Franklin Fueling Systems TS-DIM User Manual

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TS-DIM

Installation Guide

Manual # Revision Date Changes from Previous Revision

000-2044 B Aug. 2012 Added Cabling and Programming information

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel:  +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

Preface

This manual contains instructions for the installation of the INCON TS-DIM (Dispenser Interface Module), which monitors  transactions between dispensers and the consoles that control them.

Instructions for installing or servicing dispensers, consoles, and tank monitors are not included. For more detailed  information on other products, always refer to the documentation provided by the equipment manufacturer.

Abbreviations and Acronyms

DBox - Pump manufacturer’s Distribution Box EGD - Electronic Gas Dispenser MPD - Multiple Product Dispenser MOC - Major Oil Company (term used by Gilbarco in G-SITE systems) SPD - Single Product Dispenser TS-DIM - Dispenser Interface Module POS - Point of Sale terminal PC - Personal Computer

Notice

INCON reserves the right to change this document and specications at any time without notice. INCON makes no  expressed or implied warranty with regard to the contents of this manual. INCON assumes no liability for errors or  omissions, or for any damages, direct or consequential, that result from the use of this document or the equipment that it  describes.

Trademarks

INCON® and Tank Sentinel® are registered trademarks of Intelligent Controls. All brand, and product, names are  trademarks or registered trademarks of their respective companies.

Copyrights

Copyright © 2004 by Intelligent Controls (INCON). Copyright © 2004 by Progressive International Electronics, Inc. (PIE).  No part of this publication may be reproduced in any form without the prior written consent of INCON. All rights reserved.

Patents

The INCON TS-DIM is manufactured by Progressive International Products (PIE) and is protected under one, or more, of  the following U.S. patents: 5,790,410, 5,831,861, 5,694,326, 5,663,887, 5,557,529, 5,394,336, 5,361,216, 5,270,943, and  5,108,742.

Contacting INCON

Please feel free to contact us by mail at:

Franklin Fueling Systems

3760 Marsh Rd.

Madison, WI 53718 USA

Or contact us by phone, fax, or email:

Tel: 608-838-8786 Email: FFSsales@fele.com Fax: +1 608 838 6433 FFSTechsupport@fele.com International Tel: Mexico 001 800 738 7610

Ofce Hours: 8am to 5pm CST - Monday through Friday

Please visit our web site at www.franklinfueling.com

Contents

Preface.............................................................................................................................. 2

Abbreviations and Acronyms ..................................................................................................2

Notice ......................................................................................................................................2

Description of TS-DIM Components .......................................................................................5

System Evaluation - Important Site Survey ............................................................................ 5

System Installation Overview ......................................................................................... 5

System Installation Requirements .......................................................................................... 5

TS-DIM General Installation Steps – For Electronic Dispensers ............................................6

TS-DIM General Installation Steps – Wiring the TS-DIM ........................................................ 8

Pump Specic Installation

TS-DIM / G for Gilbarco Electronic Dispenser .........................................................................9

TS-DIM / GS for Gilbarco MOC G-SITE Systems .................................................................. 11

TS-DIM / W for Wayne / Dresser Electronic Dispenser .......................................................... 13

Smart Fuel Controller Connection ........................................................................................ 17

DIM Diagnostics ............................................................................................................. 19

Clearing the Database Using Privileged Mode ..................................................................... 21

Using the Internal Diagnostics to Collect Site Data .............................................................. 22

Acquiring and Saving Wayne Dispenser Line Factors .......................................................... 23

Programming the Tank Gauge .............................................................................................. 24

Troubleshooting ............................................................................................................ 25

General Technical Information ..................................................................................... 26

TS-DIM Installation on a T5 Series Console  ...............................................................27

Important Safety Messages

INCON equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel  fuel. Installing or working on this equipment means working in an environment in which these highly ammable liquids may  be present. Working in such a  hazardous  environment presents a risk  of  severe injury or death if  these  instructions and  standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this,  or any other related equipment.

As you read this guide, please be aware of the following symbols and their meanings.

Warning

Caution

Warning

This symbol identies a warning. A warning sign will appear in the text of this document when a potentially  hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous  situation may involve the possibility of severe bodily harm or even death.

This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous  environmental  situation  may  arise  if  the  instructions  that  follow  are  not  adhered  to  closely. A  potentially  hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm  the environment.

Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion

or re from a spark can result if the electrical circuit breakers are accidentally turned on during

installation or servicing. Please refer to the Installation and Owner’s Manual for this equipment and the appropriate documentation for any other related equipment, for complete installation and safety information.

Follow all federal, state, and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A, and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage, and / or environmental contamination.

Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on this equipment in danger from moving vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by using a service truck to block access to the work environment, or by using any other reasonable means available to ensure the safety of service personnel.

Warning

TS-DIM units must be installed in non-hazardous areas. The main box must be protected from severe vibration, extreme temperatures and excessive humidity.

All equipment connected to the TS-DIM must be UL approved. Also, use standard RS232 and RS485

connections.

The TS-DIM is intended to be used with other devices such as tank monitors, which determine whether leaks exist at a site. The TS-DIM device cannot determine if product leaks are present.

For Use in USA

Installation of the TS-DIM fuel control system must comply with the requirements of the National Electrical Code (NFPA 

70), the Automotive and Marine Station Code (NFPA 30A), and all other federal, state, local and applicable safety codes.

For Use in Canada

Installation of the TS-DIM fuel control system must comply with the requirements of the Canadian Electrical Code, the  Flammable and Combustible Liquid Code, and all other federal, provincial, state, local and applicable safety codes.

Description of TS-DIM Components

The TS-DIM collects information on all dispensed product and consolidates the data to a concise, easy-to-read format,  facilitating the inventory reconciliation process. The TS-DIM systems are made up of the components listed below. Using  this checklist, identify and familiarize yourself with each of the components in your shipment. For further clarication, refer  to the block diagrams at the end of each section in the dispenser specic installation portion of this manual.

Note:  For both the mechanical and electronic installations, the technician will need a DB9M to DB9F straight cable and a 

PC to complete the installation.

Component Checklist - TS-DIM

 • TS-DIM Main Box, which includes: a communication cable to the tank monitor, power transformer and a connector for  the dispenser communications adapter cable. 

 • Pump Communication Cable Communications Adapter Cable, which connects the TS-DIM box to the fuel dispenser or  the POS.

 • Installation Manual

 • System  Firmware

System Installation

System Evaluation - Important Site Survey

One important step before installing the TS-DIM is to take a site  survey listing all of the fuel dispensing equipment. A site survey  should include:

• Model numbers of all dispensers and DBoxes

• Names of equipment manufacturers 

• Number of dispensers

• A simple drawing showing the station layout

System Installation Overview

Install the TS-DIM system in the following order:

1.   Install the controlling console and dispensers according  to the manufacturer’s specications. Test the dispensers  with the console for proper operation. See the System  Installation Requirements section that follows for further  information.

2.   Install a tank monitoring system according to the  manufacturer’s specications. See the System Installation Requirements section that follows for further  information.

3.   Mount the TS-DIM. Refer to the TS-DIM General Installation section of this manual for further information.

4.   Connect the system components to the specic dispenser box (DBox). See the Pump Specic Installation section  for the appropriate brand of dispenser.

5.   Test the TS-DIM with the internal Diagnostics, and map out the meters (refer to the Diagnostics section for further  information).

6.   Connect to the tank monitoring system and fully test the integrated system.

Figure 1: TS-DIM Installation Overview

System Installation Requirements

In preparation for the TS-DIM installation, ensure that the following requirements have been met.

1.   Following the manufacturer’s installation instructions, install the dispensing equipment (dispensers and DBoxes).

2.   Test all of the dispensers in stand-alone (manual) mode.

3.   Test all of the dispensers with the same brand of console to check basic dispenser functionality and to conrm a  working communications link between the DBox and the dispensers. On dispensers which have programmable  identication numbers, ensure that the numbers are set correctly. If multiple dispensers contain the same I.D.  number, communication conicts will occur.  All dispensers and communications should function properly before  proceeding with TS-DIM installation, but, if they don’t, please contact that equipment’s vendor  /  manufacturer.

TS-DIM General Installation Steps – For Electronic Dispensers

1.  A junction box with a single receptacle outlet must be provided (see the TS-DIM Power Requirements on page 7).

2.   Securely mount the TS-DIM main box in a non-hazardous location according to the suggested layout in the Tank

Monitor Installation Instructions.

3.   Referring to the connector / jumper layout diagrams that follow, verify all jumpers on the TS-DIM main board are  set according to the specic application requirements. These jumper settings have been set by the manufacturer  and should not need to be moved. Only the jumpers on SW2 may need to be adjusted depending on the  application. These jumpers allow the TS-DIM to be congured for daisy-chaining together using RS-485 multidrop circuitry (refer to the three diagrams in this section).

4.   Plug the power adapter into the dedicated 120 VAC outlet to apply power to the TS-DIM system.

5.   Connect the TS-DIM to the DBox.

6.   Run internal DIM Diagnostics (Page 19), which will perform a preliminary test and gather data. Program the ATG  and refer to the TS-DIM General Installation Steps - Wiring the TS-DIM section for information on connecting a  RS232 serial port cable (eld supplied) from Host1 / RS-232 on the TS-DIM to a PC.

7.   Connect the TS-DIM to the ATG.

Top View of TS-DIM Main Board

AC pwr

Diagnostic Port

Host1/

Rs485

RS485

Link to

Auxilliary/RS232

Host1/RS232

next box

2 10

1 9 2 3 4 5 6 7 8

Pinouts for

J4 & J5

A 1 B 3 GND 2

2 10

1 9 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

BR 1 BR 2 DB (7/8) P 1 P 2

A1 A2 A3

Note: 1 = Jumpered

0 = No Jumper

Parity

P1 P2

0 0 None 1 0 Odd 0 1 Even 1 1 N/A

RTS

Tx Rx Tx Rx Tx Rx Diag Host1 Aux

Jumper Detail

Aux

Device Address

A1 A2 A3

0 0 0 0/10 1 0 0 1/11 0 1 1 2/12 1 1 0 3/13 0 0 1 4/14 1 0 1 5/15 0 1 1 6/16 1 1 1 7/17

1 Adapter Connector

1 2 3 4 5 6 7 8

BR 1 BR 2 DB (7/8) Host 1 P 1 P 2 Reserved Reserved Reserved

Baud Rate

BR1 BR2

Data Bits

0 7 1 8

0 0 1200 1 0 2400 0 1 4800 1 1 9600

Figure 2:TS-DIM Main Board Jumper Selections

TS-DIM Power Requirements

The TS-DIM must be powered from a dedicated 115 VAC single circuit breaker, with no  other devices connected to the power receptacle or breaker. Do not use a switched- neutral breaker. The neutral must come directly from the neutral bus in the electric  supply panel. No other neutral circuits may be connected to this wire. 

The electric supply system earth bond must connect to a driven ground rod or other  earth bonding system that complies with Article 250 of the National Electrical Code.

Failure to comply with these requirements will void the warranty.

Top View of TS-DIM Adapter Board

Rx1 Tx1

Pump Type

Interface

Option

LEDs

Rx2 Tx2

J 3

J 2

H 3

SW 1

A B C D

SW 2

A B C D

SW 3

A B C D

H 1

Settings

A B C D

0 = on 1 = off

off - on

Pump Type (SW 1)

A B C D

Non-Selected 0 0 0 0 Gilbarco 1 0 0 0 Wayne 0 1 0 0 Tokheim 1 1 0 0 Gilbarco G-site 0 0 1 0

XPIC

Layout for H2 & H3

1 2 3

Wayne

H2 & H3 jumpered 1-2

Gilbarco

H2 & H3 jumpered 2-3

Interface Type (SW 2)

A B C D

Non-Selected 0 0 0 0 Current Loop 1 0 0 0 RS422/RS485 0 1 0 0 TOK Standard 1 1 0 0 RS232 Full Duplex 0 0 1 0

RS232 Read Only 1 0 1 0

Options Type (J9)

Refer to Pump Specific Installation Instructions

Figure 3: TS-DIM Adapter Board Jumper Selections

TS-DIM General Installation Steps – Wiring the TS-DIM

Wiring the TS-DIM to a Dbox and Power Receptacle

1.   With all of the power off, install and wire the single outlet receptacle to a dedicated 10 circuit breaker in the power  panel. Label the circuit description on the power panel door “TS-DIM power only.”

2.   Wire the TS-DIM to the Dbox. Information about wiring to the Dbox, or  Dbox & Controller, or G-Site Controller is found on pages 11 to 17 in this 

2.0"

manual under the appropriate section heading. The TS-DIM will be wired to  the console in the following section.

3.   Connect your DB9 serial cable from the Diagnostic port on the TS-DIM to 

7.5"

(4) Mounting Holes for #8 Screws

the serial port on your PC.

Note:  The Diagnostic port is used for diagnostics and sitemapping (see page 19).

For computers without serial ports, use a serial port to USB converter.

4.   Apply power to the TS-DIM only (plug the TS-DIM power adapter into the 

TS-DIM Dimensions

single outlet receptacle and turn on the TS-DIM circuit breaker).

Wiring the TS-DIM to a T1 Series Console

Turn off the main power source / all power sources that terminate in the console before working on or servicing this  equipment. Failure to do so will create a lethal electrical shock hazard.

1.   Make sure all power to the tank gauge console is turned off at the power source.

2.   On the right side of the console, use the third knockout from the bottom for the TS-DIM, 3 conductor cable wiring  (P / N 600-0207).

3.   Install a clamp tting at the console and insert the wires through the opening. Remove the plastic safety shield  and terminate the wires as follows:

  a.   Wire 485A to Terminal 485A   b.   Wire 485B to Terminal 485B   c.   Wire S.RTN to Terminal S.RTN

Note:

There may be TS-LLDI interface wires already connected to the RS-485 terminals. In this case, remove one wire 

and twist it together with the appropriate TS-DIM wire. Reinsert these into the correct terminal and tighten the screw.

8.5"

TS-DIM

4.   Reinstall the plastic safety shield and tighten the clamp.

To Dispenser Dbox

Dedicated 

Single 

115VAC 

Power  Outlet

Figure 4: TS-DIM to Dbox and Receptacle Power Wiring

To Tank Sentinel Console

DB9 to DB9

To - PC  COMM 

X Serial 

Port

Host 1 / RS485 Port

TS-DIM

Dispenser 

Interface 

Module

Diagnostic Port

FFS Console

Or...

Other Dbox 

Adapter Cable N / A 

for TS-DIM / M

Dedicated Single  115VAC Power Outlet

TS-DIM

Dispenser 

Interface 

Module

Figure 5: TS-DIM to Console Wiring

INCON P / N 600-0207

Host 1 / RS485  Port

Pump Specic Installation

TS-DIM / G for Gilbarco Electronic Dispenser

Gilbarco MOC (Major Oil Company) G-SITE Systems are specially congured. For Gilbarco MOC instructions and

installation requirements, refer to the Gilbarco G-SITE installation section that follows this one.

Follow instructions in the TS-DIM General Installation section and perform general installation procedures and preliminary  testing procedures using the internal DIM Diagnostics (page 19). Then, follow the specic instructions for connecting the  TS-DIM system to the appropriate Gilbarco distribution box (DBox). See the Gilbarco DBoxes Table that follows for further  information.

Proceed with the TS-DIM’s installation and refer to the TS-DIM Adapter Board Jumper Selections Diagram in the  preceding section (TS-DIM for Electronic Dispensers General Installation) for further information.

1.  Verify that the adapter board’s SW1 jumpers will be set for the specic Gilbarco models.

2.  If the Gilbarco system uses a current loop style Universal DBox or a TS1000 DBox, set the adapter board’s SW2  jumpers for current loop. Plug the adapter harness into position J2. Disconnect the Gilbarco console / controller from  the distribution box and connect the Gilbarco style TS-DIM adapter cable (P / N 600-0201) to the Gilbarco DBox. Plug  the long end of the adapter cable into the TS-DIM DB9M connector on the end of the TS-DIM. See the TS-DIM to  Gilbarco DBox Universal / TS1000 Diagram later in this section.

If the Gilbarco system uses an RS422 style Universal DBox, set the adapter board’s SW2 jumpers for  RS422 / RS485. Plug the adapter harness into position J3. Disconnect the Gilbarco console / controller from the DBox  and connect the Gilbarco style TS-DIM adapter cable (P / N 600-0202) to the Gilbarco DBox. Plug the long end of  the adapter cable into the TS-DIM DB9P connector on the end of the TS-DIM. Refer to the TS-DIM to Gilbarco DBox  Universal / TS1000 Diagram later in this section.

If the Gilbarco system uses a PA01330000 DBox, set the adapter board’s SW2 jumpers for current loop. Plug the  adapter harness into position J2. Cut off the ‘T’ end of the TS-DIM adapter cable (P / N 600-0201). Locate an unused  position in the Gilbarco DBox, check that the switch is in the ‘Isolate’ position, then connect the cut end of the adapter  cable to the Gilbarco DBox at this position. At this point, move the switch to the ’Normal’ position. In the event that the  DBox positions are all in use, wire the TS-DIM adapter cable in series with an existing pump. Reference Diagram: TSDIM to Gilbarco DBox PA01330000.

If the Gilbarco system uses a PA03060020 DBox, set the adapter board’s SW2 jumpers for current loop. Using  connectors P / N 601-1003 and P / N 601-1004, plug them into the Monitor Cable Input then plug the adapter harness  into position J2. Disconnect the Gilbarco console / controller from the distribution box and connect the Gilbarco style  TS-DIM adapter cable (P / N 600-0201) to the Gilbarco DBox between the DB9 and RJ45 adapters. Plug the long end  of the adapter cable into the TS-DIM DB9P connector (position J2 on the adapter board). See the TS-DIM to Gilbarco  DBox PA03060000 Diagram following this section.

3.  Return to the TS-DIM General Installation section for remaining system installation procedures.

Gilbarco DBoxes

Gilbarco dispensing systems use several types of distribution boxes. This table of DBox part numbers  with descriptions will assist you in determining which connection method to the TS-DIM meets your  requirements. Gilbarco uses two different electrical means of transmitting data — current loop and RS422.  It is very important to determine this prior to installing the TS-DIM.

DBox Part # Description

PA01330000  Old style DBox with circular DINN connector (current loop)

PA0261x000010  Universal DBox1 with DB9P male (current loop) — one board

PA0261x000020  Universal DBox1 with DB9P male (current loop) — two boards

PA0261x000011  Universal DBox1 with DB9S female (RS422) — one board

PA0261x000021  Universal DBox1 with DB9S female (RS422) — two boards

PA03060020  G-SITE DBox with RJ45 connector (current loop)

PA0242  TS1000 DBox2 with DB9P connector (current loop)

1  The Gilbarco Universal DBox may be congured as a one or two board unit, depending on the fuel site 

dispensing equipment layout. If two boards and two inputs are used, multiple TS-DIMs are required for  pump control. Refer to Gilbarco document number MDE-2713 for detailed information on this product.

2  Refer to Gilbarco document number MDE-2381A or MDE-2382A for detailed information on this product.

Gilbarco

DBox

Universal/

TS1000

Data Wire

to Pumps

TS-DIM/G Adapter Cable

(P/N 600-0202 for current loop)

(P/N 600-0201 for RS422)

TS-DIM/G

TS-DIM/G to Gilbarco DBox Universal/TS10000

Figure 6

Gilbarco Console

to Controller

Data Wire to Pumps

Gilbarco

DBox

PA01330000

Gilbarco Console

TS-DIM/G Adapter Cable

(P/N 600-0201)

TS-DIM/G

TS-DIM/G to Gilbarco DBox PA01330000

Figure 7

to Controller

Gilbarco

Dbox

PA03060020

Connector

(P/N 601-1003)

DB9 to RJ45

Adapters

TS-DIM/G

Connector

(P/N 601-1004)

TS-DIM/G Adapter Cable

(P/N 600-0201)

TS-DIM/G to Gilbarco DBox PA03060020

Figure 8

TS-DIM/G Console

to Controller

Pump-Specic Installation — TS-DIM / GS for Gilbarco MOC G-SITE Systems

If the Gilbarco system uses a MOC G-SITE point of sale system, special procedures must be followed to successfully  install a TS-DIM. Both the type of controller (C2, 486, Pentium, etc.) the G-SITE is using and the revision number of the  software running on the G-SITE are very important to know for installation and should be entered on a thorough site  survey.

Conrm that the G-SITE will support the EMC tank monitoring option which is a component of the BIR (Business Inventory  Reconciliation) interface. The software revision number, along with MOC type, indicate the ability of the G-SITE to support  this function. If the G-SITE does not have the correct revision software loaded, a software update is required from an  authorized Gilbarco distributor. If the G-SITE is EMC ready, proceed with TS-DIM installation. Otherwise, contact your  dealer for further assistance.

Follow the instructions in the TS-DIM General Installation section and perform general installation procedures and  preliminary tests using the internal DIM Diagnostics (page 19).

Proceed with installing the TS-DIM and refer to the TS-DIM Adapter Board Jumper Selections Diagram (Figure 2).

1.   Verify that the adapter board’s SW1 jumpers are set for Gilbarco G-SITE models.

2.   Set a jumper on position SW2 of the adapter board for RS232 full duplex. Plug the adapter harness onto  position J3.

3.   Referencing the G-SITE installation manual, locate the G-SITE controller EMC tank monitor port. Connect the TSDIM to the G-SITE using the P / N 600-0205 cable and the RJ45 adapters P / N 601-1002).

Note:  If G-Site is using C2 Style controller contact Tech Support for the correct parts and instructions.

 Refer to Diagrams: TS-DIM to Gilbarco 486 G-SITE at the end of this section for more information.

Note: Some installations may require a longer cable than P / N 600-0205 or P / N 600-0207. If this is the case, FFS 

recommends that the technician use a standard CAT5 cable (of any length) to replace the cable going from the TSDIM to the G-Site.

4.   Return to the TS-DIM Installation Section for remaining system installation procedures.

The TS-DIM G-SITE reports all totals by meter number for each fueling position. Blender dispensers will report meter 1 to hose 1 and meter 2 to hose 2 position on the TS-DIM. A blended product will report an increase for both meters.

Gilbarco

G-SITE

Controller

C2 Style

TS-DIM/GS

RJ45 to DB9 Adapter

(P/N 601-1002)

RJ45 to DB25 Adapter

(P/N 601-1001)

Note: If the 600-0205 cable is not long enough for your installation, a standard CAT5

cable may be substituted.

TS-DIM/GS to Gilbarco C2 G-SITE

TS-DIM/GS G-SITE Adapter Cable

(P/N 600-0205)

Note: G-SITE systems must support EMC with BIR interface. Minimum software

levels must exist on the G-SITE for proper operation.

Gilbarco

G-SITE

Controller

486 Style

or Passport

TS-DIM/GS G-SITE Adapter Cable

(P/N 600-0205)

RJ45 to DB9 Adapter

(P/N 600-1005)

TS-DIM/GS

Note: G-SITE systems must support EMC with BIR interface. Minimum software

levels must exist on the G-SITE for proper operation.

TS-DIM/GS to Gilbarco 486 G-SITE or Passport

Figure 9

Dispenser Security Hub

601-1005

Part # 600-0205

Figure 10

Gilbarco Passport

1.  Using TSP-GSDCBL connect the 600-1002 adaptor to the port on the TS-DIM/GS.

2.  Connect the 600-1005 to the end of the dongle cable Gilbarco Part # M09747B010

3.  Connect the dongle cable to Port on Dispenser Security Hub (port 5) if available

4.  Setup EMS DIM 1 to G site and RS232/Duplex

5.  Be sure Port on Security hub is set to EMC and Baud 1200, 7, E, 1

6.  Query Dispensers.

PassPort 8.02TS-DIM/GS

Port 5

Dongle Cable Gilbarco Part # M09747B010

Pump Specic Installation — TS-DIM / W for Wayne / Dresser Electronic Dispenser

Following the instructions in the TS-DIM General Installation section, perform general installation procedures and  preliminary tests using the internal DIM diagnostics (page 19).

Proceed with installation and reference the TS-DIM Adapter Board Jumper Selections Diagram (Figure 2) in the preceding  section — TS-DIM for Electronic Dispensers, General Installation.

1.   Verify that the adapter board’s SW1 jumpers are set for Wayne models.

2.   On the adapter board, set the SW2 jumper for current loop.

3.   Set jumpers on positions H2 and H3 for Wayne models.

4.   Plug the adapter harness into position J2 on the adapter board.

5.   Plug the adapter cable (P / N 600-0203) into the RLM II monitor cable input on the TS-DIM / W.

6.   Locate the Wayne / Dresser distribution box and wire the other end of the adapter cable into an unused pump  position in the DBox. In the event that the DBox is full, wire the adapter in “series” with an existing pump. The  following chart shows the relationship between wire color and function.

Wire Color Function

Black Loop 1 –

Red Loop 1 +

Green Loop 2 –

White Loop 2 +

On Wayne / Dresser DBoxes with pumps wired into one side of the DBox board, only one loop needs to be connected;  for example, the Wayne / Dresser DBox TS-DIM / W Connection Example Diagram. For units with both sides of the  DBox board wired, Loop 1 and Loop 2 must both be connected. Refer to the TS-DIM / W to Wayne / Dresser — Typical  Installation Diagram for information on in which two loops are needed during installation.

TS-DIM/W

Wayne/Dresser

DBox

TS-DIM Wayne/Dresser Adapter Cable

(P/N 600-0203)

Note: See the Wayne/Dresser DBox TS-DIM/W Connection Example Diagram below

for cable connections.

TS-DIM/W to Wayne/Dresser - Typical Installation

Figure 11

Data Lines to Dispensers

TS-DIM/W Adapter Cable

Wires Loop 1

Data Lines to Dispensers

TS-DIM/W Adapter Cable

Wires Loop 2

Communication Lines

to Console/POS

Wayne/Dresser DBox TS-DIM/W Connection Example

Figure 12

Wayne Fusion DIM Connection

1.  Setup the Fusion as described in the “Fusion Installation – HyperPIB-PAM-Console” manual. See step A Below.

2.  Reboot the Fusion after changing the Fusion conguration.

3.  Verify the Fusion setting

4.  Setup the Dispenser Interface section of the console as it would be normally setup for Wayne dispensers. 

5.  Connect the Wayne DIM cable (600-0203)

•  If the site has 6 or less dispensers wire the cable to GRIB Port 4

•  If the site has more than 6 dispensers wire the cable to GRIB Port 9 (on second GRIB board)

6.  Using Loop 1 of the Wayne DIM cable wire in one of the following ways

•  If GRIB Port has a resistor installed in Pins 3&4 wire the Red (+) wire to Pin 3 and the Black (-) wire to Pin 4.  

See Figure 56 on page 59 of the “Fusion Installation – HyperPIB-PAM-Console” manual.

•  If the GRIB Port does NOT have a resistor installed in Pins 3&4 wire the Red (+) wire to Pin 1 and the Black (-) 

wire to Pin 4. (Refer to the “Fusion Installation – HyperPIB-PAM-Console” manual).

7.  Once the connection has been made verify communication across the GRIB by looking at the LEDs for the GRIB  port that the DIM is connected to.

•  If the LEDs are on SOLID the loop is broken meaning either the Fusion is setup incorrectly or the DIM is not 

wired properly to the Fusion

•  If the LEDs are ickering quickly the Fusion is communicating properly with the DIM

8.  Once communication has been established you need break all current loops and save the Line Factors. a.  Disconnect each and every GRIB Port connector that has a dispenser wired to it, but leave the DIM 

connected. Leave each of the ports disconnected for one minute. b.  Reconnect all of the GRIB Port connectors and wait another minute c.  On the T5 series console under Tools save the line factors

9.  Query the dispenser normally.

A. Congure Wayne Fusion:

1.  Login in to Fusion -Select Conguration>Generic

2.  From Drop Down Select BIR Port click Search.

3.  If the site has 6 or less dispensers wire the cable to GRIB Port 4

4.  If the site has more than 6 dispensers wire the cable to GRIB Port 9 (on second GRIB board)

Be sure to click enabled link and change to 1-enabled.

Second Port should be left blank and second port pump set to 0.

Once complete, “Submit to Fusion” link must be clicked to save GRIB port setup.

B. CABLE Connections.

Use Pins 1 and 4 for Current loop cable:  PIN 1 + Red Wire   PIN 4 – Black wire.

Wayne Line Factors

When interfacing with Wayne / Dresser DBoxes or Wayne Fusion systems, the dispenser calibration data known as line  factors must be saved in the TS-DIM. This procedure should be followed after in initial startup on the TS-DIM module.  Wayne version 3.5 and below will not have the saving of line factors. Anything above Wayne version 3.5 will. The  customer can check the software version by hitting v at the Diag> prompt, then hit T at Enter Selection. The details of this  procedure can be found under the DIM Diagnostics section of this manual. Page 23.

Checking Wayne version:

Pump Specic Installation — TS-DIM / T for Tokheim Electronic Dispenser

Follow the instructions in the TS-DIM General Installation section, and then do preliminary tests using the internal DIM  Diagnostics (page 19).

Install your TS-DIM and refer to the TS-DIM Adapter Board Jumper Selections Diagrams in the TS-DIM for Electronic  Dispensers, General Installation section.

1.   Verify that the adapter board’s SW1 jumpers are set for Tokheim models.

2.   Determine the type of electrical communications used by the Tokheim system. Match the TS-DIM with the  Tokheim system by making the corresponding jumper selections on position SW2 of the adapter board. For  Tokheim M98 and M94 Power Centers or 67 DBoxes, make the Tokheim Standard selections. For the 67B DBox,  make the RS422 / RS485 selection on position SW2.

Note:  That communication for the 67 and 67B DBoxes can be modied in the eld, so that model number may not 

accurately reect the communication method. Contact the Tokheim service company responsible for site service to  conrm DBox settings.

3.   Plug the adapter cable (P / N 600-0204) into TS-DIM monitor cable input, and plug the adapter harness into J2 on  the adapter board.

4.   Locate the round black connectors on the existing console to DBox cable. Disconnect the existing  console / controller cable from the Tokheim M98 / M94 Power Center, the 67 DBox, or the 67B DBox. Attach the  TS-DIM adapter cable to the cable ends from the console / controller and from the DBox / power center (see the  TS-DIM / T for Tokheim — Typical Installation Diagram for further information).

Tokheim 67B Note: If the cable to the controller is connected to the top board in the 67B then the comm is RS422. 

If the cable is connected to the lower board in the 67B then the comm is RS232.  Program as “tokheim std” in the EMS dim programming.

Tokheim

67/67B DBox

or M94/M98

Power Center

Console to Controller

TS-DIM/T Tokheim Adapter Cable

(P/N 600-0204)

TS-DIM/T

TS-DIM/T to Tokheim - Typical Installation

Figure 13

Tokheim

Smart Fuel Controller Connection

Follow directions below to connect the INCON console to VeriFone’s Smart Fuel Controller (SFC). Using this interface  allows obtaining sales information for Inventory Reconciliation or Vapor Recovery Monitoring.

At this time, VeriFone only supports Gilbarco dispensers. Therefore a Gilbarco Dispenser Interface Module (DIM) cable  part number TSP-GDCBL will be required.

Note: Sites with 9 or more dispensers will require a second DIM and a second cable. 

1.  To begin, you will need to modify the 600-0201 cable from the TSP-GDCBL. Cut the “Y” end off and discard.  This will remove two of the DB9 connectors leaving you with an 8’ section of cable containing a Red and a  Black wire. 

2.  Power down the SFC and locate the current loop wire from the AUX board to the distribution board.

SFC Aux Board

Current Loop Wire

(Orange Wire)

SFC Distribution Board

Dispensers 1-8 Dispensers 9-16

Figure 14: Smart Fuel Controller Connection

Do NOT cut White Wire

3.  Locate the middle point in the Current Loop wire and cut the negative polarity (orange) wire. 

4.  Connect the positive (red) wire on the 600-0201 to the negative side of the orange wire closest to the SFC  distribution board.

5.  Connect the negative (black) wire on the 600-0201 to the positive side of the orange wire closest to the SFC  AUX board. 

Note: Do NOT cut the white wire going from the AUX board to the distribution board.

6.  Power down the TS-DIM and connect the 600-0201 cable to the RLM2 Monitor Cable Input port. 

SFC Aux Board

Do NOT cut white wire

Orange wire

SFC Distribution Board

Dispensers 1-8 Dispensers 9-16Dispensers 9-

Modified TSP-GDCBL Cable

7.  Power up the T5/DIM.

Figure 15: Modied TSP-GDCBL Cable Installation

DIM Diagnostics

Extensive testing and data collection is available to the user through the TS-DIM’s built-in diagnostic port, which is  physically located on the front panel of the TS-DIM (see the TS-DIM Front Panel Diagram below). Accessing the  diagnostic port requires a computer running a terminal emulation program such as Hyperterm, PuTTY or Procomm. A  physical connection is made using a serial cable (straight through). Once the connection is established, power up the  TS-DIM and a prompt will appear. To view a help menu, type ? at the prompt.

RLM II Monitor

Cable Input

AC Input

TS-DIM Front Panel View

Figure 16: TS-DIM End Panel Diagram

TS-DIM Rear Panel View

The terminal emulation program (i.e  Hyperterm, PuTTY or Procomm) must be set to the following parameters to work  properly.

Baud rate 57,600

Data bits 8

Parity none

Stop bits 1

Flow control none

Terminal emulation setting ANSI

TS-DIM Power Up

When the TS-DIM powers up, the screen below will appear.

TS-DIM Help Menu (?)

The screen below shows the help menu. To display a menu of available options, simply type ? at any of the prompts. The  only section that will be needed for installation is the Diagnostic section: for information or help with any other section,  please contact Technical support.

Accessing the Internal Diagnostics

The database section of the diagnostics will show the transaction totals for each fueling position. 

1.  At the DIAG-> prompt, enter D for the diagnostic section.

2.    Next, at the Select Section: prompt, enter A for the database section.

3.    At the DBASE-> prompt, enter D for the display pump block option.

4.    Finally, at the Select: prompt, enter 0 for the total volume option.

5.  The screen should look like that below.

Denitions

Fueling Point - anywhere a vehicle can stop and dispense fuel. Most dispensers have two fueling points (front and back).

Meter # (Product) - each type of product that can be dispensed from a fueling point (position) will be assigned a meter 

number Hn (n = 1 through 8).

Grade # - the diagnostic program will show eight possible grades for each Fueling Point and assigns a Grade # to a Meter 

(product) when you dispense each product at each fueling point (position).

Tank # - this is the Tank # in the FFS Tank Sentinel that the product will come from when dispensed from this Meter 

(product). If this meter is a blended product, then supply both tank numbers and the blend-percentage from the  primary tank.

Blend % - is the percentage of the blend coming from the primary tank (the tank which supplies the greatest amount of 

fuel to the blend) Primary non-blends = 100%.

Clearing the Database Using Privileged Mode

Normally, at startup, the totals for all pumps are zero, but, in some situations, the Fueling Positions may contain data that  needs to be cleared in order to start the meter mapping process. The Privileged diagnostic mode will have to be entered  in order to access the Clear Database function.

Entering Privileged Mode

At the DIAG-> prompt, select S. An Access Code will be displayed and a Security Code will be requested.  To calculate  the security code subtract the access code from 100 and then reverse the digits.  See the following example. 

Example:  If the Access Code = 25 and 100-25 = 75, then reverse the 75 to 57. The Security Code = 57.

Note:  For an access code that results in a single digit (i.e. 98: 100-98 = 2), assume a 0 before the digit 

to get the security code (i.e. 2 →  02 → 20). 

Clearing the Database

These steps will clear the totals from the database and reset all of the Fueling Positions to zero. This process can be  repeated at any time during the meter mapping process to get back to a clean database.  

1.  Follow the above instructions to enter the privileged mode.

2.  At the DIAG(P)> prompt, select D for diagnostic section.

3.  Next, at the Select Section: prompt, enter A to select the database.

4.  At the DBASE-> prompt, enter C to clear the database.

5.  The TS-DIM will ask the following two questions:   a.  “Are you sure you want to clear the database?”  Answer Yes to clear the database.   b.  “Database Cleared --- do you want to store in NVRam?” Answer No.

1 Reg 7 7 4 Reg

2 Mid 5

3 Sup 3

100

5 5 Mid

3 6 Sup

5 (not shown)

13 Diesel 1

100

7 Reg 7

8 Mid 5

9 Sup 3

100

7 10 Reg

5 11 Mid

3 12 Sup

Figure 17: Fueling Point Table Example

Using the Internal Diagnostics to Collect Site Data

Be prepared, some of these steps involve dispensing at least 1/10 of a gallon of each product from all Fueling Points. See  the following section for more details.

A.  The FFS Tank Sentinel console must be programmed with the information from the TS-DIM for site conguration and 

layout.

B.  Make copies of the blank fueling point tables (Figure 21) so that all of the information can be recorded for each fueling 

point and meter.

C.  See Figure 20 for an example of how to ll out a fueling point table.

D.  Enter the Fueling Point No.(s) at the top of each table.

E.  Start at Fuel Point #1, each product that can be dispensed at this fueling point is represented by a Meter #. For 

example, if a fueling point can dispense Unleaded, Midgrade, and Super, then it will have three meters. Enter a meter  number for each product that can be dispensed at this fueling point. Note that although the table shows eight possible  meter positions per fueling point, usually only three or four will be used (Figure 21).

F.  At Fueling Point 2, each product should again be assigned to a meter. The meter number will continue to increase and 

should never be duplicated.

G.  In the case of blenders, each meter (product) will be dispensed from a primary tank (A) and, maybe, from a secondary 

tank (B). Record the tank number(s) for each meter as programmed in the FFS tank gauge. If the meter is a blended  product, then the greatest percentage of the blended product will come from the primary tank and should also be  recorded.

H.  When there are two opposing Fueling Points (one dispenser), each will have a meter with the same tank conguration.  

These meters should be listed opposite each other in the Fueling Point Table.

I.  The internal diagnostics shows eight possible Grades for each Fueling Point.  When the product is dispensed from 

Meter 1, the total volume that was dispensed will show up in one of the Grade positions under Fueling Point 1. This  Grade number should be assigned to Meter 1. 

J.  Dispense product from each Meter and/or monitor sales activity to determine the Grade assignments of each Meter.

Note: Grade assignments may be consistent from Fueling Point to Fueling Point, but it is not guaranteed.

Note: Pay particular attention to changes in dispenser type, for instance: one island having a 3 + 1 gasoline and diesel 

dispenser. The grade assignments can change drastically in this case. Mistakes in grade assignments can create  problems that will be very difcult to trace.

J.  When the data collection is complete, disconnect the straight DB9 serial cable and nish connecting the TS-DIM to the 

tank gauge.

Each block represents a fueling  point. 

Each Number (1 - 8) represents  the Grade Number. 

When the dispense is complete,  the volume will drop in one of the  grade numbers. This conrms the  grade number of the product that  was dispensed.

Figure 18: Pump Block Display

Acquiring and Saving Wayne Dispenser Line Factors

The following instructions are only applicable for the TS-DIM installations in which the Wayne/Dresser DBox or Wayne  Fusion Controller are being used.

TS-DIM Saving of Line Factors

1.  At the Diag prompt, hit D. You will see 

2.  For Select Section, choose the selection for Pump Section. (Will either be 2 or 3). Hit ENTER.

3.  At the Pump> hit N

4.  Break the current loop from the Wayne DBox / Fusion to the TS-DIM.. Wait 15 seconds. Reconnect the current  loop. On the Wayne Fusion, each Grib port will need to be disconnected individually at the Fusion. Unplug one at  a time, waiting 30 seconds before reconnecting. When reconnected, the port lights will ash quickly, then begin  to slow down.  When they have decreased in speed, the connection is complete. If they continue to ash quickly,  disconnect and try again, increasing the wait time with each attempt.

5.  Hit B.  You will see

The above example shows Pump # 1 information. Allow pumping to continue and verify that all pumps received a Cal  Factor. The Cal Factor should populate with either a 1523, 2000, or IDDE. To see information from other pumps, you can  scroll back and forth by hitting Shift + to move to next Pump #, hit minus (-) to go to previous Pump #.

6.  After Cal Factors have populated, Hit ESCAPE.

7.  To Save the Cal Factors, hit F

8.  To view the Cal Factors to conrm, hit A. Verify that each pump has a value under Stored Factors.

9.  Disconnect from Hyperterminal or other emulator program. The storing of line factors is complete.

Programming the Tank Gauge

NO. METERS:  The total number of all Fueling Point Meters at the site. This is located under the SYSTEM menu. A value 

above 0 will show the following menus:

RECONCILE: Enables reconciliation by programming schedule and time for gathering data. Located under the SETUP menu.

DIM Dispenser Interface: Program Meters, Fuel Points, and DIM address. This is located under the SETUP menu

REPORTS...RECONCILE: Program a schedule on a Shift basis, Daily schedule, Monthly basis, Shift History, or Daily 

History — the RECONCILE menu is DIM-related and replaces the earlier Non-DIM Inventory Reconciliation menu  (reconcile is the last of the report choices)

TS-DIM Related Features

Sales and Delivery adjustment (in volume units) are available on a per-tank basis. These offsets allow adjustment to a  known discrepancy in reconciliation (e.g. when calibrating a meter, or when a product delivery doesn’t match the reported  delivery at the tank gauge).

Press MENU – DOWN – and M1 for SALES ADJ or M2 for DELIV ADJ.

SETUP

Setup Menu

SYSTEM

NO. METERS = 0

RECONCILE

SCHEDULE

TIME = 23:00:00

DIMM

DISPENSER INTERFACE

METERS (100 meters supported)

NONE

DAILY

SHIFT

Shift 1 = 7:00:00

Shift 2 = 15:00:00

Shift 3 = 23:00:00

METER N (shown typical)

Input the correct Tank Number for Tank A & Tank B

HH:MM:SS 24 Hour Format Input time

(For 2 shifts, use same time for shift 2 & 3)

FUEL PT = N Fuel Point # from WinTester data

GRADE NO. = N

TANK A = N

TANK B = 0Tank No. (Smallest % of a blend)

BLEND = 100 Blending Ratio % from Tank A

Input the total number of meters at the site. (TS-DIM(s) sites)

HH:MM:SS 24 Hour Format

Input time (N/A for Shift)

Some prior-input values will be present...correct as needed

Grade from WinTester data

Tank No. (Largest % of a blend)

FUEL PTS Fueling Points

FUEL PTS N Fueling Point N (shown typical)

DIM UNIT DIM Unit Number

- FUEL PT = 1

DIM FL PT DIM Fueling Point

- FUEL PT = N

Correct TS-DIM number

Correct Fuel Point # as req’d

Figure 19: Tank Gauge DIM Menu

Troubleshooting

Troubleshooting Electronic Versions

Table 1 TS-DIM – Diagnostics – Electronic Dispensers

Problem Recommendation / Analysis

TS-DIM does not talk to the tank monitor.

TS-DIM does not talk to the terminal emulation 

program.

See the “Testing the TS-DIM” section.

TS-DIM does not capture any data. • Make sure LED on adapter board is ashing.

• Run the a terminal emulation program utility.

• Check jumper settings on the TS-DIM - see Figure 5 (TS-DIM Connector  /   Jumper Layout)

 ◦ Baud correct?  (2400 = J2 jumpered)  ◦ Parity correct?  ◦ Stop bits correct?  ◦ Data bits correct?  ◦ Device address correct?

• Check power indicator on TS-DIM main board

• Check PC

 ◦ Comm port on PC OK?  ◦ RS232 cable plugged into PC?

• Port parameters set correctly on the terminal emulation program?

• Refer to pump specic diagnostics section to make sure connections are  correct.

• Check software version in TS-DIM to make sure it is the latest revision.

• Check to ensure there are no console to dispenser connection errors.

• Contact INCON for assistance.

Seemingly random problems such as lock-ups or  memory corruption.

• Make sure all dispensers are idle at the beginning and at the end of a totals 

Delivery or Sales reports corrupted. •  Possibly caused by the DIM stuck in pump totalizer mode. (To check, pull the 

• Reboot DIM. Always exit tank totalizer mode before disconnecting serial port 

connection.

test.

• Make sure there are no console (POS) to dispenser connection errors.

• Make sure that the TS-DIM software version is current.

• Contact INCON for assistance.

cover to see if the DIAG LED is lit). Cycle power to the DIM. 

Pump Specic Troubleshooting

Table 2 Gilbarco

Problem Recommendation / Analysis

LED (D5) is off and never ashes. • Console / POS not communicating with pumps.

LED (D5) is on solid. • Adapter cable is connected incorrectly.

• Wrong type of adapter communications input used - RS422 or current loop (refer to the TSDIM Adapter Board Jumper Selections diagram - Figure 2).

• Defective Cable.

All communications down on console / POS to pumps.

• Adapter cable not connected.

• Adapter cable connected incorrectly.

• Wrong type adapter communications input used - RS422 / current loop (refer to the TS-DIM for  Gilbarco Electronic Dispenser section of this manual).

• Defective cable.

Table 3 Gilbarco MOC G-SITE

Problem Recommendation / Analysis

No data capture. • Is the EMC port on G-SITE enabled?

• Is the correct software version being used on G-SITE?

• Is the adapter cable into the correct port on G-SITE?

• Is the correct type of adapter being used? Refer to the TS-DIM Adapter Board Jumper Selections Diagram.

TS-DIM is not answering G-SITE. • Are the settings correct on the adapter board? Refer to Figure 2 to check them.

All communications down on console / POS to pumps.

• Adapter cable not connected.

• Adapter cable connected incorrectly.

• Wrong type adapter communications input used - RS422 / current loop (refer to the  TS-DIM  for Gilbarco Electronic Dispenser section of this manual).

• Defective cable.

Table 4 Tokheim

Problem Recommendation / Analysis

Console to dispenser communication shuts down when adapter  cable is connected.

LEDs are off and never ash. • Test twist-lock connectors for tightness.

Only one LED is ashing (D2 or D3)

• May have wrong version adapter board in TS-DIM / T (RS422 or standard)

• Adapter cable is connected incorrectly.

• Wrong type of adapter communications input used — RS422 / current loop. For standard  operation, connect adapter harness to J3 and place jumpers on JP1. For RS422 operation,  connect adapter harness to J2 and place jumpers on JP2.

• Defective cable.

• Check all cable connections.

Table 5 Wayne / Dresser

Problem Recommendation / Analysis

Data is not captured correctly for  one or more of the dispensers.

Console to dispenser communication shuts down when the adapter  cable is connected.

LEDs are not ashing. • Make sure that both loops on the J2 adapter cable are wired correctly.

• Check both loops on the adapter cable at position J2 on the adapter board to see if they are  wired correctly.

• Check normal / bypass switch, is it Normal?  See Figure 14.

• Adapter cable (should be in position J2) may be connected incorrectly.

• Loop wires in the DBox may be wired incorrectly (see Figure 14).

• Adapter cable may be connected incorrectly.

• Wrong pump type may be selected.

• Check the normal / bypass switch, is it Normal?  See Figures 1 &14.

Note: * = With volt meter set on a 10 VDC scale, place test probes on MR line and common. With MR switch inactive 

(pump off), your meter should read approximately 8 VDC. With MR switch active (pump running), your meter  should read approximately 0 VDC.

General Technical Information

This section contains miscellaneous information which may be useful in installing and troubleshooting the external TSDIM. Refer to the appropriate sections and diagrams in this manual for more specic information.

Table 8 TS-DIM General Specications

Physical Size  7.5" x 8.5" X 2"

Operating Temperature  32 to 120 degrees F

Storage Temperature  32 to 120 degrees F

Electrical Requirements  115 VAC, 20 W Maximum (dedicated circuit with earth bond)

TS-DIM Installation on a T5 Series Console

Some sites and dispenser congurations may require the use of a second DIM module that would be installed externally  to perform reconciliation or VRM.  The information below outlines the special installation steps required to install a second  TS-DIM on a T5 series console. A second DIM may be required if you exceed the following number of fueling points,  based on dispenser/POS type

Dispenser / POS # of Fueling Points

Wayne 24

G-Site 32 Gilbarco 16 Tokheim 16

Hardware Conguration

In order for the external TS-DIM module to communicate properly with the T5 series console a few jumpers will need to be  adjusted.  To make these adjustments the cover of the TS-DIM will need to be removed to access the jumpers. 

Device Address

The internal DIM module in the T5 series console will always be addressed as zero.  By default an external TS-DIM will  come shipped with an address of zero also.  For these two devices to exist on the same system the external TS-DIM will  need to have it’s address changed to one.  Set the external TS-DIM’s address to one by placing a jumper on row 6 of W2.  See Figure Below

Communication Settings

Once the external DIM has been addressed properly the communications for the Host 1 port will need to be changed to  match the internal DIM communication settings.  The internal DIM’s communication settings are: 9600 Baud Rate, 8 Data  Bits, No Parity.  To properly congure the communication setting on the external DIM you will need to place jumpers on  the following rows 1, 2, and 3 of W1.See Figure Below

Figure 20: TS-DIM Jumper Detail

Wiring the TS-DIM to a T5 Series Console

Turn off the main power source/all power sources that terminate in the console before working on or servicing this  equipment. Failure to do so will create a lethal electrical shock hazard.

1. Make sure all power to the T5 Series console is turned off at the power source.

2. Locate the Communication Ports on the T5 series console.

3. Terminate the wires as follows: a. Wire 485A to Terminal 485A Blue

b. Wire 485B to Terminal 485B Black c. Wire S.RTN to Terminal GND Orange

Note: There may be RS-485 interface wires already connected to the terminals. In this case, remove the wire(s) and twist 

them together with the appropriate TS-DIM wire. Reinsert these into the correct terminal and tighten the screw.

Figure 21: TS-DIM Wiring Connection

In the T5 series programming, Modules Expected must be set to DIM 2.

Figure 22: Set Modules Expected

RS-485 must be enabled

Figure 23: Enable RS-485

In the programming, you cannot exceed the number of fueling points under DIM 1. Put in the max number of fueling points  under DIM 1, the other fueling points must go under DIM 2. 

Figure 24: DIM 2 Setup

Note: The XML commands will work for the external DIM as well as the internal.

Tel: +1 608 838 8786 ● Fax: +1 608 838 6433 ● www.franklinfueling.com

Tel: USA & Canada 1 800 225 9787 ● Tel: Mexico 001 800 738 7610

Figure 20

Fueling Point Table

3760 Marsh Road ● Madison, WI 53718 U.S.A.

You may freely copy the table below for your personal use to help you program your console. Refer to Figure 22 for an example of a completed Fueling Point Table.

Franklin Fueling Systems TS-DIM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual