming the time of regeneration and the days of regeneration.

14. The display cursor is next to "TIME/DAY" when programming the current time and day.

15. The hourglass is displayed when the motor is running. The camshaft should be turning.

16. These cursors appear next to the item that is currently displayed.

17. X100 multiplier for large values.

18. When Lbs/ft

is displayed the value for regenerant

amount entered is in pounds/cubic foot.

19. Faucet is displayed when the current flow rate is displayed. Control may show the faucet and "0", indicating no flow.

20. Maintenance interval display turns on if the months in service exceed the value programmed in P11.

21. Used with #24, #25, and #26. Displays valve in service, a sequence number or a value.

10. When "x2" is displayed, a second regeneration has been called for.

22. History Values (H). The number displayed by #23 identifies which history value is currently displayed.

Page 27

23. Parameter (P). Displayed only in Level II Programming. The number displayed by #23 identifies which parameter is currently displayed.

24. Cycle (C). The number displayed by #23 is the current cycle in the regeneration sequence.

25. Hardness setting—only used with 298 conditioners.

26. Capacity display—shows estimated system capacity.

Keypad — Buttons

Figure 30

Programming Conventions

The 700 series controller is programmed using the buttons on the keypad. The programming instructions are described two ways whenever a section has keypad input.

First, a table shows simplified instructions. Second, text follows that describes the action. In each table:

"Action" lists the event or action desired.

"Keys" are listed as:

UP for up arrow

DOWN for down arrow

SET for set

REGEN for regeneration

"Duration" describes how long a button is held down:

P/R for press and release HOLD for press and hold X sec for a number of seconds to press the button and hold it down

"Display" calls out the display icons that are visible.

1. DOWN arrow. Generally used to scroll down or incre- ment through a group of choices.

2. SET. Used to accept a setting that normally becomes stored in memory. Also used together with the arrow buttons.

3. UP arrow. Generally used to scroll up or increment through a group of choices.

4. Regenerate. Used to command the controller to regenerate. Also used to change the lock mode.

Note:

If a button is not pushed for thirty seconds, the controller returns to normal operation mode. Pushing the Regenerate button immediately returns the controller to normal operation.

Page 28

Placing Water Conditioning System Into Operation

After you have performed the installation steps, the

conditioner will need to be placed into operation.

Follow these steps carefully, (pages 26 to 31) as they

differ from previous Autotrol valve instructions.

Note:

(treated water) position. Check to see that the camshaft is aligned to service position. See Figure 7 on page 8 for proper control/camshaft alignment.

The incoming supply water should be turned off.

Remove air from tank(s).

Table 1 Preprogrammed Valves

All Logix 764 controls will be shipped in the service

1. Position the bypass valve(s) to the in service (not in bypass) position.

2. Open the nearest water faucet completely.

3. Open the incoming water supply valve slowly to the

Type Valve

255 A 255 273 A 273 3-cycle filter 1 278 A 278 5-cycle conditioner 1 293 A 293 3-cycle filter 2 298 A 298 5-cycle conditioner 2 255 P 255 273 P 273 3-cycle filter 1 278 P 278 5-cycle conditioner 1 293 P 293 3-cycle filter 2 298 P 298 5-cycle conditioner 2 255 L 255 273 L 273 3-cycle filter 1 278 L 278 5-cycle conditioner 1 293 L 293 3-cycle filter 2 298 L 298 5-cycle conditioner 2

Single Tank Remote Regeneration or Multi-Single Tank Lockout

Twin Alternating

Twin Parallel

quarter open position.

Note:

tank(s) will fill with water. The air will exit through the faucet. When water flows steady from the faucet, the tank(s) are purged.

Power-up the Control

Do not plug in the power supply until step 5. The

4. Turn off the faucet then turn off the incoming water supply.

5. Plug the AC adapter into a non-switched outlet. The display will show the valve type that was loaded from memory.

If this is the first time the control is powered up the display will show 255A.

6. Use the or buttons to increment through the available selections, Table 1.

8-cycle conditioner 3/4

Connection -

inches

For the next steps you may want to remove the cover to watch the camshaft movement.

7. Press to enter the valve type and the proper preprogrammed valves for your application:

293A for Twin Alternating Filter 298A for Twin Alternating Conditioner 293P for Twin Parallel Filter 298P for Twin Parallel Conditioner 293L for single or multiple tank filters with regener-

ation lockout or remote regeneration start

298L for single or multiple tank conditioners with

regeneration lockout or remote regeneration start

Note:

whether a filter or conditioner Logix control was purchased. If a filter control is programmed to be a conditioner then the overlay will not be correct. However, the Logix control will function properly. See previous page for overlay text.

The control overlay changes depending on

8. The display will show “F” for filter set-up. If a number or an “F” is displayed then the resin volume or filter type has been preprogrammed, Table 2.

Finish programming the Logix 764 control using the

Level I programming guide.

---. Select media volume or

Page 29

For a 293/298A system: the control will automatically syncronize the cam positions.

Tank 1 will move to standby Tank 2 will move to service

err# will be displayed when the Tank 1 cam is

moving. cam is moving.

For a 293/298P system:

Tanks 1 and 2 will move to service if not already in service.

For a 293/298L system:

The tank(s) will move to service if not already in service.

These cam movements may take up to 5 minutes.

err4 will be displayed when Tank 2

Table 2

Resin Volume - 1.0 ft

Tank Dia

(inches)

14 14 3.00 75

14 14 100

16 16 4.00 125

18 18 5.00 150

21 21 6.00 175

21 21 7.00 200

21 21 8.00 225

24 24 9.00 250

24 24 10.00 275

24 24 300

24 24 11.00 325

Injector US Metric

and 25 Liter Steps

Resin Volume

30 30 12.00 350

30 30 13.00 375

30 30 14.00 400

30 30 15.00 425

30 30 16.00 450

30 30 17.00 475

30 30 500

36 36 18.00 525

36 36 19.00 550

36 36 20.00 575

36 36 600

36 36 625

36 36 650

36 36 675

36 36 700

Page 30

Level l Programming - 764 Control with 298 Valve, 5 Cycle Conditioner

Screen Buttons to Description Range Press

SU MO TU WE TH FR SA DAYS

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

SU MO TU WE TH FR SA DAYS

Lbs/ft

then

press

then

press

then

press

then

press

then

press

then

press

to override

press

then

press

1. Resin Volume Select correct resin volume

Cubic feet: 3.00 to

20.00

2. Time of Day (12 hr.)

Set to time of day

Note: Setting includes PM indicator.

3. Day of Week Set to actual day of the week

4. Time of Regeneration

Set to desired time of regeneration

5. Days Override Leave at 0 to disable

or Set to desired days between

to 99

regeneration

Set to desired desired dosage

6. Salt Dosage

Lbs/f

lbs per cubic feet of resin

press

then

7. Capacity Capacity calculated by Logix Control

Use to OVERRIDE calculated capacity

press

8. Hardness

Set to actual water hardness

Kilograins:

Grains/gal: 3

in grains per gallon

Days:0

3 to 18

1 to 900

to 200

Control programming is complete

Note:

If one of the following conditions occur:

– control displays Err3 and goes to home position or – power outage discharges the supercapacitor and when power is restored the time of day is reset;

the Regen Icon will begin flashing. This indicates that a delayed regeneration will occur at the next programmed time of regeneration. If a delayed regeneration is not desired, press the REGEN Button to disable the delayed regeneration and the system will regenerate by water usage.

Page 31

Level l Programming - 764 Control with 293 Valve, 3 Cycle Filter

Screen Buttons to Description Range Press

SU MO TU WE TH FR SA DAYS

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

Time/Day

Backwash Time

Backwash Length

Capacity

SU MO TU WE TH FR SA DAYS

Lbs/ft

X100

then

press

then

press

then

press

then

press

then

press

then

press

to override

1. Program

Type

Select "F"

2. Time of Day (12 hr.)

Set to time of day

Note: Setting includes PM indicator.

3. Day of Week Set to actual day of the week

4. Time of Backwash

Set to desired time of Backwash

Note: Time of Backwash is not used for Alternating mode.

5. Days Override Leave at 0 to disable

or Set to desired days between regeneration

6. Backwash Length (minutes)

Set to desired Backwash length

press

then

press

7. Capacity (gallons) Set to desired Capacity in

multiples of 100 gallons

Days:0

to 99

Minutes: 0

to 200

Gallons:

to 900

Control programming is complete

Note:

If one of the following conditions occur:

– control displays Err3 and goes to home position or – power outage discharges the supercapacitor and when power is restored the time of day is reset;

Page 32

Placing Water Conditioning System Into Operation (continued)

Note:

have one Logix 764 control that is mounted on tank 1. Tank 2 has a blank faceplate and the valve is controlled by the Logix 764 control on tank 1.

293/298 Alternating and parallel tank systems

4. Add water to the regenerant tank. A. With a bucket or hose add approximately 4

gallons (15 liters) of water to the regenerant tank.

B. If the tank has a salt platform in the bottom of

the tank, add water until the water level is approximately 1 inch (25 mm) above the platform.

Quick Cycling the Control 293/298A, 293/298P and 293/298L

It is required that the control be quick cycled to specific regeneration cycles when placing the conditioner into operation. This will ensure that all of the air in the tank and valve is purged. The process also provides a check for leaks and functioning of the brine system. Please perform the following steps for quick cycling the control, before proceeding to start-up.

1. With the control in the treated water position, Press and hold the REGEN button on the controller for 5 seconds. This will initiate a manual regeneration. The control will display a solid hourglass indicating that the motor and camshaft are turning to the backwash cycle (C1). When the control reaches the backwash cycle, the total regeneration time remaining will be displayed. Pressing the SET button will display the specific cycle time remaining.

2. Press and release the UP and SET buttons to move the control to the Regenerant Draw cycle (C2).

3. Repeat Step 2 to advance to each cycle.

Before the final filling of the media tank with water check that:

– the nearest water faucet is completely closed. – the valve drain line is properly routed to a drain – the regenerant tank is empty and the regenerant

hose is connected to the valve

– the water supply valve is off.

Note:

treated water position from any regeneration cycle. Press the UP and SET buttons (about 5 seconds) until the hourglass icon begins flashing. The control will now skip all remaining regeneration cycles.

The control can be sent directly back to the

Note:

into the tank until after the control valve has been put into operation. With no regenerant in the tank, it is much easier to view water flow and motion in the tank.

It’s recommended that you do not put regenerant

5. Press and hold the button on the controller for 5 seconds. This will initiate a manual regeneration.

The control will display a solid hourglass indicating that the motor and camshaft are turning to the backwash cycle (C1). When the control reaches the backwash cycle, the total regeneration time remaining will be displayed. Pressing the SET button will display the specific cycle time remaining.

6. While the controller is in cycle C1 (Backwash), open the water supply valve very slowly to approximately the ¼ open position. Water will begin to enter the media tank. Any air remaining will begin to be purged to drain as the media tank fills with water.

WARNING:

media may be lost out of the tank into the valve or the plumbing. In the ¼ open position, you should hear air slowly escaping from the valve drain line.

When all of the air has been purged from the media tank (water begins to flow steadily from the drain line), open the main supply valve all of the way. This will purge the final air from the tank.

Allow water to run to drain until the water runs clear from the drain line. This purges any debris from the media bed.

7. Check Regenerant Draw.

A. Quick cycle the control to the C2 regenerant

draw/slow rinse position .

B. C2 will be displayed. W ith the control in this

position, check to see that the water is being drawn out of the regenerant tank. The water level in the regenerant tank should recede very slowly.

C. Observe that water is being drawn from the

regenerant tank for at least three minutes. If the water level does not recede, check all regenerant line connections for air leaks.

If opened too rapidly or too far,

Page 33

8. If the water level is receding from the regenerant tank you can quick cycle the control to the C8 Regenerant tank refill position.

A. The control will cycle to the regenerant tank

refill cycle, and water will be directed down through the regenerant line to the regenerant tank. Let the water flow through the line until all air bubbles have been purged from the line. Note: Do not let the water flow down the line to the tank for more than one to two minutes, or the tank may overfill.

9. Repeat steps 4 and 8 for each additional tank.

10. Finally, turn on a faucet plumbed after the water conditioner. Run the faucet until the water runs clear.

11. Add the appropriate amount of regenerant to regenerant tank.

The Water Conditioning System is Now

Fully Operational

Note:

change, etc.) it is necessary to initiate a manual regeneration and quick cycle through it. This will ensure the control and cam are synchronized. If not synchronized

After any control reset (valve type or system

err# will display and the control will drive cams to the

correct position for valve and system type programmed..

Page 34

In Service Display

Time/Day

Regeneration Time

Salt Amount

Capacity

Hardness

SU MO TU WE TH FR SA DAYS

Level I Used to program control for normal applications.

Level II (P-Values) Allows the installer to customize programming for non-standard applications.

Level Ill (C-Values) Allows the installer to adjust the length of select cycles for non-standard applications.

Level IV History (H-Values) Allows access to historical information for troubleshooting the system.

Time/Day

SU MO TU WE TH FR SA DAYS

Regeneration Time

Salt Amount

Capacity

Hardness

Logix 764 Electronic Multi-Tank - "A" Alternating Control:

Service display — The number of the Tank in Service (small digit next to CPH position) and Alternating Capacity Remaining and Flow Rate with Faucet icon of Tank in Service

Logix 764 Electronic Multi Tank - "P" Parallel Control:

Service Display — alternating three items

Capacity remaining for Tank 1 with digit "1" displayed Capacity remaining for Tank 2 with digit "2" displayed System Flow Rate (Tank 1 + Tank 2 added) with

Faucet icon

Logix 764 Electronic Multi Tank — "L" Lock Out Control

Service Display — Alternating Capacity Remaining and Flow Rate with Faucet icon "L” displayed indicating lockout signal is active. Blinking "L" and Lock icon if lockout signal is active and control is ready to perform regeneration.

Note:

If a button is not pushed for thirty seconds, the

control returns to normal operation mode.

Level I Programming

The 764 control can be quickly programmed by following the sequential procedure in the section “Placing Water Conditioning System Into Operation”. Level I program parameters are those that can be accessed by pressing the UP or DOWN buttons.

• Resin Volume Setting: Set to match the volume (cubic feet) of resin in the mineral tank.

• Time of Day: Includes PM indicator. Can be set to display as a 24-hour clock. See Level ll programming

• Day of Week: Set to actual day of the week.

• Time of Regeneration: Fully adjustable. Default is 2:00 AM.

• Days Override: Range 0.5 to 99 days. Leave at 0 to disable.

• Salt Dosage: Set at pounds of salt per cubic foot of resin in the conditioner tank (298 conditioner only).

For the 293 filter valve the salt dosage is replaced with backwash length. The display arrow will point to backwash length and the setting is minutes of backwash.

Note:

The faucet icon is displayed on all the Logix 764 controls when there is flow. The 764 will show the faucet icon when the flow rate is displayed, even if the flow rate is zero. If the flow rate is zero, the faucet will turn off when the capacity is displayed.

Programming Overview

The 764 control includes multiple program levels that allow the Water Treatment Professional to customize the system for many water conditions. Additionally, historical data can be viewed allowing quick and easy troubleshooting. In most cases Level I programming is all that is required to set up the water conditioning system for proper operation. A brief description of each program level is listed below.

Note:

When the control is set up for a twelve-hour clock a PM indicator will illuminate when the displayed time is in the PM hours. There is no AM indicator.

Page 35

Level II Programming – P Values

Level II program parameters can be adjusted to fine-tune the conditioner’s operation. The parameters are accessible by pressing and holding the UP and DOWN buttons until the control displays a “P” value. Note: The control must be in the home position to change settings. See Table below for Level ll parameters. Typically the Level

ll parameters will not need to be adjusted as the default settings accommodate most applications. Contact your Water Treatment Professional before attempting any programming.

Description Range

P9 Units of Measure 0-1 1 (2) 0 = US 1 = Metric P10 Clock Mode 0-1 1 (2) 0 = 12 Hr 1 = 24 Hr P11 Service Interval 0-250 1 0 Months Uses 30 days for each month; 0 = off

Remote

P12

regeneration switch delay

Chlorine Generator Options

P13*

(not used on Magnum systems)

P14* Refill Rate 1-700 1 (1) gpm x 100 P15* Draw Rate 1-700 1 (1) gpm x 100

Reserve Type

P16

(not used for alternating mode)

Initial average or fixed reserve

P17

(not used for alternating mode)

P18 Flow sensor select 0-5 1 (1)

K-factor or Pulse

P19

equivalent

Notes: (1) Default selected with valve type and resin volume.

(2) Factory Default is "0” for North America units and "1” for World units.

3-250 1 60 seconds

0-2 1 0

0-3 1 0

0-70 1 30

1.00-

99.99

0-9999

Minimum

Increments

0.01 1

Default Units Notes

Time remote switch must be active to start regeneration.

0 = No chlorine generator 1 = salt check only 2 = generate chlorine

0 = variable reserve delayed regeneration 1 = fixed reserve delayed regeneration 2 = variable reserve immediate regeneration 3 = fixed reserve immediate regeneration

% of

Capacity

0.01 1

Depends on value entered in P16

0 = internal magnum NHWB, 1=1" turbine 2 = 2" turbine 3 = User defined K-factor 4 = User defined pulse equivalent 5 = Internal Magnum HWB

K-factor P18=3; Pulse Equivalent P18 = 4

*Not used for Magnum valves.

Page 36

Programming the Lockout Feature

All Level I parameters can be locked out when the control is in Level ll programming. Simply press the REGEN button during Level ll programming and a Lock Icon will appear indicating that the specific setting has been locked out. When locked out , the setting cannot be adjusted. To disable the Lock Out Feature, press the REGEN button when in Level ll. The lock icon will not be displayed.

Salt Setting (298 Conditioner)

The default P6 salt setting is set at 9 lbs/cu ft. Under normal circumstances this setting will provide the correct system capacity. This setting may be adjusted to change the exchange capacity.

Table 3 Standard Efficiency Exchange Capacity

Salt

lbs/cu ft

3 12714 50 29.9 4 15495 60 34.0 5 17774 70 37.5 6 19661 80 40.6 7 21250 90 43.4 8 22618 100 45.9

9 23828 110 48.2 10 24930 120 50.2 11 25962 130 52.1 12 26950 140 53.8 13 27916 150 55.5 14 28873 170 58.5 15 29829 200 62.7 16 30796 230 66.9 17 31783 260 71.0 18 32806 290 75.3

Exchange

Capacity

grains/cu ft

Salt

grams/

liter

Exchange

Capacity

grams/

liter

Page 37

Level lll Cycle Programming – C Values

Several Level III program parameters can be adjusted to fine-tune a conditioners operation for non-standard applications. Typically these parameters will not need to be adjusted as the default settings accommodate most applications. Contact your Water Treatment Professional before attempting any programming. The parameters are

accessible by pressing and holding the UP and SET buttons until the display shows a “C” value.

Note:

The control must by in the treated water position

to change settings.

C# Description Range

Minimum

Increments

C1 Backwash 0 – 200 1 Min 14

C2 Regenerant Draw 0 – 200

1 Min See Notes

C3 Slow Rinse 0 – 200 1 Min See Notes

Default

Setting

Notes

Flow rate dictated by size of drain line flow controller

Automatically calculated from resin volume and salt dosage settings

C5 Fast Rinse 0 – 200 1 Min 6 Rinses residual regenerant from tank

C8 Regenerant Refill 0 – 200

a. Only adjustable when the 293 filter valve has been selected.

1 Min See Notes

Automatically calculated from resin volume and salt dosage settings

Page 38

Level IV Viewing History - H Values

Historical information can be viewed by pressing the SET and DOWN buttons simultaneously, with the 764 control in the home position. Release both buttons when the control displays an “H” value. Press the UP or DOWN buttons to navigate to each setting.

Table 4 History Data

H# Description Range Notes

Initial Setting Value Cubic Feet or Liters Resin Volume

H1 Days since last regeneration 0 - 255 H2 Current Flow Rate Depends on turbine used H3 Water used today in gallons or/m H4 Water used since last regeneration in gallons or/m

H5aTotal water used since reset in 100s

H6aTotal water used since reset in 1,000,000

H7 Average usage for Sunday in gallons or m

H8 Average usage for Monday in gallons or m

H9 Average usage for Tuesday in gallons or m

H10 Average usage for Wednesday in gallons or m

H11 Average usage for Thursday in gallons or m

H12 Average usage for Friday in gallons or m

H13 Average usage for Saturday in gallons or m

H14 Average service cycle 0-255 days

Peak Flow Rate 0-200 gpm or 1000 Lpm

H15

H16 Day and T ime of Peak Flow Rate

H17

Months since service 0-2184 months

H18 Water used since last regeneration - Tank 1

H19 Water used since last regeneration - Tank 2

since Time of Regeneration 0-131,070 or 0-1,310.70 m

0-131,070 or 0-1,310.70 m 0-999900 gallons or

0-9999 m 4,294 x 10

4264 x 10 0-131,070 gallons

or 0-1,310.70 m 0-131,070 gallons

or 0-1,310.70 m

gal or

4 m3

0-131,070 gallons or 0-1,310.70 m

Time and day that peak flow occurred

0-131,070 gallons or 0-1,310.70 m

a. H0, H5, H6, H15, H17 values can be reset by pressing and holding for 3 seconds while the value is being

displayed.

Program Reset

The 764 control can be reset to original factory parameters when viewing the H0 parameter. Press and hold the SET button for three seconds while H0 is displayed. Release the button. All settings except for Time of Day and Day of Week will be reset. The 764 Logix control will now display the valve and system type. Refer to Level I Programming.

Note:

After any control reset (valve type or system change, etc.) it is necessary to initiate a manual regeneration and quick cycle through it. This will ensure the control and cam are synchronized. If not synchronized

err# will display and the control will drive cams to the

correct position for valve and system type programmed.

Page 39

Manual Regeneration Options

Note:

while the other tanks are isolated. Water for backwash would not be available.

The 764 control features several options that offer additional flexibility for manually regenerating the conditioner. On alternating systems the tank in standby will move through regeneration to service. The tank in service will move through regeneration to standby. On parallel systems, the tank with the lowest remaining capacity will regenerate.

Delayed Manual Regeneration

Press and release the REGEN button to start a delayed manual regeneration. The Regeneration icon on the display will flash indicating a regeneration will start when the time of day reaches the programmed time of regeneration. Pressing the REGEN button again will turn off the regeneration icon and cancel the delayed regeneration.

Immediate Manual Regeneration

Pressing and holding the REGEN button for three seconds starts an immediate manual regeneration. A solid regeneration icon will be displayed. The control will immediately begin a regeneration on the tank in service.

The tank in service (on-line) cannot be regenerated

Delayed Second Regeneration

Pressing and releasing the REGEN button while the control is in regeneration will program the control for a delayed second regeneration. A flashing x2 icon next to the regeneration icon will appear indicating a second regeneration will start when the time of day reaches the programmed time of regeneration. The delayed second regeneration will be performed on the new tank in service. For alternating and parallel systems, each tank will regenerate once.

Double Immediate Manual Regeneration

Back-to-Back manual regenerations are initiated by pressing and holding the REGEN button for three seconds while the control is in the regenerating mode. A solid x2 icon next to the regeneration icon will appear indicating a second manual regeneration will start immediately after current regeneration is complete. For alternating and parallel systems each tank will regenerate once. Single tank systems will regenerate twice back-to-back.

Page 40

Regeneration Modes for Parallel Systems

Parameter P16 is used to determine the method for demand initiated regeneration. Four regeneration modes are possible.

• P16 = 0, Delayed Regeneration with a Smart Reserve Regenerations will start only at the T ime of Regeneration entered in P2. A tank is regenerated if the capacity remaining in that tank is below the minimum required capacity needed to meet the next days calculated water usage requirement. The next days water usage number is based on the daily average water usage held in memory plus a 20% reserve. If necessary both tanks will be regenerated sequentially beginning with the most exhausted tank. This option allows the control to vary the reserve, and therefore the decision to regenerate, based on the actual daily water usage pattern for the location at which it is installed. See Table 5.

• P16 = 1, Delayed Regeneration with a Fixed Reserve Regenerations will start only at the T ime of Regeneration entered in P2. A tank is regenerated if the capacity remaining in that tank is below the percentage entered in P17. If either tank’s capacity is overrun by 50% a regeneration will take place. The control will also cause both tanks to be regenerated sequentially the next T ime of Regeneration regardless of how much water is used during that 24 hour period. This feature is to help recover a severely exhausted bed. See Table

• P16 = 2, Immediate Regeneration - Fixed R e s e r v e / D e l a y e d R e g e n e r a t i o n - S m a r t R e s e r v e This option uses the features of both option 0 and option 3. This is the most versatile of regeneration options. Option number 2 provides all the advantages of variable reserve based on the actual amount of water that is used each day plus the capability to react to the excessive water usage days that occur occasionally. See Table 7.

• P16 = 3, Immediate Regeneration - Fixed Reserve Regenerations are started immediately when a tank reaches zero or when the system capacity remaining (capacity remaining in both tanks) drops below the reserve capacity programmed in P17. To prevent hard water this reserve should be set large enough to provide conditioned water during the regeneration of the most exhausted tank. See Table 8.

Table 5 P16 = 0

Priority

High

Ave

Low

Table 6 P16 = 1

Priority

High

Ave

Low

Table 7 P16 = 2

Priority

High

Ave

Low

Table 8 P16 = 3

Priority

High

Ave

Low

Flow

Rate

Flow

Rate

Flow

Rate

Flow

Rate

Continuous

Soft Water

Efficiency

•

••

Continuous

Soft Water

Efficiency

•

Continuous

Soft Water

Efficiency

•

••

Continuous

Soft Water

Efficiency

••

•

Page 41

Wiring Diagrams

Connecting the Logix 764 Twin Alternating or Parallel Controls

The twin sensor and extension cables are used for twin unit parallel and alternating applications. Four standard connections are required for operation; the power AC adapter, the flow sensor, motor/optical sensor, and the connection between tank 1 and tank 2 controls. Figure 31 outlines these standard features.

Logix 764 control on Tank 1

BRN ORG WHT YEL BL

GRN

BLK

WHT

80 in.

(2017 mm)

BLK GRN

BRN

WHT

YEL

ORG

Optical Sensor

Motor

Flow Sensor

Tank 1

Remote Regeneration Start

Normally Open Dry Contact Closure to Start Regeneration

Cut Cable here

Figure 31

Strip back insulation

Optical Sensor

Flow Sensor

Motor

Tank 2

Note: Cable PN 3019464 sold separately.

Figure 32

Page 42

Connecting the Logix 764 Multi Single Tank Control

Logix 764 control on Tank 1

RED

BLK GRN

Logix 764 control on Tank 2

RED

BLK GRN

Note: Cable PN 3019464 sold separately.

Figure 33

RED

BLK GRN

RED BLK GRN

Repeat for all remaining tanks

Logix 764 control on Tank 3

Page 43

Troubleshooting

764 Controller – Error Codes & 298 ”L” with Check Salt Light

Problem Possible Cause Solution

ERR 1 is displayed. Program settings have been corrupted. Press any key and reprogram Level I

settings.

ERR 3 is displayed. Controller on tank 1 does not know the

position of the camshaft. Camshaft should be rotating to find Home position.

Camshaft on tank 1 is not turning during ERR 3 display.

Wait for two minutes for the controller to return to Home position. The hourglass should be flashing on the display indicating the motor is running.

Check that motor is connected. Verify that motor wire harness is connected to motor and controller module.

Verify that optical sensor is connected and in place.

Verify that motor gear has engaged cam gear.

If everything is connected, try replacing in this order:

1. Wire Harness, Motor, Optical Sensor Assy

Camshaft on tank 1 is turning more than five minutes to find Home position:

Regeneration starts but control shows Err3 before completing regeneration.

2. Controller

Verify that optical sensor is in place and connected to wire.

Verify that camshaft is connected appropriately.

Verify that no dirt or rubbish is clogging any of the cam slots.

If motor continues to rotate indefinitely, replace the following components in this order:

1. Wire Harness, Motor, Optical Sensor Assy

2. Controller

Verify that the correct valve is selected in the Logix controller.

Page 44

ERR 4 is displayed. If single tank system.. Verify system setting is programmed to

293/298“L”.

Controller on tank 2 does not know the position of the camshaft. Camshaft should be rotating to find Home position.

Camshaft on tank 2 is not turning during ERR 4 display.

Camshaft on tank 2 is turning more than five minutes to find Home position:

Wait for two minutes for the controller to return to Home position. The hourglass should be flashing on the display indicating the motor is running.

Check that motor is connected. Verify that motor wire harness is connected to motor and controller module.

Verify that optical sensor is connected and in place.

Verify that motor gear has engaged cam gear.

If everything is connected, try replacing in this order:

1. Wire Harness, Motor, Optical Sensor Assy

2. Controller

Verify that optical sensor is in place and connected to wire.

Verify that camshaft is connected appropriately.

System Troubleshooting

Problem Possible Cause Solution

Regenerant tank overflow.

Flowing or dripping water at drain or regenerant line after regeneration.

a. Uncontrolled refill flow rate.

b. Air Leak in regenerant line to air

check.

c. Drain control clogged with resin or

other debris. a. Valve stem return spring weak. b. Debris is preventing valve disc from

closing.

Verify that no dirt or rubbish is clogging any of the cam slots.

If motor continues to rotate indefinitely, replace the following components in this order:

1. Wire Harness, Motor, Optical Sensor Assy

2. Controller

a. Remove refill flow control to clean ball

and seat.

b. Check all connections in regenerant line

for leaks.

c. Clean drain control.

a. Replace spring. (Contact dealer).

b. Remove debris.

Page 45

Hard water leakage after regeneration.

Control will not draw regenerant, or intermittent or irregular draw.

a. Improper regeneration.

b. Leaking of external bypass valve. c. O-Ring around riser pipe damaged. d. System capacity too low due to

incorrect resin volume setting

a. Low water pressure.

b. Restricted drain line. c. Injector plugged. d. Injector defective.

e. Valve disc B1 and/or B2 not fully

open.

a. Repeat regeneration after making

certain correct regenerant dosage was

set. b. Replace bypass valve. (Contact dealer). c. Replace O-ring d. Reset control and program resin volume

to correct setting

a. Make correct setting according to

instructions, 25 psi dynamic pressure

minimum. b. Remove restriction. c. Clean injector and screen. d. Replace injector and cap. (Contact

dealer).

e. Remove foreign matter from disc and

check disc for closing by pushing in on stem. Replace if needed. (Contact dealer).

Control will not regenerate automatically.

Control regenerates at wrong time of day.

No conditioned water after regeneration.

Backwashes or purges at excessively low or high rate.

Run out of conditioned water between regenerations.

Control displays 1 - x (1 thru 4)

a. AC adapter or motor not connected. b. Defective motor. c. Fouled or defective turbine. d. Defective turbine cable.

Controller set incorrectly.

a. No regenerant in regenerant tank. b. Injector plugged. a. Incorrect drain controller used.

b. Foreign matter affecting valve

operation. a. Improper regeneration. b. Incorrect resin volume setting

a. Control is in test mode a. Press control keys in order from left to

a. Connect power.

b. Replace motor. (Contact dealer). c. Clean or replace turbine assembly. d. Replace turbine cable.

Correct the time setting according to instructions.

a. Add regenerant to regenerant tank.

b. Clean injector and screen.

a. Replace with correct size controller

(Contact dealer).

b. Remove drain controller and clean.

a. Repeat regeneration,

b. Reset control and program resin volume

to correct setting

right.

Page 46

Magnum Valve Cartridge Troubleshooting

This procedure provides sequential troubleshooting steps to isolate a suspect cartridge. Figure 34 displays the locations of all cartridges.

NOTE: The Dynamic Pressure applied to the valve must

be greater than 25 psi at all times when performing the following tests. If a cartridge needs to be removed, follow the cartridge removal procedure in the next section.

There are four symptoms that may require a cartridge to be removed and inspected or replaced.

1. A constant leak from the pilot drain in any cycle position. A small discharge of water from the pilot drain while transitioning from one cycle to the next is normal. A leak from the pilot drain could be caused by the following:

a. Diaphragm failure in one of the valve cartridges.

See Table 9 for troubleshooting faulty cartridges.

b. Debris may prevent the flappers from closing.

Inspect discs and seats.

Table 9 Troubleshooting Faulty Cartridges

Table 10 Magnum Valve Leak to Main Drain

Troubleshooting

Regenerate the unit if the media bed is exhausted, then proceed to the following steps:

1. Test the water leaking from the 1.5-inch drain port of the Magnum valve. It if is treated, remove and inspect the #2 Rinse cartridge.

2. If the water leaking to the 1.5-inch drain port is untreated, remove and inspect the #1 Drain cartridge.

3. Leakage of untreated water to service.

a. Leak at riser pipe seal or any other cause

mentioned in Service Manual.

b. Bypassing of untreated water by #4 Inlet

cartridge, remove and inspect.

4. Leak between the main valve body and the cartridge assembly.

a. Remove and replace the two small O-rings at the

5:30 and 6:30 positions of the cartridge. The part number for the O-ring set is P/N 1010116.

Quick cycle the Logix Magnum to each cycle indicated below. If the pilot drain leak stops in a particular cycle, remove the cartridge listed in the right column. Inspect for wear or damage.

No Leak During Cartridge

Service Cycle #3 Outlet

Backwash #1 Drain

Brine/Slow Rinse #2 Rinse

Fast Rinse #2 Rinse or #4 Inlet

2. A leak to the main 1.5-inch drain valve port.

a. If the system is newly installed, ensure that the

start-up procedure has been properly followed. Refer to the Service Manual or the start up sheet packed in the shipping carton of the Magnum valve.

b. If the system has been operating correctly for a

period of time and is now leaking, see Table 10.

#4 Inlet Cartridge

#1 Drain Cartridge

#3 Outlet Cartridge

#2 Rinse Cartridge

Figure 34 Logix Magnum Control

Page 47

NOTE: Replacement cartridges are only available as

complete assemblies:

Cartridge #1 Drain P/N 1000366

Cartridge #2 Fast Rinse P/N 1000365

Cartridge #3 Service P/N 1000366 (No

bypass)

Cartridge #3 Service P/N 1000336 (Cap only

for bypass)

Cartridge #4 Inlet P/N 1000317

Page 48

Magnum Valve Cartridge Removal Procedure

Removal of cartridges should be done only after reviewing all other possible causes of the problem(s) being addressed. There may be some difficulty removing cartridges in valves that have been in service for a period of time. Scale or iron build up around the Oring seals may cause breakage in the cage assembly of the cartridge. If this occurs the cartridge must be replaced.

To remove the number 1 or number 2 cartridges the control must be removed first.

What follows is a step-by-step procedure for cartridge removal:

1. Remove the four bolts securing the cartridge.

2. There are two parts or sections in the “cap” of the cartridge assembly. The first part is the cover for the diaphragm. The second part is attached to the main cartridge assembly. This part is in contact with the body of the Magnum valve. When referring to inserting screwdrivers for cartridge removal it is the area between the Magnum valve body and the second part of the cartridge that is being referred to. See Figure 35.

3. A small flat blade screwdriver should be inserted as indicated in drawing. Pry a small opening between the Magnum valve body and the second part of the cartridge. This allows the insertion of two larger flat blade screwdrivers that are used to remove the cartridge.

4. Insert the two larger flat blade screwdrivers at the 10 o’clock and 2 o’clock positions on the cartridge. These should be inserted approximately 1/2 inch into the opening created by the small blade screwdriver. Use the two screwdrivers to slowly move the cartridge out of the valve body.

5. The cartridge should be removed for inspection. Look for damaged O-ring or debris on sealing surface ring of poppet .

There are two nipples, one on either side of the bottom center on the inside of the cartridge cap. They transfer water to and from the diaphragm. There are two O-rings associated with the nipples. The O-rings must be in place when the cartridge is re-installed into the valve body.

Remove bolts (4)

Correct Insertion Point

Incorrect Insertion Point

Figure 35

Page 49

Performance Injectors

Injector Charts

Typical for 14-inch Tank*

Typical for 16-inch Tank*

Typical for 18-inch Tank*

Typical for 21-inch Tank*

Page 50

Typical for 24-inch Tank*

Typical for 30-inch Tank*

Typical for 36-inch Tank*

*Brine draw and Rinse rates on empty tank.

Page 51

Magnum Flow Controls

Refill Control Identification

.495

Table 11 Magnum Refill Control Chart

(P/N Indicates 3-Pack)

Part Number

Tank

Diameter

In. (cm)

Flow Rate

GPM (LPM)

X X X

X X

Cavity Number

Flow Rate (gpm)

1040679 14 (35.6) 0.7 (2.65)

1040680 16 (40.6) 0.8 (3.03)

1040681 18 (45.7) 1.0 (3.79)

1040682 21 (53.3) 1.4 (5.30)

1040683 24 (61.0) 2.0 (7.57)

1040684 30 (76.2) 3.0 (11.36)

1040685 36 (91.4) 5.0 (18.93)

NOTE: All flow rates are based on an inlet pressure of 60

psig (413 kPa). Actual rates vary with pressure, temperatures and other system variables.

Page 52

Drain Line Flow Control

Table 12 Drain Line Flow Controls (5 gpm - 40 gpm)

Part Number

Flow Control Disk

gpm m

Insert 1 Insert 2 Insert 3 Insert 4

1040720 5 1.135 Blue Black Black Black 1040721 6 1.362 Red Black Black Black 1040722 7 1.589 Brown Black Black Black 1040723 8 1.816 Green Black Black Black 1040724 9 2.043 White Black Black Black 1040725 10 2.27 Blue Blue Black Black 1040726 11 2.497 Red Blue Black Black 1040727 12 2.724 Red Red Black Black 1040728 13 2.951 Brown Red Black Black 1040729 14 3.178 Brown Brown Black Black 1040740 15 3.405 Blue Blue Blue Black 1040741 16 3.632 Green Green Black Black 1040742 17 3.859 White Green Black Black 1040743 18 4.086 White White Black Black 1040744 19 4.313 White Orange Black Black 1040745 20 4.54 Blue Blue Blue Blue 1040746 21 4.767 Brown Brown Brown Black 1040747 22 4.994 Green Green Red Black 1040748 23 5.221 Green Green Brown Black 1040749 24 5.448 Red Red Red Red 1040730 25 5.675 Green Green White Black 1040731 26 5.902 White White Green Black 1040732 27 6.129 White White White Black 1040733 28 6.356 Brown Brown Brown Brown 1040734 29 6.583 Brown Brown Brown Green 1040735 30 6.81 Orange Orange Orange Black 1040736 31 7.037 Green Green Green Brown 1040737 32 7.264 Green Green Green Green 1040738 33 7.491 Green Green Green White 1040739 34 7.718 Green Green Green Orange 1040750 35 7.945 White Green Green Green 1040751 36 8.172 White White White White 1040752 37 8.399 White White White Orange 1040753 38 8.626 Orange Orange Orange Green 1040754 39 8.853 Orange Orange Orange White 1040755 40 9.08 Orange Orange Orange Orange

NOTE: Drain Line Flow Controls above 40 gpm require

external control installed in drain line.

Page 53

Recommended Backwash Flow Rates for Various Media

Table 13 Recommended Backwash Flow Rates for Various Media

Tank Diameter

Media

14 in

(35.6 cm)

Tank

16 in

(40.6 cm)

Tank

18 in

(45.7 cm)

Tank

Drain Line Flow Control in GPM

*Softening Resin

(5.0 gpm/ft

(12.25 m/h/cm

)

5 7 9 12152535

*Fine Mesh

Softening Resin

(2.8 gpm/ft

)

(6.86 m/h/cm

Multi Layer

(15 gpm/ft

)

(36.75 m/h/cm

)

345791420

15 20 25 36 50 70 105

Birm, Greensand,

Carbon

(10 gpm/ft

(24.5 m/h/cm

)

10 15 17 25 30 50 70

*50 oF (10oC) water temperature, 50% bed expansion

21 in

(53.3 cm)

Tank

24 in

(61.0 cm)

Tank

30 in

(76.2 cm)

Tank

36 in

(91.4 cm)

Tank

Page 54

764 Logix Magnum Exploded View

789

Item

No.

Qty.

Part Number

- Kits

Part Number Description

1 1 3020715 764 Series Logix Control

2 2 1266224 Bushing, Logix Mount

3 2 1005981 Screw

4 1 1262674 Cover, Logix Magnum

1005981 Screw

6 1 1238861 Motor, Logix Cable Assembly

7 1 1262673 Gear Plate, Logix

8 1 1262581 Drive Gear, Logix

1233809

9 1 1235373 Optic Sensor

10 1 1262672 Idler Gear, Logix

11 1 1262580 Back Plate, Logix Magnum

12 1 1239647 Bushing, Cable

13 1 1266722 Meter Cable, 32 inches

14 1 3016715 Assembly, Sensor Cable Logix Twin

15 1 3016775 Assembly, Cable Extension 3 m (9.8 ft) Logix Twin

16 1 3020228 Kit, Assembly Cable Remote Start/Multi-Tank Lockout 3 m (9.8 ft)

17 1 1254886 Secondary Faceplate

* 1000827 Outdoor Cover

* Not shown.

Page 55

Replacement Components: Logix Magnum Conditioner/Filters

Camshaft and Pilot Valve Assembly

Table 14Assembly Parts

Item

Number

Part Number Description

1 1005953 Screw, Pillow Block

2 1000589 Pillow Block

3* 1001751

1267726

Logix Multi Tank Camshaft , “A”, “P”, or “L” Types

Logix Single Tank Magnum Camshaft, “L” Types

4 1000339 Top Plate

5 1006093 Screw Short, Top Plate

6 1000391 Brine Valve Disc

7 1000328 Pilot Valve Disc

8 1005953 Screw Long, Top Plate

* Single tank camshaft allows the unit to go into

Service during Refill.

Page 56

Magnum Valve Cartridges

1 - Drain Valve Cartridge

3 - No Hard Water Bypass Valve Cartridge

2 - Rinse Valve Cartridge

4 - Hard Water Bypass Cap

5 - Inlet Valve Cartridge

Item Part Number Description

1 1000366 Drain Valve Cartridge, Single Seat - Spring Assisted

2 1000365 Rinse Valve Cartridge, Double Seat - Spring Assisted

3 1000366 No Hardwater Bypass Valve Cartridge, Single Seat - Spring Assisted

4 1000336 Hardwater Bypass Cap

5 1000317 Inlet Valve Cartridge, Double Seat - No Spring Assist

6 1010157 O-Ring

7 1010158 O-Ring

8 1231646 O-Ring

9 1010116 O-Ring (qty. 2 per Cartridge)

NOTE:Items 1 and 3 are identical valve cartridges.

Page 57

Injector Assembly

Tank Size

Part Number

Item Part Number Description

1 1040670 Injector for 14-inch (35.6 cm) Tank - 0.5 GPM (1.9 LPM) (includes O-rings)

1040671 Injector for 16-inch (40.6 cm) Tank - 0.5 GPM (1.9 LPM) (includes O-rings)

1040672 Injector for 18-inch (45.7 cm) Tank - 0.6 GPM (2.27 LPM) (includes O-rings)

1040673 Injector for 21-inch (53.3 cm) Tank - 0.9 GPM (3.41 LPM) (includes O-rings)

1040674 Injector for 24-inch (61.0 cm) Tank - 1.4 GPM (5.3 LPM) (includes O-rings)

1040675 Injector for 30-inch (76.2 cm) Tank - 2.0 GPM (7.57 LPM) (includes O-rings)

1040676 Injector for 36-inch (91.4 cm) Tank - 3.3 GPM (12.5 LPM) (includes O-rings)

1040669* Injector, Blank (includes O-rings)

2 1040677 Injector Assembly (Less Injector)

3 1040678 Injector Screen (3 pack)

4 1040688 Cap (including O-rings)

NOTE: All flow rates are based on an inlet pressure of 60

psig (413 kPa). Actual rates vary with pressure, temperatures and other system variables.

*Filter applications only.

Page 58

Refill Flow Control Assembly

Item Part Number Description

1 1040688 Cap (includes O-ring)

2 1040687 Refill Assembly (Less Refill Flow Control)

3 1040679 Refill Flow Control for 14-inch (35.6 cm) Tank - 0.7 GPM (2.6 LPM) (3 pack)

1040680 Refill Flow Control for 16-inch (40.6 cm) Tank - 0.8 GPM (3.0 LPM) (3 pack)

1040681 Refill Flow Control for 18-inch (45.7 cm) Tank - 1.0 GPM (3.8 LPM) (3 pack)

1040682 Refill Flow Control for 21-inch (53.3 cm) Tank - 1.4 GPM (5.3 LPM) (3 pack)

1040683 Refill Flow Control for 24-inch (61.0 cm) Tank - 2.0 GPM (7.6 LPM) (3 pack)

1040684 Refill Flow Control for 30-inch (76.2 cm) Tank - 3.0 GPM (11.4 LPM) (3 pack)

1040685 Refill Flow Control for 36-inch (91.4 cm) Tank - 5.0 GPM (19.0 LPM) (3 pack)

4 1040686 Refill Flow Control Cage (3 pack)

Page 59

Magnum IT Flow Sensor Assembly

Item Part Number Description

1 1000074 Insert, Corner 2-inch

2 1232965 Assembly, Turbine 2-inch Elbow

3 1000318 Assembly, Cap

Page 60

Installation Adapter Kits

Adapters-Magnum IT

Item Part Number Description

Not Shown 1040782 Magnum IT Adapter Kit - Brass NPT for inlet, outlet, drain

Not Shown 1040783 Magnum IT Adapter Kit - Brass BSP for inlet, outlet, drain

Not Shown 1040784 Magnum IT Adapter Kit - CPVC for inlet, outlet, drain

Not Shown 1040786 2-inch NPT Brass Adapter with Zinc Diecast Nut (24 Pack)

Not Shown 1040787 2-inch BSP Brass Adapter with Zinc Diecast Nut (24 Pack)

Not Shown 1040788 2-inch CPVC Adapter with Zinc Diecast Nut (24 Pack)

Not Shown 1030664 2-inch Cast Zinc Diecast Nut

Not Shown 1030663 2-inch Brass NPT Adapter

Not Shown 1033863 2-inch Brass NPT Adapter with Drilled and Tapped 1/4-inch NPT Port

Not Shown 1030665 2-inch Brass BSP Adapter

Not Shown 1033864 2-inch Brass BSP Adapter with Drilled and Tapped 1/4-inch BSP Port

Not Shown 1030666 2-inch CPVC Adapter

Not Shown 1030667 63-mm Metric PVC Adapter

Not Shown 1002906 1.5-inch to 2-inch Brass Bell Reducer Coupling

Not Shown 1010160 1.5-inch Adapter O-Ring

Not Shown 1010165 2.0-inch Adapter O-Ring

Page 61

Miscellaneous Kits and Assemblies

External Pilot Feed Adapter

Pilot Filter Screen Assembly

Part Number Description

1000226 Pilot Screen Assembly (includes Pilot Screen, Pilot Screen Cap and O-ring)

1040691

1040692 Pilot Flapper Kit (pilot, brine and springs)

1040668 External Pilot Feed Adapter (separate source pilot water)

1009817 External Pilot System Check Valve

1000878 Outdoor Cover

1009115 Top Stacking Distributor

1005953 Top Plate Screws (15 req’d)

1006093 Top Plate Screws (5 req’d)

1010162 Tank Adapter O-ring

Valve O-ring Kit (tank adapter O-ring, (3) O-rings for 1-1/2-inch inlet, outlet, drain and distributor O-ring)

External Pilot System Check Valve

1010160 Riser Tube O-ring

Page 62

Page 63

Printed in USA P/N 3020015 Rev. A