Frymaster K3000 Installation Manual

CONTROLLER
YUM K3000
Operation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
www.frymaster.com E-mail: service@frymaster.com
24-Hour Service Hotline 1-800-551-8633
06/2015
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXP ENSES INCUR RED B Y THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.
NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for a Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.
CHAPTER 1: K3000 CONTROLLER INSTRUCTIONS
1.1 Using the K3000
ON/OFF
Press ON/OFF button fryer heats to setpoint or idle temperature and displays: COOL or DROP.
Cooking
Fryer displays COOL or DROP  COOL display: Press product button; fryer heats to setpoint and displays DROP.  Press product button and drop product.  DROP display: Press product button and drop product. (Product buttons 1-5 and 11-15 start cooks on the left
display. Products 6-10 and 16-20 start cooks on the right display.)
DONE display: Press product button to cancel alarm.  Press and hold product button to cancel cook cycle.
Responding to Polish Prompt
Controller displays Polish Now, alternating with Yes No.  Press Yes (button under Yes display) and the polish cycle launches.
Controller displays Cool after polish cycle.
Controller Button Navigation
Product: Active when adjacent LED is lit. Press to launch cook cycle. Press and hold to stop a launched cook
cycle. Press at end of cook cycle to halt alarm.
Scan: Press once, all product buttons are lit; Select Product displayed. Press product button to view product
name. Press Scan again to repeat. Press Scan twice to return to normal operation.
Left/Right Arrows: Navigate options in left display.  Up/Down Arrows: Navigate options in right display. Press the up/down arrow simultaneously to change to a
second language if one is selected in setup.
Exit Cool: Set fryer’s cook cycle exit temperature to 250°F (121°C) or setpoint.  Thermometer: Fryer ON: Press and release for setpoint/left; vat temp/right.  Thermometer: Fryer OFF: Press to display temperature, time, date, system version, K3000 version and circuit
board versions.
Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product
setup.
Checkmark: Fryer ON: Respond to prompts.  Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter and Dispose.
1-1
1.2 Navigating Controller
Press and hold the checkmark button for 10 seconds produces the setup mode, which first displays Product Setup. Follow the steps below to navigate the options
Left Display Right Display Action
OFF OFF Product Setup
Product Setup
vat setup Tech Mode
Exit Exit
Blank Press  to scroll: Vat Setup, Tech Mode, and Exit. With the desired selection
Blank Product setup (entering and editing menu items) is described on page 1-10 through
Blank Vat Setup is described on page 1-4. Blank Tech Mode is described on page 1-6.
Press and hold until Product Setup is displayed.
displayed, press .
1-13.
Press Scan button three times to return the Controller to OFF.
1.3 Viewing Operational Stats
The K3000 collects and stores information on the cook cycles and filter cycles. This data is accessed in the info mode, which is accessed by pressing the checkmark button. The steps to view the data are detailed below:
Left Display Right Display Action
OFF OFF
Press and hold until INFO MODE is displayed. Release and press .
Oil stats
Total cooks ­last dispose
Total heads—last dispose
Last dispose date
TEMP > 300F— TODAY
TEMP > 300f– Since dispose
TEMP > 300F—1 back TEMP > 300f—2 baCK
FILTERS—since dispose
Filters—1 back
Filters—2 back
Polishes—since dispose
Polishes—1 back
Polishes—2 back
Reset oil stats Yes no
Reset oil stats Enter code
Continued on the following page
Blank Press  to scroll: Oil Stats, Filter Stats, Review Usage, Last Load. With the
Number Press . (This is the number of cooks since the last dispose.)
Number Press . (This is the number of heads cooked since the last dispose.)
Number Hrs Press . (This is the number of hours the temperature of the oil rose above 300°F
Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since
Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since
Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since
Number Press . (This is the number of filters since oil disposal.)
Number Press . (This is the number of filters that have occurred since the previous oil
Number Press . (This is the number of filters that have occurred since two oil disposals
Number Press . (This is the number of polishes since oil disposal.)
Number Press . (This is the number of polishes that have occurred since the previous oil
Number Press . (This is the number of polishes that have occurred since two oil
desired stats displayed, press .
Press . (This is the date of the last dispose.)
during operation today.)
oil disposal.)
the previous oil disposal.)
two oil disposals ago.)
disposal.)
ago.)
disposal.)
disposals ago.) Press to scroll or to reset oil stats. Enter 3228.
1-2
1.3 Viewing Operational Stats cont.
Left Display Right Display Action
complete
Blank
Exit Exit
Filter Stats
MON date
Filtered Number and day
Flt bpsd Number and day
Cooks Number and day
Heads Number and day
FLT AVG Number and day
REVIEW USAGE
USAGE SINCE DATE TIME
TOTAL COOKS
QUIT COOKS
On HOURS
Reset usage Yes no
Reset usage Enter code
Complete
Exit Exit
Last load
Product Product name
Started
Actual time
Progtime
Max temp
Min temp
Avg temp
Heat on
Ready Yes or no
Exit Exit
Blank
Blank
Blank
Number Number
Number
Blank
Blank
Time Number Minutes Number Minutes Number Number Number
Number
Press button once to return to menu, or Scan button once to return the Controller to OFF.
Press to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press .
Press  to scroll seven days of data. With the desired date displayed, press .
Press  to scroll number of times the vat was filtered in the seven -day period. Press .
Press  to scroll number of times the filter prompt was bypassed in the seven-day period. Press .
Press  to scroll number of cook cycles that occurred in the seven-day period. Press .
Press  to scroll number of heads that were cooked in the seven-day period. Press .
Press  to scroll average number of daily filter cycles that occurred in the seven-day period. Press . Press button once to return to menu, or Scan button once to return the Controller to OFF.
Press to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press .
Press . (This is the date and time of the last usage reset.) Press . (This is the total number of cooks since the last usage reset.) Press . (This is the total amount of cooks that were cancelled since the last
reset usage.) Press . (This is the total amount of hours the fryer was on since the last
reset.) Press to scroll or to reset oil stats usage.
Enter 3228.
Press to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press or press Scan to return the Controller to OFF.
Press . Press . (This is the product last cooked.) Press . (This is the time the last cook started.) Press . (This is the actual cook time including flex time.) Press . (This is the actual programmed cook time.) Press . (This is the maximum temperature of the oil during the last cook.) Press . (This is the minimum temperature of the oil during the last cook.) Press . (This is the average temperature of the oil during the last cook.)
Press . (This is the percentage of the cook time the heat source was on during the last cook.)
Press . (If the fryer was back to proper temperature before the cook cycle was started.)
Press to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press or press Scan button to return the Controller to OFF.
1-3
1.4 K3000 Setup Mode
Setup mode allows the Controller to be set for language displays, vat sizes, and temperature range displays. Follow the steps below to enter and navigate Vat Setup.
Vat Set Up
Left Display Right Display Action
OFF OFF
Product Setup
Blank
Vat setup Enter code
System
Blank
Language English
2nd language English
Locale Non-ce
ENERGY Gas
type KJ3 Full
System volume 9
Tempr format F
Exit Melt Tempr 100F
Setback tempr 250F
Fresh oil None
waste NONE
DRAIN SWITCH NO
RECOVERY
DISABLED
ALARM Exit Exit
OFF OFF
Time/date
Blank
Time entry time
Date format Mm/dd/yy
Enter date date
Exit Exit
Continued on the following page
Press and hold until Product Setup is displayed. Press to scroll to Vat setup and press . Product setup is described on pages 1-10
through 1-13. Enter 3228. Press button or press to scroll to Time/Date, Filter, E-Log, Change Password or Edit
Alarm Names. With desired choice displayed, press . If SYSTEM is not chosen skip to the relevant selection.
Press  to scroll to choice and press . Press  to scroll to choice and press . (This option allows another language to be
toggled easily from the front panel (ex. Spanish as a second language.)). Press  to scroll to choice Non-CE or CE and press . Press  to scroll to choice Gas or Electric and press . Press  to scroll choices: the choices are: Gas-KJ3/CF-FULL, 118G/D63 FULL, H55
FULL, H55 SPLIT, MJ45 FULL, MJ45 SPLIT, HV75 FULL, HV105 FULL, 114/HD 50 FULL, HD60 FULL, HD65 FULL D80 FULL, 11814 FULL and MJ35 FULL, . Electric- 118E/RE80 FULL, FPRE117 FULL, FPRE117 SPLIT, FPRE114 FULL and FPRE114 SPLIT, 11817 FULL, FPRE122 FULL, FPRE122 SPLIT FPC128 FULL, FPC128 SPLIT and FPC136 FULL. With the vat size of the fryer controlled by the Controller displayed, press .
Sets sound level for Controller. Enter level, 1-9 (0=Lowest/ 9=Loudest). Press . Press  to scroll choices: F for Fahrenheit; C for Celsius. Press . Use numbered buttons to change default setting (use 10 for 0). Press . (This is the
temperature for the fryer to exit the melt cycle.) Default is 100F (38C). Use numbered buttons to change default setting (use 10 for 0). Press . (This is the
temperature during setback or idle mode.) Default is 250F (121C). Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press .
All fryers except OCF should be set to NONE.
Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press .
All fryers except OCF should be set to NONE.
NOTE:
NOTE:
Press  to scroll choices YES and NO. (This is if a drain switch is installed.) Press . Press  to scroll choices DISABLED and ENABLED. (This is a recovery alarm that
locks out the fryer if the fryer does not heat properly. The default is disabled). Press . Press button. None required. Press . Use numbered buttons to change time (use 10 for 0). Press . Press  to scroll choices. With the date format displayed, press .
Use numbered buttons to change date (use 10 for 0 ). Press . Press button once and press to scroll to System, Time/Date, Filter, E-Log, Change
Password or Edit Alarm Names. With desired choice displayed, press or press the Scan button once to return the Controller to OFF.
1-4
1.4 K3000 Setup Mode cont.
Left Display Right Display Action
DST SETUP
OFF OFF
Product Setup
Vat setup Enter code
DST ENABLED
DST START MONTH
DST START SUNDAY
DST END MONTH
DST END SUNDAY
EXIT Exit
filter
Global filter count
Eod filter time 21:00
This is daylight savings time setup. In the United States, daylight savings time begins each year at 2:00 A.M. on the second Sunday in March, with clocks moving ahead one hour. Daylight savings time ends each year at 2:00 A.M. on the first Sunday in November, with clocks moving back one hour. For the two states and international locations, which do not use DST, set to disabled.
Blank
3
2
11
1
Blank
20
Press and hold until Product Setup is displayed.
Press to scroll to Vat setup and press .
Enter 3228.
Press  to scroll choices DISABLED and ENABLED. Press . (This enables or disabled daylight savings time. Default is enabled.) If disabled is chosen, pressing the button, displays exit. Press the exit scan button three times to exit.
Enter the daylight savings time starting month using the 1-10 keys. (Default is US government starting month “3”.) Press .
Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US government starting Sunday “2”.) Press .
Enter the daylight savings time ending month using the 1-10 keys. (Default is US government ending month “11”.) Press .
Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US government ending Sunday “1”.) Press .
Press button once and press to scroll to System, Time/Date, Filter, E-Log or Change Password. With desired choice displayed, press or press the Exit/Scan button three times to return the controller to OFF.
Press . Press . (Changes the total number of cooks that occur before a filter prompt. The default
is 20.) Use numbered buttons to change end of day filter alert time. Press .
1 polish timer EnableD
1 polish time 08:00
1 polish duration
1 polish delay time
1 polish start tempr
2 polish timer enabled
2 polish time 14:00
2 polish duration
2 polish delay time
Continued on the following page
30
00:00
300F
30
01:00
Press  to scroll to choice and press . (This enables or disables the polish timer.) Use numbered buttons to change time (use 10 for 0). (This is the time the first polish
prompt will occur each day. The default is 8:00 AM.) Press . Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a
polish. The default if 30 minutes.) Press . Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an
operator can delay the start of a polish.) Press . After the delay the operator must polish.
Use numbered buttons to change temperature (use 10 for 0). (This is the temperature required for a polish to begin.) Press .
Press  to scroll to choice and press . (This enables or disables the second polish timer.)
Use numbered buttons to change time (use 10 for 0). (This is the time the second polish prompt will occur each day.) Press .
Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a polish. The default if 30 minutes.) Press .
Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an operator can delay the start of the second polish. The default is one hour.) Press . After the delay the operator must polish.
1-5
1.4 K3000 Setup Mode cont.
Left Display Right Display Action
2 polish start tempr 300F
Use numbered buttons to change temperature (use 10 for 0). (This is the required temperature for the second polish to begin.) Press .
Exit Exit
Press button once and press to scroll to System, Time/Date, Filter, E­Log, Change Password or Edit Alarm Names. Wit h desired choice displayed, press or press the Scan button once to return the Controller to OFF.
E-Log
NOW Time/date
A E# Time/date
Blank
Press . (This is a log of the ten most recent error codes.) Press . (Current time and date) Errors listed A-J. Press to scroll through errors. If no errors exist, pressing
will display No Errors.
Exit Exit
Press button once and press to scroll to System, Time/Date, Filter, E­Log, Change Password or Edit Alarm Names. Wit h desired choice displayed, press or press the Scan button once to return the Controller to OFF.
C-Log
Blank
Press . (This is a reserved internal data collection feature that only exists in pressure fryers.)
Exit Exit
Press button once and press to scroll to System, Time/Date, Filter, E­Log, Change Password or Edit Alarm Names. Wit h desired choice displayed, press or press the Scan button once to return the Controller to OFF.
Change password
Product setup
Blank Current code
Press . Use numbered buttons to change code (use 1 0 for 0) . P ress .
(1724)
Vat setup
Current code
Use numbered buttons to change code (use 1 0 for 0) . P ress .
(3228)
Exit Exit
Press button once and press to scroll to System, Time/Date, Filter, E­Log, Change Password or Edit Alarm Names. Wit h desired choice displayed, press or press the Scan button once to return the Controller to OFF.
Edit alarm names
Alarm 1 NUM1
Blank
Press . Enter or edit alarm name with letter buttons. Press . Continue scrolling
through names up to alarm 10. (Ex. Shake, Stir, etc.)
Exit Exit
Press button once and press to scroll to System, Time/Date, Filter, E­Log, Change Password or Edit Alarm Names. Wit h desired choice displayed, press or press the Scan button once to return the Controller to OFF.
1.5 Navigating Filter Menu
The K3000 has five functions in the Filter Menu: Filter, Clean, Dispose, Fill Vat from Pan and Drain to Pan. They are accessed by pressing and holding the Filter button until FILTER is displayed. The first matrix below steps through the initial navigation. Navigation of the functions are covered in separate matrices. The Controller must be on and at setpoint to use all the functions of the filter menu. If the fryer is not at setpoint the Controller displays WAIT FOR FILTER.
Entering Filter Mode
Left Display Right Display Action
DROP DROP
Press and hold the filter button until Filter is displayed.
filter
Blank Press  to scroll to choices: Filter, Dispose and Exit. With the desired choice
displayed press . Follow the instructions below to navigate the modes.
1-6
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