Franklin Fueling Systems TSP-DDS User Manual

Page 1
TSP-DDS & TSP-DTS
Discriminating Dispenser Sump & Turbine Sump BriteSensor®
Installation Instructions
Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA
Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
Page 2
Overview
21.7 Inch (551.2 mm)
2.5 inch (63.5 mm) Max. dia. [ typ ]
TSP-DDS
Discriminating
Dispenser sump
Sensor
(Britesensor
®
)
Datum
8.86 inch
(225 mm)
Length of detection
7.5 inch (190.5 mm) High level
1.0 inch (25.4 mm) Low level
11.8 inch (299 mm)
2.38 inch (60.5 mm
)
Dia. [ Typ
]
11.0 inch
(279.4 mm)
High level
18.76 inch (476.5 mm) Length of detection
TSP-DTS
Discriminating Turbine sump Sensor (Britesensor
®
)
The TSP-DDS sensor is an intelligent BriteSensor ® that is used to monitor for the presence of liquid hydrocarbons (product) in Dispenser Sumps. The longer TSP-DTS sensor is also an intelligent BriteSensor ® that is used in Turbine Sump applications. The sensors use intrinsically safe (I.S) leak detection circuits and are approved for use in these Class 1, Division 1, Group D Hazardous Areas. The sensors have an upper and lower oat and a conductive polymer strip that reacts specically with liquid hydrocarbons (the electrical resistance increases).
Like other BriteSensors, these sensors have a microprocessor that analyze the environmental conditions at the sensor and transmits data to the Automatic Tank Gauge console. The TSP-DDS and TSP-DTS sensors detect and communicate: WATER present (lower oat), PRODUCT present (polymer strip), SUMP FULL (top oat), a NORMAL no-alarm state, plus transmits a specic sensor ID code.
Testing the Sensors
Turn the sensor so the bottom faces up (both oats are actuated) – the WATER and SUMP FULL alarms will be generated. Although sensors may be washed and recovered after exposure to liquid hydrocarbons, we recommend not testing for product alarms because of the long after-test recovery period involved.
Test sensors on a yearly basis, or more frequently if required by local code.
Materials Required
Optional – TSP-DB1 epoxy seal kit for no-strip electrical
connectors – recommended for sites: within ood zones, high groundwater tables, with poor drainage, or when junction boxes are not used.
Optional – Model TSP-KS a unistrut-mounting-kit is
recommended for mounting the sensors (See Figures 2 and 3).
½ or ¾ inch NPT (National Pipe Thread, tapered), Rigid Metal Conduit (RMC) or nonmetallic (PVC) if allowed by local code.
EYS Seal ttings and Epoxy to ll the tting after
operational testing is completed.
Weatherproof junction box, gasket, and cover, plus a
¾ to ½ inch NPT reducing bushing if ½ inch RMC is used – see the ATG Installation Guide for recommended electrical junction boxes
Wire: THHN, TFFN or THWN, 18 AWG: Red, White, &
Black, or Alpha Cable # 58113, (3.3 mm) 0.131” O.D. 1,500 feet (457 meters) max. length. Alpha cable 58113 must be used if using nonmetallic (PVC) conduit.
Slip joint pliers to seat the no-strip, self-sealing wire
connectors – connectors are supplied with the sensor
U.L. classied thread sealant or pipe dope.
No-strip electrical wire connectors, 25 feet of cable attached to the sensor, a Model ID tag, and a cord-grip tting for connection to a weatherproof electrical junction box are supplied with the sensors (see diagrams).
2
Figure 1: TSP-DDS and DTS dimensions
Installation Sequence
1. Install sensor in sump.
2. Install conduit, EYS ttings, and weatherproof junction box.
3. Shut off power.
ELECTRICAL DANGER Avoid electrical shock hazards: ensure all power going to the ATG console is turned off, tagged, and locked-out at the power panel before doing any maintenance or installation work at the ATG console
4. Install the sensor cable through the supplied compression tting.
5. Install the compression tting at the waterproof junction box and tighten the cord-grip tting.
6. Trim wire/cables at the junction box to a 6 or 8 inch length (15 or 20 cm) or service-loop, and splice the sensor and console wires together per Figure 4.
7. Power up console for next step.
Page 3
Eys seal fitting
1/2 or 3/4 inch conduit to console
1/2 or 3/4 inch conduit to console
Weatherproof Junction box
Compression
fitting (cord grip)
Compression
fitting (cord grip)
TSP-KS
DISPENSER SUMP
TSP-DDS sensor
EYS Seal fitting
Concrete slab Per NFPA 30
Clean fill material
(Gravel typical)
Weatherproof
Junction box
TSP-KS (Install kit for TSP-DTS sensor)
Submersible
pump
TURBINE SUMP & COVER
TSP-DTS sensor
(Install kit for
TSP-DDS sensor)
TSP-DDS
TSP-DTS
Clearance Holes for
¼-20
Screws
TSP-DDS or TSP-DTS Sensor
J box
Containment sump wall
Weatherproof junction box
EYS seal fitting
Compression Fitting (cord grip)
Unistrut Mounting
(Side view)
J box
Mounted against junction box
(Front view)
The included bracket allows mounting to a TSP-KS Unistrut, or to a vertical surface.
Pipe in sump or under turbine pump
Caution
Warning
Caution
Warning
Caution
8. Test sensor (verify that an alarm is produced at ATG console), if it does produce an alarm, seal EYS seal ttings and electrical connectors with epoxy.
9. Turn off power again if other devices are to be installed (Repeat Step 3).
Figure 2: Sensor Installation
10. Reinstall all safety covers and guards, junction box gasket and covers – use pipe-dope to seal all tting threads.
11. Install the manhole cover.
12. Record the location where the sensor was installed on the chart on the back page of these instructions. This information will be needed when setting up the ATG.
13. Turn on power and program the ATG – Refer to Sensors in the Setup / Programming & Installation manuals.
General Installation Notes
Plan your conduit routing. Dig trenches as necessary to install conduit from each junction box to the Intrinsically Safe (I.S.) knockouts at the ATG console. You must install a weatherproof, electrical junction box inside each sump. Access to sumps must be done so all entries are liquid­proof (to keep product in the sump if a spill or leak occurs). The junction box should be installed high on the sidewall to prevent it from being submerged during heavy rains.
It is the installer’s responsibility to comply with all applicable federal, state and local codes. Failure to do so may create an Environmental Hazard.
Figure 3: Mounting Details
A junction box may be used inside of the building and used as a I.S. pull box to combine several sensor cables. If this is done, then only one I.S. conduit knockout may be used at the console. Before pulling wires, mark them to avoid confusion when connecting to the ATG.
Conduits must have EYS seal ttings
installed in accordance with NFPA 70 (National Electric Code) and NFPA 30A (Automotive and Marine Service Station Code). Failure to seal conduits in accordance with NFPA 30A, and
NFPA 70 could allow ammable vapors
to travel through the conduit in the ATG console. An explosion could result causing serious injury, property loss, or death.
Seal all threaded ttings and conduit
threads to produce a weatherproof seal.
3
Page 4
TO 3-W I RE SENSOR
3 W IR ES/CA BLE FROM CON SOLE
3-C ONDUCTO R CABLE F ROM SEN SOR
SENSOR N
IN(WHT)
Only remove the
j
umper link between: IN (wht) & GND (blk), wh en a sensor channel is wired
Note: The PWR (red) terminal is only used with 3-wi re sensors
GND(BLK)
PWR(RED)
PWR(RED)
SENSOR 1
IN(WHT)
GND(BLK)
Insert the unstripped wi res fully into the self-sealing, no-strip electrical connector.
Use slip-joint pliers and seat the black portion
to
make a good electrical connection
GND (BLK)
PWR (RED)
IN (WHT)
Figure 4: Sensor Wiring
Electrical Wiring
Refer to the ATG Installation Manual and see Figure 4 for sensor wiring details.
Record Sensor Location
Sensor Channel # / Notes
©2008 FFS 000-1345 rev D
Loading...