Franklin Fueling Systems TSP-HIS User Manual

TSP-HIS (BriteSensor®)
Hydrostatic Interstitial Sensor
Installation Instructions
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
Overview
21.7 INCH
(551.2 mm)
2.5 Inch (63.5 Mm) Max. Dia. [ Typ ]
TSP-HIS
Hydrostatic
Interstitial Sensor
(BriteSensor
®
)
4 to 4.5 INCH
(102 TO 114 mm)
Normal Brine Level
Datum
8.6 INCH
(225 mm)
Ref.
7.5 Inch (190.5 mm) High Brine Level
1.0 INCH (25.4 mm) Low Brine Level
11.8 inch
(299 mm)
2.38 Inch (60.5 Mm) DIA. [ TYP ]
6.25 TO 5.75 INCH (159 TO 146 mm) Normal Brine Level
11.0 Inch (279.4
mm)
High Brine Level
18.76 INCH (476.5 mm) REF.
TSP-HIS-XL Extra Long Hydrostatic Interstitial Sensor (BriteSensor
®
)
The TSP-HIS sensor is an intelligent BriteSensor ® that is used to monitor the brine levels inside hydrostatic interstitial reservoirs of double walled tanks. A low brine or high brine level are alarm conditions and indicate a leak in either the outer tank or the inner storage tank. The TSP­HIS-XL sensor is an extra long version of this sensor (see Figure 1).
Both sensors have upper and lower magnetic reed switch oats, which detect a change in the interstitial reservoir brine level. The sensors use intrinsically safe (I.S) leak detection circuits and are approved for use in these Class 1, Division 1, Group D Hazardous Areas.
Like other BriteSensors, these sensors have a microprocessor that analyze the environmental conditions at the sensor and transmits data to the Automatic Tank Gauge console. The TSP-HIS sensors detect and communicate: a HIGH BRINE alarm level, a LOW BRINE alarm level, and a NORMAL no-alarm state (lower oat submerged & upper oat dry), plus it transmits a specic sensor ID code.
Included with the sensor are: no-strip electrical wire connectors, 25 feet of cable (attached), a Model ID tag, and a cord-grip tting for connection to a weatherproof electrical junction box (see diagrams). Be sure to check the Model ID tag before installing the sensors as they can be confused with the similar looking TSP-DDS and TSP­DTS sensors.
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Figure 1: TSP-HIS Dimensions
A vented riser cap (model TSP-KV4) is required for this installation so the brine level can rise or fall (hydrostatically) along with atmospheric pressure without building up positive or negative pressures inside the interstitial area.
Testing the TSP-HIS
Dip the sensor in 2 inches (50.2 mm) or water and remove after one minute to produce a LOW BRINE alarm. Rotate the sensor 180 degrees (oat up) to cause a HIGH BRINE alarm at the ATG console. Test the sensor for proper operation on a yearly basis, or as required per local code.
Materials Required
Optional – TSP-DB1 epoxy seal kit for no-strip electrical
connectors – recommended for sites: within ood zones, high groundwater tables, with poor drainage, or when Junction Boxes are not used.
1/2 or 3/4 inch NPT (National Pipe Thread, tapered),
Rigid Metal Conduit (RMC), or non-metallic (PVC) conduit if allowed by local code.
EYS Seal ttings and epoxy to ll the tting after
operational testing is completed.
Weatherproof junction box, gasket, and cover, plus a
3/4 to 1/2 inch NPT reducing bushing if 1/2 inch RMC is used – see the ATG Installation Guide for recommended electrical junction boxes
Wire: THHN, TFFN or THWN, 18 AWG: Red, White, &
Black, or Alpha Cable # 58113, 0.131 O.D. – 1,500 feet (457 meters) max. length. Alpha cable #58113 (INCON P / N 600-0063) must be used when using nonmetallic (PVC) conduit.
Slip joint pliers to seat the no-strip, self-sealing wire
connectors – connectors are supplied with the sensor
Standard adjustable or pipe wrench for a 2 inch square
tting.
UL classied thread sealant or pipe dope.
TSP-KV4 vented riser cap (order separately)
Installation Sequence:
1. Install manhole.
2. Install conduit, EYS ttings, and weatherproof junction box (Refer to Figure 2).
3. Shut off power to the ATG.
ELECTRICAL DANGER. To avoid electrical shock hazards, ensure all power going to the ATG console is turned off, tagged, and locked-out at the power panel before doing any maintenance or installation work at the ATG console
4. Pull the sensor cable through the cord grip tting at the junction box (leave enough cable to allow for the installation of the sensor in the interstitial area). Before pulling wires, mark them to avoid confusion when connecting to the ATG console.
5. Tighten cord-grip tting at the junction box and trim
Brine Fill Level
Manhole
Cover For
14 inch (35.56 cm)
Min. Dia. Manhole
Brine Filled Interstitial Area
Brine Fill Level: = 4 inches (102 mm) For Standard TSP-HIS Sensors, or = 6 inches (152 Mm) For Extra Long TSP-HIS-XL Sensors
4 inch (101.6 mm) Riser Pipe
1/2 or 3/4 inch
Conduit
Eys Seal Fitting
Clean Fill Material (Gravel Typical)
Weatherproof Junction Box
Concrete Slab Per NFPA 30
Compression Fitting (Cord Grip)
TSP-KV4 Vented Riser Cap W/cord Grip
Thru Holes for Locking Cap
Vent
Lever
Double Wall Tank
TSP-HIS
Sensor
Interstitial Reservoir
TO 3-W I RE SEN SOR
3 W IR ES/CA BLE FROM CONS OLE
3-C ONDUCTO R CABLE FROM SENSOR
SENSOR N
IN(WHT)
Only remove the
j
umper link between: IN (wht) & GND (blk), wh en a sensor channel is wired
Note: The PWR (red) terminal is only used wi th 3-w ire sensors
GND(BLK)
PWR(RED)
PWR(RED)
SENSOR 1
IN(WHT)
GND(BLK)
Insert the unstripped w ires fully into the self-sealing, no-strip electrical connector.
Use slip-joint pliers and seat the black portion
to
make a good electrical connection
GND (BLK)
PWR (RED)
IN (WHT)
the wires / cables within the junction box to a 6 or 8 inch (15 or 20 cm) length, then splice the sensor and console cable / wires together as shown in Figure 3.
6. Turn power on to console to test sensor.
7. Test sensor (the sensor will produce a Low Brine Alarm out of the brine solution, and a High Brine Alarm when the senor rotated with the cable down to verify that an alarm is produced at ATG console). If the sensor does produce these alarms, seal EYS seal ttings with epoxy.
8. Turn power off again if other devices are to be installed.
9. Reinstall all safety covers and guards, junction box gasket and covers – use pipe-dope to seal all tting threads.
General Installation Notes
WARNING
The bottom of the manhole should be lled with crushed stone to facilitate drainage. Do not cover the sensor or bung access hole with ll material, it must remain accessible for sensor installation and for service / testing.
Plan your conduit routing. Dig trenches as necessary to install conduit from each manhole junction box to the Intrinsically Safe (I.S.) knockouts at the ATG console. The conduit may enter the manhole either from its bottom or through its side. A junction box inside of the building as a pull box to combine several sensor cables. If this is done, then only one I.S. conduit knockout will be used.
WARNING
You must install a weatherproof, electrical junction box inside each manhole. The junction box should be installed high on the manhole wall to prevent it from being submerged during heavy rains.
It is the installer’s responsibility to comply with all applicable federal, state and local codes. Failure to do so may create an environmental hazard.
WARNING Conduits must have EYS
seal ttings installed in accordance
with NFPA 70 (National Electric Code) and NFPA 30A (Automotive and Marine Service Station Code). Failure to seal conduits in accordance with NFPA 30A,
and NFPA 70 could allow ammable
vapors to travel through the conduit in the ATG console. An explosion could result causing serious injury, property loss, or death.
10. Install the manhole cover.
11. Record the location where the sensor was installed on the chart on the last page of these instructions.
12. Turn power on and program the ATG – Refer to all information relating to sensors in the Setup / Programming & Installation manuals.
Figure 2: TSP-HIS Installation
CAUTION Seal all threaded ttings and conduit connections to produce a weatherproof seal during installation / maintenance.
Figure 3: TSP-HIS Sensor Wiring
Electrical Wiring
Reference the ATG Installation Manual and see Figure 3 (above) for TSP-HIS sensor wiring details.
3
Record Sensor Location
Sensor Channel # / Notes
© 2008 FFS 000-1348 Rev E
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