Franklin Fueling Systems TS-RA2 User Manual

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TS-RA1, TS-RA2 and TS-RK

Tank Overll Alarms

Installation Guide

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

Important Safety Messages

INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related, equipment.

As you read this guide, please be aware of the following symbols and their meanings:

Warning

Caution

Danger

Warning

This symbol identies a warning. A warning sign will appear in the text of this document when a potentially hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of severe bodily harm or even death.

This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous environmental situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm the environment.

This symbol identies an electrical danger. An electrical danger sign will appear in the text of this document when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution, severe bodily harm, or even death.

Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or re from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s Manual for this equipment, and the appropriate documentation for any other related equipment, for complete installation and safety information.

Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination.

Warning

When the Fuel Management System system is used to monitor tanks containing gasoline or other ammable substances, you may create an explosion hazard if you do not follow the requirements in this manual carefully.

All wiring from probes or sensors to the console must be run in conduit separate from all other wiring. Failure to do so will create an explosion hazard.

Product Overview and Theory of Operation

The TS-RA1, and TS-RA2 are remote audible and visual alarm units that are used with Fuel Management System consoles.

The TS-RA1, TS-RA2, and the TS-RK Tank Overll Alarm and Alarm Acknowledge units are mounted near the tank lling site. If the tank product level reaches the FMS overll alarm setpoint, then the Tank Overll Alarm will become active. An active Tank Overll Alarm alerts the tank lling attendant to immediately stop the lling operation before a spill occurs. The TS-RK is an optional remote alarm acknowledge unit. This unit gives the tank lling attendant the means to silence a Tank Overll Alarm at the lling site. The TS-RK is required when a TS-RA1 or TS-RA2 is connected to a T5 series Fuel Management System console or a Colibri Automatic Tank Monitor.

When in an alarm condition, depressing the acknowledge button on the TS-RK will silence the Tank Overll Alarm at the tank lling site.

Alarm Specications

The TS-RA1 is a standard intensity, remote alarm device that has a useful signal range up to 50 feet.

Ratings

Input Power 115 VAC (96 to 132vac), 60Hz @ 0.125 amps Maximum

Operating Temperature Range –31 to 150 °F

Humidity Range Up to 95% humidity

Signal outputs Visual (low intensity incandescent lamp) & audio tone (85 dB @ 10 feet)

The TS-RA2 is alarm device that has a strobe-light, and eight user-selectable output tones with two user-selectable sound intensities. In the high-intensity mode, the TS -RA2 has a useful signal range up to 200 feet.

Ratings

Input Power 115 VAC (96 to 132vac), 60Hz @ 0.125 amps Maximum

Operating Temperature Range –31 to 150 °F

Humidity Range Up to 95% humidity

Signal outputs Visual strobe (15 Candela), and audio tone (99 dB to 75 dB @ 10 feet).

When properly installed, wired, and programmed, this alarm system will help prevent dangerous fuel spills, environmental contamination, and cleanup costs.

Installation

Overview

The mounting location of TS-RA1, TS-RA2, TS-RK units should be based on: cable run length, ease of conduit routing, alarm light visibility, alarm horn audible range limitations, and the distance away from hazardous areas. In addition, the following limitations and requirements must be met.

(high)WATER

Limit setpoint

HIGH Limit

(Tank full) setpoint

LOW Limit

(Reorder) setpoint

TS-RA1, or TS-RA2

Tank Overfill Alarm

(TS-RA2 shown)

Alarm Acknowledge

HAZARDOUS

(Tank Overfill) setpoint

LO LO Limit setpoint

TS-RK

NON-HAZARDOUS

AREA

HI HI Limit

Unit

TANK OVERFILL ALARM

MODEL TS-RA2

SACO, MAINE 04072

74 INDUSTRIAL PARK RD.

INTELLIGENT CONTROLS

TANK OVERFILL ALARM

ACKNOWLEDGE

MODEL TS-RK

INTELLIGENT CONTROLS INC. 74 INDUSTRIAL PARK ROAD SACO, MAINE 04072

Tank Filling Site

HAZARDOUS

AREA

FMS

Console

NON-HAZARDOUS

AREA

Figure 1: TS-RA and TS-RK Installation Overview

• The location of the Tank Overll Alarm and Alarm Acknowledge unit enclosures must be less than 1000 feet away from the 120 VAC electrical power (source) panel.

• The TS-RA1, or TS-RA2 Tank Overll Alarm unit should be mounted near the fuel tank lling area.

• The alarm light must be visible and the alarm horn must be audible at the fuel tank lling area.

•

These units should be mounted in a protected location that minimizes exposure to direct sunlight, snow and rain.

• The TS-RK Tank Overll Alarm Acknowledge unit should be accessible to the tank lling attendant. Access to the TS-RK from the lling area must be clear with no obstructions.

DO NOT install the Tank Overll Alarm, or Alarm Acknowledge units in a volatile, combustible, or

Warning

explosive atmosphere. Failure to do so may create an explosion hazard.

Warning

Run wiring from the Tank Sentinel console to the TS-RA1 / TS-RA2 Tank Overll Alarm, and TS-RK Alarm Acknowledge units in separate conduit apart from any other wiring. All conduits must enter through supplied non-intrinsically safe enclosure knockouts only. Failure to do so may create an explosion hazard.

Mounting the Units

• Mount the TS-RA1, and/or TS-RK units through the four (4) mounting holes provided in the case under the front cover.

(4) Holes for #8-32 Mounting Screws

(Flasher)

• Mount the TS-RA2 unit through the two (2) mounting holes provided.

110 VAC

(LINE)

110 VAC

(NEUT)

GND

EXT

ALARM

CON.

4.22"

107 mm

4.22"

107 mm

Internal View (Cover Removed)

Figure 2: TS-RA1 Mounting Details

(4) Holes For

#8-32 Mounting Screws

2-1

ACKN SWITCH

2-2

2-3 LATCH MODE

2-4

4.22"

107 mm

Internal View (Cover Removed)

1-3

1-4

1-5

1-6

1-7

1-8

1-9

LINE1-1

NEUTRAL1-2

GROUND

REMOTE ALARM SIGNAL

FLASH DRIVE

FLASH SHUNT

OUTPUT

OUTPUT RETURN

4.22"

107 mm

Figure 3: TS-RK Mounting Details

5.0"

127 mm

0.25 DIA (6.4 MM) (2) HOLES

Figure 4: TS-RA2 Mounting Details

Wiring the Units

Materials Required

• Wire: 18 to 14 AWG, 300 Volt, type TFFN, THWN, or THHN (Note: THHN is not available in 18 AWG). Recommended insulation colors are black, white, green, and blue.

• Conduit: 1/2 inch, or 3/4 inch (the TS-RA2 has a 1/2 inch NPT for threaded conduit / tting).

•

Fittings: for conduit used, and conduit hold-down clamps.

• Sealant: waterproof conduit, ttings, tting threads, and conduit accesses to the building.

• Fasteners: appropriate for the wall construction involved.

Refer to the schematics on the following page for connection information.

Schematics

TS-RA1

110 VAC

(LINE)

110 VAC

(NEUT)

GND

EXT

ALARM

CON.

Console Relay Outputs

NC1

NO1

NC2

NO2

2AG 3A Fuse

ACKN SWITCH

LATCH MODE

2-1

2-2

2-3

2-4

1-1 LINE

1-2 NEUTRAL

1-3 GROUND

1-4

REMOTE ALARM SIGNAL

1-5

1-6 FLASH DRIVE

1-7 FLASH SHUNT

1-8 OUTPUT

1-9 OUTPUT RETURN

TS-RK

TS-RK and TS-RA1 Wiring Schematic

To 110 VAC Power Supply

SW1

1 2 3 4

O N

See Table below

Console Relay Outputs

NC1

NO1

NC2

NO2

ACKN SWITCH

LATCH MODE

TS-RK

N STB

N AUD L

TS-RA2

2AG 3A Fuse

2-1

2-2

2-3

2-4

TS-RK and TS-RA2 Wiring Schematic

1-1 LINE

1-2 NEUTRAL

1-3 GROUND

1-4

REMOTE ALARM SIGNAL

1-5

1-6 FLASH DRIVE

1-7 FLASH SHUNT

1-8 OUTPUT

1-9 OUTPUT RETURN

To 110 VAC Power Supply

TS-RA2 SW1 Switch Position Settings

(factory settings are shown in bold italic)

Sound Ouput

Position 1 Tone Pos. 2 Pos. 3 Pos. 4

Level

High dB ON Horn

ON ON ON

(continuous)

Standard db OFF Bell ON OFF ON

March Time Horn OFF OFF ON

Code-3 Horn ON ON OFF

Code-3 Tone OFF ON ON

Slow Whoop OFF ON OFF

Siren ON OFF OFF

HI/LO OFF OFF OFF

Setup and Operation

The console will need to be setup for proper alarm operation.

The steps below show setup via the console touch-screen. The steps would be the same if logged onto the console via computer.

Access Setup / Power Supply Module

The screens below show Channel 1 set up to alarm on a tank overll alarm.

Select Relays

Select the channel that the TS-RK is wired to. Refer to the wiring schematics.

Setting up Alarm Rules

Navigate back to the setup screen and select rules.

If a Rule is not already in the system for the alarm you need, Click on the to Select or create a rule for the Tank

Overfill Alarm.

Navigate back to the Rules setup page and select Actions, and set the relay to activate.

Select Events

After selecting Events / Event, the following screen shows the setup for the alarm.

The code could be either High product level or High product Volume depending on the choice under the Fuel Management System High Product Limit. Choosing the incorrect code will lead to the rule not functioning as designed.

Navigate back to the Rules / Actions page and add another action.

Set this up the same as the previous screen, but have the action set to deactivate. This will allow the relay to reset (the alarm will continue until it is acknowledged).

Testing the Alarm Wiring

The procedure below is used to verify that the tank Overll Alarm is wired correctly.

1. Select the Main Menu button.

2. Select Diagnostics.

4. Select the Tank Overll Alarm Relay

5. Select Activate Relay.

3. Select relay

The alarm should now be activated. After the test, repeat these steps again, but choose DEACTIVATE the relay.

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Franklin Fueling Systems TS-RA2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual